TECHNICAL FIELD
[0001] The present invention relates to an oil return arrangement for returning oil to compressors
in a refrigeration system.
BACKGROUND ART
[0002] There is a refrigeration system with a plurality of compressors (for example, two
compressors) which are connected together in parallel and have different capacities.
In such a type of refrigeration system, there may be produced a difference in dome
internal pressure between compressors when all the compressors are in operation. On
the other hand, the refrigerator oil at the dome bottom of a compressor whose internal
pressure is high moves, through a pressure equalization pipe, to another whose internal
pressure is lower.
[0003] If the operation continues in such a state, the refrigerator oil in the high pressure
dome internal compressor continues moving into the low dome internal pressure compressor.
If such a state lasts, the high dome internal pressure compressor will hold no refrigerator
oil in the end. This may result in producing damage to the high dome internal pressure
compressor.
[0004] There is an oil equalization operation control means as a method of canceling the
aforesaid inconvenience, in which the compressors are operated alternately at fixed
intervals, to secure a given amount of refrigerator oil for each compressor.
PROBLEMS THAT THE INVENTION INTENDS TO SOLVE
[0005] However, if such oil equalization operation control is carried out, this allows simultaneous
operation of all the compressors, only for a fixed period of time. As a result, there
will be produced such inconvenience that the capacity required for a refrigeration
system cannot be obtained.
[0006] Bearing in mind the above problem, the present invention was made. Accordingly, an
object of the present invention is to ensure that, in a refrigeration system with
a plurality of compressors differing in capacity from one another, refrigerator oil
is positively returned to each compressor.
DISCLOSURE OF THE INVENTION
[0007] The present invention takes the following means in order to provide a solution to
the aforesaid problem.
[0008] A first invention is intended for a refrigeration system comprising a refrigerant
circuit
A having a plurality of compressors
1A, 1B, ..., wherein these compressors
1A, 1B, ... are connected together in parallel and differ in capacity from one another. The refrigeration
system further comprises a distribution mechanism
R capable of returning a refrigerator oil in a refrigerant circulating through the
refrigerant circuit
A to the compressors
1A, 1B, ... so that the refrigerator oil is distributed to the compressors
1A, 1B, ... according to the difference in capacity among the compressors
1A, 1B, and so on.
[0009] In the first embodiment, when the compressors
1A, 1B, ... are in operation, the refrigerator oil is distributed among the compressors
1A, 1B, ... from the difference in capacity among the compressors
1A, 1B, and so on. This is unlike the conventional technique in that refrigerator oil can
be secured for each compressor
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0010] A second invention is intended for a refrigeration system comprising a refrigerant
circuit
A having a plurality of compressors
1A, 1B, ..., wherein these compressors
1A, 1B, ... are connected together in parallel and differ in capacity from one another. The refrigeration
system further comprises a distribution mechanism
R capable of returning a refrigerator oil in a refrigerant circulating through the
refrigerant circuit
A to the compressors
1A, 1B, ... so that the refrigerator oil is distributed from the compressor
1A with the smallest capacity to the other compressors
1B and so on.
[0011] In the second invention, when the compressors
1A, 1B, ... are in operation, the refrigerator oil is distributed from the compressor
1A with the smallest capacity to the other compressors
1B, and so on. This is unlike the conventional technique in that refrigerator oil can
be secured for each compressor
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0012] A third invention is intended for a refrigeration system comprising a refrigerant
circuit
A having a plurality of compressors
1A, 1B, ..., wherein these compressors
1A, 1B, ... are connected together in parallel and differ in capacity from one another. The refrigeration
system further comprises a distribution mechanism
R capable of returning a refrigerator oil in a refrigerant circulating through the
refrigerant circuit
A to the compressors
1A, 1B, ... so that the refrigerator oil is distributed from the compressor
1A with the largest capacity to the other compressors
1B, and so on.
