Field of the Invention
[0001] This invention relates to fabric softening compositions and/or articles for applications
to washed laundry during rinsing and/or drying cycles, and to a method for preparing
same. More particularly this invention relates to such compositions and articles that
include as fabric softening components higher fatty acid esters of pentaerythritol,
of pentaerythritol oligomers, or of ethoxylated derivatives thereof, all of which
may be designated herein as PEC (for pentaerythritol compound) in combination with
a clay carrier of the montmorillonite type, preferably, bentonite and a polyphosphonate
compound as herein defined, and wherein such compositions and/or articles do not contain
quaternary ammonium salts as fabric softener.
[0002] Fabric softening compositions and articles have long been employed to make washed
laundry items softer to the touch and more comfortable to the wearer. Such compositions
include solutions, emulsions, and particulate and powder products and such articles
include paper strips that have been impregnated with fabric softener. The fabric softeners
of choice for most commercial products have usually been quaternary ammonium salts,
such as dimethyl ditallowyl ammonium chloride, and emulsions of such softener have
been added to the rinse water in the washing machine to effectively soften laundry.
Alternatively, such emulsions or powder products including such fabric softener can
be added to the wash water, with a detergent composition, or the detergent composition
can include a fabric softening component, to make a so-called "softergent". Articles
that contain fabric softening component, such as a quaternary ammonium salt, may be
added to the automatic laundry dryer, wherein during tumbling of the laundry in a
heated environment, the fabric softener is applied to the laundry by repeated contact,
and softens it.
[0003] Although various fabric softening (and antistatic) compositions have been commercially
marketed over the years, with varying degrees of commercial success, and although
various fabric softening components thereof have been included in them the most successful
of such components have been the quaternary ammonium salts. Such compounds are of
the formula

wherein R, R', R" and R"' are all alkyl groups, with at least one of such alkyls
being a higher alkyl and with the others being lower alkyl(s) of 1 or 2 carbon atoms,
and with X being a salt-forming anion. Preferably, such quaternary ammonium salt is
a di-lower alkyl, di-higher alkyl ammonium halide but mono-lower alkyl tri-higher
alkyl ammonium halides have also found use in some instances.
[0004] While such quaternary ammonium salts have been effective fabric softeners in the
described applications they are however characterized by certain disadvantageous properties,
which have led to attempts to find replacements for them. For example, being cationic,
they tend to react with anionic materials, sometimes to the detriment of their intended
fabric softening function. Moreover, they are not as readily biodegradable as is desirable
and they have been reported to be toxic to aquatic organisms, which could lead to
harmful effects on aquatic life in lakes, rivers and other waters into which waste
waters carrying such compounds could be emptied. Consequently, in many countries regulations
have been promulgated restricting the use of quaternary ammonium compounds in products
that are ultimately discharged into sewage and drainage systems.
[0005] In an effort to find replacements for quaternary ammonium salts as fabric softeners,
the prior art has described fabric softening products based on pentaerythritol compounds,
such as pentaerythritol esters used alone or in combination with a clay carrier. Such
products are said to soften laundry without manifesting the environmental drawback
associated with the use of quaternary ammonium compounds as softener, namely its alleged
toxicity to aquatic organisms.
[0006] U.S. Patent Nos. 5,126,060; 5,332,513; 5,358,647, and 5,290,459, all assigned to
Colgate-Palmolive Company, describe various fabric softening products based on pentaerythritol
esters, such products including agglomerated granules, aqueous emulsions and compositions
and articles wherein such pentaerythritol esters are used alone or in combination
with a clay carrier such as a sodium or calcium bentonite. While the aforementioned
disclosures in the prior art have described the benefits of utilizing pentaerythritol
esters as the primary fabric softening ingredient in a softening composition or article,
there nevertheless remains a need to improve the overall softening performance of
such compositions and articles in order to enhance their commercial appeal as effective
alternatives to products based on quaternary ammonium salts.
Summary of the Invention
[0007] In accordance with the present invention there is provided a biodegradable fabric
softening composition or article for application to laundry so that a fabric softening
portion thereof is deposited on the laundry and softens it, which fabric softening
composition or article comprises:
(a) from 75% to 99%, by weight, of a particulate clay carrier;
(b) from 0.1% to 25%, by weight, of a polyphosphonate compound characterized by containing
at least two moieties having the structure
-CH2-PO(OX)2
wherein X is Na or K, at least a portion of said polyphosphonate compound being electrostatically
bound to the surface of said clay carrier; and
(c) from 1% to 25%, by weight, of a PEC which is a fabric softening compound selected
from the group consisting of a higher aliphatic C12-C22 ester of pentaerythritol, an oligomer of pentaerythritol, a C2-C3 alkylene oxide derivative of pentaerythritol or a C2-C3 alkylene oxide derivative of an oligomer of pentaerythritol, and mixtures thereof,
at least a portion of said PEC being adsorbed on the surface of said clay carrier,
whereby the interaction of said PEC with components (a) and (b) forms a fabric softening
composition or article capable of providing a significantly enhanced softening benefit
as compared to the softening benefit provided by an otherwise identical softening
composition or article containing said PEC in combination with said clay carrier but
in the absence of said polyphosphonate compound, and wherein said composition or article
is free of (i) a quaternary ammonium compound fabric softener; and (ii) a detergent
builder other than the polyphosphonate compound of (b).
