TECHNICAL FIELD
[0001] The present invention Nos. I-VII relate to a resin composition to be employed for
an image-receiving layer in an ink jet recording sheet and an ink jet recording sheet
having an image-receiving layer in which the resin composition is employed and, in
more detail, relate to a resin composition employed for an image-receiving layer in
an ink jet recording sheet which is excellent in an ink-absorbing ability, water resistance,
and clearness of a recorded image, and relate to an ink jet recording sheet having
an image-receiving layer which is formed by the use of the resin composition.
[0002] The present invention No. I relates to a resin composition to be employed for an
ink jet recording sheet which comprises a cationic acrylic copolymer containing a
crosslinkable group, a saponified product of a vinyl acetate-based copolymer having
a polymerization degree of 200-1000, and a improving material, and a recording sheet
in which it is employed is high in an image quality of printing, and a characteristics
that beading is not caused even in an ink jet printer having a quick printing speed,
water resistance is highly improved in addition to clearness and an ink absorbability
such as image uniformity, and water resistance and an ink absorbing ability can be
coexisted which are of a contrary property in each other.
[0003] The present invention No. II particularly relates to a resin composition for an ink
jet recording sheet which comprises a cationic acrylic copolymer containing a crosslinkable
group, a saponified product of a vinyl acetate-based copolymer, a water-based polyurethane
resin and a polyester-based graft polymer mixture, and a recording sheet in which
it is employed has a high clearness, high printing quality, and an ink absorbing ability,
in which water resistance is highly improved, and which has a characteristics being
capable of coexisting water resistance and an ink absorbing ability which are of a
contrary property in each other.
[0004] The present invention No. III relates to a resin composition for an ink jet recording
sheet which comprises a cationic acrylic copolymer containing a crosslinkable group,
a saponified product of a vinyl acetate-based copolymer, a water-based polyurethane
resin composition, and a block isocyanate compound and a recording sheet in which
it is employed has a characteristics being capable of highly improving water resistance
while maintaining an ink absorbing ability and a printing ability.
[0005] The present invention No. IV relates to a resin composition for an ink jet recording
sheet which comprises a cationic copolymer obtained by copolymerization of a monomer
having a polyalkylene oxide group, a monomer containing a hydrophilic group, a monomer
containing a crosslinkable group, and a cationic monomer, a saponified product of
a vinyl acetate-based copolymer and a modifier, and in a recording sheet in which
it is employed, there is obtained a printing quality which is excellent in uniformity
and blur resistance, and even in a circumstance in which a shift of high resolution
and high speed is required, there are highly-improved water resistance, an ink absorbing
ability, and a printing image quality, it has a characteristics that water resistance
and an ink absorbing ability can be coexisted which are a contrary property each other
while improving a printing quality such as a photographic picture image.
[0006] The present invention No. V relates to a resin composition for an ink jet recording
sheet which comprises a cationic (meth)acrylic copolymer obtained by copolymerization
of a (meth)acrylic monomer containing a polyalkylene oxide group, a monomer containing
a hydrophilic group, a monomer containing a crosslinkable group, and a cationic monomer,
a saponified product of a vinyl acetate-based copolymer and a modifier, and a recording
sheet in which it is employed has an image-receiving layer having an excellent roll-adhering
resistance, an excellent high glossiness, and no-occurrence of worse in an image such
as beading.
[0007] The present invention No. VI relates to an ink jet recording sheet in which there
is employed a composition (P) composed of a (meth)acrylic-based copolymer containing
a hydrolyzable silyl group obtained by copolymerization of monomers containing a polymerizable
unsaturated monomer having a hydrolyzable silyl group and a (meth)acrylic-based polymerizable
unsaturated monomer and inorganic compound-based fine particles, and it has an image-receiving
layer which is excellent in glossiness, etc. regardless of using a composition containing
the inorganic compound-based fine particles.
[0008] The present invention No. VII relates to a resin composition for recording which
contains a resin composition composed of a cellulose derivative and a good solvent
for the cellulose derivative, an organic acid which can dissolve in the good solvent
or a weak solvent of the cellulose derivative, and a recording sheet in which it is
employed is excellent in a blocking resistance, and it can form an image-receiving
layer in which there can be improved surface glossiness of the picture image-receiving
layer, clearness of a recorded image, and reproducibility of colors.
[0009] The present invention No. VIII relates to a resin composition containing a polymer
having a monomer unit shown by formula (14) described below and a hot-melt adhesive
resin, and a heat-transfer sheet in which it is employed is excellent in an ink absorbing
ability, an ink-fixing ability, printing ability, a water resistance of a recorded
image, micro crack resistance, durability, and washing resistance.
BACKGROUND TECHNOLOGY
[0010] An ink jet recording method in which is low in cost, and in which full-coloration
can be readily attained, and since it is low in noise and excellent in a printing
ability, it is recently being rapidly spread, and it has been widely employed as a
printer in an office and usual home use and a printer for a sign display.
[0011] In the ink jet recording method, a water-based ink is mainly employed from a viewpoint
of safeness and applicability to recording, recording is conducted by spraying small
droplets of an ink from a fine nozzle toward a recording sheet. For that reason, in
the recording sheet, a quick absorbable ink is desired. That is, in a recording sheet
having a low ink absorbing ability, an ink remains on the surface of the recording
sheet for a long time of period after completion of recording, whereby, it is anxious
that a recording portion becomes dirty by contact with a portion of an apparatus and
handling person, and by overlapping of the sheets.
[0012] Further, there is a problem that in a portion of high density image, a large amount-supplied
ink mixedly flows out without being absorbed, and an image becomes unclear.
[0013] In order to solve such the problems and to show a functional property, a variety
of properties are required in an ink jet recording sheet, and a most important property
is capability of quickly absorbing an ink sprayed from a nozzle and having a water
resistance to a water-based ink.
[0014] In order to solve the above-described various problems, a variety of proposes are
made. For example, JP-A-57036692 Official Gazette discloses a technology concerning
an ink jet recording sheet in which there is coated a basic latex polymer together
with a water-soluble polymer and pigments in order to improve water resistance and
dissolution. Further, JP-A-63115780 Official Gazette discloses an ink jet recording
sheet in which a polymer containing a quaternary ammonia salt is coated on a base
material for a recording sheet, and it also states that a synthesized silica is employed
together and a polyvinyl alcohol, etc. is employed together as a binder.
[0015] Still further, JP-A-07061113 Official Gazette discloses an ink jet recording medium
in which an ink-receiving layer is constructed by a polyvinyl alcohol resin and a
cationic compound.
[0016] Besides, JP-A-06227114 Official Gazette discloses an ink jet recording medium in
which an ink receiving-layer which is constructed by pigments such as finely-powdered
silica and a amphoteric ion latex.
[0017] The Official Gazettes teach that there can be fairly improved a fixing-ability and
water resistance by a modification to non-flowing of an ink in the ink jet recording
sheet. However, since there is a contrary relationship between the ink-fixing ability,
water resistance, and an ink absorbing ability, if the water resistance and the ink-fixing
ability are elevated, the ink absorbing ability lowers. Accordingly, both of the water
resistance and the ink absorbing ability cannot be maintained in a high level by conventional
technologies.
[0018] Also, there is a problem that glossiness of the recording sheet unavoidably lowers
by the use of the synthesized silica and finely-powdered silica, etc.
[0019] And also, JP-A-01174484 Official Gazette discloses an ink jet recording sheet in
which a covering layer containing a copolymer of a fatty acid vinyl ester such as
vinyl acetate with a cationic monomer and pigments is formed on the surface of a base
material for the recording sheet, and the cationic copolymer may be a copolymer with
a cationic monomer and a graft copolymer with a polyvinyl alcohol, and it may further
contain even a water-soluble polymer binder.
[0020] Furthermore, JP-A-62083178 Official Gazette proposes an ink jet recording sheet having
a coating layer containing a finely-powdered silicate and a cationic polymer emulsion,
and it also states that it is preferred to employ together a self-crosslinkable acrylic
emulsion having a glass transition temperature of not more than 0°C as an adhesive.
[0021] Although it was confirmed that the water resistance can be passably improved in the
above-described ink jet recording sheet, the improvement is a low level, and water
resistance is low, accordingly, a recording portion is flown out by water droplets,
and blots are caused at a printing portion and an image portion, in the case that
the blots are remarkable, the portions dissolve out and disappear. Accordingly, it
cannot help being said that a quality concerning a recording property is still insufficient.
As described hereinabove, conventional technologies cannot attain to a high level
of improvement of water resistance and an ink absorbing ability while maintaining
a printing quality.
[0022] Further, in a recent printer, a recording sheet has become severely and severely
employed at a high dissolution printing such as not less than 1000 dpi, multiple-printing
by a light-colored ink at a high speed printing such as several times compared to.
conventional speed in order to actualize a printing by a photographic image quality,
and it is difficult to improve a problem of a worse image quality such as beading
caused by a highest photographic image quality mode in a printer, and a high glossiness
such as a print for silver chloride photograph becomes also desired in an outer appearance,
there is a new problem of a mark of an embossed roll (a pressurized mark by a paper-discharging
roll having a gear shape) which is printed on the surface of a high gloss recording
sheet.
[0023] On the other hand, JP-A-57014091 and JP-A-61019389 Official Gazettes disclose an
ink jet recording sheet which is constructed by a colloidal silica and a water-soluble
resin. However, there is a problem that sufficient water resistance cannot be obtained
because of the use of a water-soluble polymer as a binder.
[0024] Still further, JP-A-02276670 and JP-A-03281385 Official Gazettes disclose an ink
jet recording sheet formed from a pseudo boehmite fine particles. Although the recording
sheet shows a high ink absorbing ability and water resistance, an ink-receiving layer
does not show a sufficient gloss.
[0025] Furthermore, JP-A-59174381 and JP-A-60224578 Official Gazettes propose the use of
a hydrophilic polymer such as starches, a water-soluble cellulose derivative, and
a polyvinyl alcohol as an ink-receiving layer on a base material. However, although
it satisfies an ink absorbing ability, it is poor in water resistance and an ink-receiving
layer is dissolved out, and blocking is caused by sticking of surface when recording
sheets are overlaid, resulting in that it is practically problematic.
[0026] Also, JP-B-91072460 Official Gazette proposes a method in which an ink is absorbed
at an under-layer and a blocking resistance is improved at a surface layer, which
comprises a combination of an ink-permeable surface layer with an ink-absorbing under
layer. However, since an ink is absorbed in the ink-absorbing under-layer passing
through the surface layer, it looks like a recording sheet in which an ink deeply
penetrates, and there is a drawback that color concentration does not readily come
out and, there are also a problem of layer-separation between a surface layer and
an under-layer and a problem of low water resistance of the under-layer.
[0027] Further, there is proposed a recording sheet in which a porous layer is formed as
an ink-absorbing layer and, an ink is absorbed by a capillary phenomenon, JP-A-58110287
and JP-A-05051470 Official Gazettes propose recording sheets in which there is formed
a porous layer having air cells formed by spaces between particles themselves by coagulating
fine particles such as silica on a base material. In the recording sheets, there is
a problem that although an ink-absorbing ability is improved, surface gloss is low
by light scattering of the particles, and an ink-absorbing capacity is not sufficient.
[0028] Although JP-A-61085251 proposes a recording sheet in which a porous plastic thin
layer is laminated with an ink-absorbing layer, since the porous plastic thin layer
is formed by a hydrophobic plastics such as a polyethylene and polypropylene, an ink
permeability is not sufficient in ink jet recording in which a water-based ink is
mainly employed, and since the porous plastic thin layer is laminated by a thermally-compressurizing
method, pores are crushed and deformed.
[0029] As described hereinabove, although there are made a variety of proposes concerning
an ink-receiving layer in an ink jet recording sheet and an ink absorbing ability,
water resistance, and glossiness are passably improved in the above-described ink
jet recording sheets, it cannot help saying that a level of improvement is still small,
and quality concerning recording ability and glossiness is still insufficient.
[0030] Further, in the recording sheets, an ink-fixing ability and water resistance cannot
be elevated to a high level. Particularly, it is difficult to thermally-transfer an
image to be recorded to a body to be transferred. Still further, even though an image
can be transferred to the body to be transferred, washing resistance and durability
are poor.
[0031] JP-A-63060784 Official Gazette discloses an ink jet recording sheet in which there
is formed an ink-absorbing layer containing organic polymer fine particles which are
dissolved or swelled in solvents in an ink (particularly, an oily ink) on surface
of a substrate.
[0032] JP-A-07025133 Official Gazette discloses an ink jet recording sheet in which an ink-receiving
layer is formed on at least one surface of a substrate which is formed by a polyolefine
resin-coated paper or a polyester film, and the ink-receiving layer contains spherical
fine particle polymers having an average particle diameter of 5-15 µm in a proportion
of 5-30 g/m
2 by dry weight and thickness thinner than the average particle diameter of the spherical
fine particle polymers.
[0033] JP-A-08324106 Official Gazette discloses an ink jet recording sheet in which an ink-receiving
layer having a porous structure is formed on one surface of a base material, and the
layer is constructed by a hot-melt resin (an ethylene-vinyl acetate-based resin, a
polyester-based resin, and a rubber-based resin, etc.).
[0034] JP-A-08207425 Official Gazette discloses an ink jet recording sheet in which an ink-receiving
layer is formed on one surface of a base material, and the layer contains a hot-melt
resin (a polyamide-based resin, a polyester-based resin, and a water-soluble hot-melt
resin such as an unsaturated polyester resin) and a hydrophilic resin (a polyacrylic
amide, a polyvinyl alcohol, and polyvinyl pyrrolidone, etc.). The recording sheet
can be thermallylaminated with a film, etc.
[0035] However, in the ink-receiving layers, an ink-fixing ability and water resistance
are not sufficient.
[0036] Particularly, since washing resistance and durability (a micro crack resistance,
etc.) are not sufficient, even though an image to be recorded is thermally-transferred
to clothes, etc., a clear image transferred cannot become maintained for a long time
of period.
[0037] Accordingly, the purpose of the present invention Nos. I-III is to provide a resin
composition for an ink-jet recording sheet by which an ink-absorbing ability and water
resistance can be improved in a high level.
[0038] Further, the purpose of the present invention No. IV is to provide an ink-jet recording
sheet in which there is not caused worse of an image such as beading even in a printer
having a high printing speed by which a letter-printing quality is improved, and water
resistance and an ink-absorbing ability are simultaneously satisfied.
[0039] Still further, the purpose of the present invention No. V is to provide an ink-jet
recording sheet having a photographic tone which is preferred in an ink jet recording
type method by which an excellent letter-printing quality, water resistance, and high
glossiness can be attained, in which an outer appearance of a printed image is not
deteriorated by transferring to a recording paper of an embossed roll mark in the
printer when the printer discharges the recording paper.
[0040] Besides, the purpose of the present invention No. VI is to provide an ink-jet recording
sheet which is excellent in a glossy property and, in which there are obtained an
excellent ink-absorbing ability and water resistance.
[0041] Furthermore, the purpose of the present invention No. VII is to provide a resin composition
for recording and a recording sheet in which there is formed an image-receiving layer
composed thereof.
[0042] The image-receiving layer can be formed by the resin composition for recording, and
which is excellent in an ink-absorbing ability and a blocking resistance and, in which
there can be improved surface gloss of the image-receiving layer, clearness of the
recorded image, water resistance, weatherability, and reproducibility of colors, etc.
[0043] Further, the purpose of the present invention No. VIII is to provide a resin composition
for a heat transfer sheet and a heat transfer sheet. The resin composition is excellent
in an ink-absorbing ability, an ink-fixing ability, a printing ability, water resistance
of a recorded image, micro crack resistance, durability, and washing resistance, and
which is useful for a heat transfer sheet.
DISCLOSURE OF THE INVENTION
[0044] The present inventors, as a result of an intensive investigation for attaining the
above-mentioned purposes, have found out that a recording sheet can be prepared by
the combination of a cationic acrylic copolymer having a crosslinkable group and a
saponified product of a vinyl acetate-based copolymer having a specified polymerization
degree with a modifier, or by further combination of a water-based polyurethane resin,
a polyurethane-based graft polymer mixture and a polyester-based graft polymer mixture,
or a water-based polyurethane resin composition with a block isocyanate, in which
water resistance, an ink-absorbing ability, and a printing image quality are remarkably
improved and an excellent image quality can be obtained even in a high speed printer,
and the present invention Nos. I-III were completed.
[0045] Further, the present inventors have obtained a finding that water resistance, an
ink-absorbing ability, and a printing image quality can be remarkably improved even
in a high speed printer having a high dissolution by a resin composition composed
of a cationic acrylic copolymer (A-IV and A-V) obtained by copolymerization of a monomer
having an alkylene oxide group, a monomer having a hydrophilic group, a monomer having
a crosslinkable group, and a cationic acrylic monomer and a saponified product (B)
of a vinyl acetate-based copolymer, particularly, a saponified product of a vinyl
acetate-based copolymer having a specified polymerization degree, and a modifier (R),
and there can be solved a various problems in adherence of an embossed roll mark and
a high glossiness, etc., and the present invention Nos. IV and V were completed.
[0046] Still further, the present inventors have found that an excellent glossiness, excellent
ink absorbing ability, and water resistance can be obtained through constructing an
image-receiving layer by a specified copolymer and fine particles of an inorganic
compound, and the present invention No. VI was completed.
[0047] Also, the present inventors have found that surface glossiness of an image-receiving
layer in a body to be recorded and clearness in a recorded image can be largely improved
by the use of a resin composition for recording containing a cellulose derivative,
a good solvent for the cellulose derivative, an organic acid which can dissolve in
the good solvent or a weak solvent for the cellulose derivative and, optionally, the
weak solvent for the cellulose derivative in a specified proportion, and the present
invention No. VII was completed.
[0048] And also, the present inventors have found that there can be largely improved durability
in a transferred image, particularly, micro crack resistance by forming an ink-absorbing
layer which can be stripped from a base material using a resin composition of a polymer
containing a specified polymerizable monomer unit and a hot-melt adhesive resin, and
there can be further improved an ink absorbing ability, an ink-fixing ability, a letter-printing
ability, and durability and washing ability in a picture image by copolymerization
of the specified polymerizable monomer with a monomer having a cationic functional
group, and the present invention No. VIII was completed.
[0049] That is, subject matters of the present invention are as follows.
[0050] That is, the present invention 1 provides a resin composition for an ink jet recording
sheet having an image-receiving layer which is formed on at least one surface of a
base material for an ink jet recording sheet, and which is constructed by,
(1) 2-80% by weight of a cationic (meth)acrylic copolymer (A) having a crosslinkable
group,
(2) 5-80% by weight of a saponified product (B) of a vinyl acetate-based copolymer,
and
(3) 0-80% by weight of a modifier (R).
[0051] The present invention 2 provides a resin composition for an ink jet recording sheet
as described in the present invention 1, in which the modifier (R) satisfies conditions
that (n
1-80)% by weight of a water-based polyurethane resin (C), (n
2-60)% by weight of a polyurethane-based graft polymer mixture (D) [the mixture (D)
is a graft polymer mixture obtained through graft-polymerization by adding a hydrophilic
radical polymerizable vinyl monomer (d
3) and other radical polymerizable vinyl monomer (d
4) to a mixed aqueous solution or a dispersed liquid of a water-based polyurethane
(d
1) with a saponified product (d
2) of a vinyl acetate-based copolymer in a proportion of 100-60% by weight: 0-40% by
weight] , and (n
3-60)% by weight of a polyester-based graft polymer mixture (E) [the mixture (E) is
a graft polymer mixture obtained from a graft polymerization through graft-polymerization
by adding a hydrophilic radical polymerizable vinyl monomer (e
3) and other radical polymerizable vinyl monomer (e
4) to a mixed aqueous solution or a dispersed liquid of a water-based polyester resin
(e
1) with a saponified product (e
2) of a vinyl acetate-based copolymer in a proportion of 100-60% by weight: 0-40% by
weight] , and total of the resin composition for an ink jet recording sheet is 100%
by weight based on the solid content ratio, a minimum value of n
1, n
2, and n
3 is 0%, respectively, and (n
1+n
2+n
3)≥5% by weight.
[0052] The present invention 3 provides a resin composition for an ink jet recording sheet
as described in the present invention 2, in which a saponification degree is 75-100%
and a polymerization degree is 200-5000, respectively, in the saponified products
(d
2) and (e
2) of a vinyl acetate-based copolymer.
[0053] The present invention 4 provides a resin composition for an ink jet recording sheet
as described in the present invention 2, in which the water-based polyurethane resin
(C) is cationic.
[0054] The present invention 5 provides a resin composition for an ink jet recording sheet
as described in the present invention 2, in which the polyurethane-based graft polymer
mixture (D) and the polyester-based graft polymer mixture (E) are cationic.
[0055] The present invention 6 provides a resin composition for an ink jet recording sheet
having an image-receiving layer formed over at least one surface of a base material
for an ink jet recording sheet, which comprises,
[1] 2-80% by weight of a cationic (meth)acrylic copolymer (A) having a crosslinkable
group,
[2] 5-60% by weight of a saponified product (B) of a vinyl acetate-based copolymer,
and
[3] 0-80% by weight of a water-based polyurethane resin (C) {total of the (A), (B),
and (C) is 100% by weight}, and
[4] 0.05-10 parts by weight of a block isocyanate compound (F) based on 100 parts
by weight of the saponified product (B) of a vinyl acetate-based copolymer.
[0056] The present invention 7 provides a resin composition for an ink jet recording sheet
as described in the present invention 1 or 6, in which the cationic (meth)acrylic
copolymer (A) having a crosslinkable group is a copolymer containing monomer units
based on a respective monomer (1) or (2) described below,
(1) a cationic monomer (a4) and a monomer (a3) having a crosslinkable group
(2) a cationic monomer (a4) and a monomer (a3) having a crosslinkable group, and a monomer (a2) having a hydrophilic group.
[0057] The present invention 8 provides a resin composition for an ink jet recording sheet
as described in the present invention 1 or 6, in which the saponification degree is
70-95% in the saponified product (B) of a vinyl acetate-based copolymer.
[0058] The present invention 9 provides a resin composition for an ink jet recording sheet
as described in the present invention 7, in which the monomer having a hydrophilic
group is a (meth)acrylate containing an ester bond with a polyoxyalkylene.
[0059] The present invention 10 provides a resin composition for an ink jet recording sheet
as described in the present invention 1, 6, or 7, in which the cationic (meth)acrylic
copolymer (A) having a crosslinkable group is a copolymer containing 0.1-50% by mol
of a monomer having a tertiary amino group or a quaternary ammonium salt group and
0.1-25% by mol of a monomer having a crosslinkable group.
[0060] The present invention 11 provides a resin composition for an ink jet recording sheet
which is a resin composition which constructs an image-receiving layer which is formed
at at least one surface of surface of a base material for an ink jet recording sheet,
which comprises 2-100% by weight of a cationic (meth)acrylic copolymer (A-IV) obtained
by copolymerizing a (meth)acrylate monomer (a
1) having a polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), 0-90% by weight of the saponified product (B) of a vinyl acetate copolymer, and
0-80% by weight of the modifier (R) (total thereof is 100% by weight).
[0061] The present invention 12 provides a resin composition for an ink jet recording sheet
as described in the present invention 11, which is composed of 5-80% by weight of
the cationic (meth)acrylic copolymer (A-IV), 15-80% by weight of the saponified product
(B) of a vinyl acetate copolymer, and 5-60% by weight of the modifier (R) (total thereof
is 100% by weight).
[0062] The present invention 13 provides a resin composition for an ink jet recording sheet
as described in the present invention 11 or 12, in which the cationic (meth)acrylic
copolymer (A-IV) is composed of 0.1-40% by weight of the (meth)acrylate monomer (a
1) having a polyalkylene oxide group, 0.1-50% by weight of the monomer (a
2) having a hydrophilic group, 0.5-20% by weight of the monomer (a
3) having a crosslinkable group, 1-40% by weight of the cationic monomer (a
4), 10-60% by weight of a hard monomer (a
6), and 10-60% by weight of a soft monomer (a
7) (total thereof is 100% by weight), and a weight average molecular weight is 0. 2x10
4-100x10
4 in the cationic (meth)acrylic copolymer (A-IV) having a crosslinkable group.
[0063] The present invention 14 provides a resin composition for an ink jet recording sheet
which constructs an image-receiving layer which is formed at at least one surface
of surface of a base material for an ink jet recording sheet, in which there are formulated
70-100% by weight of a cationic (meth)acrylic copolymer (A-V) obtained by copolymerizing
a (meth)acrylate monomer (a
1) having a polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), 0-30% by weight of the saponified product (B) of a vinyl acetate copolymer (total
thereof is 100% by weight), and 0-15 parts by weight of the modifier (R) based on
100 parts by weight of total of the (A-V) and the (B).
[0064] The present invention 15 provides a resin composition for an ink jet recording sheet
as described in the present invention 14, in which the cationic (meth)acrylic copolymer
(A-V) is a copolymer obtained by copolymerizing a (meth)acrylate monomer (a
1) having a polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), and a nonionic monomer (a
5).
[0065] The present invention 16 provides a resin composition for an ink jet recording sheet
as described in the present invention 14, in which there are formulated 75-95% by
weight of the cationic (meth)acrylic copolymer (A-V), 5-25% by weight of the saponified
product (B) of a vinyl acetate copolymer (total thereof is 100% by weight), and 0.5-5
parts by weight of the modifier (R) based on 100 parts by weight of total of the (A-V)
and the (B).
[0066] The present invention 17 provides a resin composition for an ink jet recording sheet
as described in the present invention 14, in which there are formulated 75-95% by
weight of the cationic (meth)acrylic copolymer (A-V), 5-25% by weight of the saponified
product (B) of a vinyl acetate copolymer (total thereof is 100% by weight), and 0.5-3
parts by weight of the modifier (R) based on 100 parts by weight of total of the (A-V)
and the (B).
[0067] The present invention 18 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 14-17, in which the cationic (meth)acrylic
copolymer (A-V) contains 8-40% by weight of the (meth)acrylate monomer (a
6) having a polyalkylene oxide group, 1-30% by weight of the monomer (a
2) having a hydrophilic group, 0.2-10% by weight of the monomer (a
3) having a crosslinkable group, 10-50% by weight of the cationic monomer (a
4), and 10-80% by weight of the nonionic monomer (a
5) (total thereof is 100% by weight).
[0068] The present invention 19 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 11, 13, 14, 15, and 18, in which
a polyalkylene oxide group in the (meth)acrylate monomer (a
1) having a polyalkylene oxide group has a structure shown by a general formula: -[(CHR
1)
n-O]
m-R
2.
[in the general formula, R
1 represents a hydrogen atom, methyl group, or hydroxyl group, R
2 represents a hydrogen atom or methyl group, n is an integer of 1-5, m is an integer
of 1-20, respectively, n and m pieces of R
1 may be even identical to or different from each other.]
[0069] The present invention 20 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 7, 11, 13, 14, 15, and 18, in which
the hydrophilic group in the monomer (a
2) having a hydrophilic group is at least one selected from the group consisting of
carboxylic group or a salt thereof, an anhydride group, hydroxyl group, sulphonic
acid group or a salt thereof, an amide group, and an ether group.
[0070] The present invention 21 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 7, 11, 13, 14, 15, and 18, in which
the monomer (a
3) having a crosslinkable group is a monomer having a hydrolyzable condensible group.
[0071] The present invention 22 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 7, 11, 13, 14, 15, and 18, in which
the monomer (a
3) having a crosslinkable group is a monomer having an alkoxysilyl group.
[0072] The present invention 23 provides a resin composition for an ink jet recording sheet
as described in any one of the present inventions 7, 11, 13-15, and 18, in which the
cationic monomer (a
4) is a monomer having a tertiary amino group or a monomer having a quaternary ammonium
salt group.
[0073] The present invention 24 provides a resin composition for an ink jet recording sheet
as described in any one of the present invention 15 or 18, in which the nonionic monomer
(a
5) is any one of (meth)acrylates, aromatic vinyls, and vinyl esters.
[0074] The present invention 25 provides a resin composition for an ink jet recording sheet
as described in any one of the present invention 1, 6, 8, 11, 12, 14, 16 or 17, in
which a polymerization degree is 200-1000 in the saponified product (B) of a vinyl
acetate copolymer.
[0075] The present invention 26 provides a resin composition for an ink jet recording sheet
as described in any one of the present invention 1, 11, or 16, in which the modifier
(R) contains a water-based polyurethane (C) and/or a water-based polyester resin (e
1).
[0076] The present invention 27 provides an ink jet recording sheet characterized in that
an ink-receiving layer formed on at least one surface of a base material for an ink
jet recording sheet is constructed by a composition (P) containing a (meth)acrylic-based
copolymer (A-IV) having a hydrolyzable silyl group prepared by copolymerization of
monomers containing a polymerizable unsaturated monomer (a
8) and a (meth)acrylic-based polymerizable unsaturated monomer (a
9), and inorganic compound fine particles (G).
[0077] The present invention 28 provides an ink jet recording sheet as in the present invention
27, in which an ink-fixing layer is formed between a base material for the ink jet
recording sheet and the ink-receiving layer.
[0078] The present invention 29 provides an ink jet recording sheet as in the present invention
27, in which the (meth)acrylic-based copolymer (A-IV) having a hydrolyzable silyl
group is a water-based copolymer.
[0079] The present invention 30 provides an ink jet recording sheet as in the present invention
27, in which weight proportion of monomer units based on the (a
8) and the (a
9) contained in the (meth)acrylic-based copolymer (A-IV) having a hydrolyzable silyl
group is (a
8)/(a
9)=(0.1-30%)/(70-99.9%) (total is 100% by weight).
[0080] The present invention 31 provides an ink jet recording sheet as in the present invention
27, in which the inorganic compound fine particles (G) is a rosary-like colloidal
silica which is dispersed in water.
[0081] The present invention 32 provides an ink jet recording sheet as in the present invention
27, in which weight ratio of the (A-VI) and (G) contained in the composition (P) containing
the (meth)acrylic-based copolymer (A-IV) having a hydrolyzable silyl group and the
inorganic compound fine particles (G) is the (A-VI)/(G)=(1-50%)/(50-99%) (total is
100% by weight).
[0082] The present invention 33 provides an ink jet recording sheet as in the present invention
27, in which the ink-fixing layer is composed of a resin composition containing a
formulated product of at least one resin selected from the group consisting of a cationic
group-contained resin or a saponified product of a copolymer of the cationic group-contained
resin with a vinyl acetate-based copolymer, a water-based polyester-based resin and
a water-based polyurethane-based resin.
[0083] The present invention 34 provides an ink jet recording sheet as in the present invention
33, in which the cationic group-contained resin is a cationic group-contained copolymer
prepared by copolymerization of monomers containing a polymerizable unsaturated monomer
having a hydrolyzable silyl group, a polymerizable unsaturated monomer having a tertiary
amino group and/or a quaternary ammonium group, and a (meth)acrylate-based polymerizable
unsaturated monomer.
[0084] The present invention 35 provides a resin composition for recording, which is a resin
composition for recording for forming an ink recording layer, characterized by containing
in a ratio of 100 parts by weight of a resin composition composed of (1) 1-30% by
weight of a cellulose derivative (H) and (2) 70-99% by weight of a good solvent (I)
for the cellulose derivative (total is 100% by weight), 0.1-20 parts by weight of
(3) an organic acid (J) which can dissolve in the good solvent (I) or a weak solvent
(K) for the cellulose derivative, and optionally, 0-150 parts by weight of (4) the
weak solvent (K) for the cellulose derivative.
[0085] The present invention 36 provides a resin composition for recording as in the present
invention 35, in which the cellulose derivative (H) is a cellulose acetate.
[0086] The present invention 37 provides a resin composition for recording as in the present
invention 35, in which proportion of the weak solvent (K) for the cellulose acetate
is 50-150 parts by weight.
[0087] The present invention 38 provides a resin composition for recording as in the present
invention 35, characterized in that the good solvent (I) for the cellulose derivative
is at least one kind selected from the group consisting of ketones, esters, ethers,
cellosolves, cellosolve acetates, halogenated hydrocarbons, and nitro compounds, and
a boiling point of the solvent is 35-160°C.
[0088] The present invention 39 provides a resin composition for recording as in the present
invention 35, characterized in that a melting point of the organic acid (J) is not
less than 60°C.
[0089] The present invention 40 provides a resin composition for recording as in the present
invention 35 or 37, characterized in that the weak solvent (K) for the cellulose derivative
is at lest one kind selected from esters, alcohols, ketones and ethers, and a boiling
point of the solvent is 100-300°C.
[0090] The present invention 41 provides a resin composition for recording as in the present
invention 35, characterized in that the good solvent (I) for the cellulose derivative
is at least one kind selected from a C
1-5 dialkyl ketone, a C
1-4 alkyl acetate, a C
4-6 cyclic or linear ether, and a C
1-4 alkyl cellulose and a C
1-4 alkyl cellulose acetate, and the weak solvent (K) for the cellulose derivative is
at least one kind selected from a C
5-8 alkyl formate, a C
1-4 alkyi benzoate, a C
4-8 cycloalkanol, a C
6-10 dialkyl ketone, and a C
7-10 ether.
[0091] The present invention 42 provides a resin composition for recording as in the present
invention 35 or 41, characterized in that boiling point difference (TK-TI) between
the good solvent (I) and the weak solvent for the cellulose derivative is 10°C<(TK-TI)<200°C.
[0092] The present invention 43 provides a resin composition for recording as in the present
invention 35 or 39, characterized in that solubility of the organic acid (J) to water
is not more than 2 g/100 ml at 20°C.
[0093] The present invention 44 provides an ink jet recording sheet characterized in that
there is employed a resin composition for an ink jet recording sheet as in any one
of the present inventions 1-43, and an image-receiving layer is formed over at least
one surface of a base material.
[0094] The present invention 45 provides an ink jet recording sheet as in the present inventions
44, in which glossiness (60°-gloss measured according to JIS Z8741) in the surface
of an ink-receiving layer is not less than 30%.
[0095] The present invention 46 provides a resin composition for a heat transfer sheet containing
a polymer (L) containing monomer units shown by formula (14) described below and a
hot-melt adhesive resin (M).
R1: -H or -CH3
R2: -H, -CH3 or -OH
n is 1-5, and m is 1-20.
[0096] A plurality of R
2 may be identical to or different from each other, and m pieces of -(CHR
2)
nO- may be combined in random or block.
[0097] The present invention 47 provides a resin composition for a heat transfer sheet as
in the present invention 46, in which the polymer (L) is constructed by a copolymer
of a monomer of the formula (14) with at least one kind monomer selected from a monomer
having a cationic functional group, a monomer having a crosslinkable group, and a
monomer having a hydrophilic group.
[0098] The present invention 48 provides a resin composition for a heat transfer sheet as
in the present invention 46 or 47, in which content of the monomer of the formula
(14) is 1-40% by weight based on total monomers in the polymer (L).
[0099] The present invention 49 provides a resin composition for a heat transfer sheet as
in the present invention 47, in which the monomer having a cationic functional group
is at least one kind selected from a monomer having a group composed of a tertiary
amino group or a salt thereof, a monomer having a quaternary ammonium salt group,
and a monomer which forms a quaternary ammonium salt group, the monomer having a hydrophilic
