[0001] The invention relates to an apparatus for filling, and particularly to the filling
of a container such as a plastic bag with product and in a sterile manner.
[0002] It is often necessary that a container such as a plastic bag is filled with a product
which can be a food or drink product. In such circumstances, it is usually necessary
or desirable that the bag is filled and closed with a closure such as a cap under
sterile conditions.
[0003] Fill valves as part of a filling apparatus are used, and these have a facility for
maintaining the product flow path therethrough sterile, before, during and after filling,
but often such valves cannot provide for flushing of the operational parts during
a filling cycle to provide a filled bag.
[0004] It is accordingly an object of the invention to seek to mitigate this disadvantage.
[0005] According to a first aspect of the invention there is provided apparatus for filling
a container with product under sterile conditions during filling thereof in a filling
cycle, comprising means having a part for dispensing product in a sterile manner during
the filling cycle, a part adapted for sterilising at least a part of the container
during the filling cycle, and means adapted to provide flushing of the second-mentioned
part during the filling cycle.
[0006] The means may comprise a closure of the second-mentioned part, and the arrangement
may therefore be such that there is relative reciprocal motion between the means and
the remainder of the second-mentioned part, whereby to effect a pulsating flushing
action in the second-mentioned part. This provides a pulsating, turbulent flow of
flushing medium.
[0007] There may be means to reciprocate the closure with respect to the remainder of the
second-mentioned part. Alternatively there may be means to reciprocate the remainder
of the second-mentioned part with respect to the closure. In either case, the relative
reciprocation provides oscillation which in turn creates the pulsating, turbulent
flow during a cleaning or flushing step.
[0008] There may be means to provide a flushing liquid medium within the interior of the
second-mentioned part, suitably the means to provide a flushing liquid medium may
comprise means to provide a sterile water flushing medium. This is relatively inexpensive,
yet effective.
[0009] The closure may comprise a door of the second-mentioned part. This is a relatively
simple yet effective construction, particularly when the door may comprise opposed
jaws which are adapted to hold a drain during flushing. The jaws also in use to fill
a container, are adapted to hold the container too.
[0010] The jaws and drain may have complementary interengageable support means. This provides
for simple engagement and disengagement.
[0011] The means to provide a sterile water flushing medium may comprise a fixed inlet of
the second-mentioned part. Suitably, there may be two inclined inlets.
[0012] It will be understood that the invention extends to a container, whenever filled
with product using apparatus as hereinbefore defined.
[0013] Apparatus embodying the invention is hereinafter described, by way of example, with
reference to the accompanying drawings.
[0014] Fig. 1 is a schematic longitudinal sectional view of apparatus according to the invention
during one step of a filling cycle; and
[0015] Fig. 2 is a similar view to that of Fig. 1 during a second step of a filling cycle,
showing an intermediate flush step during a filling cycle.
[0016] Referring to the drawings there is shown apparatus 1 for filling a container such
as a plastic bag (not shown) with product 2 such as a food powder or a liquid such
as wine under sterile conditions during filling thereof in a filling cycle, comprising
means 3 having a part for dispensing product 2 in a sterile manner during the filling
cycle, a part 4 adapted for sterilising at least a part of the container during the
filling cycle, and means 5 adapted to provide flushing of the second-mentioned part
during the filling cycle.
[0017] The apparatus 1 includes the means 3 which is in the form of a fill valve for dispensing
product 2 in a sterile manner during a fill cycle. The means 3 is the first-mentioned
part.
[0018] The apparatus 1 also includes a pressing device (not shown) such as a bag pad for
holding the container or bag to a gland (also not shown) when necessary, and retractable
gripping devices or jaws 6 for gripping or holding the gland, which is ribbed to allow
for such gripping. The gripping devices or jaws 6 are oppositely facing and have free
ends complementary in shape to grip the gland. The devices or jaws 6 are mounted on
a mechanism 7 for securing and lowering them, and for moving them into and out of
contact with the gland. The part 4 is a second-mentioned part in the form of a chamber
in which the bag with the gland can be received when raised thereinto by the jaws
6 during the filling cycle, the chamber having a retractable capper mechanism. Thus
the second-mentioned part 4 is for sterilising at least a part of the container or
bag during the filling cycle.