[0008] In accordance with the process of preparation aspect of the invention there is provided
a process for preparing a biodegradable fabric softening composition comprising a
particulate clay carrier in combination with a fabric softening amount of a pentaerythritol
compound (PEC) and in the absence of a quaternary ammonium compound fabric softener
comprising:
(a) heating said particulate clay carrier to a temperature of at least 80°C;
(b) contacting the heated clay particles of (a) with a polyphosphonate compound characterized
by containing at least two moieties having the structure -CH2-PO(OX)2 wherein X is Na or K, such that at least a portion of said polyphosphonate compound
is electrostatically bound to the clay particles;
(c) heating said PEC which is a compound selected from the group consisting of a higher
aliphatic C12-C22 ester of pentaerythritol, an oligomer of pentaerythritol, a C2-C3 alkylene oxide derivative of pentaerythritol or a C2-C3 alkylene oxide derivative of an oligomer of pentaerythritol, and mixtures thereof,
to a temperature above its melting point; and then
(d) contacting the molten PEC of (c) with the clay particles formed by step (b) such
that at least a portion of said molten PEC is adsorbed on the surface of said clay
particles to provide a fabric softening composition capable of providing an enhanced
softening benefit.
[0009] Also, within the present invention is a process for softening fabrics during laundering
comprising contacting such fabrics with an effective amount of a fabric softening
composition or article during the washing, rinsing and/or drying operation wherein
said fabric softening composition comprises:
(a) from 75% to 99%, by weight, of a particulate clay carrier;
(b) from 0.1% to 25%, by weight, of a polyphosphonate compound characterized by containing
at least two moieties having the structure
-CH2-PO(OX)2
wherein X is Na or K, at least a portion of said polyphosphonate compound being electrostatically
bound to the surface of said clay carrier; and
(c) from 1% to 25%, by weight, of a PEC which is a fabric softening compound selected
from the group consisting of a higher aliphatic C12-C22 ester of pentaerythritol, an oligomer of pentaerythritol, a C2-C3 alkylene oxide derivative of pentaerythritol or a C2-C3 alkylene oxide derivative of an oligomer of pentaerythritol, and mixtures thereof,
at least a portion of said PEC being adsorbed on the surface of said clay carrier,
whereby the interaction of said PEC with components (a) and (b) forms a fabric softening
composition or article capable of providing a significantly enhanced softening benefit
and wherein said composition or article is free of (i) a quaternary ammonium compound
fabric softener; and (ii) a detergent builder other than the polyphosphonate compound
of (b).
[0010] The present invention is predicated on the discovery that the softening effects provided
by the combination of a PEC compound and a clay carrier, such as bentonite, is materially
enhanced when a polyphosphonate compound is contacted with the heated particulate
clay carrier so as to be electrostatically bound thereto, thereby enhancing the substantivity
of the molten PEC softener to the surface of the clay particles. In a preferred embodiment,
the sequence of addition is such that polyphosphonate is contacted with the clay particles
prior to contact of the clay with the PEC softener in order to significantly enhance
the softening benefit capable of being delivered by the resultant softening composition
or article. The polyphosphonate compound provides an initial treatment of the clay
particles which renders the clay a more efficacious carrier for subsequent contact
with the molten PEC softener.
Detailed Description of the Invention
[0011] The pentaerythritol compound which may be abbreviated herein as PEC is one of the
main fabric softening compounds in the invented compositions and articles of the present
invention, apart from the fabric softening clay, such as bentonite which is also present.
The PEC is preferably a higher fatty acid ester of pentaerythritol, a higher fatty
acid ester of a pentaerythritol oligomer, a higher fatty acid ester of a lower alkylene
oxide derivative of pentaerythritol or a higher fatty acid ester of lower alkylene
oxide derivatives of pentaerythritol oligomers.
[0012] The oligomers of pentaerythritol are preferably those of two to five pentaerythritol
moieties, more preferably 2 or 3, with such moieties being joined together through
etheric bonds. The lower alkylene oxide derivatives thereof are preferably of ethylene
oxide or propylene oxide monomers, dimers or polymers, which terminate in hydroxyls
and are joined to the pentaerythritol or oligomer of pentaerythritol through etheric
linkages. Preferably there will be one to ten alkylene oxide moieties in each such
alkylene oxide chain, more preferably 2 to 6, and there will be one to ten such grounds
on a PEC, depending on the oligomer. At least one of the PEC OH groups and preferably
at least two, e.g., 1 or 2 to 4 are esterified by a higher fatty acid or other higher
aliphatic acid, which can be of an odd number of carbon atoms.
[0013] The higher fatty acid esters of the pentaerythritol compounds are preferably partial
esters and more preferably there will be at least two free hydroxyls thereon after
esterification (on the pentaerythritol, oligomer or alkoxyalkane groups). Frequently,
the number of such free hydroxyls is two but sometimes it may be one, as in pentaerythritol
tristearate, or as many as eight, as in pentapentaerythritol tetrapalmitate.
[0014] The higher aliphatic or fatty acids that may be employed as esterifying acids are
those of carbon atom contents in the range of 8 to 24, preferably 12 to 22 and more
preferably 12 to 18, e.g., lauric, myristic, palmitic, oleic, stearic and behenic
acids. Mixtures of such fatty acids, obtained from natural sources, such as tallow
or coconut oil, or from such natural materials that have been hydrogenated may be
used. Synthetic acids of odd or even numbers of carbon atoms may also be employed.
Of the fatty acids, lauric or stearic acids are often preferred, and such preference
may depend on the pentaerythritol compound being esterified.