group is at least one kind selected from a monomer having a group composed of carboxylic
group or a salt thereof, a monomer having an acid anhydride group, a monomer having
hydroxyl group, a monomer having a group composed of sulphonic group or a salt thereof,
a monomer having amide group, and a monomer having ether group, and the monomer having
a crosslinkable group is at least one kind selected from a monomer having an epoxy
group, a monomer having a methylol group, and a monomer having silyl group or an alkoxysilyl
group.
[0100] The present invention 50 provides a resin composition for a heat transfer sheet as
in any one of the present inventions 46-48, in which Tg is -85 to 30°C in the copolymer
which constructs the polymer (L).
[0101] The present invention 51 provides a resin composition for a heat transfer sheet as
in the present invention 46, in which the hot-melt adhesive resin (M) is at least
one kind selected from a nylon-based resin, a polyester-based resin, and a polyurethane-based
resin.
[0102] The present invention 52 provides a resin composition for a heat transfer sheet as
in the present invention 46, in which proportion of the hot-melt adhesive resin (M)
is 10-1500 parts by weight based on 100 parts by weight of the polymer (L).
[0103] The present invention 53 provides a heat transfer sheet, which is a sheet in which
an ink-receiving layer being strippable from a base material is formed at one surface
of the base material, in which the ink-receiving layer is constructed by a resin composition
for a heat transfer sheet as in any one of the present invention 46-52.
[0104] The present invention 54 provides a heat transfer sheet as in the present invention
53, in which the ink-receiving layer is formed at a base material through a protecting
layer which is strippable from the base material.
[0105] The present invention 55 provides a heat transfer sheet as in the present invention
54, in which the protecting layer is constructed by at least one kind selected from
a thermoplastic resin, a thermosetting resin, and an elastomer.
[0106] The present invention 56 provides a heat transfer sheet as in any one of the present
invention 53 or 54, in which the ink-receiving layer contains at least one component
of a dye-fixing agents and a plasticizer.
[0107] The present invention 57 provides a method for the preparation of a heat transfer
sheet, which is a method for the preparation of a sheet by forming an ink-receiving
layer through coating a solution of a material which forms the ink-receiving layer
which is capable of being stripped from a base material, in which the ink-receiving
layer is constructed by a resin composition as in any one of the present inventions
46-56.
BEST MODE FOR CARRYING OUT THE INVENTION
[0108] Hereinafter, examples of embodiments for carrying out the present inventions are
illustrated in detail.
[0109] In order to simplify descriptions in the present inventions, respective constructing
components are commonly illustrated and, in the case that order and disorder, etc.
are occasionally caused in view of describing, there is clearly shown a range to which
illustrative items attain in the respective inventions by describing the number of
the present invention Nos. I-VIII.
[0110] The present inventions relate to a novel resin composition for an ink jet recording
sheet and an ink jet recording sheet in which an image-receiving layer is formed on
the surface of a base material for the sheet using thereof.
[0111] The ink jet recording sheet in relation to the present inventions possess a base
material and an image-receiving layer and, in at least one surface of the base material,
the image-receiving layer is formed in at least one surface of the base material by
the resin composition of the present inventions.
[Base material]
[0112] In the present invention, a kind of materials for the base material (hereinafter,
occasionally referred to as "a base material for recording" or merely "a base material")
in the ink jet recording sheet is not particularly limited, and there are enumerated,
in addition to usual papers in which natural fibers are employed, a coated paper in
which the papers is employed, a nonwoven web in which natural fibers and synthetic
fibers are employed solely or in combination, a plastic film, and a synthetic paper
(there is included a fiber-made one in addition to a plastic film-made one), etc.
and, of the material examples, the plastic film and the synthetic paper are particularly
preferred.
[0113] As a polymer which constructs the plastic film and the synthetic paper, for example,
there are enumerated a polyolefine such as a polyethylene and polypropylene, an ethylene-vinyl
acetate copolymer, a polyvinyl chloride, a vinyl chloride-vinyl acetate copolymer,
a poly(meth)acrylate, a polystyrene, a polyvinyl alcohol, an ethylene-vinylalcohol
copolymer, a cellulose derivative such as a cellulose acetate, a polyester (a polyalkylene
terephthalate such as a polyethylene terephthalate, a polybutylene terephthalate,
a polyalkylene naphthalate such as a polyethylene naphthalate and a polybutylene naphthalate,
etc.), a polycarbonate, a polyamide (nylon 6, nylon 6/6, nylon 6/10, and nylon 6/12,
etc.), a polyester amide, a polyether, a polyimide, a polyamide-imide, and a polyether-polyester,
etc., and there can be also appropriately employed a copolymer thereof, a blend thereof,
a crosslinked product thereof. Of the films and synthetic papers, usually, there are
particularly preferably employed a polyolefine (particularly, polypropylene), a polyester
(particularly, a polyethylene terephthalate), and a polyamide and, there is most preferred
the polyester (particularly, a polyethylene terephthalate) from a viewpoint of mechanical
strength and workability, etc.
[0114] Transparency is not particularly limited in the base material for the ink jet recording
sheet in relation to the present invention, indistinct, transparent, or semitransparent
ones are appropriately employed depending upon uses thereof. For example, in the case
that it is employed as a sheet for an overhead projector (OHP), transparent ones are
usually preferred. Also, as a paper and a coated paper, for example, there can be
employed a high quality paper, an art paper, and an RC paper, etc.
[0115] Thickness of the base material is not also particularly limited and, it is appropriately
selected depending upon uses thereof, and it is usually 5-500 \m, preferably 10-300
\m or so.
[0116] It is to be noted that in the plastic film or synthetic paper, optionally, there
may be even added additives such as a sizing agent, an antioxidant, an ultraviolet
ray absorbent, a thermal stabilizer, a lubricant, and pigments, etc. which are commonly-used.
[0117] In the use in which water resistance is strongly required, there are preferably employed
a film and synthetic paper which are more excellent in water resistance than in a
paper base material.
[0118] Further, in order to elevate an adhesive property with an image-receiving layer,
it is a preferred embodiment that surface of the base material is in advance treated
by a corona discharging or an under-coating.
[0119] In the recording sheet in relation to the present invention, particularly, there
can be preferably applied a treatment for forming an ink-fixing layer as described
hereinafter.
[Image receiving layer]
[0120] The image receiving layer in relation to the present invention No. I is formed by
the cationic (meth)acrylic copolymer (A-I) having a crosslinkable group, the saponified
product (B) of a vinyl acetate copolymer having a specified polymerization degree,
and the modifier (R).
[0121] The image receiving layer in relation to the present invention No. II is formed by
a composition composed of a cationic (meth)acrylic copolymer (A-II) having a crosslinkable
group and a saponified product (B) of a vinyl acetate-based copolymer, a water-based
polyurethane resin (C), a polyurethane-based graft polymer mixture (D) and/or a polyester-based
graft polymer mixture (E).
[0122] The image receiving layer in relation to the present invention No. III is formed
by a composition composed of a cationic (meth)acrylic copolymer (A-III) having a crosslinkable
group and a saponified product (B) of a vinyl acetate-based copolymer, a water-based
polyurethane resin (C), a polyurethane-based graft polymer mixture (D) and/or a polyester-based
graft polymer mixture (E).
[0123] The image-receiving layer in relation to the present invention No. III is formed
by a composition composed of a cationic (meth)acrylic copolymer (A-III) having a crosslinkable
group and a saponified product (B) of a vinyl acetate-based copolymer, a water-based
polyurethane resin composition (C), and a block isocyanate compound (F).
[0124] The image-receiving layers in relation to the present invention No. IV and No. V
are formed by a resin composition for a recording sheet composed of a cationic (meth)acrylate
monomer (A-IV or A-V) obtained by copolymerization of a (meth)acrylate monomer (a
1) having a specified polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), a saponified product (B) of a vinyl acetate-based copolymer, and a modifier (R).
[0125] The image-receiving layer in relation to the present invention No. VI is formed from
a resin composition for a recording sheet constructed by a composition (P) containing
a (meth)acrylic-based copolymer (A-VI) having a hydrolyzable silyl group prepared
by copolymerization of monomers containing a polymerizable unsaturated monomer (a
8) and a (meth)acrylic-based polymerizable unsaturated monomer (a
9), and inorganic compound-based fine particles (G).
[0126] The image-receiving layer in relation to the present invention No. VII is formed
from a resin composition for a recording sheet constructed composed of a cellulose
derivative (H) and a good solvent (I) for the cellulose derivative, an organic acid
(J) which can dissolve in the good solvent (I) or a weak solvent (K) for the cellulose
derivative, and optionally, a weak solvent (K) for the cellulose derivative.
[0127] A method for forming the image-receiving layer is not particularly limited, and publicly-known
and a variety of means can be applied. It is to be noted that details are described
hereinafter.
[Resin composition for an ink jet recording sheet]
[0128] The resin composition (hereinafter, occasionally referred to as merely "resin composition
for recording") for forming an image-receiving layer which is formed over at least
one surface of a base material for an ink jet recording sheet in relation to the present
invention is constructed by a resin composition for recording which is orderly illustrated
hereinafter.
(1) Resin compositions for an ink jet recording sheet in relation to the present invention
Nos. I-III
[0129] Hereinafter, there are illustrated the resin compositions for an ink jet recording
sheet in relation to the present invention Nos. I-III.
[0130] The resin compositions for an ink jet recording sheet in relation to the present
invention Nos. I and II are constructed by 2-80% by weight, and preferably 5-50% by
weight of the cationic (meth)acrylic copolymer (A-I or A-II) having a crosslinkable
group, 5-80% by weight, and preferably 15-70% by weight of the saponified product
(B) of a vinyl acetate-based copolymer having a polymerization degree of 200-1000,
and 0-80% by weight, and preferably 5-60% by weight of a modifier (R). Herein, constructing
ratio of respective components is represented based on a solid content.
[0131] Constructing components for the modifier (R) in relation to the present invention
Nos. I and II satisfy conditions that (n
1-80)% by weight of the water-based polyurethane resin (C), (n
2-60)% by weight of the polyurethane-based graft polymer mixture (D) [the mixture (D)
is a graft polymer mixture obtained through graft-polymerization by adding a hydrophilic
radical polymerizable vinyl monomer (d
3) and other radical polymerizable vinyl monomer (d
4) to a mixed aqueous solution or dispersed liquid of a water-based polyurethane (d
1) with a saponified product (d
2) of a vinyl acetate-based copolymer in a proportion of (100-60% by weight):(0-40%
by weight)], and (n
3-60)% by weight of the polyester-based graft polymer mixture (E) [the mixture (E)
is a graft polymer mixture obtained from a graft polymerization through graft-polymerization
by adding a hydrophilic radical polymerizable vinyl monomer (e
3) and other radical polymerizable vinyl monomer (e
4) to a mixed aqueous solution or dispersed liquid of a water-based polyester resin
(e
1) with a saponified product (e
2) of a vinyl acetate-based copolymer in a proportion of (100-60% by weight):(0-40%
by weight)], and total of the resin composition for an ink jet recording sheet is
100% by weight based on the solid content ratio, a minimum value in n
1, n
2 and n
3 is 0% by weight, respectively, and (n
1+n
2+n
3)≥5% by weight.
[0132] Preferably, the water-based polyurethane resin (C) is (n
1-50)% by weight, the polyurethane-based graft polymer mixture (D) is (n
2-50)% by weight, the polyester-based graft polymer mixture (E) is (n
3-60)% by weight, and (n
1+n
2+n
3)≥10% by weight.
[0133] As a preferred embodiment, it is also enumerated that the modifier (R) is a resin
composition of the water-based polyurethane resin (C) or the polyester graft mixture
(E).
[0134] The resin composition for an ink jet recording sheet in relation to the present invention
No. III is constructed by 2-80% by weight of the cationic (meth)acrylic copolymer
(A-III) having a crosslinkable group, 5-60% by weight of the saponified product (B)
of a vinyl acetate-based copolymer, 0-80% by weight of the water-based polyurethane
resin (C1) [total of (A-III), (B), (C1) is 100% by weight], 0.05-10 parts by weight
of the block isocyanate compound (F) based on 100 parts by weight of the saponified
product (B) of a vinyl acetate-based copolymer.
[0135] More preferably, the cationic acrylic copolymer (A-III) having a crosslinkable group
is 10-60% by weight, the saponified product (B) of a vinyl acetate-based copolymer
is 15-50% by weight, the water-based polyurethane resin (C1) is 5-60% by weight, and
the block isocyanate compound (F) is 0.3-5 parts by weight based on 100 parts by weight
of the (B).
[0136] Constructing ratio of respective components based on the solid content ranges in
a scope in which there are obtained properties such as an excellent ink-absorbing
ability, water resistance, and printing image quality in an ink jet recording, and
it is appropriately selected from the scope.
[0137] The cationic acrylic copolymers ((A-I)-(A-III)) having a crosslinkable group and
content proportion thereof affect to an ink-fixing ability, water resistance, and
printing quality, and the saponified product (B) of a vinyl acetate-based copolymer
affects to an ink-absorbing ability, and polymerization degree affects to printing
ability such as beading.
[0138] Further, the modifier (R) is employed in order to improve properties such as water
resistance and an adhesion to a base material. The water-based polyurethane resin
(C) affects to water resistance and an adhesion to a base material, and the polyurethane-based
graft polymer mixture (D) and the polyester-based graft polymer mixture (E) mainly
affect to an ink-absorbing ability.
[0139] Hereinafter, respective components which construct the resin composition for recording
in relation to the present invention Nos. I-III are illustrated in detail.
[Cationic (meth)acrylic copolymer (A-I to A-III) having a crosslinkable group]
[0140] The cationic acrylic copolymers (A-I to A-III) having a crosslinkable group to be
employed in the present inventions Nos. I-III, if those are a cationic acrylic copolymer
having a crosslinkable group, are not particularly limited, and as an embodiment,
there can be enumerated a copolymer containing respective monomer units of (1) or
(2) described below, that is,
(1) a copolymer containing a crosslinkable monomer unit and a hydrophilic group-contained
monomer unit
(2) a copolymer containing a cationic monomer unit, a crosslinkable monomer unit,
and a hydrophilic group-contained monomer unit.
(Cationic monomer component)
[0141] As the cationic monomer, there can be employed, in addition to a variety of monomers
having a tertiary amino group or a salt thereof, a variety of monomers having a quaternary
ammonium salt or a variety of monomers which can form a quaternary ammonium salt and,
for example, it is a diC
1-4alkylamino-C
2-3alkyl(meth)acrylic amide or a salt thereof, specifically, dimethylaminoethyl (meth)acrylic
amide, diethylaminoethyl(meth)acrylic amide, dimethylaminopropyl(meth)acrylic amide,
diethylaminopropyl (meth)acrylic amide, and a salt thereof, etc. Further, there can
be enumerated a diC
1-4alkylamino-C
2-3alkyl(meth)acrylate or a salt thereof, dimethyl aminoethyl(meth)acrylate, diethylaminoethyl
(meth)acrylate, dimethylaminopropyl(meth)acrylate, diethylaminopropyl(meth)acrylate,
and a salt thereof, etc. Still further, there can be enumerated a diC
1-4alkylamino-C
2-3alkyl-substituted aromatic vinyl or a salt thereof, specifically, 4-(2-dimethylaminoethyl)styrene,
4-(2-dimethylaminopropyl)styrene or a salt thereof. Besides, it is a nitrogen-contained
heterocyclic monomer or a salt thereof, specifically, there can be enumerated vinyl
pyridine, vinylimidazole, vinyl pyrrolidone or a salt thereof, etc.
[0142] It is to be noted that as the salts, there can be exemplified a halogenated hydrogen
acid salt (hydrochloric acid and hydrobromic acid), a sulphate, an alkyl sulphate
(methyl sulphate, ethyl sulphate, etc.), an alkyl sulphonic acid salt, an aryl sulphonic
acid salt, and a carboxylic acid salt, etc. and, in the quaternary ammonium salt,
there may be conducted a method in which it is produced by allowing to react an alkylation
agent (epichlorohydrin, methyl chloride, and benzyl chloride, etc.) with a tertiary
amino group.
(Monomer components containing a crosslinkable group)
[0143] As the monomer components containing a crosslinkable group, there are enumerated
monomers having a variety of functions which have a self-crosslinkable or reactive
functional group and, specifically, there can be exemplified an epoxy group-contained
monomer such as glycidyl(meth)acrylate, (meth)allyl glycidylether, 1-allyloxy-3,4-epoxy
butane, 1-(3-butenyloxy)-2,3-epoxy propane, and 4-vinyl-1-cyclohexene-1,2-epoxide,
a methylol group-contained monomer such as N-methylol(meth)acrylic amide and N-butylol(meth)acrylic
amide, or a derivative thereof, a monomer having a hydrolyzable condensible group
(such as silyl group) such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltributhoxysilane,
vinylmethoxy dimethylsilane, vinylmethoxy dimethylsilane, vinylisobuthoxy dimethylsilane,
vinyldimethoxy methylsilane, vinyldiethoxy methylsilane, vinyltris(β-methoxyethoxy)silane,
vinyldiphenylethoxysilane, vinyltriphenoxy silane, γ-(vinylphenylaminopropyl)trimethoxy
silane, γ-(vinylbenzylaminopropyl)trimethoxy silane, γ-(vinylphenylaminopropyl)triethoxy
silane, γ-(vinylbenzylaminopropyl)triethoxy silane, divinyldimethoxy silane, divinyldiethoxysilane,
β-divinyldi(methoxyethoxy)silane, vinyldiacetoxymethyl silane, vinyltriacetoxy silane,
vinylbis(dimethylamino)methylsilane, vinylmethyldichlorosilane, vinyldimethylchloro
silane, vinyltrichloro silane, vinylmethyl phenylchloro silane, allyltriethoxy silane,
3-allylaminopropyl trimethoxy silane, allyldiacetoxymethyl silane, allyltriacetoxy
silane, allylbis(dimethylamino)methylsilane, allylmethyldichioro silane, allyldimethylchloro
silane, allyltrichloro silane, methallyl phenyldichloro silane, β-(meth)acryloxyethyl
trimethoxy silane, β-(meth)acryloxyethyl triethoxy silane, γ-(meth)acryloxy propyl
trimethoxy silane, γ-(meth)acryloxypropyl triethoxy silane, γ-(meth)acryloxypropyl
methyldimethoxy silane, γ-(meth)acryloxy propylmethyldichloro silane, and γ-(meth)acryloxy
propyltris(β-methyethoxy) silane, further, an adylidynyl group-contained monomer such
as 2-(1-adylidynyl)ethyl(meth)acrylate and 2-(1-adylidynyl)propyl(meth)acrylate, etc.
A preferred monomer having a crosslinkable group is a hydrolyzable condensible group-contained
monomer having such as a hydrolyzable condensible group, particularly, an alkoxysilyl
group (more specifically, a C
1- 4alkoxysilyl group, etc. such as methoxysilyl group and ethoxysilyl group).
[0144] It is to be noted the monomers containing a crosslinkable group can be employed solely
or in combination of two or more kinds.
(Monomer components having a hydrophilic group)
[0145] As the monomer components having a hydrophilic group, there can be exemplified, for
example, a monomer having a free carboxylic group or an acid anhydride group such
as (meth)acrylic acid, itaconic acid, maleic acid, maleic anhydride, fumaric acid,
and crotonic acid, or a monomer containing a salt thereof (an alkaline metal salt,
an alkaline earth metal salt, an ammonium salt, and an amine salt, etc.), a half ester-contained
monomer of an unsaturated polycarboxylic acid or an anhydride thereof with a linear
or branched alcohol having a carbon number of 1-20 or so such as monomethyl maleate,
monoethyl maleate, monobutyl maleate, monooctyl maleate, and mono-2-ethylhexyl maleate,
a monomer having a hydroxyl group such as 2-hydroxyethyl(meth)acrylate, 2-hydroxypropyl(meth)acrylate,
3-hydroxypropyl(meth)acrylate, and 4-hydroxybutyl(meth)acrylate which belong to a
C
2-6alkyl (meth)acrylate, a monomer having amide group such as (meth)acrylic amide, α-ethyl(meth)acrylic
amide, N-methyl(meth)acrylic amide, N-buthoxymethyl(meth)acrylic amide, and diacetone(meth)acrylic
amide, a monomer having sulphonic acid group such as styrene sulphonic acid and vinylsulphonic
acid, a monomer having ether group such as vinylmethylether, vinylethylether, and
vinylisobuylether which belong to vinylethers, a monomer having a polyoxyalkylene
group such as diethyleneglycol mono (meth) acrylate, triethyleneglycol mono(meth)acrylate,
and a polyethyleneglycol mono(meth)acrylate, etc. As a preferred one of the above
various monomers having a hydrophilic group, there are enumerated monomers having
a polyoxalkylene ester such as diethyleneglycol mono(meth)acrylate, triethyleneglycol
mono(meth)acrylate, and the polyethyleneglycol mono(meth)acrylate.
[0146] The monomers having hydrophilic group can be employed solely or simultaneously in
combination of two or more kinds.
[0147] The cationic monomers, the monomers containing a crosslinkable group, and the monomers
having hydrophilic group are usually employed in combination with nonionic monomers
described below in order to adjust a film-formability and film-forming property.
(Nonionic monomer components)
[0148] As the nonionic monomer components described herein, there are enumerated a C
1-18alkyl (meth)acrylate such as methyl(meth)acrylate, methyl(meth)acrylate, ethyl(meth)acrylate,
propyl(meth)acrylate, isopropyl(meth)acrylate, t-butyl(meth)acrylate, n-butyl(meth)acrylate,hexyl(meth)acrylate,octyl(meth)acrylate,2-ethylhexyl(meth)acrylate,
raulyl(meth)acrylate, and stearyl(meth)acrylate, a cycloalkyl ester such as cyclohexyl(meth)acrylate,
an aryl ester such as phenyl(meth)acrylate, an aralkyl ester such as benzyl(meth)acrylate,
aromatic vinyls such as styrene, vinyl toluene, and α-methylstyrene, vinyl acetate,
vinyl propionate, vinyl versate, allyl esters such as allyl acetate, a monomer having
a halogen such as vinylidene chloride and vinyl chloride, vinyl cyanates such as (meth)acrylonitrile,
olefines such as ethylene and propylene, etc.
[0149] As the nonionic monomers, there are usually employed the C
1-18alkyl(meth)acrylate, particularly, a C
2-10alkyl ester of acrylic acid or a C
1-6alkyl ester of methacrylic acid, aromatic vinyls, particularly, styrene, or vinyl
esters, particularly, vinyl acetate.
[0150] The nonionic monomers can be employed solely or in combination of two or more kinds.
(Constructing ratio of A-I, A-II, and A-III monomers)
[0151] Use amount the above-described cationic monomer and monomers containing a crosslinkable
group or use amount in the case of combining the monomers having a hydrophilic group
can be selected within a range in which water resistance and ink-absorbing ability
are not deteriorated, although it is not particularly limited, the use amount of the
cationic monomer is 0.1-50% by mol (for example, 1-45% by mol), preferably 0.5-40%
by mol (for example, 2-35% by mol), and more preferably 1-30% by mol (for example,
3-25% by mol) based on total amount of monomers, and usually 2-25% by mol or so.
[0152] Further, the use amount of the monomer containing a crosslinkable group is, for example,
0.1-25% by mol, preferably 0.2-20% by mol, and more preferably 0.5-15% by mol based
on total amount of monomers, and usually 0.3-10% by mol or so.
[0153] Still further, the use amount the monomer having hydrophilic group is 0-50% by mol,
preferably 0-45% by mol (0.5-45% bymol), and more preferably 0-40% by mol (1-35% by
mol) based on total amount of monomers, and usually 1-20% by mol or so.
[0154] It is to be noted that in the case that the above-described two or three kinds of
monomers are employed, the total is adjusted to 100% by mol, and in the case that
it is less than 100% by mol, residual portion is usually constructed by the anionic
monomers.
[0155] Of those, a copolymer is employed as the cationic acrylic copolymer containing a
crosslinkable group in the present invention No. I-III (A-I to A-III), and the copolymer
contains 0.1-50% by mol of monomers containing tertiary amino group or quaternary
ammonium base and 0.1-25% by mol of monomers containing a crosslinkable group.
(Glass transition temperature of the A-I to A-III)
[0156] The glass transition temperature can be selected within a range in which a film-formability,
etc., is not deteriorated in the cationic acrylic copolymers (A-I to A-III) containing
a crosslinkable group, and it is preferably -20 to 50°C, more preferably -10 to 40°C,
and further preferably 0 to 30°C or so.
[0157] The copolymer having such the glass transition temperature can be prepared by combining
the above-described cationic monomer with the monomers containing a crosslinkable
group, and optionally, the monomers having a hydrophilic group. Usually, it can be
copolymerized in combination with a hard monomer, for example, a homo-polymerizable
monomer having a glass transition temperature of 80 to 120°C. preferably, 90 to 105°C
such as methyl(meth)acrylate and styrene and a soft monomer, for example, a homo-polymerizable
monomer having a glass transition temperature of -85 to -10°C, preferably, -85 to
-20°C such as a C
2-10alkyl ester of acrylic acid.
[0158] In the case that the copolymer is obtained by employing in combination with the various
monomers, use proportion of the various monomers is not particularly limited, and
an example can be enumerated below as the use proportion.
(a) the cationic monomer is 1-40% by mol, preferably 3-35% by mol, and more preferably
5-30% by mol, (b) the monomer containing a crosslinkable group is 0.5-20% by mol,
preferably 1-15% by mol, and more preferably 2-10% by mol, (c) the monomer containing
a hydrophilic group is 0-50% by mol, preferably 2-45% by mol, and more preferably
5-40% by mol, (d) the hard monomer is 10-60% by mol, preferably 20-55% by mol, and
more preferably 25-50% by mol, and
(e) the soft monomer is 10-60% by mol, preferαbly 15-50% by mol, and more preferably
20-45% by mol.
[0159] On the other hand, a weight average molecular weight is not particularly limited
in the cationic acrylic monomers (A-I to A-III) containing a crosslinkable group,
and it ranges in preferably 0.2x10
4 to 100x10
4, and more preferably 1x10
4 to 50x10
4 or so.
(Preparation of a water-based emulsion)
[0160] Form in the cationic acrylic monomers (A-I to A-III) containing a crosslinkable group
may be an organic solvent solution, an aqueous solution and, usually, preferably a
cationic emulsion (particularly, a water-based emulsion).
[0161] In the cationic emulsion, surface potential (ξ potential) is +20 to +60 mV, preferably
+12 to +55 mV, and more preferably +20 to +55 mV in polymer particles contained in
the emulsion and, particularly preferably +15 to +55 mV or so. When the surface potential
becomes lower in polymer particles, an ink-fixing ability and water resistance lower,
and when the surface potential becomes higher, an ink-fixing ability lowers.
[0162] The surface potential in polymer particles can be measured, for example, by the following
apparatus and conditions.
[0163] Apparatus for measurement: An electrophoresis light scattering photometer (ELS-800)
manufactured by Otsuka Denshi, Ltd.
Temperature in measurement: 25°C
Concentration: Emulsion was diluted to a solid concentration of 0.01-0.05% by weight
by a distilled water.
Distance between electrodes: 32 mm
Applied electric field: 50 V/cm
(method for the preparation of polymer particles in the cationic emulsion)
[0164] Average particle diameter of polymer particles in the cationic emulsion is 1-200
nm, preferably 3-100 nm, and more preferably 5-50 nm or so.
[0165] The cationic emulsion containing the cationic acrylic copolymers (A-I to A-III) containing
a crosslinkable group can be obtained by a commonly-used method, for example, a method
in which the above-described two or three monomers are emulsion-polymerized in an
emulsion polymerization-system containing a nonionic surface active agent and/or a
cationic surface active agent, or a method in which a water-based emulsion is prepared
by allowing to form a tertiary amine salt or a quaternary ammonium salt after copolymerization
of the monomers.
[0166] In the resin composition for an ink jet recording sheet in relation to the present
invention Nos. I-III, a printing quality and water resistance can be elevated in combination
of a hydrophilic polymer compound (a water-soluble polymer compound or a water-insoluble
and water-absorbable polymer compound) with other constructing components without
losing an ink-absorbing ability so much.
(Hydrophilic polymer compound components)
[0167] As the hydrophilic polymer compounds described hereinabove and below, there is employed
the saponification product (B) of a vinyl acetate-based polymer, and the saponification
product may be even employed together with a plurality of saponification products
of a vinyl acetate-based polymer and, other hydrophilic polymer compounds may be even
further employed.
(Other hydrophilic polymer compound components)
[0168] As the other hydrophilic polymer compound components, for example, there are enumerated
hydrophilic natural polymers or derivatives thereof (starches, corn starches, a sodium
alginate, gum arabic, gelatine, casein, and dextrin, etc.), cellulose derivatives
(a methyl cellulose, an ethyl cellulose, a hydroxyethyl cellulose, a carboxymethyl
cellulose, a cellulose sulphate, and a cyanoethyl cellulose, etc.), a vinylalcohol-based
derivative (a polyvinyl alcohol and an ethylene-vinyl acetate copolymer, etc.), an
ethylene-based polymer (an ethylene-maleic anhydride copolymer, etc.), a vinyl acetate-based
copolymer (a vinyl acetate-methylmethacrylate copolymer, etc.), a polyalkylene oxide
(a polyethylene oxide, an ethylene oxide-propylene oxide block copolymer, etc.), a
polymer having carboxylic group or sulphonic group or salts thereof [an acrylic-based
polymer (a poly(meth)acrylic acid or a salt thereof (an alkaline metal salt such as
ammonium and sodium), a methylmethacrylate-(meth)acrylic acid copolymer, an acrylic
acid-polyvinyl alcohol copolymer, etc., a vinylether-based copolymer (a polyvinyl
alkyl ether such as polyvinyl methyl ether and a polyvinyl isobutyl ether, a vinyl
methyl ether-maleic anhydride copolymer), a styrene-based copolymer (a styrene-maleic
anhydride copolymer, a styrene-(meth)acrylic acid copolymer, a styrene sodium sulphonate,
etc.), a sodium polyvinyl sulphonate, et.], a nitrogen-contained polymer (or a cationic
polymer) or a salt thereof (a quaternary ammonium salt such as polyvinylbenzyl trimethyl
ammonium chloride and polydiallyl dimethyl ammonium chloride), a hydrochloric acid
salt of a polydimethyl aminoethyl (meth)acrylate, a polyvinyl piridine, a polyvinyl
imidazole, a polyethylene imine, a polyamide polyamine, a polyacrylic amide, polyvinyl
pyrrolidone, etc.
[0169] In the exemplified other hydrophilic polymer compound, there are preferred the cellulose
derivatives (particularly, a hydroxyethyl cellulose, etc.), the vinylalcohol-based
derivative, the vinyl ester-based polymer, and polyvinyl pyrrolidone, etc.
[0170] Further, there are also preferably employed a hydrophilic polymer having at least
one functional group selected from a polyoxyalkylene group, acetoacetyl group, carboxylic
group, acid anhydride group, and amino group.
[0171] The other hydrophilic polymer compounds are employed solely or in combination of
two or more kinds.
(Saponified product (B) of a vinyl acetate-based polymer)
[0172] The saponified product (B) of a vinyl acetate-based copolymer in relation to the
present invention Nos. I-VI includes a vinyl acetate homopolymer or a partially- or
completely-saponified product of a copolymer of a vinyl acetate with other copolymerizable
monomers, and a saponification degree is 70-95%, preferably 75-92%, and more preferably
79-89%. However, in the present invention No. II, it is 70-100%, preferably 75-95%,
and more preferably 79-92%.
[0173] Still further, as the saponified product (B) of a vinyl acetate-based copolymer,
there is preferably employed a saponified product of a vinyl acetate-based copolymer
having a polymerization degree of 200-1000, and preferably 300-800.
[0174] In the case that the polymerization is less than 200 in the polymer, an effect for
improving water resistance is not occasionally shown and, in the case of exceeding
1000, beading is caused, resulting in that it is afraid that uniformity in a picture
image is deteriorated.
(Other copolymerizable monomer components)
[0175] As the other copolymerizable monomer, there is preferred a monomer having a hydrophilic
group (for example, carboxylic group and a salt thereof, sulphonic acid group and
a salt thereof, an acid anhydride group, amide group, hydroxyl group, and ether group,
etc.), particularly, a vinyl monomer having an ether group, of those, an oxyalkylene
group such as a (meth)acrylate and allyl ether and, in the case, the number of alkyleneoxide
unit (the mol number to be added) is preferably 1-100, more preferably 2-80, and further
preferably 5-70.
(Vinyl monomer components having an oxyalkylene group)
[0176] As the vinyl monomer having an oxyalkylene group, there are included, for example,
diethylene glycol mono(meth)acrylate, triethylene glycol mono(meth)acrylate, polyethylene
glycol mono(meth)acrylate, dipropylene glycol mono(meth)acrylate, tripropylene glycol
mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, diethylene glycol mono(meth)allylether,
triethylene glycol mono(meth)allylether, polyethylene glycol mono(meth)allylether,
dipropylene glycol mono(meth)allylether, tripropylene glycol mono(meth)allylether,
polypropylene glycol mono(meth)allylether, polyethylene glycol polypropylene glycol
mono(meth)acrylate, hydroxypropyl(meth)acrylate, polyethylene glycol polytetramethylene
glycol(meth)acrylate, polypropylene glycol polytetramethylene glycol(meth)acrylate,
and glycerol(meth)acrylate, etc.
[0177] Of those, as a preferred monomer, there is included a (meth)acrylate which is a vinyl
monomer in which the oxyalkylene group is oxyethylene group, particularly, a polyoxyalkylene
(meth)allylether (of those, a polyoxyethylene allylether). The vinyl monomer can be
employed solely or in combination of two or more kinds.
(Constructing ratio of the copolymerizable monomers for B)
[0178] The ratio of the copolymerizable monomers which are copolymerized with vinyl acetate
can be freely selected within a range in which clearness and water resistance are
not deteriorated in order to obtain the saponified product (B) of a vinyl acetate-based
copolymer in relation to the present inventions I-VI, and it is preferably 0.1-50%
by mol, more preferably 1-30% by mol, and further preferably 2.5-25% by mol (for example,
3-20% by mol). It is to be noted that a copolymer (a modified vinyl acetate-based
resin) of vinyl acetate with the monomer components having an oxyalkylene group can
be obtained, for example, as "OKS-7158G" which is a trade name of Nihon Gosei Kagaku,
Ltd.
(Hydrophilic polymer components to be employed together)
[0179] It is to be noted that as the hydrophilic polymer components to be employed together
for the saponified product (B) of a vinyl acetate-based copolymer, there is also included
a hydrophilic polymer compound having a functional group which reacts with a reactive
functional group (for example, an epoxy group such as glycidyl group and alkoxy silyl
group, etc.) in the above-described cationic acrylic copolymer containing a crosslinkable
group.
[Modifier (R) for a resin composition for a recording sheet]
[0180] As the modifier in relation to the present invention Nos. I-VI, there are preferably
employed at least one components selected from a water-based polyurethane resin (C),
a urethane-based graft polymer mixture (D), a polyester-based graft polymer mixture
(E), and a block isocyanate compound (F). Further, as other preferred embodiments,
there is employed a resin composition composed of the water-based polyurethane resin
(C) and/or the polyester-based graft polymer mixture (E).
[0181] Hereinafter, there are illustrated respective components constructing the modifier
(R).
[Water-based polyurethane resin (C)]
[0182] The water-based polyurethane resin (C) in relation to the present invention Nos.
I-VI is obtained by dissolving or dispersing a polyurethane resin synthesized from
a polyol component, a polyisocyanate component, and a low molecular weight chain extender
having at least two active hydrogens in the molecule which reacts with the polyisocyanate
component into water, and it is synthesized by publicly-known methods. For example,
there are a method in which a polyurethane having a relatively high molecular weight
is synthesized in a solvent which does not react with isocyanate group, followed by
emulsifying through phase conversion while gradually adding water and optionally removing
the solvent under reduced pressure, a method in which the polyurethane is dispersed
into water by vigorously agitating after adding an emulsifier, and a method in which
a reaction is conducted by adding a chain extender after dissolving or dispersing
into water a urethane prepolymer into which a hydrophilic group, for example, a polyethylene
glycol and carboxylic group are introduced.
(Polyisocyanate components)
[0183] As the polyisocyanate components to be employed for the preparation of the water-based
polyurethane resin (C), there are included an aromatic polyisocyanate (for example,
a diisocyanate such as m-phenylene diisocyanate, p-phenylene diisocyanate, 2,4-tollylene
diisocyanate, 2,6-tollylene diisocyanate, diphenylmethane-4,4'-diisocyanate, and 1,5-naphthalene
diisocyanate, a polyisocyanate such as triphenylmethane triisocyanate, etc.), an aromatic-aliphatic
polyisocyanate (for example, a diisocyanate such as 1,3-xylilene diisocyanate, 1,4-xylilene
diisocyanate, tetramethyl xylilene diisocyanate, and a polyisocyanate such as 1,3,5-trisocyanatemethyl
benzene, etc.), an alicyclic polyisocyanate (for example, a diisocyanate such as isophorone
diisocyanate, dicyclohexylmethane-4,4'-diisocyanate and cyclohexane-1,4-diisocyanate,
a polyisocyanate such as 1,3,5-triisocyanate cyclohexane, etc.), an aliphatic polyisocyanate
(for example, an aliphatic diisocyanate such as 1,6-hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene
diisocyanate, and ridine diisocyanate, and an aliphatic polyisocyanate such as 1,3,6-hexamethylene
diisocyanate, etc.), etc., and as the polyisocyanate components, the diisocyanate
components are often employed.
[0184] Further, the polyisocyanate components may be even an adduct in which a polyisocyanate
compound is added to a polyvalent alcohol and has isocyanate group at terminals, an
isocyanurate compound produced by a buret reaction, a dimer, and a trimer.
[0185] It is to be noted that the polyisocyanate components can be solely or also in combination
of two or more kinds.
(Polyol component)
[0186] As the polyol component to be employed for constructing the water-based polyurethane
resin (C), there are included a polyester polyol, a polyether polyol (for example,
a polyether diol having an oxy-C
2-4alkylene such as a polyoxytetramethylene glycol), and a polycarbonate polyol (for
example, a polycarbonate diol, etc.), etc. The polyester polyol is a polyester having
hydroxyl group which is obtained by a reaction of a polyvalent alcohol with a polycarboxylic
acid or a low alkyl ester thereof or an acid anhydride, and it may be even a derivative
from a lactone. As the polyol components, the diol components (for, example, a polyester
diol, etc.) are preferably employed.
[0187] It is to be noted that the polyol component can be employed solely or in combination
of two or more kinds.
[0188] As the polyvalent alcohol for preparing the polyester polyol which is the polyol
component, there are included an aliphatic polyvalent alcohol (for example, a C
