[0001] The present invention is for a box for use at a load pallet. The box is made from
corrugated board or other foldable material.
[0002] Packagings for transportation shall fulfill Several functions. Important functions
are to hold together a number of smaller items in a packaging or box, to protect against
hits, blows and other mechanical effects, to protect against moisture and wetness
and to prevent or make stealing of packed goods more difficult.
[0003] In the handling and transportation of goods it is common that several smaller packagings
are put into a common larger box which in turn is put on a pallet for transportation
to the receiver. The bottom of the larger box often has outer dimensions which correspond
to the size of the pallet in order to enable maximum use of the available space. In
order to avoid displacement of the box relative to the pallet the box may be fastened
to the pallet. It is known to make use, for this purpose, of corrugated board boxes
where in the bottom there are special fastening means which are folded around a pallet
batten or otherwise fastens the box to the pallet. The fastening of the box at the
pallet takes place after the box, which in most cases is delivered in folded down
condition to the user, has been raised and put onto the pallet, so the underside of
the pallet has to be made available. Using this method it is difficult to achieve
a fastening of the box at the pallet which is satisfactory for all kinds of use, there
is a risk that the fastening means will break and the box then become displaced relative
to the pallet. The work of supplying a load pallet and a folded up box to the user
at a given moment, raising the box and fastening it to the pallet demands a considerable
amount of work and preparations. By using the box according to the invention these
disadvantages and the amount of work involved to put the box in order at the load
pallet are reduced.
[0004] The present invention is for a box which is intended to be fastened to a load pallet.
The box may be folded down both in itself and when it is fastened to the pallet and
it may then contain the other parts of the packagings within the smallest possible
volume. The packaging when raised and ready for use also gives a satisfactory protection
of the goods which is put therein in various aspects as mentioned above. The box according
to the invention and embodiments thereof has those characteristic features which are
mentioned in the claims.
[0005] The invention will below be described more in detail with reference to the example
of an embodiment which is shown in the enclosed figures.
[0006] Figure 1 shows a folded down box at a load pallet.
[0007] Figure 2 shows a partly raised box.
[0008] Figure 3 shows a completely raised box.
[0009] Figure 4 shows a raised box while insert parts are being put in.
[0010] Figure 5 shows a raised box at a load pallet from above.
[0011] Figure 6 shows a flattened blank for a box.
[0012] Figure 7 shows a blank for a side wall insert.
[0013] Figure 8 shows a blank of a safety cover.
[0014] Figure 9 shows a blank of an outer cover.
[0015] The box according to the invention is made from foldable material, preferably corrugated
board. The box 1 comprises four side walls 5, 6, 7, 8 which are connected to one another
along folding lines 26, 27, 28. One outer side wall 8 has along its outer edge a gluing
flap 15 which is connected to the side wall along a folding line 29. By means of the
gluing flap 15 the outer side walls 8, 5 may be joined together to a surrounding wall.
In spite of the designation gluing flap the joining may be made in various ways, for
example by gluing or nailing. A folding line 9 extends itself parallel with the horizontal
direction of the sides and delimits a narrow part 5a, 6a, 7a, 8a at the bottom of
each side of the box. Connected to these narrow bottom parts there is at the very
bottom of each of the sides a separate mounting flap 11, 12, 13, 14.
[0016] The other details of the packaging may be adapted to the actual needs, in the embodiment
of the invention which is shown here there are two like side wall inserts 2, a safety
cover 3 and an outer cover 4. The size of the details are adapted to the needs, for
example the side wall inserts are adapted so that they fit into the box closely adjacent
and fully covering the side walls of the box. Also other details may be included,
for example a bottom board and/or a cover board, i.e. flat boards having a size which
corresponds to the inner cross sectional area of the raised box. A bottom board is
generally desirous as it is put in after the side wall inserts and renders them and
the box as a whole increased stability by forcing the inserts against the outer walls.