[0015] Examples of some esters (PEC's) within the present invention follow:
Monopentaerythritol Esters
[0016]

Monopentaerythritol Dilaurate
[0017]
| R1=CH3 - (CH2)10 -COO- |
R2=CH3 - (CH2)10 -COO- |
| R3=OH |
R4=OH |
Monopentaerythritol Monostearate
[0018]
| R1=CH3 - (CH2)16 -COO- |
R2=OH |
| R3=OH |
R4=OH |
Monopentaerythritol Distearate
[0019]
| R1=CH3 - (CH2)16 -COO- |
R2=CH3 - (CH2)16 -COO- |
| R3=OH |
R4=OH |
Monopentaerythritol Tristearate
[0020]
| R1=CH3 - (CH2)16 -COO- |
R2=CH3 - (CH2)16 -COO- |
| R3=CH3 - (CH2)16 -COO- |
R4=OH |
Monopentaerythritol Tetrastearate
[0021]
| R1=CH3 - (CH2)16 -COO- |
R2=CH3 - (CH2)16 -COO- |
| R3=CH3 - (CH2)16 -COO- |
R4=CH3 - (CH2)16 -COO- |
Monopentaerythritol Monopalmitate
[0022]
| R1=CH3 - (CH2)14 -COO- |
R2=OH |
| R3=OH |
R4=OH |
Monopentaerythritol Dipalmitate
[0023]
| R1=CH3 - (CH2)14 -COO- |
R2=CH3 - (CH2)14 -COO- |
| R3=OH |
R4=OH |
Monopentaerythritol Tripalmitate
[0024]
| R1=CH3 - (CH2)14 -COO- |
R2=CH3 - (CH2)14 -COO- |
| R3=CH3 - (CH2)14 -COO- |
R4=OH |
Monopentaerythritol Tetrapalmitate
[0025]
| R1=CH3 - (CH2)14 -COO- |
R2=CH3 - (CH2)14 -COO- |
| R3=CH3 - (CH2)14 -COO- |
R4=CH3 - (CH2)14 -COO- |
Monopentaerythritol Monobehenate
[0026]
| R1=CH3 - (CH2)20 -COO- |
R2=OH |
| R3=OH |
R4=OH |
Monopentaerythritol Dibehenate
[0027]
| R1=CH3 - (CH2)20-COO- |
R2=CH3 - (CH2)20 -COO- |
| R3=OH |
R4=OH |
Dipentaerythritol Esters
[0028]

Dipentaerythritol Tetralaurate
[0029]
| R1=CH3-(CH2)10 -CO |
R2=CH3 - (CH2)10 -CO |
| R3=CH3 - (CH2)10-CO |
R4=CH3 - (CH2)10 -CO |
Dipentaerythritol Tetrastearate
[0030]
| R1=CH3 - (CH2)16 -CO |
R2=CH3 - (CH2)16 -CO |
| R3=CH3 - (CH2)16 -CO |
R4=CH3 - (CH2)16 -CO |
Pentaerythritol 10 Ethylene Oxide Ester
[0031]

with n+y= 10
Monopentaerythritol 10 Ethylene Oxide Distearate
[0032]
| R1=CH3 - (CH2)16 -COO- |
R2=CH3 - (CH2)16 -COO- |
[0033] Although in the formulas given herein some preferred pentaerythritol compounds that
are useful in the practice of this invention are illustrated it will be understood
that various other such pentaerythritol compounds within the description thereof herein
may be employed too, including such as pentaerythritol di-hydrogenated tallowate,
pentaerythritol ditallowate, pentaerythritol dipalmitate, and dipentaerythritol tetratallowate.
Also, in this specification when reference is to a compound of a class, unless it
is indicated otherwise it is to be considered that the employment of mixtures of compounds
of such class are intended to be included (commercial compounds are often mixtures).
[0034] The clays that are useful components of the invented products are those which serve
as an efficient carrier for the PEC's and thereby enable the PEC's to be dispersed
in the wash bath, deposit onto the fabrics and provide softening or a surface lubricity
to such fabrics. Such clays include the montmorillonite-containing or smectite clays.
The best of the smectite clays for use in the present invention is bentonite and the
best of the bentonites for purposes of serving as a carrier is calcium bentonite.
Sodium bentonite which swells more than calcium bentonite in water has a better intrinsic
softening efficacy but is nevertheless less preferred for purposes of the invention
because it is a less efficient carrier for delivering the PEC to the fabric surface
in the wash bath.
[0035] Other non-functional water insoluble carriers may also be utilized such as calcium
carbonate and silica. The bentonites and similarly operative clays are of ultimate
particle sizes in the µm range, e.g., 0.01 to 20 µm and of actual particle sizes in
the range of 38 to 150 µm (No's. 100 to 400 sieves), preferably 45 to 106 µm (140
to 325 sieves, U.S. Sieve Series.) The bentonite and other suitable clays may be agglomerated
to larger particle sizes too, such as 125 to 250 µm (60 to 120 sieves).
[0036] Liquid state preparations of this invention may be emulsions (which term herein is
also intended to refer to dispersions and suspensions in liquid media, as well as
to emulsions), and any of such "emulsions" will normally be aqueous emulsions in which
the aqueous phase is the continuous phase. However, solvents and cosolvents, such
as ethanol, isopropanol, propylene glycol and various mono- and di-lower alkyl esters
of diethylene glycol (Carbitols®) may also be present in such emulsions and microemulsions
to promote formations of more stable products, and may also be in the continuous media.