2-10alkylene diol such as ethylene glycol, trimethylene glycol, propylene glycol, 1,3-butane
diol, tetramethylene glycol, hexamethylene glycol, and neopentyl glycol, a polyoxy-C
2-4alkylene glycol such as diethylene glycol and triethylene glycol, and a polyol such
as trimethylol propane and pentaerythritol, etc.), a cycloaliphatic polyvalent alcohol
(for example, a cycloaliphatic diol such as 1,4-cyclohexane dimethanol and hydrogenated
bisphenol A), and an aromatic polyvalent alcohol [for example, an aromatic diol, etc.
such as 2,2-bis(2-hydroxyethylphenyl)propane], etc., and as the polyvalent alcohol,
the aliphatic diol is usually employed.
[0189] It is to be noted that the polyvalent alcohol can be employed solely or in combination
of two or more kinds.
(Polyvalent carboxylic acid for the polyester polyol)
[0190] On the other hand, as the polyvalent carboxylic acid for the preparation of the polyester
polyol, there can be exemplified an aliphatic polyvalent carboxylic acid (for example,
a saturated aliphatic carboxylic acid such as adipic acid, sberic acid, azelaic acid,
sebasic acid, and dodecane dicarboxylic acid, and an unsaturated aliphatic carboxylic
acid such as maleic acid), a cycloaliphatic polyvalent carboxylic acid (for example,
a cycloaliphatic dicarboxylic acid, etc. such as 1,4-cyclohexane dicarboxylic acid),
an aromatic polyvalent carboxylic acid (for example, an aromatic dicarboxylic acid
such as phthalic acid, terephthalic acid, isophthalic acid, and 1,5-naphthalene dicarboxylic
acid, an aromatic polycarboxylic acid such as trimellitic acid), etc. The polyvalent
carboxylic acid can be employed solely or in combination of two or more kinds.
[0191] Further, the above-described polyester alcohol can be derived from a lactone, and
as the lactone, there may be included butyrolactone, varelolactone, and caprolactone,
etc. and, of those, one or more kinds may be even employed in combination.
[0192] It is to be noted that a short chain polyol (for example, the above-described aliphatic
polyvalent alcohol, etc.) may be even optionally employed as a portion of the polyol
components.
(Chain extender)
[0193] As the chain extender be employed for the preparation of the water-based polyurethane
resin (C), there are a polyamine component and, as the polyamine, there are enumerated
diamines such as ethylene diamine, triethylene diamine, tetramethylene diamine, pentamethylene
diamine, 1,7-diamino heptane, 1,8-diamino octane, xylilene diamine, 1,4-diamino cyclohexane,
isophorone diamine, and phenylene diamine, and polyamines such as triaminopropane.
[0194] The polyurethane obtained by such the raw materials and the method for the preparation
may be solely, and a plurality of polyurethane resins may be even employed together.
Further, optionally, other resins and additives can be also formulated.
[0195] It is to be noted that the polyurethane resin composition (C1) to be employed in
the present invention No. III, in addition to the water-based polyurethane resin (C),
may be even a composition containing the polyurethane-based graft polymer mixture
(D) and/or the polyester-based graft polymer mixture (E) which are described hereinafter.
[Polyurethane-based graft polymer mixture (D)]
[0196] Further, the polyurethane-based graft polymer mixture (D) may be even employed as
the modifier (R). For example, there is enumerated a composition in which a hydrophilic
radical polymerizable vinyl monomer (d
3) and other radical polymerizable vinyl monomer (d
4) are polymerized in a mixed aqueous solution or dispersion composed of a water-based
polyurethane (d
1) for grafting and a saponified product (d
2) of a vinyl acetate-based copolymer for grafting.
[0197] As the water-based polyurethane (d
1) for grafting, there can be preferably employed the water-based polyurethane resin
(C) exemplified in the illustration of the above-described water-based polyurethane
resin.
[0198] As the saponified product (d
2) of a vinyl acetate-based copolymer for grafting, there can be preferably employed
the saponified product (B) of a vinyl acetate-based copolymer exemplified in the illustration
of the above-described saponified product of a vinyl acetate-based copolymer.
[0199] As the hydrophilic radical polymerizable vinyl monomer (d
3), there can be preferably employed the monomer having a hydrophilic group which contains
a polyalkylene side chain and a crosslinkable group exemplified in the illustration
of the above-described cationic acrylic copolymer.
[0200] As the other radical polymerizable vinyl monomer (d
4), there can be preferably employed the nonionic monomer exemplified in the illustration
of the above-described cationic acrylic copolymer.
(Proportion of constructing components in the D)
[0201] There is not particularly limited a proportion of the water-based polyurethane (d
1), the saponified product (d
2) of a vinyl acetate-based copolymer, the radical polymerizable vinyl monomer (d
3) and the (d
4), and the saponified product (d
2) of a vinyl acetate-based copolymer is preferably 10-500 parts by weight, and more
preferably 20-300 parts by weight and, as the radical polymerizable vinyl monomer
(d
3), total of the (d
3) and (d
4) is preferably 10-500 parts by weight, and more preferably 20-300 parts by weight,
which are all based on 100 parts by weight of the water-based polyurethane (d
1) in a solid ratio.
[0202] In the case, the saponified product (d
2) of a vinyl acetate-based copolymer is less than 10 parts by weight, clearness of
a picture image and ink-absorbing ability become insufficient and, in the case of
exceeding 500 parts by weight, there lower adhesion to a polyester film and a synthetic
paper, water resistance, and blocking resistance. Further, in the case that the radical
polymerizable vinyl monomers (d
3) and (d
4) are less than 10 parts by weight, an ink-absorbing ability tends to become worse
and, in the case of exceeding 500 parts by weight, there tends to lower water resistance,
and there is apt to lower adhesion to a base material such as a plastics film and
a synthetic paper.
(Polymerization method of the D)
[0203] The polyurethane-based graft polymer mixture (D) is obtained by graft-polymerization
of the water-based polyurethane (d
1) and the saponified product (d
2) of a vinyl acetate-based copolymer with 100-60% by weight of the hydrophilic radical
polymerizable vinyl monomer (d
3) and 0-40% by weight (preferably, 95-60:5-40% by weight) of the other radical polymerizable
vinyl monomer (d
4). In the case that the hydrophilic vinyl monomer (d
3) is not more than 60% by weight, absorbing ability of a water-based ink becomes worse.
[0204] As the polymerization method for obtaining the polyurethane-based graft polymer mixture
(D), conventionally publicly-known methods can be applied. For example, there is enumerated
a method in which a polymerization initiator and optionally a small amount of an emulsifier
are added into a water dispersion composed of the water-based polyurethane (d
1) and the saponified product (d
2) of a vinyl acetate-based copolymer, and the radical polymerizable vinyl monomers
(d
3) and (d
4) are gradually added while maintaining at 70-80°C and agitating, followed by aging
for 2-5 hours to complete the polymerization and to obtain the polyurethane-based
graft polymer mixture (D). Since the hydrophilic radical polymerizable vinyl monomers
(d
3) is graft-polymerized in the water-based polyurethane (d
1) and the saponified product (d
2) of a vinyl acetate-based copolymer, the polyurethane-based graft polymer mixture
(D) is excellent in the absorbing ability of a water-soluble ink and, in addition,
it has adhesion, water resistance, transparency, and ductility, etc. which are a characteristic
in a polyurethane resin.
(Polymerization initiator in the D)
[0205] As the polymerization initiator, there can be exemplified a usual radical polymerization
initiator, for example, an azo compound Lazobisisobutyronitrile, 2,2-azobis (2,4-dimethylvarelo)
nitrile, azobiscyano valeric acid, 2,2-azobis(2-amidinopropane) hydrochloride, and
2,2-azobis(2-amidinopropane)acetate, etc.], an inorganic peroxide (persulphates such
as potassium persulphate, sodium persulphate, and ammonium persulphate, and hydrogen
peroxide), an organic peroxide [benzoyl peroxide, di-t-butyl peroxide, cumenhydroperoxide,
di(2-ethoxyethyl)peroxycarbonate], and a redox catalyst [a sulphite or a bisulphite
(an alkaline metal salt and ammonium salt, etc.), etc.], a reducing agent such as
L-ascorbic acid, elisorbic acid, persulphates (an alkaline metal salt and ammonium
salt, etc.), and oxidants such as peroxides, etc. The polymerization initiator can
be employed solely or in combination of two or more kinds.
(Additives to the D)
[0206] Into the polyurethane-based graft polymer mixture (D) obtained as described hereinabove,
there can be optionally added resinous components such as an epoxy resin, an amino
resin, an acrylic resin, a polyurethane-based resin, a polyester-based resin, starches,
and a polyamine-based resin, crosslinking agents such as an isocyanate-based compound,
an epoxy-based compound, carbodiimide, and a silane-coupling agent, inorganic fillers
such as silica, talc, kaoline clay, calcium carbonate, and mica, inorganic pigments
and organic pigments, a film-forming auxiliary agent, a thickener, a leveling agent,
an antiblocking agent, an antistatic agent, an ultraviolet ray absorbent, and an oxidant,
etc. which are conventionally publicly-known additives.
[Water-based polyester resin composition (E1)]
[0207] The water-based polyester resin composition (E1) to be employed in the present invention
is prepared by esterification (or a transesterification) through a condensation polymerization
of a dicarboxylic acid with a diol, and a method for the preparation thereof is not
limited at all.
(Dicarboxylic acid components in the E1)
[0208] As the dicarboxylic acid components, there is preferably and mainly employed an aromatic
dicarboxylic acid such as terephthalic acid, isophthalic acid, phthalic acid, and
naphthalene dicarboxylic acid, or an ester thereof. A reason depends upon an advantage
of an improvement in adhesion because an aromatic ring in the aromatic dicarboxylic
acid has a large affinity to a hydrophobic plastics. Particularly, since a water-based
polyester in which terephthalic acid is employed has a large adhesion to a molded
article made from a polyethylene terephthalate-based polyester, it is an excellent
water-based polyester.
[0209] As the dicarboxylic acid components which construct the water-based polyester resin
composition (E1), there are also employed the above-described aromatic dicarboxylic
acid or the ester thereof and, in addition, there can be employed an aliphatic dicarboxylic
acid such as adipic acid, succinic acid, sebasic acid, and dodecanoic diacid and a
hydroxycarboxylic acid such as hydroxybenzoic acid or the ester thereof as the dicarboxylic
acid components or a portion thereof. In the case of employing the ester, there is
employed a lower alkyl ester such as a methyl ester and an ethyl ester. The ester
may be even a monoester and diester.
(Diol components in the E1)
[0210] On the other hand, as the diol components, there are employed ethylene glycol, propylene
glycol, 1,4-butane diol, 1,6-hexane diol, neopentyl glycol, cyclohexane dimethanol,
and bisphenols, etc.
(Introduction of a hydrophilic group into the E1)
[0211] The water-based polyester resin composition (E1) to be employed in the present invention
is polymerized so as containing sulphonic acid salt group or carboxylic acid salt
group in the molecule in order to give a water-soluble or water-dispersible property.
[0212] As a specific example for allowing to contain the sulphonic acid salt group, there
is enumerated a method in which a dicarboxylic acid component such as 5-sodium sulphoisophthalic
acid is employed as a portion of the dicarboxylic acid component, and the use amount
is preferably 2-15% by mol in the dicarboxylic acid component.
[0213] As a specific example for allowing to contain the carboxylic acid salt group, there
is enumerated a method in which a polyvalent carboxylic acid having three or more
functionalities is employed as a condensed acid component in the preparation of the
water-based polyester resin composition (E1), or a method in which a water-based polyester
resin composition (E1) is prepared by a method in which a polymerizable unsaturated
carboxylic acid is grafted on a polyester resin, and then, there are prepared salts
of a substance which forms a water-soluble salt together with an alkaline metal, a
variety of amines, and an ammonium compound etc. Amount of the carboxylic salt in
the water-based polyester resin composition (El) is preferably 15-250 KOH mg/g as
an acid value in the water-based polyester resin composition (E1) produced.
[0214] In the polyester to be employed in the water-based polyester resin composition (E1),
a molecular weight is 4000-30,000 and, in the case, in the case that the molecular
weight is less than 4000, there are apt to lower physical properties in resins such
as water resistance, blocking resistance, and adhesion, and in the case of exceeding
30,000, uniform dissolution or dispersion into water is difficult, resulting in that
gelation tends to be caused with a lapse of time. Particularly, the molecular weight
is preferably 5,000-25,000. The water-based polyester resin composition (E1) is changed
to an aqueous solution or a water dispersion and, as a means thereof, in the case
of a water-based polyester resin composition (E1) containing a sulphonic acid salt,
it is preferably dispersed into warm water of 50-90°C under agitation. In the case,
an water-soluble organic solvent may be even employed together in order to readily
dissolve or disperse the resin composition.
(Water-soluble organic solvent)
[0215] As the water-soluble organic solvent, there are enumerated lower alcohols, polyvalent
alcohols, and alkyl ethers or alkyl esters thereof and, specifically, there can be
employed the lower alcohols such as methanol, ethanol, normal propanol, and isopropanol,
the polyvalent alcohols such as ethylene glycol, propylene glycol, diethylene glycol,
dipropylene glycol, and glycerine, ethylene glycol monomethylether, ethylene glycol
monoethylether, propylene glycol monomethylether, propylene glycol monoethylether,
propylene glycolacetate, diethylene glycol monomethylether, and dipropylene glycol
monomethylether, etc.
[0216] Further, in the case of the polyester resin containing a carboxylic acid salt, it
is preferably dissolved or dispersed into water of 50-90°C under agitation, in which
there are added alkaline compounds such as an aqueous ammonia, sodium hydroxide, potassium
hydroxide, and a variety of amines. Also in the case, the water-soluble organic solvent
may be even employed together.
[0217] Thus-obtained water-based polyester resin composition (E1) may be even employed solely
or in combination of two or more kinds of the water-based polyester resin composition
(E1). Other resins and additives can be optionally formulated.
[Polyester-based graft polymer mixture (E)]
[0218] Further, the polyester-based graft polymer mixture (E) may be even employed as the
modifier (R). It is, for example, a composition in which a hydrophilic radical polymerizable
vinyl monomer (e
3) is polymerized with other radical polymerizable vinyl monomer (e
4) in an aqueous solution or dispersion composed of a water-based polyurethane (e
1) for grafting and a saponified product (e
2) of a vinyl acetate-based copolymer.
[0219] As the water-based polyester resin (e
1) for grafting, there can be preferably employed the water-based polyester resin composition
(E1) exemplified in the illustration of the above-described water-based polyester
resin composition.
[0220] As the saponified product (e
2) of a vinyl acetate-based copolymer, there can be preferably employed the saponified
product (B) of a vinyl acetate-based copolymer exemplified in the illustration of
the above-described saponified product of a vinyl acetate-based copolymer.
[0221] As the hydrophilic radical polymerizable vinyl monomer (e
3), there can be preferably employed the monomer (a
2) having a hydrophilic group composed of the monomer having a polyalkyleneoxide group
exemplified in the illustration of the above-described cationic (meth)acrylic copolymer.
[0222] Further, as the other radical polymerizable vinyl monomer (e
4), there can be preferably employed the nonionic monomer (a
5) exemplified in the illustration of the above-described cationic (meth)acrylic copolymer.
[0223] The polyester-based graft polymer mixture (E) is obtained by graft polymerization
of 100-60% by weight of the hydrophilic radical polymerizable vinyl monomer (e
3) with 0-40% by weight of other radical polymerizable vinyl monomer (e
4) in an aqueous solution or dispersion of a mixture of the above-described water-based
polyester resin (e
1) for grafting with the above-described saponified product (e
2) of a vinyl acetate-based copolymer. In the case that the hydrophilic radical polymerizable
vinyl monomer (e
3) is not more than 60% by weight, an absorbing ability of a water-based ink becomes
worse.
(Constructing proportion of monomers in the E)
[0224] As the proportion of the water-based polyester resin (e
1) with respect to the saponified product (e
2) of a vinyl acetate-based copolymer and the radical polymerizable vinyl monomer [(e
3)+(e
4)], the saponified product (e
2) of a vinyl acetate-based copolymer is 10-500 parts by weight, and preferably 20-300
parts by weight, the radical polymerizable vinyl monomer (e
3) is 10-500 parts by weight, and preferably 20-300 parts by weight, which are based
on and 100 parts by weight of the water-based polyester resin (e
1) and which based on solid ratio. In the case that the saponified product of a vinyl
acetate-based copolymer is less than 10 parts by weight, a clearness and ink-absorbing
ability are apt to lower and, in the case of exceeding 500 parts by weight, there
becomes worse an adhesion to a plastic film-synthesized paper such as a polyester
film which is a base material. Further, in the case that the radical polymerizable
vinyl monomer (e
3) is less than 10 parts by weight, an ink-absorbing ability becomes worse and, in
the case of exceeding 500 parts by weight, water resistance becomes worse and there
is shown a tendency that there lowers an adhesion of a plastic film to a base material.
(Polymerization method of the E)
[0225] As the polymerization method for obtaining the polyester-based graft polymer mixture
(E), conventionally publicly-known methods can be applied. For example, there is enumerated
a method in which a polymerization initiator and optionally a small amount of an emulsifier
are added into an aqueous solution/dispersion of a mixture of the above-described
water-based polyester resin (e
1) for grafting with the above-described saponified product (e
2) of a vinyl acetate-based copolymer, and the hydrophilic radical polymerizable vinyl
monomer (e
3) is gradually added while maintaining at 70-80C° , followed by aging for 2-5 hours
to complete the polymerization and to obtain the polymer mixture (E).
[0226] Since the hydrophilic radical polymerizable vinyl monomers (e
3) is graft-polymerized in the water-based polyester resin (e
1) and the saponified product (e
2) of a vinyl acetate-based copolymer, the polyester-based graft polymer mixture (E)
is excellent in the absorbing ability of a water-soluble ink and, in addition, it
has adhesion, water resistance, and toughness, etc. which are a characteristic in
a polyurethane resin.
(Polymerization initiator for the E)
[0227] As the polymerization initiator, there can be employed a usual radical polymerization
initiator, for example, there can be employed the polymerization initiator exemplified
in the above-described polyurethane-based graft polymer mixture (D).
(Additives in the E)
[0228] In the polyester-based graft polymer mixture obtained, optionally, there can be likewise
employed the additives exemplified in the illustration of the above-described polyurethane-based
graft polymer mixture (D).
[Block isocyanate compound (F)]
[0229] The block isocyanate compound (F) in relation to the present invention No. III is
obtained by allowing to react an isocyanate compound with a blocking agent until free
isocyanate groups disappears by a usual method.
[0230] As the polyisocyanate, there can be preferably employed the isocyanate compound exemplified
in the illustration of the above-described water-based polyurethane resin (C).
[0231] As the blocking agent, there can be employed a large number of publicly-known ones,
for example, there are enumerated oximes such as methylethyl ketoxime, acetoxime,
cyclohexanone oxime, acetophenone oxime, and benzophenone oxime; phenols such as m-cresol
and xylenol; alcohols such as methanol, ethanol, butanol, 2-ethylhexanol, cyclohexanol,
andethyleneglycolmonomethylether; lactams such as ε-caprolactam; diketones such as
diethyl maloate, acetoacetic acid ester; and mercaptans such as thiophenol, etc. In
addition, there are many kinds such as ureas such as thiourea; imidazoles; and carbamic
acids, etc.
[0232] The block isocyanate compounds are commercially supplied, for example, there can
be obtained Desmodule series (Sumitomo Beyaer Urethane, Ltd.), Bernok D series (Dainippon
Ink Kagaku Kogyo, Ltd.), Takenate B series (Takeda Yakuhin Kogyo, Ltd.), Aquanate
200 series (Nihon Polyurethane Kogyo, Ltd.), and Elastolon BN series (Daiichi Kogyo
Seiyaku, Ltd.), etc. there is preferred a block isocyanate compound blocked by an
oxime or a lactam.
[Formulation of a resin composition for an ink jet recording sheet]
[0233] In the resin composition for an ink jet recording sheet in relation to the present
invention Nos. I-III, as described hereinabove, there are formulated the cationic
acrylic-based copolymers (A-I to A-III) having a crosslinkable group, the saponified
product (B) of a vinyl acetate copolymer having a polymerization degree of 200-1000
and, further, the modifier (R) under fixed conditions described hereinafter. Herein,
the modifier (R) is 0-80% by weight, preferably 5-60% by weight, and more preferably
5-65% by weight. Further, as the modifier (R), there can be applied the preferred
embodiment as described hereinabove. For example, under fixed conditions described
hereinafter, the modifier (R) is constructed by the water-based polyurethane resin
(C), the polyurethane-based graft polymer mixture (D), and the polyester-based graft
polymer mixture (E) and, formulating is conducted in 2-80% by weight of the (A-I to
A-III), and preferably 5-50% by weight, 5-80% by weight of the (B), and preferably
15-75% by weight, (n
1-80)% by weight of the (C), and preferably (n
1-50)% by weight, (n
2-60)% by weight of the (D), and preferably (n
2-50)% by weight, (n
3-60)% by weight of the (E) in 100% by weight of the resin composition for an ink jet
recording sheet. Herein, in the n
1, n
2, and n
3, minimum number is 0% by weight, respectively, and (n
1+n
2+n
3) is ≥5, preferably not less than 10% by weight.
[0234] In the case that the (A-I to A-III) is outside of a range of 2-80% by weight, there
lower ink-fixing ability, water resistance, and printing quality, and in the case
that the (B) is outside of a range of 5-80% by weight, ink-absorbing ability lowers
and, further, under the fixed conditions described hereinabove, in the case that the
(C) is outside of a range of (n
1-80)% by weight, there lower water resistance and adhesion to a base material and,
in the case that both of the (D) and (E) are outside of a range of (n
2-60)% by weight, there lower water resistance, ink-absorbing ability, and printing
quality.
(2) Resin composition for recording in relation to the present invention Nos. IV-V
[0235] Hereinafter, there is illustrated the resin composition for ink jet recording in
relation to the present invention Nos. IV-V.
[0236] In the resin composition for ink jet recording in relation to the present invention
No. IV, there are formulated 2-100% by weight of a cationic (meth)acrylic copolymer
(A-IV) obtained by copolymerizing a monomer (a
1) having a polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), 0-90% by weight of a saponified product (B) of a vinyl acetate copolymer, and 0-80%
by weight of a modifier (R).
[0237] As a preferred embodiment for the resin composition for ink jet recording in relation
to the present invention No. IV, there can be enumerated a resin composition composed
of 5-80% by weight of the cationic (meth)acrylic copolymer (A-IV), 15-80% by weight
of the saponified product (B) of a vinyl acetate copolymer, and 5-60% by weight of
the modifier (R).
[0238] Further, in the resin composition for ink jet recording in relation to the present
invention No. V, there are formulated 70-100% by weight of the cationic (meth)acrylic
copolymer (A-V), 0-30% by weight of the saponified product (B) of a vinyl acetate
copolymer (total of those is 100% by weight), and 0-15 parts by weight of the modifier
(R) based on 100 parts by weight of the total of the (A-V) and the (B). Herein, constructing
ratio of respective components is represented based on solid components.
[0239] In the present invention Nos. IV and V, the ratio of respective components which
construct the resin composition for a recording sheet can be selected within a range
in which there are not deteriorated an ink-absorbing ability, water resistance, printing
quality, glossiness, and roll-mark resistance, etc.
[0240] Incidentally, the cationic (meth)acrylic copolymer (A-IV or A-V) affects to an ink-fixing
ability, water resistance, an ink-absorbing ability, and printing quality, which is
obtained by copolymerizing a monomer (a
1) having a polyalkylene oxide group, a monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, and a cationic monomer (a
4), the saponified product (B) of a vinyl acetate copolymer affects to an ink-absorbing
ability and an embossed roll mark adherence property, the polymerization degree in
the saponified product (B) of a vinyl acetate copolymer affects to a printing quality
such as beading, and the modifier (R) affects to water resistance, adhesion to a base
material, and a printing quality such as beading.
[0241] Composition ratio of the respective components in the composition in relation to
the present invention enables to well-balance in a high level of respective performances
in consideration thereof.
[0242] Concerning a relationship between the constructing ratio in the above-described three
kinds of constructing components in the resin composition for ink jet recording in
relation to the present invention and a characteristic in the recording sheet in the
case that the composition is employed as a material for an image receiving layer,
the invention No. V is illustrated as a typical example.
[0243] Formulation ratio of the cationic (meth)acrylic copolymer (A-V) with respect to the
saponified product (B) of a vinyl acetate copolymer is (70-100% by weight)/(0-30%
by weight) (total of both is 100% by weight). In the case that the (B) exceeds 30%
by weight, although an ink-absorbing ability elevates, since the (B) tends to be softened
by absorbing an ink, an embossed roll-mark is unpreferably apt to become adhered.
On the other hand, even though the (A-V) absorbs an ink, since a softening degree
is small, it has a characteristic that an embossed roll-mark is not marked. It is
to be noted that although a usual cationic (meth)acrylic copolymer other than the
(A-V) has a low absorbing ability of an ink, since the monomer (a
1) having a polyalkyleneoxide group and the monomer (a
2) having a hydrophilic group are employed as constructing monomers in the (A-V) in
relation to the present invention, it has a relatively high ink-absorbing ability,
and an excellent printed picture image is obtained.
[0244] The modifier (R) is formulated in 0-15 parts by weight based on 100 parts by weight
of the total of the (A-V) and the (B), and in the case of exceeding 15 parts by weight,
an ink-absorbing ability is apt to be reduced in an image-receiving layer, and there
is shown a tendency affecting to a printing quality.
[0245] Accordingly, as the composition ratio of the resin composition for ink jet recording
in relation to the present invention No. V, if there are considered a variety of affections
and tendency which become problematic as described hereinabove, the cationic (meth)acrylic
copolymer (A-V) is preferably 70-100% by weight, the saponified product (B) of a vinyl
acetate copolymer is preferably 0-30% by weight (total of both is 100% by weight),
the modifier (R) is preferably 0.2-10 parts by weight of based on 100 parts by weight
of the total of the (A-V) and the (B). More preferably, the (A-V) is 75-95% by weight,
the (B) is 5-25% by weight, the modifier (R) is preferably 0.5-5 parts by weight of
based on 100 parts by weight of the total of the (A-V) and the (B).
(Monomers constructing A-IV to A-V)
[0246] As the monomer (a
1) having a polyalkylene oxide group (a polyoxyalkylene group) which constructs the
cationic (meth)acrylic copolymers (A-IV to A-V), there can be exemplified a (meth)acrylate
monomer containing a polyalkyleneoxide group such as a monoester of a mono, di, tri,
or polyalkylene glycol with a (meth)acrylic acid, which is a monomer copolymerizable
with the monomer (a
2) having a hydrophilic group, a monomer (a
3) having a crosslinkable group, a cationic monomer (a
4), or a nonionic monomer (a
5).
[0247] As the mono, di, tri, or polyalkylene glycol, for example, there can be preferably
employed a vinyl monomer having an oxyalkylene group, etc. exemplified in the illustration
of the constructing components for the saponified product (B) of a vinyl acetate copolymer.
[0248] Of those, as a preferred monomer, there is included a (meth)acrylate which is a vinyl
monomer in which the oxyalkylene group is an oxyethylene group, particularly, a polyoxyalkylene
(meth)allyl ether (of those, a polyoxyethylene allyl ether). The vinyl monomers can
be employed solely or in combination of two or more kinds.
[0249] In the monomers, a structural formula of the alkyleneoxide group is shown by a general
formula: -[(CHR
1)
n-O]
m-R
2
[In the formula, R
1 is a hydrogen atom, methyl group, or hydroxyl group, R
2 is a hydrogen atom or methyl group, "n" is an integer of 1-5, "m" is an integer of
1-20, "n and m" pieces of R
1 may be even identical to or different from each other]
[0250] In the general formula, in the case that "n" exceeds 5, an ink-absorbing ability
lowers and, in the case that "m" exceeds 20, tackiness becomes unpreferably remarkable.
As a more preferred range, "n" is 2-3, and "m" is 2-9.
[0251] As the monomer (a
2) having a hydrophilic group which constructs the cationic (meth)acrylic copolymers
(A-IV to A-V), there can be employed the monomer having a hydrophilic group exemplified
in the illustration of the above-described cationic (meth)acrylate copolymers (A-I
to A-III) containing a crosslinkable group.
[0252] Of the above monomers, there are preferably enumerated a monomer having carboxylic
group [a (meth)acrylic acid, etc.] and a monomer having hydroxyl group [2-hydroxyethyl(meth)acrylate
and 2-hydroxypropyl(meth)acrylate, etc.].
[0253] As the monomer (a
3) having a crosslinkable group to be employed in the cationic (meth)acrylic copolymers
(A-IV to A-V), there can be likewise employed the monomer having a crosslinkable group
exemplified in the illustration of the above-described cationic (meth)acrylate copolymers
(A-I to A-III) containing a crosslinkable group.
[0254] Of the above monomers, there is preferably enumerated a monomer having a crosslinkable
group such as a monomer having a hydrolyzable condensible group, particularly, an
alkoxysilyl group (a C
1-4alkoxysilyl group such as methoxysilyl group and ethoxysilyl group, etc.).
[0255] As the cationic monomer (a
4) which constructs the cationic (meth)acrylic copolymers (A-IV to A-V), there can
be likewise employed the cationic monomer exemplified in the illustration of the above-described
cationic (meth)acrylate copolymers (A-I to A-III) containing a crosslinkable group.
[0256] The monomers are employed in combination with the nonionic monomer (a
5) in addition to the above-described various monomers as the cationic (meth)acrylate
copolymers (A-I to A-III) in order to adjust film-formability and film properties.
[0257] As the nonionic monomer (a
5), there can be likewise employed the nonionic monomer exemplified in the illustration
of the above-described cationic (meth)acrylate copolymers (A-I to A-III) containing
a crosslinkable group.
[0258] As the nonionic monomer (a
5), there can be usually employed a C
1-18alkyl(meth)acrylate [particularly, a C
2-10alkylacrylate and a C
1- 6alkylmethacrylate], aromatic vinyls [particularly, styrene], and vinyl esters [particularly,
vinyl acetate]. The nonionic monomers (a
5) can be also employed solely or in combination of two or more kinds.
[0259] In the present invention No. IV, use amount of the cationic monomers (a
4) and the monomer (a
3) having a crosslinkable group can be selected within a range in which water resistance
and ink-absorbing ability are not deteriorated, and the cationic monomer (a
4) is preferably 0.1-50% by weight (for example, 1-45% by weight), more preferably
0.5-40% by weight (for example, 2-35% by weight), and most preferably 1-30% by weight
(for example, 3-25% by weight) based on total monomers which construct the cationic
acrylic copolymer (A-IV), and it is usually 2-25% by weight or so. Further, use amount
of the monomer (a
3) having a crosslinkable group is preferably 0.1-25% by weight, more preferably 0.2-20%
by weight, and most preferably 0.5-15% by weight based on all monomers, and it is
usually 0.3-10% by weight or so.
(Monomer proportion in the A-IV to A-V)
[0260] In the case that the above-described respective monomers are combined, proportion
of the respective monomers can be selected in consideration of a preferred range of
the respective components in the above-described (a
1)-(a
5) which construct the (A-IV to A-V).
[0261] In a preferred embodiment for the cationic acrylic copolymer (A-IV), the monomer
(a
1) having a polyalkylene oxide group is preferably 0.1-40% by weight, more preferably
3-35% by weight, and most preferably 5-30% by weight, the monomer (a
2) having a hydrophilic group is preferably 0.1-50% by weight, more preferably 2-45%
by weight, and most preferably 5-40% by weight, the monomer (a
3) having a crosslinkable group is preferably 0.5-20% by weight, more preferably 1-15%
by weight, and most preferably 2-10% by weight, the cationic monomer (a
4) is preferably 1-40% by weight, more preferably 3-35% by weight, and most preferably
5-30% by weight, the hard monomer (a
6) is preferably 10-60% by weight, more preferably 20-55% by weight, and most preferably
25-50% by weight, and the soft monomer (a
7) is preferably 10-60% by weight, more preferably 15-50% by weight, and most preferably
20-45% by weight.
[0262] In a preferred embodiment for the cationic acrylic copolymer (A-V), the monomer (a
1) having a polyalkylene oxide group is preferably 8-40% by weight, more preferably
12-30% by weight, and most preferably 15-25% by weight, the monomer (a
2) having a hydrophilic group is preferably 1-30% by weight, more preferably 2-20%
by weight, and most preferably 4-15% by weight, the monomer (a
3) having a crosslinkable group is preferably 0.2-10% by weight, more preferably 0.4-6%
by weight, and most preferably 0.7-3% by weight, the cationic monomer (a
4) is preferably 10-50% by weight, more preferably 20-40% by weight, and most preferably
25-35% by weight, and the nonionic monomer (a
5) is preferably 10-80% by weight, more preferably 20-70% by weight, and most preferably
30-60% by weight.
[0263] In the cationic (meth)acrylic copolymers (A-IV to A-V), a weight average molecular
weight is not particularly limited, and it is selected from a range of preferably
0.2x10
4-100x10
4, and more preferably 1x10
4-50x10
4. In the case of being less than 0.2x10
4, tackiness is apt to be caused by increased low molecular weight components. On the
other hand, in the case of exceeding 100x10
4, viscosity becomes high, and inconvenience is caused in view of production.
(Glass transition temperature of the A-IV to A-V)
[0264] The glass transition temperature in the cationic (meth)acrylic copolymers (A-IV to
A-V) can be selected within a range in which film-formability is not deteriorated.
For example, it is preferably -20 to 50°C, more preferably -10 to 40°C, particularly
preferably 0 to 30°C or so. A polymer having such the glass transition temperature
can be appropriately prepared in combination of the above-described cationic monomer
(a
4), monomer (a
3) having a crosslinkable group, and other monomers. The monomers often usually construct
a copolymer in combination with a hard monomer [for example, a monomer having a glass
transition temperature of 80 to 120°C (particularly, 90 to 105°C) such as methyl(meth)acrylate
and styrene which forms a homopolymer] which is the above-described nonionic monomer
(a
5) and a soft monomer [for example, a monomer having a glass transition temperature
of -85 to -10°C (particularly, -85 to -20°C) such as a C
2-10alkylacrylate which forms a homopolymer].
[0265] In the present invention Nos. IV and V, there is not particularly limited a polymerization
style for the cationic (meth)acrylic copolymers (A-IV to A-V) which are constructed
by the above-described monomers, and a polymer obtained may be even any one of a random
copolymer, a graft copolymer, and a block copolymer, etc.
(Polymerization style for the A-IV to A-V)
[0266] Form of the cationic (meth)acrylic copolymers (A-IV to A-V) may be even a solution
such as an organic solvent solution and an aqueous solution, and it is usually a cationic
emulsion (particularly, an aqueous emulsion).
[0267] The cationic emulsion containing the cationic (meth)acrylic copolymers (A-IV to A-V)
can be obtained by a commonly-used method, for example, a method in which the above-described
monomers are emulsion-polymerized in an emulsion system containing a nonionicbased
surface active agent and/or a cationic-based surface active agent, and a method in
which a water-based emulsion is prepared by allowing to form a tertiary amine salt
or a quaternary ammonium salt after polymerization of the above-described monomers.
[0268] In polymer particles contained in the cationic emulsion, surface potential (ξ potential)
is +20 to +60 mV, preferably +12 to +55 mV (for example, +15 to +55 mV), and particularly
preferably +20 to +55 mV or so. When the surface potential becomes smaller in polymer
particles, an ink-fixing ability and water resistance lower, and when the surface
potential becomes larger, an ink-absorbing ability lowers. The surface potential of
polymer particles in the cationic emulsion can be measured by the above-described
conditions.
[0269] Average particle diameter of polymer particles in the cationic emulsion is 1-200
nm, preferably 3-100 nm, and more preferably 5-50 nm or so.
[0270] The cationic emulsion containing the cationic acrylic copolymers (A-IV to A-VI) can
be obtained by a commonly-used method, for example, a method in which the above-described
two or three monomers are emulsion-polymerized in an emulsion polymerization-system
containing a nonionic surface active agent and/or a cationic surface active agent,
or a method in which a water-based emulsion is prepared by allowing to form a tertiary
amine salt or a quaternary ammonium salt after copolymerization of the monomers.
[Saponified product (B) of a vinyl acetate-based copolymer]
[0271] As the saponified product (B) of a vinyl acetate copolymer in the present inventions
No. IV and No. V, there can be preferably employed the saponified product (B) of a
vinyl acetate copolymer illustrated in the present inventions No. I-III.
[Modifier (R)]
[0272] Substance to be employed as the modifier (R) in the present inventions No. IV and
No. V is a water-based polyurethane resin composition (C1) and/or a water-based polyester
resin composition (E1). The water-based polyurethane resin composition (C1) and the
water-based polyester resin composition (E1) are the same water-based polyurethane
resin composition (C1) and water-based polyester resin composition (E1) as in the
present invention No. III.
(3) Resin composition for recording in relation to the present invention No. VI
[0273] Hereinafter, the resin composition for recording in relation to the present invention
No. VI is illustrated.
(Polymerizable unsaturated monomer (A-VI) having a hydrolyzable silyl group)
[0274] In the present invention No. VI, a primary component in the composition (P) which
constructs an ink-receiving layer is a polymerizable unsaturated monomer (A-VI) having
a hydrolyzable silyl group prepared by copolymerization of monomers containing a polymerizable
unsaturated monomer (a
8) having a hydrolyzable silyl group and a (meth)acrylic-based polymerizable unsaturated
monomer (a
9).
(Polymerizable unsaturated monomer (a8) having a hydrolyzable silyl group)
[0275] As the polymerizable unsaturated monomer (a
8) having a hydrolyzable silyl, a polymerizable unsaturated monomer having a hydrolyzable
silyl group shown by general formula (1) described below is enumerated.