[0013] In the third invention, when the compressors
1A, 1B, ... are in operation, the refrigerator oil is distributed from the compressor
1A with the largest capacity to the other compressors
1B and so on. This is unlike the conventional technique in that refrigerator oil can
be secured for each compressor
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0014] A fourth invention depends on the second invention, in which the compressors
1A, 1B, ... are low-pressure dome type compressors. The distribution mechanism
R includes an oil equalization pipe
109 in communication with the compressors
1A, 1B, ... and an oil separator
116 disposed on the discharge side of the compressors
1A, 1B, ... for separating a refrigerator oil in a discharge refrigerant, and the distribution
mechanism
R is formed so that the refrigerator oil separated in the oil separator
116 and a refrigerator oil contained in a suction refrigerant of each compressor
1A, 1B, ... are preferentially returned to the compressor
(1A) with the smallest capacity.
[0015] In the fourth invention, the refrigerator oil expelled from the compressors
1A, 1B, ... is recovered in the oil separator
116. The refrigerator oil of the oil separator
116 and the refrigerator oil that is brought back to the suction side of the compressors
1A, 1B, ... are preferentially returned to the compressor
1A with the smallest capacity. Thereafter, the refrigerator oil is returned, via the
oil equalization pipe
109, from the compressor
1A with the smallest capacity to the compressors
1B, 1C, ... of lower dome internal pressure, by the difference in dome internal pressure.
[0016] A fifth invention depends on the third invention, in which the compressors
1A, 1B, ... are high-pressure dome type compressors. The distribution mechanism
R includes an oil equalization pipe
48 in communication with the compressors
1A, 1B, ... and an oil separator
36 disposed on the discharge side of the compressors
1A, 1B, ... for separating a refrigerator oil in a discharge refrigerant, and the distribution
mechanism
R is formed so that the refrigerator oil separated in the oil separator
36 and a refrigerator oil contained in a suction refrigerant of each compressor
1A, 1B, ... are preferentially returned to the compressor
1A with the largest capacity.
[0017] In the fifth invention, the refrigerator oil expelled from the compressors
1A, 1B, ... is recovered in the oil separator
36. The refrigerator oil of the oil separator
36 and the refrigerator oil that is brought back to the suction side of the compressors
1A, 1B, ... are preferentially returned to the compressor
1A with the largest capacity. Thereafter, the refrigerator oil is returned, via the
oil equalization pipe
48, from the compressor
1A with the largest capacity to the compressors
1B, ... of lower dome internal pressure, by the difference in dome internal pressure.
[0018] A sixth invention is intended for a refrigeration system which comprises a refrigerant
circuit
(A) formed by successively connecting, through a refrigerant piping, a plurality of low-pressure
dome type compressors
1A, 1B, ... connected together in parallel and differing in capacity from one another, a heat-source
side heat exchanger
2, a pressure-reducing mechanism
3, and a heat-application side heat exchanger
4, and which is formed by bringing said compressors
1A, 1B, ... in communication with one another through oil equalization pipes
9, 9, and so on.
[0019] An oil separator
16 capable of separating a refrigerator oil in a discharge gas refrigerant is disposed
in a discharge piping
15 of the compressors
1A, 1B, and so on. Further, an oil return mechanism
Z capable of preferentially returning a refrigerator oil contained in a suction gas
refrigerant to the compressor
1A with the smallest capacity among the compressors
1A, 1B, ... is disposed in a suction line
X of the compressors
1A, 1B, .... Additionally, an oil return passage
17, through which the refrigerator oil separated in the oil separator
16 is returned to the compressor
1A with the smallest capacity among the compressors
1A, 1B, ..., is provided.