Suitable dispersing agents, such as emulsifiers, can be employed with the mentioned
clay to further help it to disperse the PEC in aqueous media. Such arc useful in liquid
and solid (including particulate) products.
[0037] When the fabric softening compositions herein described are to be applied to laundry
being dried in a laundry dryer, such as an automatic dryer, the PEC, polyphosphonate
and clay carrier are preferably applied to a substrate material, from which it may
be transferred to the drying laundry under the influence of the heat in the drying
air and the rubbing action of the substrate against the moving laundry. The substrate
used may be paper or other fibrous material, sponge, preferably cellulose or polyurethane,
or other suitable base material.
[0038] The polyphosphonate compounds useful for the present invention are characterized
by having at least two moieties having the structure -CH
2-PO(OX)
2 wherein X is sodium or potassium. A preferred compound is diethylene diamine pentaphosphonate.
It is a commercially available material marketed by Monsanto as Dequest® 2066. and
has the following structure:

[0039] Other preferred compounds are Dequest 2016 and Dequest® 2044 (Ethylene diamine tetraphosphonate).
[0040] The usual adjuvants that normally are present in other fabric softening compositions
may be incorporated in the invented compositions and include perfumes, fixatives,
solvents, cosolvents, hydrotropes, antioxidants, stabilizers, pH adjusters, buffers,
biodegradable antimicrobials, builders, fillers, enzymes, thickeners and fluorescent
brighteners, all of which are known classes of materials in the fabric softening compositions
field, with examples of several of these being given in the art mentioned in this
specification.
[0041] The previous description of the components of the invented products is primarily
directed to components of the fabric softening compositions for addition to wash or
rinse waters, especially during automatic washing processes, which are simpler embodiments
of the invention but the invention also includes detergent compositions (softergents)
that contain the described fabric softening compositions. Such detergent compositions
will contain at least one synthetic organic detergent, preferably of the anionic or
nonionic type or a mixture thereof.
[0042] The anionic detergents are normally of the water soluble sulfate and/or sulfonate
lipophile type, which may be designated "sulfonated", and which include lipophile
and sulfonate moieties. Of the synthetic anionic organic sulfonated detergents those
preferred are higher alkyl (preferably linear alkyl) benzene sulfonates, higher fatty
alcohol sulfates, higher fatty alcohol ethoxylate sulfates, olefin sulfonates and
paraffin sulfonates. Usually such compounds are water soluble alkali metal salts,
such as sodium salts, and include higher fatty alkyl or other aliphatic moieties,
which serve as lipophilic moieties, and which increase detergency, especially against
greasy soils. Such higher alkyl or higher aliphatic moieties will normally be of 8
to 22 carbon atoms, preferably 10 or 12 to 16 or 18 carbon atoms and more preferably,
especially for the alkyl sulfates and alkylbenzene sulfonates, the alkyl moieties
will be of 12 to 14 carbon atoms. The higher fatty alcohol ethoxylate sulfates that
are useful will normally be of 1 to 20 ethoxy groups per mole, preferably 3 to 10
or 15, e.g., 3 or 7. As representatives of anionic detergents there may be mentioned
sodium linear dodecylbenzene sulfonate, sodium linear tridecylbenzene sulfonate, sodium
lauryl alcohol sulfate, sodium coco alcohol triethoxylate sulfate, sodium C
16 paraffin sulfonate and sodium olefin sulfonate derived from C
14 olefin.
[0043] Among the nonionic detergents those which are most preferred are ethylene oxide condensates
with higher fatty alcohols or with alkyl phenols, such as condensation products of
3 to 20, 5 to 15, 6 to 12 or 7 to 11 moles of ethylene oxide with higher fatty alcohols
of 10 or 12 to 18 or 13 to 17 carbon atoms or with alkyl phenols of 7 to 10 carbon
atoms in the alkyl groups, e.g., Dobanol® 25-7, Synperonic® A7, Neodol® 25-3, Neodol
25-7, Neodol 45-11, and C
13-17 alcohols condensed with 7 or 11 moles of ethylene oxide per mole.
[0044] In addition to the above examples of suitable anionic and nonionic detergents, extensive
listings of such detergents that are useful may be found in standard textbooks relating
to synthetic organic detergents, such as the McCutcheon texts, previously cited.
[0045] Of the water soluble builders for the anionic and nonionic detergents it is preferred
to employ water soluble salts, such as sodium or potassium salts, more preferably
sodium salts, and of these the carbonates, silicates, borates, bicarbonates and phosphates,
especially the polyphosphates, are preferred, such as sodium carbonates, sodium bicarbonate,
sodium silicate of Na
2O:SiO
2 ratio in the range of 1:1.6 to 1:3, preferably 1:2 to 1:3, e.g., 1:3, 1:2.35 or 1:2.4,
sodium tripolyphosphate and tetrasodium pyrophosphate, but sodium sesquicarbonate
and sodium sesquisilicate may also be used, as may be the corresponding potassium
and other soluble salts, when suitable. Of the water insoluble builders, which builders
also have water softening properties, the most preferred are the zeolites, especially
the hydrated zeolites. Such zeolites include crystalline, amorphous and mixed crystalline
and amorphous zeolites of both synthetic and natural origins, which are sufficiently
effective in counteracting calcium hardness ions in wash waters. Preferably, the zeolites
employed are characterized as having high exchange capacities for calcium ions, which
exchange capacity is normally from 200 to 400 milligram equivalents of calcium carbonate
per gram of the zeolite. Although other ion exchanging zeolites may also be utilized,
often the zeolite will be of the formula
(Na
2O)
x •(Al
2A
3)
y•(SiO
2)•wH
2O
wherein x is 1, y is from 0.8 to 1.2, z is from 1.3 to 3.5 and w is from 0 to 9, and
preferably is 2.5 to 6. Of the crystalline zeolites that are useful those preferred
include Zeolites A, X and Y, with A being more preferable, and the most preferred
of these is Zeolite 4A. These zeolites are preferably in finely divided state when
added to the crutcher with the synthetic detergent prior to drying, and are of ultimate
particle diameters and actual sizes like those previously described for the bentonites.