(in the formula, R
1, R
2 and R
3 may be identical or different from each other, and any one of a halogen atom, an
alkyl group, an aryl group, an aralkyl group, an aαlkoxy group, an aryloxy group,
an acyloxy group, a hydroxyl group, an amino group, an aminoxy group, and an alkylthio
group)
[0276] The R
1, R
2 and R
3 which construct a silyl group shown by the general formula (1) can be selected from
the above-described various groups and, usually, at least one thereof is preferably
a halogen atom, an alkoxy group, and a hydroxyl group.
[0277] The halogen atom described herein includes fluorine, chlorine, bromine, and iodine,
and it is usually preferably chlorine atom.
[0278] Further, as the alkyl group, there can be preferably exemplified a C
1-10alkyl group such as methyl, ethyl, propyl, butyl, pentyl, and hexyl.
[0279] Still further, as the aryl group, there can be exemplified a C
6-10aryl group such as phenyl group and, as the aralkyl group, there can be exemplified
a C
6-10aralkyl group such as benzyl group as a preferred group.
[0280] In addition, as the alkoxy group, there can be exemplified a C
1-16alkoxy group such as methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, t-butoxy,
pentyloxy, hexyloxy, octyloxy, decyloxy, and dodecyloxy as a preferred group, and
a C
1-4alkoxy group is preferred, and methoxy and ethoxy groups are particularly preferred.
It is to be noted that the alkoxy group also includes an alkoxy-alkoxy group such
as methoxyethoxy group.
[0281] Besides, as the aryloxy group, a C
6-10garyloxy group such as phenoxy group can be exemplified as a preferred group, and
as the acyloxy group, there can be exemplified a C
2-6acyloxy group such as acetyloxy (acetoxy), propyonyloxy, and butyryloxy groups as
a preferred group.
[0282] Also, as amino group, there is included an amino group which may have a substituted
group such as dimethylamino group and, aminoxy group may have a substituted group
such as dimethylaminoxy group, and dimethylaminoxy group and diethylaminoxy group
can be exemplified as a preferred group.
[0283] And also, as the alkylthio group, there can be exemplified a C
1-6alkylthio group such as methylthio group and diethylthio group as a preferred group.
[0284] The polymerizable unsaturated monomer (a
8) having a hydrolyzable silyl group includes, for example, the following monomers.
(a) halogen-contained monomer
(a-1) Compound represented by general formula (2) described below,