[0020] In the sixth invention, when the compressors
1A, 1B, ... are in operation, the refrigerator oil separated in the oil separator
16 and the refrigerator oil in the suction gas refrigerant are preferentially returned
to the compressor
1A with the smallest capacity. Thereafter, the refrigerator oil is successively returned
from the compressor
1A with the smallest capacity to the compressors
1B, 1C, ... which are lower in dome internal pressure, by the dome internal pressure difference
(the compressor's
1A internal pressure > the compressor's
1B internal pressure > the compressor's
1C internal pressure > ...). This is unlike the conventional technique in that refrigerator
oil can be secured for each compressor
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0021] A seventh invention depends on the sixth invention, in which the oil return mechanism
Z is made up of a first suction piping
25 which has a given length and is substantially horizontal, the first suction piping
25 forming a part of the suction line
X and being connected to the compressor
1A with the smallest capacity among said compressors
1A, 1B, ..., and second suction pipings
26, 26, ... which branch from upper portions of the first suction piping
25 and are connected to other than the compressor
1A with the smallest capacity among the compressors
(1A, 1B, ...), i.e., to the compressors
(1B, 1C, ...), respectively.
[0022] In the seventh invention, in the first suction piping
25 the refrigerator oil is separated because of the difference in specific gravity between
the refrigerator oil and the gas refrigerant. The separated refrigerator oil flows
in the pipe bottom. Then, the separated refrigerator oil is brought back to the compressor
1A with the smallest capacity from the first suction piping
25. Accordingly, by a simple arrangement of making a change in the piping structure,
it is possible to secure refrigerator oil for the compressors
1A, 1B, ... at low costs and without the drop in power.
[0023] An eighth invention depends on the sixth invention, in which the oil return mechanism
Z is made up of a vertical pipe
27 which forms a part of the suction line
X and has a downwardly-opened lower end, a pipe body
28 toward which a lower portion of the vertical pipe
27 faces and whose horizontal cross-sectional area is larger than that of the vertical
pipe
27, a first suction piping
25 which is connected, at one end thereof, to a lower end of the pipe body
28 and, at the other end, to the compressor
1A with the smallest capacity among the compressors
1A, 1B, ..., and second suction pipings
26, 26, ... which are connected, at one ends thereof, to sidewall portions of the pipe body
28 and, at the other ends, to other than the compressor
1A with the smallest capacity among the compressors
1A, 1B, ..., i.e., to the compressors
1B, 1C, ..., respectively.
[0024] In the eighth invention, the suction gas refrigerant flows, from the vertical pipe
27, into the pipe body
28 where it rapidly expands and, as a result, the refrigerator oil is separated from
the suction gas refrigerant. The separated refrigerator oil is brought back to the
compressor
1A with the smallest capacity from the first suction piping
25 by gravity and inertia. Accordingly, by a simple arrangement of making a change in
the piping structure, it is possible to secure refrigerator oil for each compressor
1A, 1B, ... at low costs and without the drop in performance.
[0025] A ninth invention depends on the sixth invention, in which the oil return mechanism
Z is made up of a horizontal great-diameter pipe
29 which forms a part of the suction line
X and whose vertical cross-sectional area is larger than that of the suction line
X, a first suction piping
25 which is connected, at one end thereof, to a pipe-wall portion of the horizontal
great-diameter pipe
29 and, at the other end, to the compressor
1A with the smallest capacity among the compressors
1A, 1B, ..., and second suction pipings
26, 26, ... which are arranged to concentrically face the center of the horizontal great-diameter
pipe
29 and are connected to other than the compressor
1A with the smallest capacity among the compressors
(1A, 1B, ...), i.e., to the compressors
(1B, 1C, ...), respectively.
[0026] In the ninth invention, the flow velocity of the suction gas refrigerant flowing
through the horizontal great-diameter pipe
29 is relaxed. As a result, there is created an annular flow of the refrigerator oil
at the pipe-wall side where the flow velocity is slower, and the refrigerator oil
is separated from the suction gas refrigerant. The refrigerator oil thus separated
is returned to the first compressor
1A with the smallest capacity from the first suction piping
25. Accordingly, by a simple arrangement of making a change in the piping structure,
it is possible to secure refrigerator oil for each compressor
1A, 1B, ... at low costs and without the drop in performance.