Other builders that may be utilized include organic compounds, which are often sequestrants
for hardness ions. Such compounds include organic acids, especially hydroxy and amino
polycarboxylic acids, such as citric and gluconic acids and ethylene diamine tetraacetic
acid (EDTA) and nitrilotriacetic acid (NTA), all usually as their water soluble salts,
e.g., sodium salts. Additional useful builders are the organo-phosphorus chelating
agents, such as the Dequest®, e.g, Dequest® 2046, which are manufactured by Monsanto
Co.
[0046] The proportions of components of the invented compositions and articles will be those
which result in stable and effective products for fabric softening applications. For
the polyphosphonate compound the concentration may vary from 0.1% to 25%, by weight,
more preferably from 0.5 to 10%, and most preferably from 1 to 5%. For the PEC, an
amount of from 1% to 25%, by weight, is generally effective for softening, more preferably
from 2% to 20%, and most preferably from 5 to 20%. The clay content varies from 75
to 99%, by weight, preferably from 80% to 97%, by weight, and most preferably, from
80% to 95%.
Example 1
[0047] A fabric softening composition in accordance with the invention was prepared as follows
using the raw materials described below:
1. Calcium bentonite (QPC 300) sold by Colin Stewart - U.K.
2. PEC, Pentaerythritol ditallowate sold by Hoechst - Germany (The pentaerythritol
ditallowate is a (2:5:4:1) mixture of mono, di, tri and tetraester of hard tallow
acid (28% palmitic acid and 66% stearic acid).
3. Polyphosphonate (Dequest® 2066, 31% AI) sold by Monsanto
4. Tap water - 300-400 ppm Ca CO3
[0048] Two hundred grams of calcium bentonite were placed in a beaker inside a water bath
maintained at 80°C. There was added to the beaker 17.7g of Dequest® 2066 in drop-wise
fashion, slowly, while stirring the contents of the beaker with a stirrer propeller
at 1200 rpm. During this addition the mixture of bentonite and Dequest® 2066 was sieved
on a 1500 µm sieve to avoid the formation of aggregate particles. Following the addition
of the Dequest® 2066, the mixture was passed through the 1500 µm sieve once again.
[0049] 50 grams of the PEC (an amount in excess of the required amount) were placed in a
glass beaker in a microwave oven and melted. The melted PEC was maintained at 70°-75°C.
Forty grams of the PEC were then added, drop-wise, slowly, to the above-described
mixture of bentonite and Dequest® 2066, while constantly stirring at 1200 rpm. The
dry blend was screened on a 1500 µm sieve during addition of the PEC, and once again,
after all the PEC was added.
[0050] Granulation of the resulting powder was achieved by adding tap water (40 grams per
batch) slowly, in drop-wise fashion, onto the dry powder blend which was maintained
at 70°-75°C to form spherical granular particles. The particles were then repeatedly
sieved to remove oversize material, the resultant granules having a mean particle
diameter of 500 µm with no more than 1% of granules having a diameter 1400 µm and
no more than 5% of granules having a diameter below 150 µm.
[0051] The granulated material was then placed in an oven at 90°C until the final moisture
content of the material was reduced to within the range of 7-75% water. The color
of the material was brownish-yellow and its density was 1.0.
Example 2
[0052] The purpose of this Example was to compare the softening performance of a granular
detergent composition containing the fabric softening composition of the invention
versus the softening performance of an otherwise identical detergent composition but
containing a softening composition of the prior art, namely, a clay carrier containing
a PEC softener as herein defined but in the absence of a polyphosphonate compound.
[0053] A commercial detergent composition "A" was used having a composition as shown below:
| COMPONENT |
COMPOSITION A (Wt. %) |
| Anionic surfactant (linear alkyl benzene sulfonate) |
23.8% |
| Sodium tripolyphosphate |
19.5% |
| Silicate |
9.0 % |
| Protease enzyme |
0.5% |
| Sodium hydroxide |
10.0% |
| Sodium sulfate |
balance |
[0054] Granules of the softening composition of the invention were prepared as described
in Example 1 and are referred to herein as softening granules "I".
[0055] For purposes of comparison, granules of a clay-PEC mixture in accordance with the
prior art ("PA") were prepared following the preparation procedures of Example 1 except
that Dequest® 2066 (polyphosphonate) was omitted from the method of preparation. That
is, the PEC was added to the bentonite powder as described in Example 1 but in the
absence of polyphosphonate. The resulting granular composition is referred to herein
as softening granules "PA".
[0056] To each of two samples of 174 grams of detergent composition "A" there was added
12.2 grams of softening granules I, and 12.2 grams of softening granules PA, respectively.