(in the formula, R4 a C1-10alkyl group, a C6-10 aryl group, a C7-10 aralkyl group, R5 represents a hydrogen atom or a methyl group, X represents fluorine, chlorine, bromine,
and iodine, and "a" represents an integer of 0-2.
As specific examples of the compound shown by the formula (2), there are enumerated
vinyltrichlorosilane, vinyldimethyl chlorosilane, vinylmethyl phenylchlorosilane,
isopropenyl trichlorosilane, isopropenylmethyl dichlorosilane, isopropenyldimethyl
chlorosilane, and isopropenylmethylphenyl chlorosilane, etc.
(a-2) Compound represented by general formula (3) described below,

(in the formula, R4, R5, X, and "a" are the same as the above descriptions, and "n" represents an integer
of 1-12)
As specific examples of the compound shown by the formula (3), there are enumerated
allyltrichlorosilane, allylmethyl dichloromethane, and allyldimethyl chloromethane,
etc.
(a-3) Compound represented by general formula (4) described below,

(in the formula, R4, R6, X, "a", and "n" are the same as the above descriptions)
As specific examples of the compound shown by the formula (4), there are enumerated
2-(meth)acryloxyethyl trichlorosilane, 3-(meth)acryloxypropyl trichlorosilane, 2-(meth)acryloxyethylmethyl
dichlorosilane, 3-(meth)acryloxypropyl methyl dichlorosilane, 2-(meth)acryloxyethyl
dimethyl chlorosilane, and 3-(meth)acryloxy propyldimethyl chlorosilane, etc.
(b) Monomer containing an alkoxy group or allyoxy group
(b-1) Compound represented by general formula (5) described below,

(in the formula, R4, R5, and "a" are the same as the above descriptions, and R6 represents a C1-16alkoxy group)
As specific examples of the compound shown by the formula (5), there are enumerated
vinyltrimethoxy silane, vinyltriethoxy silane, vinyltributoxy silane, vinyltri(hexyloxy)
silane, vinyltri(octcyloxy)silane, vinyltri(decyloxy)silane, vinyltri(dodecyloxy)silane,
vinyldimethoxymethyl silane, vinyldiethoxymethyl silane, vinylbutoxydimethyl silane,
vinyldiphenylethoxy silane, isopropenyltrimethoxy silane, isopropenyltriethoxy silane,
isopropenyltributoxy silane, isopropenyltri(hexyloxy)silane, isopropenyltri(octyloxy)silane,
isopropenyltri(decyloxy)silane, isopropenyltri(dodecyloxy)silane, isopropenyldimethoxy
methylsilane, isopropenyldiethoxy methylsilane, isopropenyl methoxydimethyl silane,
isopropenyl ethoxydimethyl silane, isopropenyl butoxydimethyl silane, and vinyltris(2-methoxyethoxy)silane,
etc.
(b-2) Compound represented by general formula (6) described below,

(in the formula, R4, R5, R6, and "a" are the same as the above descriptions, and R7 represents any one of an alkylene group or a phenylene group)
As specific examples of the compound shown by the formula (6), there are enumerated
allyltrimethoxy silane, vinyldecyl trimethoxy silane, vinyloctyl trimethoxy silane,
vinylphenyl trimethoxy silane, vinylphenyl dimethoxymethyl silane, vinylphenylmethoxydimethyl
silane, isopropenylphenyl trimethoxy silane, isopropenylphenyl dimethoxymethyl silane,
and isopropenylphenyl methoxydimethyl silane, etc.
(b-3) Compound represented by general formula (7) described below,

(in the formula, R4, R5, R6, "a", and "n" are the same as the above descriptions)
As specific examples of the compound shown by the formula (7), there are enumerated
2-(meth)acryloxyethyl trimethoxy silane, 2-(meth)acryloxyethyl triethoxy silane, 3-(meth)acryloxypropyl
trimethoxy silane, 3-(meth)acryloxypropyl triethoxy silane, 3-(meth)acryloxypropyl
methyldimethoxy silane, 3-(meth)acryloxy propyldiethoxy silane, and 3-(meth)acryloxypropyl
tris(2-methoxyethoxy)silane, etc.
(b-4) Compound represented by general formula (8) described below,

(in the formula, R4, R5, R6, "a", and "n" are the same as the above descriptions)
As specific examples of the compound shown by the formula (8), there are enumerated
3-[2-(allyloxycarbonyl)phenylcarbonyloxy] propyldimethoxy methylsilane, 3-[2-(allyloxycarbonyl)
phenylarbonylxy]propyldimethoxydimethyl silane, 3-[2-(allyloxycarbonyl)phenylenecarbonyloxy]propyltrimethoxy
silane, 3-[2-(isopropenylmethoxycarbonyl)phenylarbonyloxy] propyldimethoxymethylsilane,
and 3-[2-(isopropenylmethoxycarbonyl)phenylcarbonyloxy]propyl methoxydimethyl silane,
etc.
(b-5) Compound represented by general formula (9) described below,

(in the formula, R4, R5, R6, and "a" are the same as the above descriptions, and R8 represents a phenylene group or

As specific examples of the compound shown by the formula (9), there are enumerated
3-(vinylphenylamino)propyltrimethoxy silane, 3-(vinylphenylamino)propyltriethoxy silane,
3-(vinylbenzylamino)propyltrimethoxy silane, and 3-(vinylbenzylamino)propyltriethoxy
silane, etc.
(b-6) Compound represented by general formula (10) described below,

(in the formula, R4, R5, R6, and "a" are the same as the above descriptions)
As specific examples of the compound shown by the formula (10), there are enumerated
3-[2-(N-vinylphenylmethylamino) ethylamino]propyltrimethoxy silane and 3-[2-(N-isopropenylphenyl
methylamino)ethylamino]propyltrimethoxy silane, etc.
(b-7) Compound represented by general formula (11) described below,

(in the formula, R4, R5, R6, "a", and "n" are the same as the above descriptions)
As specific examples of the compound shown by the formula (11), there are enumerated
2-(vinyloxy)ethyltrimethoxy silane, 3-(vinyloxy)propyl trimethoxysilane, 4-(vinyloxy)butyl
triethoxysilane, and 2-isopropenyloxy)ethyl trimethoxysilane, etc.
(b-8) Compound represented by general formula (12) described below,

(in the formula, R4, R5, R6, "a", and "n" are the same as the above descriptions, and R9 represents -CH2O- or -CH2OCO-)
As specific examples of the compound shown by the formula (12), there are enumerated
3-(allyloxy)propyltrimethoxy silane, 10-(allyloxycarbonyl)decyl trimethoxysilane,
3-(isopropenylmethyloxy)propyltrimethoxy silane, and 10-(isopropylmethyloxycarbonyl)decyltrimethoxy
silane, etc.
(b-9) Compound represented by general formula (13) described below,