[0017] Before delivery of the box to the place where goods shall be packed up it is prepared
in the following way. The side walls 5, 6, 7, 8 are folded along the folding lines
26, 27, 28 and the gluing flap 15 is attached to the edge of the side wall 5. Then
the flaps 11, 12, 13, 14 are folded inwards 90 degrees whereupon the box is put at
the load pallet where it is fastened thereby that the flaps 11, 12, 13, 14 are nailed
or stapled to the upper surface of the load pallet using nails, staples 30 or otherwise.
A safety cover 3 which is folded double along the folding line 20 and two side wall
inserts 2 which have been folded along the folding lines between the sections 16,
17, 18 of each side wall insert. The side walls are then folded in towards the middle
of the box along the folding line 9 and at the same time folded along the oblique
folding lines across the opposing long side walls 5, 7. The oblique folding lines
start from the intersection of the surrounding folding line 9 and the folding lines
26, 27, 28, 29 between the sides of the box and extend themselves obliquely upwards
to the upper edge of each side. In this way one obtains a unit of load pallet and
box which occupies as little volume as possible, its height being the sum of the height
of the load pallet and the height of the bottom parts 5a, 6a, 7a, 8a of the sides.
In some cases an outer cover 4 is also put on top of the folded up box.
[0018] After that the unit of box and load pallet has been formed as described above it
is transported to the user where it may be stored folded up to the time of use when
it is raised and made ready as is apparent from figures 1-4. It is shown in figure
1 that the long sides 5, 7 are folded with some overlapping. The relative position
of the sides when the short sides have been raised to about 45 degrees sloping to
the top of the pallet is shown in figure 2 and figure 3 shows the fully raised box.
Then the two side wall inserts 2 are taken out from the box and folded so that each
of the three sections of them are at 90 degrees angle to the adjacent section. The
side wall inserts are then pushed down into the box and are shown in figure 4 partly
pushed down.
[0019] After that the side wall inserts have been fully pushed down into the box the goods
is put therein. The safety cover 3 is then put on top of the box, its flaps 21, 22,
23, 24 are folded and inserted between the side wall inserts and the wall of the box
and fastened by means of adhesive tape or other suitable means. An outer cover 4 may
then be put on the box which then is ready for transportation. Fastening of the safety
cover is preferably by means of an adhesive tape which extends itself all along the
edge of the box, inwards on the flat surface of the safety cover and down at the outer
wall of the box. In this way the box is sealed and theft or unauthorised access to
the goods inside the box is prevented or causes such damage that it is rapidly observed.
In order to further strengthen these properties a tape may be used which has a special
adhesive capability, embossing, printing and other special properties. The safety
cover also prevents water and other foreign substances from entering into the box.
[0020] Various embodiments of the box are possible within the frame of the inventive idea
and further parts may be added, for example the bottom boards mentioned above and
covering boards, in which case the position of the folding line 9 is adapted so that
all parts may be contained inside the folded up box.
1. Pallet box for packaging and transportation of goods in a four-sided, right-angled
parallelepipedic box positioned and fastened on to a load pallet characterized in that each of the connected sides (5, 6, 7, 8) of the box is joined to a fastening
flap (11, 12, 13, 14) which is nailed, stapled or otherwise fastened to the top of
the load pallet, that an all around folding line (9) is positioned a short distance
up from the bottom of the box and that two opposing sides have folding lines which
start from the intersections of the all around folding line (9) and the folding lines
(26, 27, 28, 29) between the sides of the box and extend themselves obliquely upwards
to the upper edge of each side.
2. Pallet box according to claim 1 characterized in that the oblique folding lines are at the two long ones (5, 7) of the four sides.
3. Pallet box according to claim 1 or 2 characterized in that it also comprises side wall inserts (2) which together may cover the whole of
the inside of the box.
4. Pallet box according to any of the preceding claims characterized in that it comprises a safety cover (3) having flaps (21-24) arranged so that they may
be folded and inserted between the safety cover and the outer wall of the box.
5. Pallet box according to claim 4 characterized in that the flaps of the safety cover are fastened by means of adhesive tape or in aother
suitable ways between the safety cover and the outer wall of the box.
6. Pallet box according to claim 4 or 5 characterized in that it also comprises an outer cover (4) which is intended to be put on top of the
safety cover (3).