Each of the two resulting products was added to a whirlpool U.S. washing machine at
a concentration of 174 grams of product per wash. A ballast load of 2 kg of fabric
was used per wash, at a wash temperature of 30°C. Washing tests were carried out in
water of different hardness: a hardness of 50 ppm and 350 ppm, respectively, following
which the fabrics were line-dried, and each towel was cut into 2 swatches.
[0057] In evaluating softness 6 judges were each asked to select the softest swatch in a
15 pair comparison of swatches washed with softening granules I and softening granules
PA. The resulting selections are shown in Table 1.
Table 1
| Product |
Number of Selections |
| |
Water Hardness (350 ppm) |
50 ppm |
| Composition A + 7% granules PA |
15 |
22 |
| Composition A + 7% granules I |
65 |
58 |
| No preference |
10 |
10 |
[0058] As noted from the Table, the softening composition of the invention provided a significantly
superior softening performance relative to that provided by granules PA.
1. A biodegradable fabric softening composition or article for application to laundry
so that a fabric softening portion thereof is deposited on the laundry and softens
it, which fabric softening composition or article consists of:
(a) from 75% to 99%, by weight, of a clay carrier,
(b) from 0.1% to 25%, by weight, of a polyphosphonate compound characterized by containing at least two moieties having the structure -CH2-PO(OX)2 wherein X is Na or K, at least a portion of said polyphosphonate compound being electrostatically
bound to the surface of said clay carrier; and
(c) from 1% to 25%, by weight, of a PEC which is a fabric softening compound selected
from the group consisting of a higher aliphatic C12-C22 ester of pentaerythritol, an oligomer of pentaerythritol, a C2-C3 alkylene oxide derivative of pentacrythritol or a C2-C3 alkylene oxide derivative of an oligomer of pentaerythritol, and mixtures thereof,
at least a portion of said PEC being adsorbed on the surface of said clay carrier,
whereby the interaction of said PEC with components (a) and (b) forms a fabric softening
composition capable of providing a significantly enhanced softening benefit as compared
to the softening benefit provided by an otherwise identical softening composition
or article containing said PEC in combination with the clay carrier but in the absence
of said polyphosphonate compound and wherein said composition or article is free of
(i) a quaternary ammonium compound fabric softener, and (ii) a detergent builder other
than the polyphosphonate compound of (b).
2. A fabric softening composition or article according to claim 1 wherein the clay carriet
is a montmorillonite clay.
3. A fabric softening composition or article according to claim 2 wherein the montmorillonite
clay is a sodium, potassium, calcium or magnesium bentonite.
4. A fabric softening composition or article according to claim 1 wherein the PEC is
a higher aliphatic ester of (i) pentaerythritol or (ii) an oligomer of pentaerythritol.
5. A fabric softening composition or article according to claim 1 wherein the polyphosphonate
compound is diethylene diamine pentaphosphonate.
6. A process for preparing a biodegradable fabric softening composition comprising a
particulate clay carrier in combination with a fabric softening amount of a pentaerythritol
compound (PEC) and in the absence of a quaternary ammonium compound fabric softener
comprising:
(a) heating said particulate clay carrier to a temperature of at least 80°C;
(b) contacting the heated clay particles of (a) with a polyphosphonate compound characterized by containing at least two moieties having the structure -CH2-PO(OX)2 wherein X is Na or K, such that at least a portion of said polyphosphonate compound
is electrostatically bound to the clay particles;
(c) heating said PEC which is a compound selected from the group consisting of a higher
aliphatic C12-C22 ester of pentaerythritol, an oligomer of pentaerythritol, a C2-C3 alkylene oxide derivative of pentaerythritol or a C2-C3 alkylene oxide derivative of an oligomer of pentaerythritol, and mixtures thereof,
to a temperature above its melting point; and then
(d) contacting the molten PEC of (c) with the clay particles formed by step (b) such
that at least a portion of said molten PEC is adsorbed on the surface of said clay
particles to provide a fabric softening composition capable of providing an enhanced
softening benefit.
7. A process in accordance with claim 6 wherein the clay carrier is a sodium, potassium,
calcium or magnesium bentonite.
8. A process in accordance with claim 6 wherein the PEC is a higher aliphatic ester of
(i) pentaerythritol or (ii) an oligomer of pentaerythritol.
9. A process in accordance with claim 6 wherein the polyphosphonate compound is diethylene
diamine pentaphosphonate.
10. A process of imparting softness to fabrics comprising contacting the fabrics with
a softening effective amount of the fabric softening composition or article of claim
1.
11. A process in accordance with claim 10 wherein the clay carrier is a montmorillonite
clay.
12. A process in accordance with claim 11 wherein the clay carrier is sodium, potassium,
calcium or magnesium bentonite.
13. A process in accordance with claim 10 wherein the PEC is a higher aliphatic ester
of (i) pentaerythritol or (ii) an oligomer of pentaerythritol.