(in the formula, R4, R5, R6, "n", and "a" are the same as the above descriptions, and "m" is an integer of 1-12)
As specific examples of the compound shown by the formula (13), there are enumerated
3-[(meth)acryloxyethoxy] propyltrimethoxy silane and 3-[(meth)acryloxyethoxy] propyldimethoxymethylsilane,
etc.
[0285] Further, as the polymerizable unsaturated monomer (a
8) having a hydrolyzable silyl group, in addition to the examples, for example, there
may be even a monomer containing a divinyl group such as divinyldimethoxy silane,
divinyldiethoxy silane, and divinyldi(β-methoxyethoxy)silane.
[0286] Such the monomer having a silyl group preferably includes, for example, a vinyl-based
monomer containing an alkoxysilyl group from a viewpoint of a handling ability, profitability,
and suppression of side reactions, etc.
[(meth)acrylate-based polymerizable unsaturated monomer (a9)]
[0287] As described hereinabove in the present invention, the composition (P) contains as
a primary component the (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable
silyl group prepared by a copolymerization of monomers containing the polymerizable
unsaturated monomer (a
8) having a hydrolyzable silyl group and the (meth)acrylate-based polymerizable unsaturated
monomer (a
9) described hereinafter.
[0288] In the composition (P) in relation to the present invention, the (meth)acrylate-based
polymerizable unsaturated monomer (a
9) can be employed even solely or in combination of two or more kinds.
[0289] It is to be noted that the (meth)acrylate-based copolymerizable unsaturated monomer
(a
9) includes, for example, a (meth)acrylate, (meth)acrylic amides, and a (meth)acrylonitrile,
etc.
[0290] As the (meth)acrylate, there can be exemplified an alkyl(meth)acrylate [for example,
C
1-18alkyl(meth)acrylates such as methyl(meth)acrylate,ethyl(meth)acrylate,propyl(meth)acrylate,
isopropyl(meth)acrylate, butyl(meth)acrylate, isobutyl(meth) acrylate, t-butyl(meth)acrylate,
hexyl(meth)acrylate, octyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, and lauryl(meth)acrylate],
a cycloalkyl(meth)acrylate [for example, cyclohexyl(meth)acrylate, etc.], an aryl(meth)acrylate
[for example, phenyl(meth)acrylate, etc.], an aralkyl(meth)acrylate [for example,
benzyl(meth)acrylate, etc.], a hydroxyalkyl (meth)acrylate [for example, hydroxy-C
2-4alkyl(meth)acrylates such as 2-hydroxyethyl(meth)acrylate and 2-hydroxypropyl (meth)acrylate,
etc.], a hydroxyalkyl(meth)acrylate, glycidyl(meth)acrylate, a dialkylamino-alkyl(meth)acrylate
[for example, a di-C
1-4alkylaminoalkyl(meth)acrylate such as 2-(dimethylamino)ethyl(meth)acrylate and 2-(diethylamino)ethyl(meth)acrylate],
etc.
[0291] Further, as the (meth)acrylamides, there can be exemplified (meth)acrylamide, ahydroxyalkyl(meth)acrylamide
[for example, an N-hydroxy-C
1-4alkyl(meth)acrylamide such as N-methylol(meth)acrylamide], an alkoxyalkyl(meth)acrylamide
[for example, N-hydroxy-C
1-4alkoxy-C
1-4 alkyl(meth)acrylamides such as N-methoxymethyl(meth)acrylamide], and diacetone(meth)acrylamide,
etc.
[0292] As a preferred (meth)acrylic-based polymerizable unsaturated monomer (a
9) in relation to the present invention, there can be exemplified a (meth)acrylate
[for example, a C
1- 18alkyl(meth)acrylate, a hydroxy-C
2-4alkyl(meth)acrylate, glycidyl (meth) acrylate, di-C
1-4alkylamino-C
2-4alkyl (meth) acrylate, etc.] and (meth)acrylamides, etc. and, as a more preferred
(meth)acrylic-based monomer, there can be enumerated a C
2- 10alkylacrylate, C
2-10alkylmethacrylate, a hydroxy-C
2-3 alkyl(meth)acrylate, glycidyl(meth)acrylate, and di C
1-3alkylamino-C
2-3 alkyl(meth)acrylate.
(Monomer which constructs the A-VI)
[0293] The (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable silyl group in
relation to the present invention is obtained by a copolymerization of monomers containing
the (a
8) and (a
9), and as the latter (a
9) or in addition to the (a
9), there may be often employed a hard monomer [for example, a monomer component which
forms a homopolymer having a glass transition temperature of 80 to 120°C. (particularly,
90 to 105°C) or so such as methyl(meth)acrylate and styrene] and a soft monomer [for
example, a monomer component which forms a homopolymer having a glass transition temperature
of -85 to -10°C (particularly, -85 to -20°C) or so such as a C
2-10alkylacrylate] in combination thereof.
(Other copolymerizable unsaturated monomer)
[0294] On the other hand, there is a merit that there can be obtained a water-based resin
composition without using an emulsifier by using a monomer component containing an
ionic functional group such as carboxylic group and amino group [for example, a dialkylaminoalkyl(meth)acrylate,
etc.] as the (a
9) as well as the above descriptions or in addition to the (a
9).
[0295] It is to be noted that in addition to the monomer (a
9) copolymerized with the (a
8), a copolymerizable unsaturated monomer which is further added is hereinafter represented
as other copolymerizable unsaturated monomer (a
10).
[0296] In the case that the (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable
silyl group is constructed by the polymerizable unsaturated monomer (a
8) having a hydrolyzable silyl group, the (meth)acrylate-based polymerizable unsaturated
monomer (a
9), and the other copolymerizable unsaturated monomer (a
10), use amount of respective monomer components is not limited.
(Constructing proportion of the monomers in the A-VI)
[0297] A respective preferred range of the (a
8) and (a
9) is a range described below (herein, total of the (a
8) and (a
9) is 100% by weight), and it is appropriately preferably selected in the range.
[0298] Component (a
9): 0.1-30% by weight [preferably 0.5-20% by weight, more preferably 1-15% by weight,
and particularly preferably 2-10% by weight].
[0299] Component (A
9): 70-99.9% by weight [preferably 80-99.5% by weight, more preferably 85-99% by weight,
and particularly preferably 90-98% by weight].
[0300] In the case that construction of the copolymerizable unsaturated monomers containing
the (a
9) and (a
10) is separated into a hard monomer, a soft monomer, and a monomer containing an ionic
functional group, a ratio of use amount between each other is not particularly limited,
and a preferred range is a range (herein, total is 100% by weight) as described below,
it is appropriately preferably selected in the range.
(1) Hard monomer: 0-90% by weight [preferably 10-80% by weight, more preferably 15-75%
by weight, and particularly preferably 20-70% by weight]
(2) Soft monomer: 0-90% by weight [preferably 10-80% by weight, more preferably 15-75%
by weight, and particularly preferably 20-70% by weight]
(3) Monomer containing an ionic group: 0-90% by weight [preferably 1-50% by weight,
more preferably 2-20% by weight, and particularly preferably 2-10% by weight]
(Embodiment in the use of the A-VI)
[0301] The (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable silyl group,
which is one of primary components in the composition (P) in relation to the present
invention, may be any one of embodiments of a water-based product such as an aqueous
solution, a water-based emulsion (a water-based polymer emulsion), a nonaqueous solution
such as an organic solvent solution and an organic solvent emulsion, and a solid powder,
etc., and which are not problematic in use. However, the water-based product is preferred
in view of handling, preparation, and handling in the preparation of the composition
(P) from inorganic compound fine particles (G) of other primary components.
[0302] It is to be noted that it is the water-based product, since it is constructed by
a water-based resin component constructed from a copolymer of the polymerizable unsaturated
monomer (a
8) having a hydrolyzable silyl group with the (meth)acrylate-based polymerizable unsaturated
monomer (a
9) without using a crosslinked resin such as a crosslinked product of an acrylic silicone
oligomer containing a hydrolyzable alkoxysilyl group, it can be readily handled.
(Average particle diameter in particles of the copolymer A-VI)
[0303] In the case that the component (A-VI) is a water-based emulsion, the average particle
diameter in particles of the copolymer is selected from a range of 0.01-2 µm, preferably
0.01-1 µm, more preferably 0.01-0.5 µm, and further preferably 0.01-0.3 µm- or so,
so that dispersion stability and adhesion are not deteriorated.
(Method for the preparation of a water-based emulsion)
[0304] As a method for the preparation of the aqueous solution or water-based emulsion of
the (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable silyl group, it
is not particularly limited, and commonly-used methods can be applied, for example,
(1) a method in which the monomer containing a hydrolyzable silyl group represented
by the above-described general formula (1) is copolymerized with a polymerizable unsaturated
(meth)acrylate-based monomer having a functional group such as carboxylic group or
amino group to prepare a copolymer, and the copolymer is dissolved or dispersed using
an alkali (for example, an alkyl amine such as triethylamine, a cyclic amine such
as morpholine, an alkanol amine such as triethanolamine, pyridine, and ammonia, etc.),
an acid [for example, there can be exemplified an inorganic acid (for example, hydrochloric
acid and sulfuric acid, etc.) and an organic acid (for example, a carboxylic acid
such as acetic acid and propionic acid, and sulfonic acid, etc.)],
(2) a method in which the above-described copolymer is emulsified and dispersed using
an emulsifier, and
(3) an emulsion polymerization, etc.
[0305] In the methods (1) and (2), the copolymer may be prepared even by a solution-polymerization
method, an emulsion polymerization method, a suspension polymerization method, and
a bulk polymerization method, etc. It is to be noted that a style in the polymerization
may be any one of a batchwise or continuous one.
(Organic solvent for copolymerizing the A-VI)
[0306] In the method for the preparation of the copolymer by a solution-polymerization of
both components, the polymerization may be conducted under the presence of organic
solvents [for example, an alcohol (ethanol, isopropanol, and n-butanol, etc.), an
aromatic hydrocarbon (benzene, toluene, and xylene, etc.), an aliphatic hydrocarbon
(pentane, hexane, andheptane,, etc.), acycloaliphatic hydrocarbon (cyclohexane, etc.),
an ester (ethyl acetate and n-butyl acetate, etc.), a ketone (acetone and methylethylketone,
etc.), and an ether (diethylether, dioxane, and tetrahydrofran, etc.). It is to be
noted that the organic solvent may be employed solely or even in combination of two
or more kinds.
[0307] As the organic solvent, there may be usually employed an alcohol such as isopropanol,
an aromatic hydrocarbon such as toluene, and a ketone such as methylethylketone, etc.
[0308] Use amount of the organic solvent is not particularly limited, and it can be selected
from, for example, a range of total amount of (the organic solvents)/(total amount
of monomers)=preferably 0.1/1-5/1 (weight ratio), and more preferably 0.5/1-2/1 (weight
ratio).
(Polymerization initiator for the A-VI)
[0309] In the solution polymerization, although a polymerization may be initiated by irradiation
of an electron beam or an ultraviolet ray and heating, it is often initiated using
a polymerization initiator.
[0310] As the polymerization initiator, there can be employed the polymerization initiators
exemplified in the illustration of the polyurethane-based graft polymer mixture (D).
[0311] Use amount of the polymerization initiator can be selected from, for example, a range
of preferably 0.001-20% by weight, and more preferably 0.01-10% by weight (for example,
0.1-10% by weight) or so based on total amount of the monomers (the monomer having
a silyl group and the copolymerizable components) and, usually, it is selected from
such the range.
[0312] Reaction temperature in the solution polymerization is preferably 50-150°C, and more
preferably 70-130°C or so. Further, reaction time of period is preferably 1-10 hours,
and more preferably 2-7 hours or so.
[0313] It is to be noted that a terminating point of the polymerization can be identified
by disappearance in the absorption (for example, 1648 cm
-1) by double bonds in infrared absorption spectra or a decrease of unreacted monomers
using a gas chromatography.
(Emulsifier for the A-VI)
[0314] In the case of a change to an aqueous property by emulsifying the copolymer in relation
to the present invention, there can be employed an emulsifier, for example, an alkyl
sulphate, an alkylaryl sulphonate, an alkyl phosphate or an anionic surface active
agent such as a fatty acid salt, a cationic surface active agent such as an alkyl
amine salt and an alkyl quaternary ammonium salt, a nonionic surface active agent
such as a polyoxyethylene alkylarylether, a polyoxyethylene alkylether, or a pulronic-type
nonionic surface active agent such as a polyoxyethylene-polyoxypropylene condensate
which is a product by Asahi Denka, Ltd., or an ampholytic surface active agent such
as a carboxylic acid salt-type (an amino acid-type or betaine-type) or a sulphonic
acid salt-type agent. It is to be noted that pH adjustment of the emulsion may be
even conducted by a pH control agent.
(Acid and basic compound for improving hydrophilicity)
[0315] In modification for giving an aqueous property to the above-described copolymer,
in the case that the polymer contains a cationic group such as a cation-formable group,
amino group, and imide group, the polymer can be readily dissolved or emulsified because
of an increase of hydrophilic property by the use of acids.
[0316] As such the acids, there can be exemplified an inorganic acid (hydrochloric acid,
phosphoric acid, sulfuric acid, and nitric acid, etc.) and an organic acid [a saturated
aliphatic monocarboxylic acid such as formic acid, acetic acid, and propionic acid;
a saturated aliphatic polycarboxylic acid such as oxalic acid and adipic acid; an
unsaturated aliphatic monocarboxylic acid such as (meth)acrylic acid; an unsaturated
aliphatic polycarboxylic acid such as maleic acid and itaconic acid; and an aliphatic
oxycarboxylic acid such as lactic acid and citric acid, etc.].
[0317] Use amount of the acid can be selected from, for example, a range of the acid/cationic
group=0.3/1-1.5/1 (molar ratio) or so based on total amount of the cationic groups.
[0318] In the case that the polymer contains an acidic group such as carboxylic group, the
polymer can be readily dissolved or emulsified by the use of a base. As such the base,
for example, there can be included an organic base (an alkyl amine such as triethylamine,
a cyclic amine such as morpholine, an alkanol amine such as triethanol amine, and
pyridine, etc.) and an inorganic base (ammonia and a hydroxide of an alkali metal,
etc.), etc.
[0319] Use amount of the base can be selected from, for example, a range of the acid/cationic
group=1-1.5/1 (molar ratio) or so based on total amount of the acidic groups.
(Emulsification of the copolymer)
[0320] The polymer obtained by a solution polymerization can be emulsified under the presence
or the absence of organic solvents.
[0321] In the case that the polymer is dissolved or immediately emulsified without dissolving
under the presence of organic solvents, a water-soluble organic solvent (for example,
an alcohol such as isopropanol) is often employed as an organic solvent. In the case
that the polymer was emulsified under the presence of organic solvents, the organic
solvent may be even removed by evaporation, etc. after emulsifying, and an emulsion
may also contain the organic solvent. It is to be noted that in the case that the
organic solvent is removed before emulsifying the polymer, an organic solvent (a ketone
such as methylethylketone) having a low boiling point is often employed.
[0322] In the case that the polymer obtained by solution polymerization is emulsified under
the presence of organic solvents, it can be emulsified by adding water after adding
an additive (for example, an emulsifier, a pH regulator, and an acid, etc.) to an
organic solution containing the polymer. In the case, it is preferred to gradually
add water by dropping. Emulsifying is preferably carried out at a low temperature,
for example, it can be selected from a range of not more than 70°C (for example, 5-70°C),
and preferably not more than 50°C or so (for example, 10-50°C).
[0323] After having emulsified by the addition of water, removal of the organic solvents
is often carried out at, for example, not more than 80°C (for example, 5-80°C) and
an ordinary or reduced pressure (for example, 0.0001-1 normal atmosphere or so).
(Method for emulsion polymerization)
[0324] In the case that the copolymer is obtained by conducting the emulsion polymerization
of the respective monomers ((a
8) and (a
9), (a
8), (a
9), and (a
10)) in relation to the present invention, a commonly-used method can be applied and,
for example, there can be applied a method for collectively-feeding the respective
monomers (for example, a method in which the respective monomers are collectively
fed into a water-based medium to allow to copolymerize) and a method for adding monomers
(a method in which the respective monomers are separately fed while mixing into a
water-based medium to allow to polymerize).
[0325] The monomers may be prepared as a pre-emulsion which is in advance emulsified. In
the preparation of the emulsion, emulsifying may be even conducted using a polymerizable
emulsifier and may be emulsified using an emulsifier.
(Polymerizable emulsifier)
[0326] Herein, as the polymerizable emulsifier, for example, commonly-used various polymerizable
emulsifiers [compounds which contain (meth)allyl group or (meth)acrylic group as a
polymerizable group and contain a cationic group such as a quaternary ammonium salt,
a tertiary amine salt, amino group, and imide group, an anionic group such as a sulfonic
acid salt and a carboxylic acid salt, a nonionic group such as an ethyleneoxide group,
etc. as a emulsifying-functional group] can be employed. It is to be noted that use
amount of the emulsifier can be appropriately selected from a range of, for example,
preferably 0.1-20% by weight, and more preferably 0.5-10% by weight based on total
amount of monomers.
(Polymerization initiator)
[0327] As the polymerization initiator to be employed in the emulsion polymerization, of
the polymerization initiators exemplified in the above-described polyurethane-based
graft polymer mixture (D), there can be employed the water-soluble polymerization
initiators such as inorganic peroxides, and water-soluble redox-type polymerization
initiator-system may be also employed.
(Emulsifier for emulsion polymerization)
[0328] As the emulsifier to be employed in the emulsion polymerization, there are enumerated
emulsifiers, etc. which can be employed in the case of emulsifying the above-described
solution polymer. Further, for the purpose of stabilizing the emulsion polymerization,
a protective colloidal agent (a partially-saponified polyvinyl alcohol, a carboxymethyl
cellulose, a methyl cellulose, a hydroxyethyl cellulose, and a hydroxypropyl cellulose,)
may be employed. It is to be noted that a pH controlling agent may be employed in
emulsifying.
[0329] In the emulsion polymerization, conditions such as temperature may be same conditions
as in the solution polymerization described hereinabove.
(Chain transfer agent)
[0330] In the solution polymerization and the emulsion polymerization, there may be employed
a chain transfer agent in order to adjust a molecular weight of the copolymer, for
example, such as alcohols such as catechol, thiols, mercaptans (n-lauryl mercaptan,
n-dodecyl mercaptan, t-dodecyl mercaptan, 3-mercaptopropyl trimethoxy silane, 3-mercaptopropyl
methyldimethyl silane).
[0331] It is to be noted that as an ionic property of the emulsion, nonionic property is
preferred and, of those, an anionic property is more preferred.
(Additives)
[0332] In the case that the (meth)acrylate-based copolymer (A-VI) containing a hydrolyzable
silyl group is a water-based resin, there may be added a variety of additives in order
to elevate weatherability of a recorded picture image, for example, which includes
a lubricant such as a fluorine resin, a silicone resin, an organic sulphonate compound,
an organic phosphate compound, and an organic carboxylate compound, a stabilizer such
as an antioxidant, an ultraviolet ray absorbent, and a thermal stabilizer, a variety
of additives such as a radical scavenger, a delustering agent, an antistatic agent,
a plasticizer, a thickener, and a defoaming agent.
[0333] The composition (P) which constructs an ink-receiving layer in relation to the present
invention primarily contains the (meth)acrylate-based copolymer (A-VI) containing
a hydrolyzable silyl group and inorganic compound-based fine particles (G).
(Inorganic compound-based fine particles (G))
[0334] As the inorganic compound-based fine particles (G), for example, there are enumerated
fine particles composed of silica, alumina, white carbon, a calcine diatomaceous,
and an oxide (including a composite oxide and a hydrate) such as titanium oxide; a
hydroxide such as aluminum hydroxide, calcium hydroxide, and magnesium hydroxide;
a carbonate such as calcium bicarbonate, a heavy calcium carbonate, a light calcium
carbonate, and magnesium carbonate; a sulphate such as calcium sulphate; calcium silicate,
magnesium silicate, talc, kaoline, delami kaoline, clay, bentonite, smectite, zeolite,
a silicate or alumino silicate such as magnesium alumino silicate and celicite; and
clay minerals, etc. which are an inorganic compound or a mixture thereof.
[0335] The inorganic compounds to be employed in the present invention are not particularly
limited and, as preferred inorganic compound-based fine particles, there are inorganic-based
fine particles such as silica and alumina, and of those, silica is preferred. Particularly,
there is preferred a colloidal silica dispersed in water which is connected in a rosary-state.
Herein, the colloidal silica dispersed in water which is connected in a rosary-state
is a colloidal suspension of a silicone dioxide or a hydrate thereof, and usually,
it is obtained by allowing to react an aqueous solution of a silicate with a diluted
hydrochloric acid, and even colloidal silica by any methods for the preparation can
be employed.
[0336] Average primary particle diameter in the inorganic compound-based fine particles
is preferably 1-200 nm, more preferably 5-100 nm, and most preferably 15-50 nm. Secondary
particle diameter is preferably 10-1000 nm, more preferably 20-500 nm, and most preferably
100-300 nm.
(Composition of the composition (P))
[0337] As weight ratio (%) of the (A-VI) with the (G) which construct an ink-receiving layer
and which is a primary component in the (P), since there are possibly a case that
the (A-VI) is water-soluble and a case that it is a colloidal silica in which the
(G) is dispersed in water, respective components are preferably represented based
on a solid component value (weight), and the (A-VI)/(G) preferably ranges in (1-50)/(50-99)
(respective values are % by weight, and total is 100% by weight).
[0338] Further, although depending upon a method for forming the ink-receiving layer, the
composition (P) is preferably a water-based liquid, and it is preferably a water-based
liquid adjusted to 10-50% by weight.
(Method for the preparation of the composition (P))
[0339] The method for the preparation of the composition (P) comprises the (A-VI) and the
(G) is not particularly limited and, in the case that both of the components (A-VI)
and (G) are a solid, the (A-VI) and the (G) are preferably dispersed into water by
a homogenizer, etc. after having crushed the (A-VI) and the (G), respectively. In
the case that any one of the components (A-VI) and (G) is water-based, for example,
the (A-VI) is a colloidal silica in which a water-based emulsion (G) is dispersed
in water and it is connected in a rosary-state, there is preferably a method in which
mixing is conducted by agitating as it is. Further, in the case that any one of the
components (A-VI) and (G) is a solid and another one is water-based, there is preferred
a method that the solid is added to the water-based component after having crushed,
followed by dispersing by a homogenizer, etc.
(Resin for employing for an ink-fixing layer)
[0340] Resin or resin composition to be employed for the ink-receiving layer is not particularly
limited and, there is preferably employed a resin composition containing a mixture
of at lest one resin selected from the group consisting of the (meth)acrylate-based
copolymer (A-VI) containing a hydrolyzable silyl group, a mixture of the (meth) acrylate-based
copolymer (A-VI) containing a hydrolyzable silyl group, the saponified product (B)
of a vinyl acetate-based copolymer, and the water-based polyurethane-based graft polymer
mixture (D), and the water-based polyester-based graft polymer mixture (E).
(Resin containing a cationic group)
[0341] As described hereinabove, in the case that the ink-fixing layer is formed, there
is employed the resin alone or a resin composition of the resin with the above-described
other resins.
[0342] Herein, as the resin containing a cationic group, there can be preferably exemplified
a dicyan-based resin (a dicyandiamide-formaldehyde polycondensate, etc.), a polyamine-based
resin [a condensate (a dicyandiamide-diethylenetriamine polycondensate, etc.) of an
aliphatic polyamine such as diethylenetriamine, triethylenetetramine, an aromatic
polyamine such as phenylene diamine, or a condensed product (a dicyandiamide-diethylenetriamine
polycondensate, etc.) of dicyan diamide with a polyC
2-4alkylene polyamine], and a polycationc-based resin, etc.
(Polycationc-based resin)
[0343] As the polycationc-based resin, there can be exemplified an epichlorohydrin-diC
1-4alkylamine-added polymer (an epichlorohydrin-dimethylamine-added polymer, etc.), a
polymer of an alkylamine or a salt thereof (a polymer of polyallylamine or a hydrochloric
acid salt thereof, etc.), a polymer of a diallylC
1-4alkylamine or a salt thereof (a polymer of a dialkylmethylamine or a hydrochloric
acid salt thereof, etc.), a polymer of a diallyldiC
1-4alkyl ammonium salt (a polymer of a diallyldimethyl ammonium chloride, etc.), a copolymer
of diallylamine or a salt thereof with sulphur dioxide (a diallylamine hydrochloric
acid salt-sulphur dioxide copolymer, etc.), a diallyldiC
1-4alkyl ammonium salt-sulphur dioxide copolymer (a diallyldimethyl ammonium chloride-sulphur
dioxide copolymer, etc.), a copolymer of a diallyldiC
1-4alkyl ammonium salt with diallylamine or a salt thereof or a derivative thereof (a
diallyldimethyl ammonium chloride-diallylamine hydrochloric acid salt derivative copolymer,
etc.), a diallyldiC
1-4alkyl ammonium salt polymer, a copolymer of a diC
1-4alkyl aminoethyl(meth)acrylate quaternary salt, a diallyldiC
1-4alkyl ammonium salt-acrlyamide copolymer (a diallyldimethyl ammonium chloride-acrlyamide
copolymer, etc.), and an amine-carboxylic acid copolymer, etc.
[0344] The resins containing a cationic group can be employed solely or in combination of
two or more kinds.
[0345] Further, in order to improve water resistance of the ink-fixing layer itself, a cationic
group-contained resin having a crosslinkable reactive group is preferably employed.
As such the resin, there can be enumerated a copolymer in which there is employed
a monomer having a cationic group or a monomer producing a cationic property by acid
neutralization in the above-described (meth)acrylate-based copolymer (A-VI) containing
a hydrolyzable silyl group.
[Saponified product (B) of a vinyl acetate-based copolymer]
[0346] As the saponified product (B) of a vinyl acetate-based copolymer to be employed in
the present invention No. VI, there can be preferably employed the saponified product
(B) of a vinyl acetate-based copolymer in relation to the present invention Nos. I-III.
[0347] In the saponified product (B) of a vinyl acetate-based copolymer, proportion of the
copolymerizable monomer can be selected within a range in which clearness and water
resistance of an image are not deteriorated, and it is preferably 0.1-50% by mol,
more preferably 1-30% by mol, and further preferably 2.5-25% by mol, particularly,
preferably 3-20% by mol based on total monomers to be employed for constructing the
copolymer.
[0348] It is to be noted that the saponified product (B) of a vinyl acetate-based copolymer
can be employed solely or in combination of a plurality of the products and, in addition,
the other hydrophilic polymer (described hereinabove) may be even formulated depending
upon purposes.
[Water-based polyurethane-based resin]
[0349] As the water-based polyurethane-based resin to be employed in the present invention
No. VI, there can be preferably employed the water-based polyurethane-based resin
(C) and/or the water-based polyurethane-based graft polymer mixture (D) in relation
to the present invention Nos. I-III.
(4) Resin composition for recording in relation to the present invention No. VII
[0350] Hereinafter, the resin composition for recording in relation to the present invention
No. VII will be illustrated.
[0351] The resin composition for recording in relation to the present invention No. VII
contains 100 parts by weight of a resin (total of both is 100% by weight) composed
of
(1) 1-30% by weight of a cellulose derivative (H)
(2) 70-99% by weight of a good solvent (I) for the cellulose derivative, and
(3) 0.1-20 parts by weight of an organic acid (J) which can dissolve in the good solvent
(I) or a weak solvent (K) for the cellulose derivative, and optionally,
(4) 0-150 parts by weight of the weak solvent (K) for the cellulose derivative.
[0352] Further, the resin composition for recording in relation to the present invention
No. VII may be a resin composition for recording in which the cellulose derivative
(H) is a cellulose acetate, a resin composition for recording in which proportion
of the weak solvent (K) for the cellulose derivative (H) is 50-150 parts by weight,
and a resin composition for recording in which the good solvent (I) for the cellulose
derivative is at least one selected from the group consisting of ketones, esters,
ethers, cellosolves, cellosolve acetates, halogenated hydrocarbons, and nitro compounds,
and which has a boiling point of 35-160°C.
[0353] Still further, it may be a resin composition for recording in which a melting point
of the organic acid (J) is not less than 60°C, a resin composition for recording in
which the weak solvent (K) for the cellulose derivative is at least one selected from
esters, alcohols, ketones, and ethers, and which has a boiling point of 100-300°C,
and a resin composition for recording in which the good solvent (I) for the cellulose
derivative is at least one of a C
1- 5dialkyl ketone, a C
1-4dialkyl acetate, a C
4-6Cyclic or linear chain ether, a C
1-4dialkyl cellosolve, and a C
1-4dialkyl cellosolve acetate, and the weak solvent (K) for the cellulose derivative
is at least one of a C
1-4alkyl formate, a C
1-4alkyl benzoate, a C
4- 8cycloalkanol, a C
6-10dialkyl ketone, and a C
7-10ether.
[0354] Still further, the present invention may be a resin composition for recording in
which the difference (TK-TI) of a boiling point is 10°C<(TK-TI)<200°C in the good
solvent (I) and the weak solvent (K) for the cellulose derivative (H), and may be
even a resin composition for recording in which solubility to the organic acid (J)
to water is not more than 2 g/100 ml at 20°C.
(Cellulose derivative (H))
[0355] As the cellulose derivative (H) to be employed in the present invention, there are
enumerated cellulose esters, for example, organic acid esters such as a cellulose
acetate, a cellulose propionate, a cellulose butylate, a cellulose acetate propionate,
and a cellulose acetate butylate, inorganic acid esters such as a cellulose nitrate,
a cellulose sulphate, and a cellulose phosphate, mixed acid esters such as a cellulose
nitrate-acetate, cellulose ethers, for example, a methyl cellulose, an ethyl cellulose,
an isopropyl cellulose, a butyl cellulose, a benzyl cellulose, a hydroxyethyl cellulose,
a carboxymethyl cellulose, a carboxyethyl cellulose, and a cyanoethyl cellulose, etc.
[0356] Of those, the cellulose esters, further, the cellulose acetate are preferably employed.
These may be employed solely or in combination. Further, other polymers may be optionally
added.
(Good solvent (I) for the cellulose derivative)
[0357] As the good solvent (I) for the cellulose derivative, for example, there can be exemplified
C
1-5dialkyl ketones such as acetone, methylethyl ketone, methylpropyl ketone, methylbutyl
ketone, methylisobutyl ketone, and ketones such as cyclohexanone, a C
1-4alkyl formate such as ethyl formate, a C
1-4alkyl acetate such as methyl acetate, ethyl acetate, and butyl acetate, esters such
as ethyl propionate and ethyl lactate, ethers such as a cyclic or linear chain C
4-6ether including 1,4-dioxane, tetrahydrofran, tetrahydropyran, diethylether, diisopropylether,
and dimethoxyethane, cellosolves such as a C
1-4cellosolve including methyl cellosolve, ethyl cellosolve, and butyl cellosolve, cellosolve
acetates (a C
1-4alkyl cellosolve acetate such as methyl cellosolve acetate and ethyl cellosolve acetate),
aromatic hydrocarbons such as benzene, toluene, and xylene, halogenated hydrocarbons
such as methylene chloride and ethylene chloride, amides such as formamide, acetoamide,
N-methyl formamide, N-methyl acetoamide, N,N-dimethyl formamide, and N,N-dimethyl
acetoamide, sulphoxides such as dimethyl sulphoxides, nitriles such as acetonitrile,
propionitrile, butyronitrile, and benzonitrile, organic acids such as formic acid,
acetic acid, propionic acid, etc., and organic anhydrides (maleic anhydride and acetic
anhydride, etc.), and a mixture thereof, etc.
[0358] It is to be noted that the good solvents, for example, lower alcohols (a C
1-4alkyl alcohol such as methanol, ethanol, isopropanol, and butanol, diacetone alcohol,
etc.), and cycloalkanol (a C
4-8alkanol such as cyclopentanol, cyclohexanol, methylcyclohexanol, and dimethylcyclohexanol
which is substituted with a C
1-4alkyl group), etc. occasionally become a weak solvent depending upon a kind of the
resins. The good solvent may even contain a nitro compound (nitromethane, nitroethane,
and nitropropane, etc.). There are preferably employed at least one solvents selected
from the group consisting of the solvents, and solvents having a boiling point of
35°C-160°C.
[0359] More specifically, in the case that the cellulose acetate is employed as a polymer,
a preferred good solvent is acetone, methylethyl ketone, ethyl acetate, dioxane, dimethoxyethane,
methyl cellosolve, methyl cellosolve acetate, and a mixture thereof.
(Weak solvent (K))
[0360] The weak solvent (K) means a solvent which does not have solubility to the cellulose
derivatives to be employed, or which have a lower solubility than the good solvents
to be employed and, if it has a higher boiling point than the good solvents to be
employed in combination, it is not particularly limited.
[0361] As the weak solvent (K) for the cellulose derivative, there can be exemplified, for
example, water, esters (a C
5-8alkyl formate such as amyl formate, isoamyl formate, an aliphatic C
6-10alkyl C
2-4 carboxylate which may have C
1-4alkoxyl group such as amyl acetate, hexyl acetate, octyl acetate, 3-methoxybutyl acetate,
3-ethoxybutyl acetate, butyl propionate, 3-methoxybutyl propionate, a C
1-4alkyl benzoate such as methyl benzoate, ethyl benzoate, and propyl benzoate, etc.),
alcohols (C
6-10alcohols such as amyl alcohol and heterocyclic alcohols, etc.), aliphatic polyvalent
alcohols (ethylene glycol, diethylene glycol, propylene glycol, a polyethylene glycol,
and glycerine, etc.), and a mixture thereof.
[0362] As preferred weak solvents, there are enumerated amyl formate, cyclohexanol, methyl
cyclohexanol, ethyl benzoate, or a mixture thereof, and cyclohexanol is particularly
preferred. Moreover, there is further preferred a solvent having a boiling point of
100-300°C.
(Organic acid (J))
[0363] As the organic acid (J), there can be enumerated formic acid, acetic acid, propionic
acid, lactic acid, citric acid, oxalic acid, benzoic acid, sulphamic acid, fumaric
acid, maleic acid, phthalic acids (phthalic acid and isophthalic acid), and paratoluene
sulphonic acid, etc.
[0364] Of those, the phthalic acids and derivatives thereof are particularly preferred.
Of those, there is further preferred an organic acid having a melting point of not
less than 60°C.
(Combination of the good solvent with the weak solvent)
[0365] Further, as the combination of the good solvent with the weak solvent, there is preferred
a combination of the good solvent (I) including at least one of the C
1-5dialkyl ketone, the C
1-4alkyl acetate, the cyclic or linear chain C
4-6ether, the C
1-4alkyl cellosolve, and the C
1-4alkyl cellosolve acetate with the weak solvent (K) for the cellulose derivative including
at least one of the C
5-8alkyl formate, the C
1-4alkyl benzoate, the C
4-8cycloalkanol, the C
1-5dialkyi ketones, and the C
7-10ether.
[0366] As a method for mixing the resin composition for recording of the present invention,
there can be conducted a method in which there are dissolved the cellulose derivative
(H) and the organic acid (J) into the good solvent (I), followed by adding and agitating
the weak solvent (K).
[0367] In the resin composition for recording, there may be added common additives within
a range in which a characteristic of the present invention is not deteriorated, and
the additives include, for example, a defoaming agent, an improving agent for coatability,
a thickener, a thermal stabilizer, a lubricant, an ultraviolet ray absorbent, a light
stabilizer, an antistatic agent, a crosslinking agent, and an antiblocking agent,
etc.
[0368] A coating method onto a base sheet of the resin composition for recording is not
particularly limited, and there can be employed a roll coating, an air knife-coating,
a blade-coating, a bar-coating comma-coating, and a gravure coating methods which
are a publicly-known method.
[0369] By drying the resin layer coated, a recording sheet is obtained in which an image-receiving
layer is formed on a body to be recorded.
[0370] Drying method is not particularly limited and, in the case that a dry phase-conversion
method is employed, first of all, temperature and vapor pressure, etc. are controlled
so that the good solvent is evaporated to produce micelles themselves of the cellulose
derivative, subsequently, the micelles themselves are brought into contact with each
other by evaporation of the weak solvent to produce a network structure.
(5) Resin composition for recording in relation to the present invention No. VIII
[0371] Hereinafter, the resin composition for recording in relation to the present invention
No. VIII is illustrated.
[0372] The resin composition of the present invention No. VIII is comprised a polymer (L)
represented by general formula (14) described below and a hot-melt adhesive resin
(M),
Formula (14)