[0019] Above, as viewed, the chamber 4 there is the fill valve 3 which has means 8, 9 to
sterilise various path or flow ways therethrough, the sterilising medium in the embodiment
being steam. There is a path 10 providing a steam barrier round a reciprocable plunger
11 (Fig. 2), an inlet 12 for the product 2, the steam inlet and exhaust being controlled
by means in the form of plungers 13, 14 to control flow of steam to the chamber 4
and bag. The fill valve 3 is a single unit which serves both to sterilise the flow
paths therethrough for product 2, and the bag into which the product is to be charged.
[0020] The operation of the apparatus 1 and an operational cycle to fill a bag with product
under sterile conditions are as described in U.K. patent application No. 9916215.8.
[0021] However, in the present apparatus, the chamber 4 has an inlet, in the embodiment
suitably two equidistantly spaced inclined inlets 15, 16 in the form of jets or pipes
for the entry of a fluid flushing or rinsing medium in the form of sterile water.
There are valves 17 at each inlet 15, 16 to control the flow of sterile water.
[0022] There are jaws 18, 19 which form the closure or door 5 of the chamber 4 and each
of which has a nose 20 which noses 20 are opposed and are adapted for complementary
engagement with means such as an adaptor or drain 21 for cleaning, rinsing or flushing
sterile water. Further, the door 5 is mounted on a device such as a reciprocable plunger
device (not shown) which reciprocates the opposed jaws 18, 19 forming the door substanyially
vertically as viewed with respect to a body 22 of the chamber 4. Thus, in use, the
jaws are offered up to and grip a bush 21' of a clean-in-place (CIP) or drain 21 as
shown to produce a liquid tight connection, and the plunger device is reciprocated
up and down (as viewed) to provide an up and down oscillation of the closure 5 with
respect to the body 6 of the chamber 4 which is fixed relatively thereto, so that
a pulsating or turbulent flow of the water introduced into the chamber through the
inlets 15, 16 is produced, so providing a thorough rinsing or flushing of the interior
of the chamber 4 and the jaws 6, 18, 19 as an intermediate chamber flush step during
a filling-operational cycle. The flushing sterile water exits the chamber through
the bush 21' and a pipe 22, which with suitable filtering etc, can provide a source
of flushing sterile water to the inlets so that recycling is possible.
[0023] It will be understood that modifications are possible. For example, the closure 5
(18, 19) may be fixed and the body 6 may be reciprocable relative thereto to produce
the pulsating and/or turbulent motion of the sterile water rinsing or flushing fluid.
1. Apparatus for filling a container with product under sterile conditions during filling
thereof in a filling cycle, characterised by means (3) having a part (2) for dispensing
product in a sterile manner during the filling cycle, by a part (4) adapted for sterilising
at least a part of the container during the filling cycle, and by means (5) adapted
to provide flushing of the second-mentioned part (4) during the filling cycle.
2. Apparatus according to Claim 1, characterised by the means (5) comprising a closure
of the second-mentioned part (4), and by the arrangement being such that there is
relative reciprocal motion between the means (5) and the remainder of the second-mentioned
part (4), whereby to effect a pulsating flushing action in the second-mentioned part.
3. Apparatus according to Claim 2, characterised by there being means to reciprocate
the closure with respect to the remainder of the second-mentioned part (4).
4. Apparatus according to Claim 2, characterised by there being means to reciprocate
the remainder of the second-mentioned part (4) with respect to the closure.
5. Apparatus according to any of Claims 2 to 4, characterised by there being means (15,
16) to provide a flushing liquid medium within the interior of the second-mentioned
part (4).
6. Apparatus according to Claim 5, characterised by the means (15, 16) to provide a flushing
liquid medium comprising means to provide a sterile water flushing medium.
7. Apparatus according to Claim 6, characterised by the closure (5) comprising a door
of the second-mentioned part (4).
8. Apparatus according to Claim 7, characterised by the door (5) comprising opposed jaws
(18, 19) which are adapted to hold a drain (21') during flushing.
9. Apparatus according to Claim 8, characterised by the jaws (18, 19) and drain (21')
having complementary interengageable support means.
10. Apparatus according to any of Claims 6 to 9, characterised by the means to provide
a sterile water flushing medium comprising a fixed inlet (15, 16) of the second-mentioned
part (4).
11. Apparatus according to Claim 10, characterised by there being two equidistantly spaced
inclined inlets (15 and 16).
12. A container, characterised by being filled using apparatus according to any preceding
claim.