1. Biologisch abbaubare, gewebeweichmachende Zusammensetzung oder biologisch abbaubarer,
gewebeweichmachender Gegenstand zur Anwendung mit Wäsche, so dass ein gewebeweichmachender
Anteil derselben bzw. desselben auf der Wäsche abgesetzt wird und diese weich macht,
wobei die gewebeweichmachende Zusammensetzung oder der gewebeweichmachende Gegenstand
aus
(a) 75 Gew.% bis 99 Gew.% eines Ton-Trägers;
(b) 0,1 Gew.% bis 25 Gew.% einer Polyphosphonatverbindung, die dadurch gekennzeichnet ist, dass sie mindestens zwei Gruppen mit der Struktur -CH2-PO(OX)2 enthält, worin X Na oder K ist, wobei mindestens ein Teil der Polyphosphonatverbindung
elektrostatisch an die Oberfläche des Ton-Trägers gebunden ist; und
(c) 1 Gew.% bis 25 Gew.% einer PEC besteht, die eine gewebeweichmachende Verbindung
ausgewählt aus der Gruppe bestehend aus einem höheren aliphatischen C12- bis C22-Ester von Pentaerythrit, einem Oligomer von Pentaerythrit, einem C2- bis C3-Alkylenoxidderivat von Pentaerythrit oder einem C2- bis C3-Alkylenoxidderivat eines Oligomers von Pentaerythrit und Mischungen derselben ist,
wobei mindestens ein Teil der PEC auf der Oberfläche des Ton-Trägers adsorbiert ist
und die Wechselwirkung der PEC mit den Komponenten (a) und (b) eine gewebeweichmachende
Zusammensetzung bildet, die eine erheblich stärkere weichmachende Wirkung ergibt als
eine ansonsten identische weichmachende Zusammensetzung oder ein ansonsten identischer
weichmachender Gegenstand, der die PEC in Kombination mit dem Ton-Träger, jedoch in
Abwesenheit der Polyphosphonatverbindung enthält, und wobei die Zusammensetzung oder
der Gegenstand frei von (i) einem Gewebeweichmacher auf Basis von quaternärer Ammoniumverbindung
und (ii) Reinigungsmittel-Builder ist, der von der Polyphosphonatverbindung von (b)
verschieden ist.
2. Gewebeweichmachende Zusammensetzung oder gewebeweichmachender Gegenstand nach Anspruch
1, bei der bzw. dem der Ton ein Montmorillonit-Ton ist.
3. Gewebeweichmachende Zusammensetzung oder gewebeweichmachender Gegenstand nach Anspruch
2, bei der bzw. dem der Montmorillonit-Ton ein Natrium-, Kalium-, Calcium- oder Magnesiumbentonit
ist.
4. Gewebeweichmachende Zusammensetzung oder gewebeweichmachender Gegenstand nach Anspruch
1, bei der bzw. dem die PEC ein höherer aliphatischer Ester von (i) Pentaerythrit
oder (ii) einem Oligomer von Pentaerythrit ist.
5. Gewebeweichmachende Zusammensetzung oder gewebeweichmachender Gegenstand nach Anspruch
1, bei der bzw. dem die Polyphosphonatverbindung Diethylendiaminpentaphosphonat ist.
6. Verfahren zur Herstellung einer biologisch abbaubaren, gewebeweichmachenden Zusammensetzung,
die einen teilchenförmigen Ton-Träger in Kombination mit einer gewebeweichmachenden
Menge einer Pentaerythritverbindung (PEC) und in Abwesenheit von einem Gewebeweichmacher
auf Basis von quaternärer Ammoniumverbindung enthält, bei dem
(a) der teilchenförmige Ton-Träger auf eine Temperatur von mindestens 80°C erwärmt
wird;
(b) die erwärmten Ton-Teilchen von (a) mit einer Polyphosphonatverbindung kontaktiert
werden, die dadurch gekennzeichnet ist, dass sie mindestens zwei Gruppen mit der Struktur -CH2-PO(OX)2 enthält, worin X Na oder K ist, so dass mindestens ein Teil der Polyphosphonatverbindung
elektrostatisch an die Ton-Teilchen gebunden wird;
(c) die PEC, die eine Verbindung ausgewählt aus der Gruppe bestehend aus einem höheren
aliphatischen C12- bis C22-Ester von Pentaerythrit, einem Oligomer von Pentaerythrit, einem C2- bis C3-Alkylenoxidderivat von Pentaerythrit oder einem C2- bis C3-Alkylenoxidderivat eines Oligomers von Pentaerythrit und Mischungen derselben ist,
auf eine Temperatur oberhalb ihres Schmelzpunkts erwärmt wird, und dann
(d) die geschmolzene PEC von (c) mit den in Stufe (b) gebildeten Ton-Teilchen kontaktiert
wird, so dass mindestens ein Teil der geschmolzenen PEC auf der Oberfläche der Tonteilchen
adsorbiert wird, um eine gewebeweichmachende Zusammensetzung zu ergeben, die eine
verbesserte weichmachende Wirkung liefern kann.
7. Verfahren nach Anspruch 6, bei dem der Ton-Träger Natrium-, Kalium-, Calcium- oder
Magnesiumbentonit ist.
8. Verfahren nach Anspruch 6, bei dem die PEC ein höherer aliphatischer Ester von (i)
Pentaerythrit oder (ii) einem Oligomer von Pentaerythrit ist.
9. Verfahren nach Anspruch 6, bei dem die Polyphosphonatverbindung Diethylendiaminpentaphosphonat
ist.
10. Verfahren, um Geweben Weichheit zu verleihen, bei dem die Gewebe mit einer zum Weichmachen
wirksamen Menge der gewebeweichmachenden Zusammensetzung gemäß Anspruch 1 kontaktiert
werden.
11. Verfahren nach Anspruch 10, bei dem der Ton-Träger ein Montmorillonit-Ton ist.
12. Verfahren nach Anspruch 11, bei dem der Ton-Träger Natrium-, Kalium-, Calcium- oder
Magnesiumbentonit ist.