R1: -H or -CH3
R2: -H, -CH3, or -OH
"n" is 1-5, and "m" is 1-20.
a plurality of R
2 may be identical to or different from each other, "m" pieces of -(CHR
2)
nO- may be connected in random or block.
[Polymer (L)]
[0373] The polymer (L) may be constructed by the monomer of at least one selected from the
formula (14) [hereinafter, referred to as "(poly)alkyleneoxide-modified monomer"],
a monomer containing a cationic functional group, a monomer containing a crosslinkable
group, and a monomer containing a hydrophilic group.
((poly)alkyleneoxide-modified monomer)
[0374] As the monomer shown by the formula (14) to be employed in the present invention,
there can be likewise employed the vinyl monomer component having an oxyalkylene group
employed for the above-described product (B) of a vinyl acetate-based copolymer.
(Monomer containing a cationic functional group)
[0375] As the monomer containing a cationic functional group to be employed in the present
invention, there can be likewise employed the cationic monomer employed in the above-described
cationic (meth)acrylate-based copolymers (A-I to A-III) having a crosslinkable group.
(Monomer containing a crosslinkable group)
[0376] As the monomer containing a crosslinkable group to be employed in the present invention,
there can be likewise employed the monomer containing a crosslinkable group employed
in the above-described cationic (meth)acrylate-based copolymers (A-I to A-III) having
a crosslinkable group.
(Monomer containing a hydrophilic group)
[0377] As the monomer containing a hydrophilic group to be employed in the present invention,
there can be likewise employed the monomer containing a hydrophilic group employed
in the above-described cationic (meth)acrylate-based copolymers (A-I to A-III) having
a crosslinkable group.
[0378] The cationic functional group-contained monomer, the monomer containing a crosslinkable
group, and the monomer containing a hydrophilic group can be employed solely or in
combination of two or more kinds. A preferred combination of the monomers is a s follows.
[0379] The monomer of the formula (14): R
1 is -H or -CH
3, R
2 is -H, R
3 is -H, n=1-5, and m=1-20.
[0380] The monomer containing a cationic functional group: a dic
1- 4alkylamino-C
2-8alkyl(meth)acrylate or a quaternary salt thereof.
[0381] The monomer containing a crosslinkable group: a (meth)acryoxy-C
2-8alkyltriC
1-8alkoxy silane.
[0382] The monomer containing a hydrophilic group: an unsaturated carboxylic acid.
[0383] The monomers are usually employed in combination with a nonionic monomer in order
to adjust a film-formability and a coating layer property.
(Nonionic monomer)
[0384] As the nonionic monomer, there can be likewise employed the nonionic monomer employed
in the above-described cationic (meth)acrylate-based copolymers (A-I to A-III) having
a crosslinkable group.
[0385] In a copolymer constructed by the monomers, a polymerization style thereof is not
particularly limited, for example, there may be a random copolymer, a graft copolymer,
and a block copolymer, etc.
(Composition of the polymer (L))
[0386] Content of the monomer of the formula (14) is preferably 1-40% by mol, more preferably
5-30% by mol, and most preferably 15-25% by mol based on total monomers in the polymer
(L). Content of the monomer containing a cationic functional group is preferably 1-50%
by mol, and more preferably 5-45% by mol based on total monomers in the polymer (L).
Content of the monomer containing a crosslinkable group is preferably 0.1-20% by mol,
more preferably 0.1-10% by mol, and most preferably 1-5% by mol based on total monomers
in the polymer (L). Content of the monomer containing a hydrophilic group is preferably
0.1-30% by mol, more preferably 0.1-20% by mol, and most preferably 0.5-15% by mol
based on total monomers in the polymer (L). Residual components are the nonionic monomer,
and preferably 10-80% by mol, more preferably 20-70% by mol or so.
[0387] As proportion of the respective monomers, the monomer containing a cationic functional
group is preferably 5-300 parts by weight, and more preferably 10-250 parts by weight,
the monomer containing a crosslinkable group is preferably 1-30 parts by weight, and
more preferably 5-20 parts by weight, and the monomer containing a hydrophilic group
is preferably 5-80 parts by weight, and more preferably 10-60 parts by weight or so,
respectively, based on 100 parts by weight of the (poly)alkylene oxide-modified monomer
of the formula (14).
(Glass transition temperature of a copolymer)
[0388] The glass transition temperature (Tg) of the copolymer which constructs the polymer
(L) can be selected within a range in which a film-formability, etc. is not deteriorated,
and it is preferably -85 to 30°C, more preferably -60 to 0°C, and most preferably
-50 to -10°C or so. The polymer having such the glass transition temperature can be
prepared by appropriately combining the monomer containing a cationic functional group
and the monomer containing a crosslinkable group with the monomer containing a hydrophilic
group and the nonionic monomer.
[0389] The monomers preferably construct the copolymer in combination of, usually, a hard
monomer, for example, a monomer component which forms a homopolymer having a glass
transition temperature of 80 to 120°C, particularly, 90 to 105°C or so such as methyl(meth)acrylate
and styrene and a soft monomer, for example, a monomer (soft monomer) which forms
a homopolymer having a glass transition temperature of -85 to -10°C, particularly,
-85 to -20°C or so such as a C
2-10 alkylacrylate.
(Hot-melt adhesive resin (M))
[0390] As the hot-melt adhesive resin (M) to be employed in the present invention, there
can be exemplified a variety of resins, for example, an olefinic-based resin such
as a polyethylene, an ethylene-propylene copolymer, and an atactic polypropylene,
an ethylene copolymer resin such as an ethylene-vinyl acetate copolymer, an ethylene-(meth)acrylic
acid copolymer, an ethylene-ethylacrylate copolymer, and an ionomer, a nylon-based
resin, a polyester-based resin, a polyurethane-based resin, an acrylic-based resin,
and a rubber, etc. The hot-melt adhesive resins can be employed solely or in combination
of two or more kinds. The hot-melt adhesive resins are usually water-insoluble. The
hot-melt adhesive resins may be even a reactive hot-melt adhesive resin having a reactive
group such as carboxylic groups, hydroxyl groups, amino groups, isocyanate groups,
and silyl groups at terminals thereof.
(Resin for giving a heat transfer property and durability)
[0391] A preferred resin for giving a heat transfer property and durability (washing resistance)
is a nylon-based resin, a polyester-based resin, and a polyurethane-based resin, etc.
[0392] Particularly, a hot-melt adhesive resin constructed by the nylon-based resin, in
the case that a body to be transferred is clothes, can give an excellent washing resistance
to a picture image transferred, water resistance, and a high feeling.
[0393] As a nylon-based hot-melt adhesive resin, there are included a polyamide resin (for
example, a homopolyamide such as a nylon 11 and nylon 12, a nylon 6/11, a nylon 6/12,
a nylon 66/12, etc.) containing at least one unit selected from a nylon 11 and nylon
12, a copolyamide such as a copolymer of a dimer acid with a diamine and laurolactam
or amino undecanoic acid, and a polyamide resin produced by a reaction of a dimer
acid with a diamine, etc.
[0394] As a polyester-based hot-melt adhesive resin, there are included a homopolyester
resin or a copolyester resin in which an aliphatic diol is employed. As the homopolyester
resin, there is included a saturated aliphatic polyester resin produced by a reaction
of a C
2-10alkylene diol such as ethylene glycol, propylene glycol, 1,4-butane diol, and 1,6-hexane
diol, an aliphatic diol such as diethylene glycol which is a polyoxyC
2-10alkylene glycol with an aliphatic dicarboxylic acid such as adipic acid, sberic acid,
azelaic acid, sebasic acid, and dodecanoic dicarboxylic acid, and, optionally, a lactone.
As a copolyester resin, there is included a saturated polyester resin in which constructing
components composed of a polyethylene terephthalate or polybutylene terephthalate
are partially substituted with other diols such as a C
2-6alkylene glycol including ethylene glycol, propylene glycol, and 1,4-butane diol or
a dicarboxylic acid including the above-described aliphatic dicarboxylic acid, an
asymmetric aromatic dicarboxylic acid such as phthalic acid and isophthalic acid,
or a lactone.
[0395] As the polyurethane-based hot-melt adhesive resin, there is included a polyester
resin in which there is employed a polyester diol corresponding to the polyester-based
hot-melt adhesive resin and, as a diisocyanate component, there can be employed an
aromatic, aromatic-aliphatic, and cycloaliphatic or aliphatic diisocyanate.
[0396] The hot-melt adhesive resin may optionally contain, for example, commonly-used additives
described hereinafter and waxes.
[0397] In the hot-melt adhesive resin, a melting point can be selected from a range of preferably
70-250°C, more preferably 70-200°C, and most preferably 100-150°C.
[0398] The hot-melt adhesive resin is employed as powder or particles. The hot-melt adhesive
resin is usually constructed by a powder- or particle-state resin having larger average
particle diameter than thickness of an ink-receiving layer in order to effectively
show a hot-melt adhesive property by projecting from surface of the ink-receiving
layer. In the hot-melt adhesive resin, the larger average particle diameter is, for
example, preferably 1-100 µm, more preferably 3-80 µm, and most preferably 5-50 µm
or so. In order to improve an ink-absorbing property and washing resistance, the powder-
or particles in the hot-melt adhesive resin may be even a porous body.
(Proportion of the polymer (L) with the hot-melt adhesive resin (M))
[0399] As the proportion of the polymer (L) containing the monomer units of the formula
(14) with the hot-melt adhesive resin (M), it is preferably selected from a range
of (L)/(M)=1/99-60/40 (weight ratio), further 5/95-60/40 or so based on solid components.
In the case that the polymer (L) is constructed by a copolymer of the monomers as
described hereinabove, the resin composition of the present invention can be obtained
by the using the hot-melt adhesive resin in preferably 10-1500 parts by weight, more
preferably 10-900 parts by weight, and particularly preferably 80-900 parts by weight
based on 100 parts by weight of the polymer (L) (the above-described copolymer).
[0400] Hereinafter, there will be illustrated a method for forming an image-receiving layer
in the ink-jet recording sheet in relation to the present invention Nos. I-VIII.
[Preparation of a resin composition for an ink-jet recording sheet]
(Curing agent for the resin composition)
[0401] In the ink-jet recording sheet in relation to the present invention Nos. I-VII, a
curing agent (a curing catalyst or a curing accelerator) may be even added in order
to accelerate a curing reaction.
[0402] As the curing agent, there are enumerated an organic tin compound (dibutyltin dilaurate,
dibutyltin dimaleate, dioctyltin dilaurate, dioctyltin dimaleate, dibutyltin diacetate,
dibutyltin dimethoxide, tributyltin sulphide, dibutyltin thioglycolate, and tin octylate,
etc.), an organic aluminum compound (aluminum isopropylate, aluminum tris(ethylacetoacetate),
aluminum tris(acetylacetonate), ethylacetoacetatealuminum diisopropylate, etc.), an
organic titanium compound (isopropyltrisstearoyl titanate, tetraisopropyl bis(dioctylphosphite)titanate,
bis(dioctylpyrophosphate)oxyacetate titanate, etc.), an organic zirconium compound
(tetra-n-buthoxyzirconium, zirconyl octylate, a reaction product of an alkoxy zirconium
with acetylacetone or an acetoacetate, etc.), an acidic compound (an organic acid,
for example, an aliphatic organic carboxylic acid such as acetic acid and propionic
acid, an aromatic carboxylic acid such as an oxycarboxylic acid and benzoic acid,
a sulphonic acid such as benzene sulphonic acid, p-toluene sulphonic acid, dodecylbenzene
sulphonic acid, etc.), a basic compound (a base, for example, an organic base such
as triethyl amine, an inorganic base such as sodium hydroxide and potassium hydroxide),
an acidic phosphate (monobutyl phosphate, dibutyl phosphate, isopropyl acid phosphate,
butyl acid phosphate, octyl acid phosphate, and dodecyl acid phosphate, etc.), and
a mixture or a reaction product of the acidic phosphate with an amine (hexyl amine,
triethyl amine, N,N-dimethyldodecyl amine, and 3-propanol amine, etc.).
[0403] The curing agents can be employed solely or in combination of two or more kinds.
[0404] Use amount of the curing agents is a range in which curing can be accelerated, for
example, preferably 0.01-10 parts by weight, and more preferably 0.1-5 parts by weight
with respect to 100 parts by weight of the resin composition constructed by the cationic
acrylic copolymers (A-I to A-VI) containing a crosslinkable group and a hydrophilic
polymer compound such as the saponified product (B) of a vinyl acetate-based copolymer
based on solid components.
(Dye-fixing agent)
[0405] Further, in order to elevate a fixing ability of a coloring agent (a dye), there
is advantageously employed a dye-fixing agent, particularly, a polymeric dye-fixing
agent. The dye-fixing agent (a polymeric dye-fixing agent) usually has a cationic
group (particularly, a strong cationic group such as guanidyl group and a quaternary
ammonium salt type) in the molecule. The dye-fixing agent may be water-soluble.
[0406] As the dye-fixing agent, there can be exemplified, for example, a dicyan-based fixing
agent (dicyandiamide-formalin polycondensate, etc.), a polyamine-based fixing agent
[a condensate (a dicyan diamide-diethylenetriamine polycondensate, etc.) of an aliphatic
polyamine such as diethylenetriamine, triethylene tetramine, dipropylene triamine,
a polyallylamine, an aromatic polyamine such as phenylene diamine, and dicyandiamide
with a polyC
2-4alkylene polyamine], and a polycationic-based fixing agent, etc.
[0407] As the polycationic-based fixing agent, there can be exemplified, for example, an
epiclorohydrin-diC
1-4alkyl amine-added polymer (an epiclorohydrin-dimethyl amine-added polymer, etc.),
a polymer of allyl amine or a salt thereof (a polymer of a polyallylamine or a hydrochloric
acid salt thereof, for example, PA-10C, PAA-HCL-3L, and PAA-HCL-10L by Nittoboseki,
Ltd.), a polymer of a diallylC
1-4alkyl amine or salt thereof (a polymer of a diallylmethyl amine or a hydrochloric
acid salt thereof, for example, PAS-M-1, etc. by Nittoboseki, Ltd.), a polymer of
a diallyldiC
1-4alkyl ammonium salt (a polymer of a diallyldimethyl ammonium chloride, for example,
PAS-H-5L and PAS-H-10L, etc. by Nittoboseki, Ltd.), a copolymer of diallylamine or
a salt thereof with sulphur dioxide (a diallylamine hydrochloric acid salt-sulphur
dioxide copolymer, for example, PAS-A-1, PAS-A-5, PAS-A-120L, and PAS-A-120A by Nittoboseki,
Ltd.), a copolymer of a diallyldiC
1-4alkyl ammonium salt with diallylamine or a salt thereof, or a derivative thereof (a
diallyl dimethylammonium chloride-diallylamine hydrochloric acid salt copolymer, for
example, PAS-880, etc. by Nittoboseki, Ltd.), a diallyldiC
1-4alkyl ammonium salt polymer, a polymer of a diallyldiC
1-4alkyl aminoethyl(meth)acrylate quaternary salt, a diallyldiC
1-4alkyl ammonium salt-acryl amide copolymer (a diallyl dimethylammonium chloride-acryl
amide copolymer, for example, PAS-J-81, etc. by Nittoboseki, Ltd.), and an amine-carboxylic
acid copolymer (for example, PAS-410, etc. by Nittoboseki, Ltd.), etc. The dye-fixing
agent can be also employed solely or in combination of two or more kinds.
[0408] Use amount of the dye-fixing agent is a range in which ink-fixing ability can be
elevated, for example, preferably 0.1-40 parts by weight, more preferably 1-30 parts
by weight and, further preferably 2-20 parts by weight with respect to 100 parts by
weight of the resin composition prepared by addition of the saponified product (B)
of a vinyl acetate-based copolymer, the water-based polyurethane resin composition
(C) and, in the case of the invention No. III, further, the block isocyanate (D) to
the cationic acrylic copolymers (A-I to A-VI) containing a crosslinkable group based
on solid components.
[0409] Further, in the present invention Nos. IV and V, it can be selected from a range
of preferably 0.1-40 parts by weight, more preferably 1-30 parts by weight and, further
preferably 2-20 parts by weight or so with respect to 100 parts by weight of the resin
composition constructed by the cationic (meth)acrylic copolymers (A-IV to A-V), the
saponified product (B) of a vinyl acetate-based copolymer, and the modifier (R). In
the case of exceeding 40 parts by weight, coloring becomes worse in the dye and, moreover,
an ink-absorbing property ends to lower.
[0410] In an ink-receiving layer obtained by coating onto a base material using the resin
composition in relation to the present invention No. VI, 60°-glossiness is preferably
not less than 30%, more preferably not less than 50%, and further preferably not less
than 70%.
[0411] It is to be noted that there may be optionally formed a porous layer, a blocking
protecting layer, a slipping layer, and an antistatic agent layer on the image-receiving
layer.
[0412] The recording sheets in relation to the present invention Nos. I-VII are useful as
a recording sheet by an ink-jet style in which small droplets of an ink are sprayed,
and can be also utilized as a printing sheet (particularly, an sheet for a water-based
ink) for an offset printing and a flexo printing, etc.
[Method for the preparation of an ink jet recording sheet]
(Additives)
[0413] The ink jet recording sheet in relation to the present invention is obtained by coating
the above-described resin composition onto a base material for the recording sheet
and, the image-receiving layer formed by coating may optionally contain other components,
for example, a water-based emulsion (for example, an acrylic resin emulsion, an ethylene-vinyl
acetate copolymer emulsion, and a vinyl acetate emulsion, etc.) containing a polymer
not having a crosslinkable group and polymer particles.
(Powder and particles)
[0414] Further, the image-receiving layer may even further contain powder and particles
(pigments, etc.). As the powder and particles, there are enumerated inorganic powder
and particles (mineral powder and particles, etc. such as white carbon, a fine particle-state
calcium silicate, zeolite, magnesium aluminosilicate, calcined diatomaceous, a fine
particle-state magnesium carbonate, a fine particle-state alumina, silica, talc, kaoline,
delamikaoline, clay, heavy calcium carbonate, light calcium carbonate, magnesium carbonate,
titanium dioxide, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, calcium
sulphate, celicite, bentonite, and smectite), organic powder and particles (organic
powder and particles such as a crosslinked or noncrosslinked organic fine particles
such as a polystyrene resin, an acrylic resin, a urea resin, a melamine resin, a benzoguanamine
resin, etc., and a micro balloon). The powder and particles can be also selectively
employed solely or in combination of two or more kinds.
[0415] It is to be noted that in the case of employing the powder and particles, the above-described
various hydrophilic polymer can be employed as a binder resin.
[0416] Proportion of the powder and particles with respect to the binder resin is not particularly
limited and, the powder and particles are preferably 0.1-80 parts by weight, and more
preferably 0.2-50 parts by weight.
(Common additives)
[0417] In the image-receiving layer, there may be even added common additives within a range
in which a characteristic is not deteriorated, and the additives include, for example,
a defoaming agent, an improving agent for coatability, a thickener, a surface active
agent, a lubricant, a stabilizer (an antioxidant, an ultraviolet ray absorbent, and
a thermal stabilizer, etc.), an antistatic agent, and an antiblocking agent, etc.
(Plasticizer)
[0418] The ink-receiving layer in the heat transfer sheet of the present invention No. VIII
is constructed by the above-described resin composition. The ink-receiving layer may
even contain a plasticizer in order to give a high ductility to a transferred picture
image. As the plasticizer, there can be exemplified a phthalic acid-based plasticizer
such as ethyl phthalate, butyl phthalate, hexyl phthalate, octyl phthalate, 2-ethylhexyl
phthalate, and lauryl phthalate, an aliphatic dicarboxylic acid-based plasticizer
such as 2-ethylhexyl adipate, dibutyl sebacate, and 2-ethylhexyl sebacate, a glycol-based
plasticizer such as ethyl-phthallyl ethyl glycolate and a polyethylene glycol ester,
a phosphate-based plasticizer such as triphenyl phosphate, tricresyl phosphate, and
2-ethylhexyl phosphate, a polyester-based plasticizer, and an epoxide-based plasticizer
such as an epoxy fatty acid ester, etc. The plasticizer can be employed solely or
in combination of two or more kinds.
[0419] Use amount of the plasticizer, for example, preferably 0.1-30 parts by weight, more
preferably 1-25 parts by weight, and particularly preferably 1-20 parts by weight
with respect to 100 parts by weight of total amount of the resins such as a polymer
constructing the ink-receiving layer and the hydrophilic polymer, the hot-melt adhesive
resin, the cationic polymer, and the polyurethane-based polymer resin. Further, the
ink-receiving layer may even contain a dye-fixing agent independently or together
with the above-described plasticizer in order to elevate a fixing ability of a coloring
agent (a dye).
[0420] Since the recording sheet of the present invention possesses the above-described
receiving layer, an ink-absorbing ability and ink-fixing ability are high and water
resistance, printing quality, and a roll mark-adhering problem are especially improved.
[0421] That is, a letters-printing portion or a picture image portion is formed by a water-based
ink without causing inferiority in a picture image such as beading and roll mark-adhering
owing to an ink-jet recording method, and when a dried printing portion or a picture
image portion is immersed in water of 30°C for 1 minute, retention ratio of color
concentration is not less than 80% (for example, 85-100% or so), and preferably not
less than 85% (for example, 90-99% or so).
[Method for the preparation of a recording sheet]
[0422] The recording sheet of the present invention can be prepared by forming an image-receiving
layer composed of the resin composition for recording on at least one surface of the
above-described base material. Ink-absorbing layer can be prepared by coating a coating
liquid which is prepared using an appropriate solvent (water, a hydrophilic solvent
which may be water-soluble, a hydrophobic solvent or a mixture thereof) on a supporting
material. Particularly, in the case that a resin composition containing the cationic
(meth)acrylic copolymers (A-I to A-VI) having a crosslinkable group is a from of a
water-based emulsion, a water-based coating liquid is employed.
[0423] The coating liquid is coated by common coating methods including a casting-coating
method, for example, on at least one surface of the base material by a roll coater,
air-knife coater, blade coater, rod coater, bar coater, comma coater, gravure coater,
and silk-screen coater method, etc.
[0424] The image-receiving layer can be formed by coating a liquid containing the above-described
respective components onto at least one surface of a base material, followed by drying.
Further, after coating the coating liquid, there may be optionally formed an ink-absorbing
layer crosslinked by heating at an appropriate temperature selected from a range of
50-150°C or so.
[0425] In the image-receiving layer formed by the resin composition for an ink jet recording
sheet in relation to the present invention, thickness can be selected depending upon
uses, and it is preferably 3-50 µm, more preferably 6-30 µm, and usually 5-30 µm or
so.
[0426] Since the ink jet recording sheet obtained using the resin composition in relation
to the present invention possesses an image-receiving layer, an ink-absorbing ability
and ink-fixing ability are high, and water resistance and printing quality are especially
improved and, even though it is employed in a printing machine having a large printing
speed, there can be obtained a clear and sharp image without beading. That is, a letters-printing
portion or an image portion is formed by a water-based ink without causing inferiority
in an image such as beading and roll mark-adhering owing to an ink-jet recording method,
and when a dried printing portion or a picture image portion is immersed in water
of 30°C for 1 minute, retention ratio of color concentration is preferably not less
than 80% (for example, 85-100% or so), and more preferably not less than 85% (for
example, 90-99% or so).
[0427] It is to be noted that there may be optionally formed a porous layer, a blocking
protecting layer, a slipping layer, and an antistatic agent layer on the ink-receiving
layer.
[0428] The recording sheet of the present invention is useful as a recording sheet by an
ink-jet style in which small droplets of an ink are sprayed, and it can be also utilized
as a printing sheet (particularly, an sheet for a water-based ink) for an offset printing
and a flexo printing, etc.
[0429] Further, in order to elevate a fixing ability of a coloring agent (a dye), there
is advantageously employed a dye-fixing agent, particularly, a polymeric dye-fixing
agent. The dye-fixing agent (a polymeric dye-fixing agent) usually has a cationic
group (particularly, a strong cationic group such as guanidyl group and a quaternary
ammonium salt type) in the molecule. The dye-fixing agent may be even water-soluble.
(Protecting layer)
[0430] In the heat transfer sheet of the present invention No. VIII, a protecting layer
is formed on the ink-receiving layer.
[0431] The protecting layer can be stripped from the base material, and it protects the
ink-receiving layer. So far as quality of a picture image transferred is not largely
disturbed, there can be employed a variety of thermoplastic resins and thermosetting
resins, particularly, a polymer having a film-formability. As the thermoplastic resins,
there can be exemplified a polyamide resin such as nylon 11, nylon 12, and nylon 612,
a polyester resin such as a PET based-copolyester and a PBT based-copolyester, a styrene-based
resin such as a styrene-(meth)acrylic acid ester resin, a polyolefine-based resin
such as a polyethylene, a polypropylene, an ethylene-propylene resin, a polyvinyl
acetate-based resin such as an ethylene-vinyl acetate-based copolymer, an acrylic-based
resin such as a poly(meth)acrylic acid ester, a polyacetal resin, a vinyl chloride-based
resin such as a polyvinyl chloride-vinyl acetate copolymer, and a fluorine-based resin,
etc. The thermoplastic resins can be employed solely or in combination of two or more
kinds. As the thermosetting resins, there can be exemplified a variety of resins such
as a urethane resin, an epoxy resin, a phenol resin, a xylilene resin, a melamine
resin, a urea resin, and a silicone resin.
[0432] In order to effectively protect the ink-receiving layer after having been transferred,
the protecting layer is advantageously constructed by a soft polymer, particularly,
a nonsticking polymer.
[0433] Although the soft polymer may be even a nonelastomer, it is preferably an elastomer.
[0434] In the present invention, "elastomer" means a polymer having a rubber elasticity
in addition to rubbers such as a natural rubber and synthetic rubber. As the elastomer,
there are enumerated at least one polymers selected from the synthetic rubber, natural
rubber, and a thermoplastic elastomer.
[0435] As the synthetic rubber, there can be exemplified, for example, a variety of rubbers
which include a diene-based rubber such as a styrene-butadiene rubber, a butadiene
rubber, an isoprene rubber, a chloroprene rubber, and an acrylonitrile-butadiene rubber,
for example, a butyl rubber, an ethylene-propylene rubber such as an EPM and an EPDM,
an olefine-based rubber such as a fluorine rubber, an acrylic rubber, an ethylene-acrylic
rubber, and a chlorosulphonated ethylene rubber, and other rubbers (for example, a
silicone rubber, a urethane rubber, an ethylene-vinyl acetate copolymer, and a polynorbornene
rubber, etc.).
[0436] As the thermoplastic elastomer, there are enumerated a variety of elastomers which
include an elastomer constructed by a hard segment (or a block) and a soft segment
(or a block), for example, a polystyrene-based elastomer which is a block copolymer
such as a polybutadiene/polystyrene elastomer and a polyisoprene/polystyrene elastomer,
a polyurethane-based elastomer which is a block copolymer such as a polyester or polyether-based
polyurethane elastomer, a polyamide elastomer which is a block copolymer such as a
polyester or polyether-based polyamide elastomer, a polyolefine-based elastomer such
as an EPR/polypropylene elastomer, an EPDM/polypropylene elastomer, and a polyolefine
block copolymer, a polyester-based elastomer which is a block copolymer such as a
polyethylene terephthalate-based elastomer and a polybutylene terephthalate-based
elastomer, and a polyvinylchloride-based elastomer, etc.
[0437] In the case that the heat transfer sheet of the present invention is thermally-transferred
on an expansible and contractible body to be transferred such as clothes, the protecting
layer and the ink-receiving layer can flexibly follow even though the body to be transferred
are expanded and contracted, resulting in that there is prevented generation of micro
cracks in an image to be transferred and, for that reason, it is preferred that the
protecting layer is constructed by the synthetic rubber, a natural rubber, and the
thermoplastic elastomer. The elastomer may be even vulcanized by sulphur and a peroxide,
etc.
[0438] A preferred protecting layer can be constructed by an elastomer having Young's modulus
of preferably 0.1-100 MPa (for example, 1-100 MPa), and more preferably 0.1-50 MPa
(for example, 1-50 MPa). Further, as a polymer for the protecting layer, there can
be employed an elastomer selected from a range of an extension ratio of not less than
300% (for example, 300-1000% or so) and, particularly, preferably not less than 400%
(for example, 400-1000% or so), and the extension ratio is usually 400-900% or so
in the polymer.
[0439] Further, in the polymer which constructs the protecting layer, a glass transition
temperature is preferably -100 to 100°C, more preferably -50 to 50°C and, particularly
preferably -30 to 30°C. In the case that the polymer is an elastomer, a glass transition
temperature in the elastomer is preferably not more than -10°C (for example, -100
to -10°C or so), more preferably not more than -15°C (for example, -100 to -15°C or
so) and, particularly preferably not more than -20°C (for example, -100 to -20°C or
so), and the polymer is not preferably tacky at room temperatures (for example, -10
to 30°C or so).
[0440] By forming such the protecting layer, flexibility can be largely improved, and water
resistance, durability, and washing resistance are remarkably elevated and, further,
generation of micro cracks and cracks by expansion and shrinkage can be remarkably
suppressed in a picture image transferred.
(Additives for the protecting layer)
[0441] The polymer which constructs the protecting layer may even optionally contain a variety
of additives employed for the image-receiving layer.
[0442] Thickness of the protecting layer is, for example, preferably 1-90 µm or so, and
more preferably 3-70 µm or so, and it is usually 5-50 µm or so (for example, 5-30
µm or so).
[0443] Thickness ratio of the protecting layer with respect to the ink-receiving layer is
the former/the latter=preferably 1/1-1/10 or so, more preferably 1/2-1/8 or so, and
particularly preferably 1/3-1/6 or so.
(Method for the preparation of a heat transfer sheet)
[0444] The heat transfer sheet of the present invention No. VIII can be prepared by forming
an ink-receiving layer which can be stripped from a base material on at least one
surface of a strippable base material. The ink-receiving layer can be prepared by
coating a coating agent constructed by the polymer (L) containing at least the monomer
units represented by the formula (14), the hot-melt adhesive resin (M), and optionally
other components on a releasible surface of the base material. At least, the polymer
(L) can be usually employed in a form of a water-based solution or an emulsion, and
the hot-melt adhesive resin (M) can be employed in a form of powder and particles.
For that reason, the water-based solution or the emulsion of the polymer (L) and the
powder and particles of the hot-melt adhesive resin (M) are optionally mixed with
other components to prepare the coating agent for the ink-receiving layer. Solvent
for the water-based solution or the emulsion may be water alone, or may optionally
contain hydrophilic solvents such as alcohols. In the case that the ink-receiving
layer is formed on the base material through the protecting layer, there is coated
a coating liquid for the protecting layer constructed by an elastomer, etc., and it
is optionally dried to prepare a protecting layer, and the ink-receiving layer may
be even formed on the protecting layer as described hereinabove. The coating liquid
for the protecting layer can be prepared using an organic solvent and water-based
solvent depending upon the kind of the polymer, and it may be even a form of an aqueous
solution or an emulsion.
[0445] The coating liquid can be coated by the common methods (described hereinabove). The
ink-receiving layer and the protecting layer can be formed by drying a coating layer
at 50-150°C (preferably 80-120°C) or so.
[0446] Thus-formed ink-receiving layer is appropriate for forming a picture image by an
ink-jet method in which small droplets of an ink (particularly, a water-based ink)
are sprayed. Picture image to be recorded can be smoothly transferred or moved by
compressing at an appropriate temperature (for example, preferably 140-250°C, and
more preferably 140-200°C) and a pressure of 0.5-50 kPa (5-500 gf/cm
2 or so) for an appropriate time of period and stripping the ink-receiving layer from
the base material. A body to be transferred including a picture image transferred
may be optionally even crosslinked by heating.
[0447] As materials to be transferred, there can be utilized a two dimensional or three
dimensional structural material formed by a variety of materials such as fibers, paper,
woods, plastics, ceramics, and metals. Usually, there can be utilized plastic films,
plastic sheet, paper, ad clothes as the materials to be transferred.
[0448] By forming an ink-receiving layer which is strippable from a base material at one
surface of a base material, it can be utilized using the resin composition, for example,
as a heat transfer sheet for an ink-jet recording in which a picture image is recorded
by an ink-jet recording method, and the picture image is transferred onto the materials
to be transferred to form a picture image transferred and, even though it is transferred
onto an expansible and shrinkable material to be transferred, the picture image recorded
can excellently follow an expansion and shrinkage, and micro cracks are not produced
in the picture image.
[0449] The heat transfer sheet of the present invention is useful as an ink-receiving sheet
(particularly, a sheet for a water-based ink) by an ink-jet method in which recording
is conducted by spraying small droplets of an ink, and it can be also utilized also
as a heat transfer sheet for an offset printing and a flexo printing.
Examples
[0450] Hereinafter, although the present invention is illustrated in more detail based on
Examples, the present invention is not limited to the Examples. It is to be noted
that "part" is shown by weight in the Examples,
[0451] Further, evaluation methods of a variety of properties are as follows in relation
to recording sheets obtained in the Examples and Comparative Examples, and items which
cannot be normalized are illustrated in the respective inventions.
[0452] An ink-jet printer (PM-770C manufactured by Seiko Epson, Ltd.) was employed, and
a recorded picture image was formed by printing a color pattern using colors such
as cyan, yellow, magenta, and black in a photoglossy paper mode on recording sheets
obtained in Examples and Comparative Examples.
[0453] An ink-jet printer (BJ-410J manufactured by Canon, Ltd.) was employed, and a recorded
picture image was formed by printing a color pattern using colors such as cyan, yellow,
magenta, and black in an HQ mode on recording sheets obtained in Examples and Comparative
Examples.
[0454] It is to be noted that as the ink-jet printer in the HQ mode printing, BJC-420J manufactured
by Canon, Ltd. was employed in the present invention No.II, and Desljet895cxi manufactured
by Heulett Packard, Ltd. was employed in the present invention No. III.
Clearness: (applied in the present invention No. I to No.III)
Recorded picture image was visually observed, and clearness was evaluated by the following
standard.
- ○ :
- Printing is clearly shown without mixing of respective colors.
- △ :
- Different colors are partially mixed with each other, and clearness is partially lost.
- x :
- Different colors are mixed with each other in a wide range, and clearness is lost.
[0455] Uniformity in a picture image: A (applied in the present invention No. I)
[0456] Recorded picture image was visually observed, and clearness was evaluated by the
following standard. Uniformity in a picture image was evaluated under conditions of
a high speed printing.
- ○ :
- Portion in an identical color concentration is uniform, and there was not observed
inferiority in the picture image such as unevenness and beading.
- x :
- Ink became unequal in a wide range, and there was observed inferiority in the picture
image such as unevenness and beading.
[0457] Uniformity in a picture image: B (applied in the present inventions No. I to No.
IV)
[0458] Recorded picture image was visually observed, and clearness was evaluated by the
following standard.
- ○ :
- Portion in an identical color concentration is uniform, and there was not observed
inferiority in the picture image such as unevenness and beading.
- △ :
- Ink became partially unequal, and there was observed inferiority in the picture image
such as unevenness and beading.
- x :
- Ink became unequal in a wide range, and there was observed inferiority in the picture
image such as unevenness and beading.
[0459] Water resistance (A): (applied in the present inventions No. T to No. III)
[0460] Printed portion was immersed in water of 30°C for 1 hour and, it was vertically pulled
up, and water was sufficiently removed and dried. After having dried, water resistance
was visually evaluated by the following standard.
- ○ :
- Printed picture image is completely remained.
- △ :
- Printed picture image is partially blurred, and color becomes light.
- x :
- Printed picture image is not mostly remained.
[0461] Water resistance (B): (applied in the present inventions No. III).
[0462] Printed portion was immersed in water of 30°C for 1 hour and, it was vertically pulled
up, and water was sufficiently removed and dried. After having dried, water resistance
was visually evaluated by the following standard.
- ○ :
- Loss of gloss is not remarkable in an image-receiving layer.
- x :
- Loss of gloss is severe and remarkable in an image-receiving layer.
[0463] Hereinafter, Examples for the present invention No. I are illustrated.
[Preparation of an cationic acrylic copolymer (A-I-1) containing a crosslinkable group]
[0464] A 2000 ml reaction vessel equipped with an agitator, a reflux condenser, a dropping
funnel, a tube for introducing nitrogen, and a thermometer was charged with 219 parts
of isopropylalcohol (IPA), and 1.23 part of azobisisobutylonitrile (AIBN) was added
while agitating to dissolve, followed by heating to 80°C. As copolymerizable components,
there were mixed 93.7 parts of methylmethacrylate (MMA), 98.7 parts of n-butylacrylate
(BA), 49.3 parts by weight of diethylaminoethyl methacrylate (DEAEMA), and 4.93 parts
of trimethoxysilane propylmethacrylate (A-174 manufactured by Nihon Unicar, Ltd.),
followed by adding dropwise into the reaction vessel over approximately 4 hours. After
the completion of the dropwise addition, 0.25 part of AIBN which is an additional
catalyst was dissolved in 25 parts of IPA, followed by adding dropwise into the reaction
vessel, and reaction was further continued for 2 hours to complete the reaction. After
the completion of the polymerization, 16 parts of acetic acid was added into the reaction
vessel, and 705 parts of water was added dropwise into the reaction vessel over approximately
2 hours while agitating to emulsify. After having emulsified, an emulsion of the cationic
acrylic copolymer containing a crosslinkable group was obtained by evaporating IPA
using a rotary evaporator (solid content concentration: 34.7% by mass).
[Saponified product (B-I) of a vinyl acetate-based copolymer]
[0465] As a saponified product of a vinyl acetate-based copolymer, the following products
(B-I-1 to B-I-4 according to described order) manufactured by Kuraray, Ltd.
PVA-405 (saponified degree: 80.0-83.0%, polymerization degree: 500)
PVA-420 (saponified degree: 78.0-81.0%, polymerization degree: 2000)
PVA-205 (saponified degree: 86.5-89.5%, polymerization degree: 500)
PVA-217 (saponified degree: 87.0-89.0%, polymerization degree: 1700)
[Water-based polyurethane resin (C-I)]
[0466] As the water-based polyurethane resin, HUX-670 was employed which is manufactured
by Asahi Denka Kogyo, Ltd.
[Polyurethane-based graft polymer mixture (D-I)]
[0467] There was employed a composition in which 100-60% by weight of a hydrophilic monomer
was graft-polymerized with 0-40% by weight of a copolymerizable monomer in an aqueous
solution or an aqueous dispersion in which the water-based polyurethane resin are
mixed with the saponified product of a vinyl acetate-based copolymer. It is to be
noted that as the composition, there was employed NS-141LX which is a water-based
polyester resin composition manufactured by Takamatsu Yushi Kogyo, Ltd.
[Polyester-based graft polymer mixture (E-I)]
[0468] There was employed a composition in which 100-60% by weight of a hydrophilic monomer
was graft-polymerized with 0-40% by weight of a copolymerizable monomer in an aqueous
solution or an aqueous dispersion in which the water-based polyester resin are mixed
with the saponified product of a vinyl acetate-based copolymer. It is to be noted
that as the composition, there was employed NS-141LX which is a water-based polyester
resin composition manufactured by Takamatsu Yushi Kogyo, Ltd.
(Example I-1)
[0469] There were mixed 30 parts (based on solid component) of the cationic acrylic copolymer
(A-I-1) containing a crosslinkable group obtained in the above-described step, 40
parts (based on solid component) of the PVA-405 (B-I) manufactured by Kuraray, Ltd.,
and 30 parts (based on solid component) of HUX-670 (C-I) manufactured by Asahi Denka
Kogyo, Ltd. to obtain a water-based coating liquid. The water-based coating liquid
was coated on an adhesive-treated polyethylene terephthalate film having the thickness
of 100 µm (Merinex 705 manufactured by ICI Japan, Ltd., hereinafter, it is occasionally
referred to as merely PET film), and it was dried at 100°C for 3 minutes to form an
ink-absorbing layer having the thickness of 15 µm and to obtain a recording sheet
I-1.
(Example I-2)
[0470] The same procedures were followed as in the Example I-1, except that the NS-120X
(D-I) manufactured by Takamatsu Yushi Kogyo, Ltd. was employed in place of the HUX-670
(C-I) manufactured by Asahi Denka Kogyo, Ltd. to obtain a recording sheet I-2.
(Example I-3)
[0471] The same procedures were followed as in the Example I-1, except that the NS-141LX
(E-I) manufactured by Takamatsu Yushi Kogyo, Ltd. was employed in place of the HUX-670
(C-I) manufactured by Asahi Denka Kogyo, Ltd. to obtain a recording sheet I-3.
(Example I-4)
[0472] The same procedures were followed as in the Example I-1, except that the PVA-205
(B-I) was employed in place of the PVA-405 manufactured by Kuraray, Ltd. to obtain
a recording sheet I-4.
(Comparative Example I-1)
[0473] The same procedures were followed as in the Example I-1, except that the PVA-420
(B-I) was employed in place of the PVA-405 manufactured by Kuraray, Ltd. to obtain
a recording sheet I-5.
(Comparative Example I-2)
[0474] The same procedures were followed as in the Example I-1, except that the PVA-217
(B-I) was employed in place of the PVA-405 manufactured by Kuraray, Ltd. to obtain
a recording sheet I-6.
(Comparative Example I-3)
[0475] The cationic acrylic copolymer (A-I) containing a crosslinkable group obtained in
the above-described step was coated on a PET film having the thickness of 100 µm,
and it was dried at 100°C for 3 minutes to form an ink-absorbing layer having the
thickness of 15 µm and to obtain a recording sheet I-7.
(Comparative Example I-4)
[0476] An aqueous solution of the PVA-217 (B-I) manufactured by Kuraray, Ltd. was coated
on the PET film having the thickness of 100 µm, and it was dried at 100°C for 3 minutes
to form an ink-absorbing layer having the thickness of 15 µm and to obtain a recording
sheet I-8.
(Comparative Example I-5)
[0477] The HUX-670 (C-I) manufactured by Asahi Denka Kogyo, Ltd. was coated on the PET film
having the thickness of 100 µm, and it was dried at 100°C for 3 minutes to form an
ink-absorbing layer having the thickness of 15 µm and to obtain a recording sheet
I-9.
(Comparative Example I-6)
[0478] The NS-120X (D-I) manufactured by Takamatsu Yushi Kogyo, Ltd. was coated on the PET
film having the thickness of 100 µm, and it was dried at 100°C for 3 minutes to form
an ink-absorbing layer having the thickness of 15 µm and to obtain a recording sheet
I-10.
[0479] Hereinafter, evaluation results in relation to the above Examples I-1 to I-3 and
Comparative Examples I-1 to I-6 are shown in Table I-1.
Table I-1
Example No. |
Sheet No. |
Uniformity of Picture image A |
Uniformity of Picture image B |
Clearness |
Water Resistance |
Example I-1 |
Sheet I-1 |
○ |
○ |
○ |
○ |
Examples I-2 |
Sheet I-2 |
○ |
○ |
○ |
○ |
Example I-3 |
Sheet I-3 |
○ |
○ |
○ |
○ |
Example I-4 |
Sheet I-4 |
○ |
○ |
○ |
○ |
Comparative Example I-1 |
sheet I-5 |
× |
○ |
○ |
○ |
Comparative Example I-2 |
Sheet I-6 |
× |
○ |
○ |
○ |
Comparative Example I-3 |
Sheet I-7 |
× |
× |
× |
○ |
Comparative Example I-4 |
Sheet I-8 |
× |
○ |
○ |
× |
Comparative Example I-5 |
Sheet I-9 |
× |
Δ |
× |
Δ |
Comparative Example I-6 |
Sheet I-10 |
× |
× |
Δ |
Δ |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0480] According to the present invention No. I, all the recording sheets employed in the
Examples show a higher clearness and a higher level in water resistance and printed
quality than those in the Comparative Examples.
[0481] It was confirmed that in the recording sheet in which there is employed the resin
composition for an ink-jet recording sheet of the present invention and which has
a picture image-receiving layer on at least one surface of a base material, water
resistance can be largely improved without beading even in an ink-jet printer having
a high printing speed, in addition to clearness and an ink-absorbing ability such
as uniformity of a picture image and, further, water resistance and an ink-absorbing
ability are successfully consistent with each other while improving a printing quality,
which are a contrary characteristic each other.
[0482] Hereinafter, there are illustrated Examples in relation to the present invention
No. II.
[0483] As the cationic (meth)acrylic copolymer (A-II-1) containing a crosslinkable group,
there was employed the same one as in the cationic (meth)acrylic copolymer (A-I-1)
containing a crosslinkable group.
[Saponified product (B-II) of a vinyl acetate-based copolymer]
[0484] As the saponified product (B-II) of a vinyl acetate-based copolymer, the PVA-210
manufactured by Kuraray, Ltd. was employed.
[Water-based polyurethane resin (C-II)]
[0485] As the water-based polyurethane resin (C-II), the HUX-670 manufactured by Asahi Denka
Kogyo, Ltd. was employed.
[Polyurethane-based graft polymer mixture (D-II)]
[0486] There was employed a composition in which 100-60 wt% of a hydrophilic vinyl monomer
is graft-polymerized with 0-40 wt% of a copolymerizable vinyl monomer in an aqueous
solution or an aqueous dispersion in which the water-based polyurethane resin are
mixed with the saponified product of a vinyl acetate-based copolymer. It is to be
noted that as the composition, there was employed NS-120X which is a water-based polyester
resin composition manufactured by Takamatsu Yushi Kogyo, Ltd.
[Polyester-based graft polymer mixture (E-II)]
[0487] There was employed a composition in which 100-60% by weight of a hydrophilic monomer
was graft-polymerized with 0-40% by weight of a copolymerizable monomer in an aqueous
solution or an aqueous dispersion in which the water-based polyester resin are mixed
with the saponified product of a vinyl acetate-based copolymer. It is to be noted
that as the composition, there was employed NS-141LX which is a water-based polyester
resin composition manufactured by Takamatsu Yushi Kogyo, Ltd.
(Example II-1)
[0488] There were mixed 30 parts (based on solid components) of the cationic acrylic copolymer
(A-II-1) containing a crosslinkable group obtained in the above-described step, 40
parts (based on solid components) of the PVA-210 (B-II) manufactured by Kuraray, Ltd.,
and 30 parts (based on solid component) of HUX-670 (C-II) manufactured by Asahi Denka
Kogyo, Ltd. to obtain a water-based coating liquid. The water-based coating liquid
was coated on an adhesive-treated polyethylene terephthalate film having the thickness
of 100 µm (Merinex 705 manufactured by ICI Japan, Ltd., hereinafter, it is occasionally
referred to as merely PET film), and it was dried at 100°C for 3 minutes to form an
ink-absorbing layer having the thickness of 15 µm and to obtain a recording sheet
II-1.
(Example II-2)
[0489] The same procedures were followed as in the Example II-1, except that the NS-120X
which is the component (D-II) manufactured by Takamatsu Yushi Kogyo, Ltd. was employed
in place of the HUX-670 which is the component (C-II) manufactured by Asahi Denka
Kogyo, Ltd. to obtain a recording sheet II-2.
(Example II-3)
[0490] The same procedures were followed as in the Example II-1, except that the NS-141LX
which is the component (E-II) manufactured by Takamatsu Yushi Kogyo, Ltd. was employed
in place of the HUX-670 which is the component (C-II) manufactured by Asahi Denka
Kogyo, Ltd. to obtain a recording sheet II-3.
(Comparative Example II-1)
[0491] The cationic acrylic copolymer (A-II) containing a crosslinkable group obtained in
the above-described step was coated on the PET film having the thickness of 100 µm,
and it was dried at 100°C for 3 minutes to form an ink-absorbing layer having the
thickness of 15 µm and to obtain a recording sheet II-4.
(Comparative Example II-2)
[0492] The PVA-210 which is the component (B-II) manufactured by Kuraray, Ltd. was coated
on the PET film having the thickness of 100 µm, and it was dried at 100°C for 3 minutes
to form an ink-absorbing layer having the thickness of 15 µm and to obtain a recording
sheet II-5.
(Comparative Example II-3)
[0493] The HUX-670 which is the component (C-II) manufactured by Asahi Denka Kogyo, Ltd.
was coated on the PET film having the thickness of 100 µm, and it was dried at 100°C
for 3 minutes to form an ink-absorbing layer having the thickness of 15 µm and to
obtain a recording sheet II-6.
(Comparative Example II-4)
[0494] The NS-120X which is the component (D-II) manufactured by Takamatsu Yushi Kogyo,
Ltd. was coated on the PET film having the thickness of 100 µm, and it was dried at
100°C for 3 minutes to form an ink-absorbing layer having the thickness of 15 µm and
to obtain a recording sheet II-7.
(Comparative Example I-5)
[0495] The NS-141LX which is the component (E-II) manufactured by Takamatsu Yushi Kogyo,
Ltd. was coated on the PET film having the thickness of 100 µm, and it was dried at
100°C for 3 minutes to form an ink-absorbing layer having the thickness of 15 µm and
to obtain a recording sheet II-8.
[0496] Hereinafter, evaluation results in relation to the above Examples II-1 to II-3 and
Comparative Examples II-1 to II-5 are shown in Table II-1.
Table II- 1
|
Recording Sheet |
Clearness |
Uniformity of Picture image |
Water Resistance |
Example II-1 |
Sheet II-1 |
○ |
○ |
○ |
Example II-2 |
Sheet II-2 |
○ |
○ |
○ |
Example II-3 |
Sheet II-3 |
○ |
○ |
○ |
Comparative Example II-1 |
Sheet II-4 |
× |
× |
○ |
Comparative Example II-2 |
Sheet II-5 |
○ |
○ |
× |
Comparative Example II-3 |
Sheet II-6 |
× |
Δ |
Δ |
Comparative Example II-4 |
Sheet II-7 |
Δ |
× |
Δ |
Comparative Example II-5 |
Sheet II-8 |
Δ |
Δ |
× |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0497] According to the present invention No. II, all the recording sheets employed in the
Examples show a higher clearness and a higher level in water resistance and printed
quality than those in the Comparative Examples.
[0498] It was confirmed that in the recording sheet in which there is employed the resin
composition for an ink-jet recording sheet of the present invention and which has
a picture image-receiving layer on at least one surface of a base material, there
can be largely improved water resistance without beading even in an ink-jet printer
having a high printing speed, in addition to clearness and an ink-absorbing ability
such as uniformity of a picture image and, further, water resistance and an ink-absorbing
ability are successfully consistent with each other while improving a printing quality,
which are a contrary characteristic each other.
[0499] Hereinafter, there are illustrated Examples in relation to the present invention
No. III.
[0500] As a cationic (meth)acrylic copolymer (A-III-1) containing a crosslinkable group,
there was employed the same one as in the cationic (meth)acrylic copolymer (A-I-1)
containing a crosslinkable group.
[Saponified product (B-III) of a vinyl acetate-based copolymer]
[0501] As a saponified product of a vinyl acetate-based copolymer, the PVA:OKS-7158G manufactured
by Nihon Gosei Kagaku, Ltd. was employed.
[Water-based polyurethane resin (C-III)]
[0502] The NS-120X manufactured by Takamatsu Yushi Kogyo, Ltd. was employed.
[Block isocyanate compound (F-III)]
[0503] Aquanate 201 manufactured by Nihon Polyurethane, Ltd. was employed.
(Example III-1)
[0504] There were mixed 35 parts (based on solid components) of the cationic acrylic copolymer
(A-III-1) containing a crosslinkable group obtained in the above-described step, 20
parts (based on solid components) of the saponified product of a vinyl acetate-based
copolymer (B-III):OKS-7158G, and 45 parts (based on solid components) of the water-based
polyurethane resin (C-III): NS-120X, and 0.3 part of the block isocyanate compound
(F-III): Aquanate 201 to obtain a water-based coating liquid having a solid content
of 17 wt%. Subsequently, the water-based coating liquid was coated on an adhesive-treated
polyethylene terephthalate film having the thickness of 100 µm (Merinex 705 manufactured
by Dupon't, Ltd., hereinafter, it is occasionally referred to as merely PET film),
and it was dried at 120°C for 3 minutes to form an ink-absorbing layer having the
thickness of 15 µm and to obtain a recording sheet III-1.
(Example III-2)
[0505] The same procedures were followed as in the Example III-1, except that there were
employed 30 parts (based on solid components) of the cationic acrylic copolymer (A-III-1)
containing a crosslinkable group, 40 parts (based on solid components) of the saponified
product of a vinyl acetate-based copolymer (B-III), and 30 parts (based on solid component)
of the water-based polyurethane resin (C-III): NS-120X to obtain a recording sheet
III-2.
(Comparative Example III-1)
[0506] The same procedures were followed as in the Example III-1, except that the block
isocyanate compound (F-III) was changed to 0 part to obtain a recording sheet III-3.
(Comparative Example III-2)
[0507] The same procedures were followed as in the Example III-1, except that the block
isocyanate compound (F-III) was changed to 5 parts to obtain a recording sheet III-4.
(Comparative Example III-3)
[0508] The same procedures were followed as in the Example III-1, except that the cationic
acrylic copolymer (A-III-1) containing a crosslinkable group was changed to 0 part,
the saponified product of a vinyl acetate-based copolymer (B-III): OKS-7158G was change
to 100 parts, the water-based polyurethane resin (C-III): NS-120X was changed to 0
part, and the block isocyanate compound (F-III) was changed to 0 part to obtain a
recording sheet III-5.
(Comparative Example III-4)
[0509] The same procedures were followed as in the Example III-1, except that a block isocyanate
compound (D-III) was changed to the same amount of isophorone diisocyanate to obtain
a recording sheet III-6.
[0510] Evaluation results in relation to the recording sheets obtained in the Examples and
Comparative Examples are shown in Table III-1.
Tabte III-1
|
Sheet No. |
Uniformity of Picture image |
Clearness |
Water A |
Resistance B |
Example III-1 |
Sheet III-1 |
○ |
○ |
○ |
○ |
Exampte III-2 |
Sheet III-2 |
○ |
○ |
○ |
○ |
Comparative Example III-1 |
Sheet III-3 |
○ |
○ |
○ |
× |
Comparative Example III-2 |
Sheet III-4 |
○ |
- |
- |
- |
Comparative Example III-3 |
Sheet III-5 |
○ |
○ |
× |
× |
Comparative Example III-4 |
Sheet III-6 |
- |
- |
- |
- |
Comparative Example III-2, -4 : Coating was stopped because of viscosity increase
in water-based coating liquid. |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0511] According to the present invention No. III, all the recording sheets employed in
the Examples show a more excellent printed quality such as the uniformity of a picture
image and clearness compared to those in the Comparative Examples.
[0512] In the composition for recording of the present invention and the recording sheet
having a picture image-receiving layer on at least one surface of a base material
prepared therefrom, there can be largely improved water resistance while improving
an ink-absorbing ability and a printing quality.
[0513] Hereinafter, Examples for the present invention No. IV are illustrated.
[Preparation of a cationic acrylic copolymer (A-IV-1)]
[0514] A 2000 ml reaction vessel equipped with an agitator, a reflux condenser, a dropping
funnel, a tube for introducing nitrogen, and a thermometer was charged with 219 parts
of isopropylalcohol (IPA), and 1.23 part of azobisisobutylonitrile (AIBN) was added
while agitating to dissolve, followed by heating to 80°C. As copolymerizable components,
there were mixed 93.7 parts of methylmethacrylate (MMA), 98.7 parts of n-butylacrylate
(BA), 49.3 parts of diethylaminoethyl methacrylate (DEAEMA), 49.3 parts of a polyethylene
glycol methacrylate (Blemmer PE200 (CH
2=CCH
3COO(CH
2CH
2O)
4-5H) manufactured by Nihon Yushi, Ltd.), 24.7 parts of acrylic acid, and 4.93 parts
of trimethoxysilane propylmethacrylate (A-174 manufactured by Nihon Unicar, Ltd.),
followed by adding dropwise into the reaction vessel over approximately 4 hours. After
the completion of the dropwise addition, 0.25 part of AIBN which is an additional
catalyst was dissolved in 25 parts of IPA, and it was added dropwise into the reaction
vessel, and reaction was further continued for 2 hours.
[0515] After the completion of the polymerization, 16 parts of acetic acid was added into
the reaction vessel, and 705 parts of water was added dropwise over approximately
2 hours, followed by evaporating a solvent using a rotary evaporator to obtain the
cationic acrylic copolymer (A-IV-1).
[Preparation of a cationic acrylic copolymer (A-IV-2) containing a crosslinkable group]
[0516] Using the same apparatus as in the preparation of the (A-IV-1), the same synthesis
was conducted as in the (A-IV-1) except that as copolymerization components, methylmethacrylate
(MMA) was changed to 93.7 parts, n-butylacrylate was changed to 98.7 parts by weight,
diethylaminoethyl methacrylate was changed to 49.3 parts by weight, and trimethoxysilane
propylmethacrylate was changed to 4.93 parts to obtain a cationic acrylic copolymer
(A-IV-2) containing a crosslinkable group, and which does not contain an alkylene
oxide group.
[Saponified product (B-IV) of a vinyl acetate-based copolymer]
[0517] As a saponified product of a vinyl acetate-based copolymer, the following products
(B-IV-1 to B-IV-4 according to described order) manufactured by Kuraray, Ltd.
PVA-405 (saponified degree: 80.0-83.0%, polymerization degree: 500)
PVA-420 (saponified degree: 78.0-81.0%, polymerization degree: 2000)
PVA-205 (saponified degree: 86.5-89.5%, polymerization degree: 500)
PVA-217 (saponified degree: 87.0-89.0%, polymerization degree: 1700)
[Modifier (C-IV)]
[0518] A water-based polyurethane resin was employed. As the water-based polyurethane (C-IV).
HUX-670 was employed which is manufactured by Asahi Denka Kogyo, Ltd.
(Preparation of samples for evaluation)
[0519] There were mixed the cationic acrylic copolymer obtained in the above-described step,
the saponified product of a vinyl acetate-based copolymer, and the modifier to obtain
a water-based coating liquid. The water-based coating liquid was coated on an adhesive-treated
polyethylene terephthalate film having the thickness of 100 µm (Merinex 705 manufactured
by Dupon't, Ltd., hereinafter, it is occasionally referred to as merely PET film),
and it was dried at 100°C for 3 minutes to form an ink-absorbing layer having the
thickness of 15 µm and to obtain the samples for evaluation.
(Method for evaluation)
[0520] Using an ink-jet printer (PM-770C manufactured by Seiko Epson, Ltd.), a recorded
picture image was formed by printing a color pattern using colors such as cyan, yellow,
magenta, and black in a photoprint mode on the recording sheets obtained in Examples
and Comparative Examples.
(Uniformity in a picture image)
[0521] (Blot) Recorded picture image was visually observed, and clearness was evaluated
by the following standard.
- ○ :
- In visual observation, blot is not observed at all.
- △ :
- In visual observation, blot is slightly observed.
- x :
- Blot is remarkable in a picture image.
(Water resistance)
[0522] Printed portion was immersed in water of 30°C for 1 hour and, it was vertically pulled
up, and water was sufficiently removed and dried. After having dried, there was measured
retention of color concentration in the picture image remained after drying.
(Example IV-1)
[0523] There were mixed 30 parts (based on solid components) of the cationic acrylic copolymer
(A-IV-1) containing a crosslinkable group obtained in the above-described step and
70 parts (based on solid components) of the PVA-405 (B-IV) manufactured by Kuraray,
Ltd. which is a saponified product of a vinyl acetate to obtain a water-based coating
liquid for a resin composition for recording.
[0524] The water-based coating liquid was coated on an adhesive-treated polyethylene terephthalate
film having the thickness of 100 µm (Merinex 705 manufactured by Dupon't, Ltd.), and
it was dried at 100°C for 3 minutes to form an ink-absorbing layer which is an image-receiving
layer having the thickness of 15 µm and to obtain a recording sheet IV-1.
(Example IV-2 to IV-10 and Comparative Examples IV-1 to IV-4)
[0525] A water-based coating liquid composed of a resin composition was obtained by formulating
a cationic acrylic copolymer containing a crosslinkable group, a saponified product
of a vinyl acetate, and a water-based urethane in a formulating proportion shown in
Table IV-1. It was likewise coated and dried as in the Example IV to form an ink-absorbing
layer which is an image-receiving layer having the thickness of 15 µm and to obtain
respective recording sheets IV-1.
[0526] In relation to the Example IV-1 to IV-10 and Comparative Examples IV-1 to IV-4, Table
IV-1 shows formulating proportion of components in the respective resin composition
and evaluation results in the recording sheets obtained.

POSSIBILITY OF UTILIZATION IN INDUSTRY
[0527] According to the present invention No. IV, all the recording sheets employed in the
Examples show a more excellent printed quality such as the uniformity, blot, and water
resistance compared to those in the Comparative Examples.
[0528] In the recording sheet in which there is employed the resin composition for an ink-jet
recording sheet of the present invention and which has an image-receiving layer on
at least one surface of a base material, there can be improved water resistance, an
ink-absorbing ability, and a printing quality even though under a circumstance in
which a high resolution and a change to a high speed are required. Further, in the
present invention, water resistance and an ink-absorbing ability are successfully
consistent with each other while improving a printing quality to a same level as a
photographic image quality, which are a contrary characteristic each other.
[0529] Hereinafter, there are illustrated Examples in relation to the present invention
No. V.
[0530] First of all, there were prepared the resin composition for an ink-jet recording
sheet of the present invention and a resin composition in which components in the
resin composition are changed, and there was prepared a recording sheet having an
image-receiving layer to supply for Examples and Comparative Examples.
[0531] There were prepared recording sheets V-1 to V-3 for the Examples and recording sheets
V-4 to V-6 for the Comparative Examples to conduct evaluations of a variety of properties.
It is to be noted that a specific method for the evaluations of a variety of properties
and a method for indicating evaluation results are illustrated hereinafter.
[Preparation of a cationic methacrylic copolymer (A-V-1)]
[0532] A 2000 ml (milliliter) reaction vessel equipped with an agitator, a reflux condenser,
a dropping funnel, a tube for introducing nitrogen, and a thermometer was charged
with 219 parts of isopropylalcohol (IPA), and 1.23 part of azobisisobutylonitrile
(AIBN) was added while agitating to dissolve, followed by heating to 80°C.
[0533] Subsequently, as constructing components of the copolymer (A-V-1), there were mixed
49.3 parts by weight of a polyethylene glycol methacrylate (Blemmer PE200 (CH
2=CCH
3COO(CH
2CH
2O)
4-5H) manufactured by Nihon Yushi, Ltd.) (the component a
1), 24.7 parts of acrylic acid (the component a
2), 4.93 parts of trimethoxysilane propylmethacrylate (A-174 manufactured by Nihon
Unicar, Ltd.) (the component a
3), 49.3 parts by weight of diethylaminoethyl methacrylate (the component a
4), 93.7 parts by weight of methylmethacrylate (the component a
5), and 98.7 parts by weight of n-butylacrylate (the component a
5), followed by adding dropwise into the reaction vessel over approximately 4 hours.
[0534] After the completion of the dropwise addition, 0.25 part by weight of AIBN which
is an additional catalyst was dissolved in 25 parts by weight of IPA, and it was added
dropwise into the reaction vessel, and reaction was further continued for 2 hours.
After the completion of the polymerization, 16 parts by weight of acetic acid was
added into the reaction vessel, and 705 parts by weight of water was added dropwise
over approximately 2 hours while agitating, followed by evaporating a solvent using
a rotary evaporator to obtain the cationic methacrylic copolymer (A-V-1).
(Example V-1)
[0535] There were mixed 80 parts by weight of the cationic methacrylic copolymer (A-V-1)
containing a crosslinkable group obtained in the above-described step, 20 parts by
weight of a saponified product of a vinyl acetate (B-V) (PVA-405 manufactured by Kuraray,
Ltd., a saponified degree of 80.0-83.0%, a polymerization degree of 500), and 2 parts
by weight of HUX-670 manufactured by Asahi Denka Kogyo, Ltd. to obtain a water-based
coating liquid.
[0536] The water-based coating liquid was coated on an art paper having the thickness of
190 µm (NK Whitone Gloss 180.0), and it was dried at 110°C for 3 minutes to form an
ink-absorbing layer which is a picture image receiving layer having the thickness
of 15 µm and to obtain a recording sheet V-1.
[0537] The above formulation ratio is based on solid components.
[0538] Hereinafter, it is the same so far as being not particularly shown.
(Example V-2)
[0539] The same procedures were followed as in the Example V-1, except that the PVA-405
manufactured by Kuraray, Ltd. was not added to obtain a recording sheet V-2.
(Example V-3)
[0540] The same procedures were followed as in the Example V-1, except that there was employed
a water-based polyurethane resin (C-V) (HUX-670 manufactured by Asahi Denka Kogyo,
Ltd.) in which the amount of a cationic group is smaller than in the HUX-670-M2 in
place of the water-based polyurethane resin (C-V) (HUX-670-M2 manufactured by the
same company) having a characteristics that the amount of a cationic group is larger
employed in the Example V-1.
(Example V-4)
[0541] The same procedures were likewise followed as in the Example V-1, except that there
was not added the HUX-670-M2 (C-V) manufactured by Asahi Denka Kogyo, Ltd. to obtain
a recording sheet V-4.
(Comparative Example V-1)
[0542] The same procedures were likewise followed as in the Example V-1, except that the
components (A-V-1) and (B-V) employed in the Example V-1 were changed to 20 parts
by weight and 80 parts by weight, respectively, to obtain a recording sheet V-5.
(Comparative Example V-2)
[0543] The same procedures were likewise followed as in the Comparative Example V-1, except
that there was not added the HUX-670-M2 (C-V) manufactured by Asahi Denka Kogyo, Ltd.
to obtain a recording sheet V-6.
[0544] Subsequently, there are illustrated evaluation methods for a variety of properties
in the recording sheets obtained in the Examples and Comparative Examples, respectively,
and results are shown in Table V-1 and Table V-2.
[0545] First of all, using an ink-jet printer (PM-770C manufactured by Seiko Epson, Ltd.),
a recorded picture image was formed by printing a color pattern using colors such
as cyan, yellow, magenta, and black in a photo glossy paper mode on recording sheets
obtained in Examples and Comparative Examples.
(Embossed roll mark)
[0546] A recorded picture image was visually observed, and adherence conditions of an embossed
roll mark were judged according to the following standards.
- ○ :
- Embossed roll mark is not adhered at all.
- △ :
- Embossed roll mark is apt to not adhere, and an outer appearance of a recorded picture
image is not deteriorated.
- x :
- Embossed roll mark is clearly adhered, and an outer appearance of a recorded picture
image is deteriorated.
(Glossiness)
[0547] Glossiness in a recorded picture image was measured using a gloss meter according
to JIS Z8741.
- ○ :
- not less than 70% in 60° gloss.
- △ :
- not less than 40% in 60° gloss.
- x :
- less than 40% in 60° gloss.
(Water resistance)
[0548] One water droplet was dropped on a recorded picture image and, the water droplet
was absorbed with a tissue paper after placing for 10 seconds and, the recorded picture
image was visually observed and, water resistance was judged according to the following
standards.
- ○ :
- Ink and a resin do not dissolve and, lack is not observed in the picture image.
- △ :
- Ink and a resin slightly dissolve and, lack is slightly observed in the picture image.
- x :
- Ink and a resin dissolve and, lack is slightly observed in the picture image.
(Ink absorbing ability and picture image quality)
[0549]
- ○ :
- Portion of identical color concentration is uniform, and there is not observed inferiority
in a picture image quality such as blot, unevenness, and beading.
- △ :
- There is partially observed inferiority in a picture image quality such as blot, unevenness,
and beading.
- × :
- There is widely observed inferiority in a picture image quality such as blot, unevenness,
and beading.
Table V-1
|
Sheet Number |
Roll mark |
Example V-1 |
Recording Sheet V-1 |
Δ |
Example V-2 |
Recording Sheet V-2 |
Δ |
Example V-3 |
Recording Sheet V-3 |
Δ |
Example V-4 |
Recording Sheet V-4 |
Δ |
Comparative Example V-1 |
Recording Sheet V-5 |
× |
Comparative Example V-2 |
Recording Sheet V-6 |
× |
Table V-2
|
Sheet Number |
Gloss |
Water Resistance |
Absorbing ability Image quality |
Example V-1 |
Recording sheet V-1 |
○ |
○ |
○ |
Example V-2 |
Recording sheet V-2 |
○ |
○ |
○ |
Example V-3 |
Recording sheet V-3 |
Δ |
○ |
○ |
Example V-4 |
Recording sheet V-4 |
○ |
○ |
Δ |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0550] According to the present invention No. V, in the resin composition which forms an
image-receiving layer in the recording sheet, if the formulation ratio of the respective
components (A-V), (B-V) and (C-V) is within a range specified in the present invention,
in a recording sheet obtained, an embossed roll mark is not apt to be adhered, and
it is excellent without damaging an outer appearance of a recorded picture image.
[0551] Further, there was measured glossiness in relation to the recording sheets (V-1)
to (V-4) in which conditions in adherence of the embossed roll mark are excellent,
and water resistance, an ink-absorbing ability, and picture image quality were visually
evaluated, and results are shown in Table V-2.
[0552] As distinctly shown in Table V-2, glossiness becomes excellent by employing even
a small amount of the modifier (C-V) which is a water-based polyurethane resin, and
a picture image quality becomes more excellent by employing the modifier (C-V) HUX-670-2M
which is a water-based polyurethane resin having 10% larger cationic group.
[0553] Hereinafter, there are illustrated Examples VI in relation to the present invention
No. VI.
[0554] Picture images for evaluation were formed in relation to sheets for recording obtained
in Examples VI and Comparative Examples VI using a dye-ink jet printer (PM-770 manufactured
by Seiko Epson, Ltd.) and a pigment-ink jet printer (ENCAD NOVAJET Pro).
(Printed picture image)
[0555] An ISO standard picture image was printed using the above-described printers, and
it was visually judged according to the following standards.
- ○ :
- Beading and blot are not observed at all.
- △ :
- Beading and blot are slightly observed.
- x :
- Beading and blot are remarkable, and a clear picture image cannot be obtained.
(Ink-driability)
[0556] Using the above-described printers, a model picture image was printed by cyan, magenta,
yellow, and black and, further, red, green, and blue which are a mixed color from
yellow, etc., and a PPC copy paper was placed on a letters-printed portion at an every
fixed time. The copy paper was stripped after the loading (500 g/cm
2) was charged for 5 minutes, and conditions of ink-movement to the copy paper were
visually observed according to the following standards.
- ○ :
- Ink-movement to the copy paper is not observed at all.
- △ :
- Ink-movement is slightly observed.
- x :
- Ink-movement is remarkable.
(Water resistance)
[0557] Using the above-described printers, a model picture image was printed by cyan, magenta,
yellow, and black and, further, red, green, and blue which are a mixed color from
yellow, etc., and water droplet was dropped on a picture image after an ink was dried
and, the water droplet was wiped after having placed for 1 minute, and there were
visually observed a picture image in a wiped portion and conditions of an image-receiving
layer according to the following standards.
[Evaluation of picture image conditions]
[0558]
- ○ :
- There was not observed at all a change in a picture image of a portion at which water
droplet was wiped.
- △ :
- Blot and decline of color concentration are slightly observed.
- x :
- Blot and decline of color concentration are remarkable.
[Evaluation of conditions in an image-receiving layer]
[0559]
- ○:
- Dissolution is not observed at all in an image-receiving layer.
- △:
- Dissolution is slightly observed.
- x:
- An image-receiving layer is completely dissolved and not remained.
(Glossiness)
[0560] Using a gloss meter, 60°-glossiness was measured.
[Synthesis of an acrylate resin (A-VI-1) containing an alkoxysilyl group]
[0561] A 2000 ml (milliliter) reaction vessel equipped with an agitator, a reflux condenser,
a dropping funnel, a tube for introducing nitrogen, and a thermometer was charged
with 219 parts by weight of isopropylalcohol and 1.23 part by weight of azobisisobutylonitrile
which is a catalyst while agitating to dissolve, followed by heating to 80°C. As copolymerizable
components, there were mixed 93.7 parts by weight of methylmethacrylate, 98.7 parts
by weight of n-butyl acrylate, 5.0 parts by weight of acrylic acid, and 4.93 parts
by weight of 3-methacryloxy propyltrimethoxysilane (A-174 manufactured by Nihon Unicar,
Ltd.), followed by adding dropwise into the reaction vessel over approximately 4 hours.
After the completion of the dropwise addition, there was added dropwise into the reaction
vessel a solution composed of 0.25 part by weight of azobisisobutylonitrile which
is an additional catalyst and 25 parts by weight of isopropylalcohol, and reaction
was further continued for 2 hours to complete polymerization.
[0562] After the completion of the polymerization, 5.0 parts by weight of 25%-aqueous ammonia
was added into the reaction vessel, and 705 parts by weight of water was added dropwise
over approximately 2 hours to emulsify while agitating. After that, isopropylalcohol
was evaporated using a rotary evaporator to obtain a resin A-VI-1 containing an alkoxysilyl
group (Solid content concentration of 36.2% by weight).
[Synthesis of an acrylate resin (A-VI-2)]
[0563] The same procedures were followed as in the A-VI-1, except that 3-methacryloxy propyltrimethoxysilane
was not employed to obtain an acrylate resin (A-VI-2).
[Synthesis of a resin B-VI containing a cationic group]
[0564] A 2000 ml reaction vessel equipped with an agitator, a reflux condenser, a dropping
funnel, a tube for introducing nitrogen, and a thermometer was charged with 219 parts
by weight of isopropylalcohol and 1.23 part of azobisisobutylonitrile which is a catalyst
while agitating to dissolve, followed by heating to 80°C. As copolymerizable components,
there were mixed 93.7 parts by weight of methylmethacrylate, 98.7 parts by weight
of n-butyl acrylate, 49.3 parts by weight of diethylaminoethyl methacrylate, and 4.93
parts by weight of 3-methacryloxy propyltrimethoxysilane (A-174 manufactured by Nihon
Unicar, Ltd.), followed by adding dropwise into the reaction vessel over approximately
4 hours. After the completion of the dropwise addition, there was added dropwise into
the reaction vessel a solution composed of 0.25 part by weight of azobisisobutylonitrile
which is an additional catalyst and 25 parts by weight of isopropylalcohol, and reaction
was further continued for 2 hours. After the completion of the polymerization, 16
parts by weight of acetic acid was added into the reaction vessel, and 705 parts by
weight of water was added dropwise over approximately 2 hours to emulsify while agitating.
After having emulsified, isopropanol was evaporated using a rotary evaporator to obtain
a resin B-VI containing a cationic group (Solid concentration of 34.7%).
(Example VI-1)
[0565] A mixed product containing 55.2 parts by weight (solid content of 20 parts by weight)
of the resin A-VI-1 containing a crosslinkable group and 400 parts by weight (solid
content of 80 parts by weight) of a rosary-state colloidal silica (Snowtex PS-M manufactured
by Nissan Kagaku, Ltd.) was coated on a white-colored PET sheet having a density of
140 g/m
2 (thickness of 100 µm), so that thickness in dryness becomes 15 µm to obtain a recording
sheet VI-1. Evaluation results of the recording sheet are shown in Table VI-1.
(Example VI-2)
[0566] A resin B-VI containing a cationic group was coated on the white-colored PET sheet
employed in the Example VI-1, so that thickness in dryness becomes 30 µm to form an
ink-fixing layer.
[0567] Further, the mixed product employed in the Example VI-1 was likewise coated on the
layer to obtain a recording sheet VI-2.
[0568] Evaluation results of the recording sheet are shown in Table VI-1.
(Example VI-3)
[0569] A mixed product containing 57.6 parts by weight (solid contents of 20 parts by weight)
of the resin B-VI containing a cationic group, 200 parts by weight (solid contents
of 50 parts by weight) of a polyvinyl alcohol (PVA-405 manufactured by Kuraray, Ltd.),
and 100 parts by weight (solid contents of 30 parts by weight) of a water-based polyurethane
resin (HUX-670 manufactured by Asahi Denka Kogyo, Ltd.) was coated on a white-colored
PET sheet employed in the Example VI-1, so that thickness in dryness becomes 15 µm
to form an ink-fixing layer. Further, the mixed product employed in the Example VI-1
was likewise coated on the ink-fixing layer to obtain a recording sheet VI-3. Evaluation
results of the recording sheet are shown in Table VI-1.
(Comparative Example VI-1)
[0570] The same procedures were followed as in the Example VI-1, except that an acrylate
resin (A-VI-2) was employed in place of the acrylate resin (A-VI-1) containing a crosslinkable
group employed in the Example VI-1 to obtain a recording sheet VI-4. Evaluation results
of the recording sheet are shown in Table VI-1.
(Comparative Example VI-2)
[0571] The same procedures were likewise followed as in the Example VI-1, except that a
spherical colloidal silica (Snowtex ST-20 manufactured by Nissan Kagaku, Ltd.) was
employed in place of the rosary-state colloidal silica employed in the Example VI-1
to obtain a recording sheet VI-5. Evaluation results of the recording sheet are shown
in Table VI-1.
(Comparative Example VI-3)
[0572] The same procedures were likewise followed as in the Example VI-2, except that an
ink-fixing layer was likewise formed as in the Example VI-2 and an ink-receiving layer
was not formed to obtain a recording sheet VI-6. Evaluation results of the recording
sheet are shown in Table VI-1.
Table VI-1
|
Evaluation of Picture image |
Ink Dryability |
Water resistance |
60° Gloss |
|
Dye Ink |
Pigment Ink |
|
Picture image |
Image Receiving Layer |
|
|
|
|
|
Dye Ink |
Pigmet Ink |
|
|
Example VI-1 |
○ |
○ |
Not more than 30 seconds |
Δ |
○ |
○ |
70 |
Example VI-2 |
○ |
○ |
Not more than 3 seconds |
○ |
○ |
○ |
73 |
Example VI-3 |
○ |
○ |
Not more than 3 seconds |
○ |
○ |
○ |
7 1 |
Comparative Example VI-1 |
○ |
○ |
Not more than O 30 seconds |
Δ |
Δ |
Δ |
69 |
Comparative Example VI-2 |
× |
× |
Not more than 3 seconds |
Δ |
○ |
○ |
3 4 |
Comparative Example VI-3 |
○ |
× |
Not less than 3 minutes |
○ |
Δ |
Δ |
7 1 |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0573] According to the present invention No. VI, it was confirmed that an ink-absorbing
ability, water resistance, and glossiness in the recording sheet are remarkably improved
by using a composition as an ink-receiving layer of an ink-jet recording sheet and,
in the composition, a copolymer composed of a monomer having a hydrolyzable silyl
group and a (meth)acrylate-based monomer is mixed with inorganic compound fine particles
such as silica.
[0574] Hereinafter, there are illustrated Examples in relation to the present invention
No. VII.
[0575] In relation to recording sheets obtained in Example VII and Comparative Example VII,
an ink-absorbing ability, water resistance, dissolution of a picture image, and blocking
resistance were evaluated as shown below.
[Ink-absorbing ability]:
[0576] Using an ink-jet printer (MasterJet-JC2008 manufactured by Graphtec Ltd.), a model
letter-printing was conducted by a pigment-type water-based ink (cyan, magenta, and
yellow, respectively) to form a recorded picture image on recording sheets obtained
in Examples and Comparative Examples. After having letter-printed, a PPC copy paper
was placed on a letters-printed portion at an every fixed time. The copy paper was
stripped after the loading 24.5 kPa (250 gf/cm
2) was charged for 10 seconds, and conditions of ink-movement to the copy paper were
visually observed, and there was measured a time of period through which ink-movement
to a back surface becomes not observed.
[Water resistance]:
[0577] In relation to recording sheets obtained in the Examples and Comparative Examples,
a letter-printing was conducted as in an ink-absorbing test, followed by immersing
in water of ordinary temperatures for 24 hours, and an outer appearance was visually
evaluated according to the following standards.
- ○ :
- Abnormality was not observed.
- △ :
- Picture image portion was slightly dissolved out.
- x :
- Picture image portion was almost dissolved out.
[Dissolution of a picture image]
[0578] Using an ink-jet printer (MasterJet-JC2008 manufactured by Graphtec Ltd.), a magenta
line of a yellow base (width of 100 µm) was printed on recording sheets obtained in
Example VII and Comparative Example VII, followed by observing 50 times-enlarged dots
using a microscope, and evaluation was conducted according to the following standards.
- ⓞ :
- Blot is almost not observed around the dots.
- ○ :
- Blot is almost slightly observed around the dots, and an actual value exceeds 120
µm.
- × :
- Blot is observed around the dots, and a region between yellow dots and magenta dots
is indistinct, which are adjacent each other.
[Blocking resistance]
[0579] Two recording sheets obtained in Example VII and Comparative Example VII were put
one upon another and, placed at 40°C and 90% RH for 1 day while loading 3.92 kPa (40
gf/cm
2), and evaluated according to the following standards.
- ⓞ :
- Both of matting and blocking were not observed.
- ○ :
- Matting was observed, and blocking was not observed.
- × :
- Blocking was observed.
(Example VII-1)
[0580] 18%-aqueous solution of a polyvinyl alcohol (OKS7158G manufactured by Nihon Gosei,
Ltd.) was coated on one surface of a polyethylene terephthalate film having thickness
of 100 µm (Merinex 339 manufactured by Dupon't, Ltd.), and it was dried at 120°C for
5 minutes to form a layer having thickness of 15 µm. Further, a resin composition
VII-a for recording described below was coated on the layer, and dried at 80°C for
5 minutes to form a recording sheet having a porous image-receiving layer having thickness
of 7 µ, in which pores of an average pore diameter of 1 µm exist in a high density.
Table VII-1 shows evaluation results of the recording sheet.
[Resin composition (VII-a) for recording]
[0581] 5 parts by weight of phthalic acid which is an organic acid and 100 parts by weight
of cyclohexanol which is a weak solvent were added to 100 parts by weight of 10%-solution
in which a cellulose acetate (an acetylated degree: 55 and an average polymerization
degree: 170) which is a cellulose derivative is dissolved in acetone which is a good
solvent for the cellulose acetate to obtain a resin composition (VII-a) for recording.
(Example VII-2)
[0582] 18%-aqueous solution of a polyvinyl alcohol (OKS7158G manufactured by Nihon Gosei,
Ltd.) was coated on one surface of a polyethylene terephthalate film having thickness
of 100 µm (Merinex 339 manufactured by Dupon't, Ltd.), and it was dried at 120°C for
5 minutes to form a layer having thickness of 15 µm. Further, a resin composition
VII-b for recording described below was coated on the layer, and dried at 80°C for
5 minutes to form a recording sheet having a porous image-receiving layer having thickness
of 7 µm, in which pores of an average pore diameter of 1 µm exist in a high density.
Table VII-1 shows evaluation results of the recording sheet.
[Resin composition VII-b for recording]
[0583] 2 parts by weight of phthalic acid which is an organic acid and 90 parts by weight
of cyclohexanol which is a weak solvent were added to 100 parts by weight of 13%-solution
in which a cellulose acetate (an acetylated degree: 51 and an average polymerization
degree: 250) which is a cellulose derivative is dissolved in acetone which is a good
solvent for the cellulose acetate to obtain a resin composition VII-b for recording.
(Example VII-3)
[0584] The resin composition VII-a for recording shown in the Example VII-1 was coated on
one surface of a synthetic paper having thickness of 110 µm (Yupo FPG110 manufactured
by Ohji Yuka Paper manufacturing, Ltd.), and it was dried at 80°C for 5 minutes to
obtain a recording sheet having a porous image-receiving layer having thickness of
7 µm, in which pores of an average pore diameter of 1 µm exist in a high density.
Table VII-1 shows evaluation results of the recording sheet.
(Comparative Example VII-1)
[0585] 18%-aqueous solution of a polyvinyl alcohol (OKS7158G manufactured by Nihon Gosei,
Ltd.) was coated on one surface of a polyethylene terephthalate film having thickness
of 100 µm (Merinex 339 manufactured by Dupon't, Ltd.), and it was dried at 120°C for
5 minutes to form an image receiving layer having thickness of 15 µm. Table VII-1
shows evaluation results of the recording sheet.
Table VII-1
|
Ink absorbing property |
Water resistance |
Dissolution of picture image |
Blcking resistance |
Example VII-1 |
Not more than 1 minute |
○* |
ⓞ |
ⓞ |
Example VII-2 |
Not more than 1 minute |
○* |
ⓞ |
ⓞ |
Example VII-3 |
Not more than 1 minute |
○ |
ⓞ# |
ⓞ |
Comparative Example VII-1 |
3 minutes |
× |
○ |
× |
Mark *: Although a polyvinyl alcohol was dissolved out and an image receiving layer
was peeled from PET, an image was not abnormal. |
Mark # : Although an ink receiving layer is not formed, an ink was fixed by an effect
by an organic acid in the ink receiving layer, and a clear picture image was obtained. |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0586] According to the present invention No. VII, there can be prepared a body to be recorded
or a recording sheet which is excellent in an ink-absorbing ability, blocking resistance,
color reproducibility, water resistance in a recorded picture image or letters, and
weatherability and, moreover, which has a surface glossiness.
[0587] Hereinafter, there are illustrated Examples in relation to the present invention
No. VIII.
[0588] There are as follows evaluation methods of a variety of properties in relation to
recording sheets obtained in Example VIII and Comparative Example VIII.
[Preparation of a polymer (L-VIII-1)]
[0589] A 2000 ml reaction vessel equipped with an agitator, a reflux condenser, a dropping
funnel, a tube for introducing nitrogen, and a thermometer was charged with 219 parts
of isopropyl alcohol, and 1.23 part of azobisisobutylonitrile was added while agitating
to dissolve, followed by heating to 80°C. As copolymerizable components, there were
mixed 93.7 parts of methylmethacrylate, 98.7 parts of n-butylacrylate, 49.3 parts
by weight of diethylaminoethyl methacrylate, 49.3 parts by weight of a polyethylene
glycol methacrylate (Blemmer PE200 manufactured by Nihon Yushi, Ltd.), 24.7 parts
of acrylic acid, and 4.93 parts of trimethoxysilane propylmethacrylate (A-174 manufactured
by Nihon Unicar, Ltd.), followed by adding dropwise into the reaction vessel using
the dropping funnel over approximately 4 hours. After the completion of the dropwise
addition, there was added dropwise a solution composed of 0.25 part of azobisisobutylonitrile
which is an additional catalyst and 25 parts of isopropyl alcohol, and reaction was
further continued for 2 hours to complete a polymerization.
[0590] After the completion of the polymerization, 16 parts of acetic acid was added into
the reaction vessel, and 705 parts of water was added dropwise into the reaction vessel
over approximately 2 hours while agitating. After the polymerization have completed,
a polymer (L-VIII-1) was obtained by evaporating a solvent using a rotary evaporator.
[Synthesis of a polymer (L-VIII-2)]
[0591] The same synthesis was conducted as in the (A-VIII-1) except that as copolymerization
components, methylmethacrylate was changed to 93.7 parts, n-butylacrylate was changed
to 98.7 parts by weight, diethylaminoethyl methacrylate was changed to 49.3 parts
by weight, and trimethoxysilane propylmethacrylate was changed to 4.93 parts to obtain
a polymer (A-VIII-2).
[Hot-melt adhesive resin (M-VIII)]
[0592] (M-VIII) As a hot-melt adhesive resin (M-VIII), there was employed a nylon-based
powder 430-P1 manufactured by Daαicel-Huels, Ltd.
(Evaluation method)
[0593] Printing method: Using an ink-jet printer (PM-770C manufactured by Seiko Epson Co.
Ltd.), color patterns using cyan, magenta, yellow, and black, respectively, were set
up at an iron print paper and printed on the recording sheets obtained in the Examples
and Comparative Examples.
[0594] Evaluation of an ink-absorbing ability: After having printed, a PPC copy paper was
placed on a printed portion at an interval of every time, and the weight of 24.5 kPa
(250 gf/cm
2) was loaded on the copy paper for 10 seconds, and then, the copy paper was stripped,
and the presence or absence of an ink-movement was visually judged, and evaluated
by a time of period until not being observed.
[0595] Evaluation of a picture image quality: Recorded image was visually observed, and
clearness was judged according to the following standards.
- ○ :
- Portion in an identical color concentration is uniform, and lack of uniformity is
not observed in a picture image.
- △ :
- Ink is uniform in a very partial range, and lack of uniformity is partially observed
in a picture image.
- x :
- Ink is uniform in a wide range, and lack of uniformity is remarkable in a picture
image.
[0596] Transferring: There was pressed a surface of an image-receiving layer in a heat transfer
sheet printed on a T-shirt, and compressed at temperature of 160°C and pressure of
4.47 kPa (15 gf/cm
2) for 20 seconds using a Haαrilon press machine, and a picture image was thermally-transferred
on a T-shirt.
[0597] Evaluation of washing resistance: 1 g of a commercially supplied cleaning agent was
added to 1 liter of water of temperature of 40°C, and there was immersed a T-shirt
sample (5x10 cm) on which a picture image is transferred, followed by agitating at
rotating speed of 600 rpm for 20 minutes using an agitator (Three-one motor). After
having agitated, the sample was taken out, and water was completely removed, and a
picture image transferred was observed, and washing resistance was evaluated according
to the following standards.
- ○ :
- Picture image portion transferred is completely remained.
- △ :
- Picture image portion transferred becomes slightly faint.
- x :
- Picture image portion transferred is not remained.
(Examples VIII-1 to VIII-3 and Comparative Examples VIII-1 to VIII-3)
[0598] The polymer (L-VIII-1) and the polymer (L-VIII-2) were mixed with the hot-melt adhesive
resin (M-VIII) in proportion of a solid content shown in Table VIII-1 to obtain a
water-based coating liquid having 30% of nonvolatile components. The water-based coating
liquid was coated on a base material (a releasing paper) having thickness of 100 µm
using a barcoater to obtain heat transfer sheets. Amount of the coated resin was 40
gf m
2 . Table VIII-1 shows results evaluated using the transfer sheets.
Table VII-1
|
Polymer (L-VII) |
Hot-melt adhesive resin (M-VII) 430-P1 |
Ink absorbing property (minute) |
Image Quality |
Washing resistance |
|
Kind |
Formulation Amount (part) |
|
|
|
|
Example VIII-1 |
L-VIII-1 |
50 |
50 |
1 |
○ |
○ |
Example VIII-2 |
L-VIII-1 |
30 |
70 |
1. 5 |
○ |
○ |
Example VII-3 |
L-VII-1 |
10 |
90 |
2 |
○ |
○ |
Comparative Example VII-1 |
L-VII-2 |
50 |
50 |
2 |
Δ |
× |
Comparative Example VIII-2 |
L-VII-2 |
30 |
70 |
3 |
Δ |
Δ |
Comparative Example VII-3 |
L-VII-2 |
10 |
90 |
3 |
× |
○ |
POSSIBILITY OF UTILIZATION IN INDUSTRY
[0599] According to the present invention No. VIII, since the resin composition of the present
invention is constructed by the polymer (L) and the hot-melt adhesive resin (M), there
can be largely improved a microcrack resistance, durability, water resistance, washing
resistance in a picture image transferred by preparing the picture image on a strippable
base material and by transferring to an elastic body, and there can be largely improved
an ink-absorbing ability in the formation of a picture image.