13. Verfahren nach Anspruch 10, bei dem die PEC ein höherer aliphatischer Ester von (i)
Pentaerythrit oder (ii) einem Oligomer von Pentaerythrit ist.
1. Composition ou produit biodégradable assouplissant(e) pour tissu destiné à une application
sur le linge de telle sorte qu'une partie assouplissante pour tissu de cette composition
ou de ce produit soit déposée sur le linge et l'assouplisse,
laquelle composition ou produit assouplissant(e) pour tissu comprend :
(a) de 75 à 99% en poids, d'un support à base d'argile
(b) de 0,1 à 25% en poids, d'un composé polyphosphonate caractérisé en ce qu'il contient au moins deux groupements ayant la structure -CH2-PO(OX)2 dans laquelle X est Na ou K, au moins une partie dudit composé polyphosphonate étant
lié de manière électrostatique à la surface dudit support à base d'argile; et
(c) de 1 à 25%, en poids, d'un PEC qui est un composé assouplissant pour tissu choisi
dans le groupe comprenant un ester aliphatique supérieur en C12 à C22 de pentaéryhritol, un oligomère de pentaérythritol, un dérivé d'oxyde d'alkylène
en C2 à C3 de pentaérythritol ou un dérivé d'oxyde d'alkylène en C2 à C3 d'un oligomère de pentaérythritol, et les mélanges de ceux-ci, au moins une partie
dudit PEC étant adsorbée sur la surface dudit support à base d'argile, ce par quoi
l'interaction dudit PEC avec les composants (a) et (b) forme une composition assouplissante
pour tissu capable de fournir un avantage assouplissant amélioré significativement
par rapport à l'avantage assouplissant fourni par une composition ou un produit assouplissant
autrement identique contenant ledit PEC en combinaison avec le support à base d'argile
mais en absence dudit composé polyphosphonate et dans laquelle ladite composition
ou produit est exempt(e) (i) d'assouplissant pour tissu à composé ammonium quaternaire,
et (ii) d'adjuvant pour détergent différent du composé polyphosphonate de (b).
2. Composition ou produit assouplissant de tissu selon la revendication 1, dans laquelle
ledit support à base d'argile est une argile montmorillonite.
3. Composition ou produit assouplissant de tissu selon la revendication 2, dans laquelle
l'argile montmorillonite est une bentonite de sodium, de potassium, de calcium ou
de magnésium.
4. Composition ou produit assouplissant de tissu selon la revendication 1, dans laquelle
le PEC est un ester aliphatique supérieur de (i) pentaérythritol ou (ii) d'un oligomère
de pentaérythritol.
5. Composition ou produit assouplissant de tissu selon la revendication 1, dans laquelle
le composé polyphosphonate est le diéthylène amine pentaphosphonate.
6. Procédé de préparation d'une composition biodégradable assouplissante pour tissu comprenant
un support à base d'argile particulaire en combinaison avec une quantité assouplissante
pour tissu d'un composé pentaérythritol (PEC) et en l'absence d'un composé ammonium
quaternaire assouplissant pour tissu comprenant :
a) le chauffage dudit support à base d'argile particulaire à une température d'au
moins 80°C ;
b) la mise en contact des particules d'argile chauffées obtenues à l'étape (a) avec
un composé polyphosphonate caractérisé en ce qu'il contient au moins deux groupements ayant la structure -CH2PO(OX)2 dans laquelle X est Na ou K, telle qu'au moins une partie dudit composé polyphosphonate
est liée de manière électrostatique aux particules d'argile ;
c) le chauffage dudit PEC qui est un composé choisi parmi le groupe consistant en
un ester aliphatique supérieur en C12-C22 de pentaérythritol, un oligomère de pentaérythritol, un dérivé d'oxyde d'alkylène
en C2-C3 de pentaérythritol ou un dérivé oxyde d'alkylène en C2-C3 d'un oligomère de pentaérythritol, et des mélanges de ceux-ci à une température supérieure
à son point de fusion ; et puis
d) la mise en contact du PEC obtenu à l'étape (c) fondu avec les particules d'argile
formées à l'étape (b) telles qu'au moins une partie dudit PEC fondu est adsorbée sur
la surface desdites particules d'argile pour conduire à une composition assouplissante
pour tissu capable de procurer un avantage assouplissant accru.
7. Procédé selon la revendication 6 dans lequel le support d'argile est une bétonite
de sodium, potassium, calcium ou magnésium.
8. Procédé selon la revendication 6 dans lequel le PEC est un ester aliphatique supérieur
de (i) pentaérythritol ou (ii) un oligomère de pentaérythritol,
9. Procédé selon la revendication 6 dans lequel le composé polyphosphonate est le pentaphosphonate
de diéthylènediamine.
10. Procédé pour assouplir les tissus comprenant la mise en contact des tissus avec une
quantité efficace d'assouplissant de la composition ou produit assouplissant(e) pour
tissu de la revendication 1.
11. Procédé selon la revendication 10 dans lequel le support d'argile est une argile montmorillonite.
12. Procédé selon la revendication 11 dans lequel le support d'argile est une bétonite
de sodium, potassium, calcium ou magnésium.
13. Procédé selon la revendication 10 dans lequel le PEC est un ester aliphatique supérieur
de (i) pentaérytritol ou (ii) d'un oligomère de pentaérythritol,