[0027] A tenth invention depends on any one of the seventh, eighth, and ninth inventions,
in which the oil return passage
17 is connected to the first suction piping
25.
[0028] In the tenth invention, the refrigerator oil separated in the oil separator
16 merges with the refrigerator oil separated from the suction gas refrigerant, thereafter
being returned to the compressor
1A with the smallest capacity. As a result, there is no need to make a change in the
structure of the compressor
1A (for example, the casing structure thereof).
[0029] An eleventh invention is intended for a refrigeration system comprising a refrigerant
circuit
A which is formed by successively connecting, through a refrigerant piping, a pair
of high-pressure dome type compressors
1A and
1B connected together in parallel and differing in capacity from each other, a four-way
selector valve
2, a heat-source side heat exchanger
3, a pressure-reducing mechanism
4, and a heat-application side heat exchanger
5, and which is formed by bringing the compressors
1A and
1B in communication with each other through an oil equalization pipe
48.
[0030] An oil separator
36 capable of separating a refrigerator oil in a discharge gas refrigerant is disposed
in a discharge piping
47 of the compressors
1A and
1B. Further, an oil return passage
37, through which the refrigerator oil separated in the oil separator
36 is returned to the suction side of the compressors
1A and
1B, is provided. Additionally, an opening/closing valve
39, which is closed when both the compressors
1A and 1B are stopped, is disposed in the oil return passage
37.
[0031] In the eleventh invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passage
37. At that time, a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity. The internal pressure of the larger-capacity compressor
1A is higher than that of the smaller-capacity compressor
1B. As a result, the refrigerator oil travels from the larger-capacity compressor
1A to the smaller-capacity compressor
1B through the oil equalization pipe
48, thereby ensuring that the refrigerator oil is positively returned to the compressors
1A and
1B.
[0032] This is unlike the conventional technique in that refrigerator oil can be secured
for the compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately. Further, during the period that both the compressors
1A and
1B are stopped, the opening/closing valve
39 is closed, thereby placing the oil return passage
37 in the non-communication state. This prevents the refrigerant from flowing toward
the suction side of the compressor
1A from the oil separator
36 when the operation is stopped.
[0033] A twelfth invention is intended for a refrigeration system comprising a refrigerant
circuit
A which is formed by successively connecting, through a refrigerant piping, a pair
of high-pressure dome type compressors
1A and
1B connected together in parallel and differing in capacity from each other, a four-way
selector valve
2, a heat-source side heat exchanger
3, a pressure-reducing mechanism
4, and a heat-application side heat exchanger
5, and which is formed by bringing the compressors
(1A, 1B) in communication with each other through an oil equalization pipe
48.
[0034] An oil separator
36 capable of separating a refrigerator oil from a discharge gas refrigerant is disposed
in a discharge piping
47 of the compressors
1A and
1B. Further, oil return passages
37A and
37B, through which the refrigerator oil separated in the oil separator
36 is returned to the suction side of each compressor
1A and
1B, are provided. Additionally, opening/closing valves
39A and
39B, which are closed during the period that both the compressors
1A and
1B are stopped, are disposed in the oil return passages
37A and
37B, respectively.
[0035] In the twelfth invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passages
37A and
37B. At that time, a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity. The internal pressure of the larger-capacity compressor
1A is higher than that of the smaller-capacity compressor
1B. As a result, the refrigerator oil travels from the larger-capacity compressor
1A to the smaller-capacity compressor
1B through the oil equalization pipe
48, thereby ensuring that the refrigerator oil is positively returned to the compressors
1A and
1B.
[0036] This is unlike the conventional technique in that refrigerator oil can be secured
for the compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately. Further, during the period that both the compressors
1A and
1B are stopped, the opening/closing valves
39A and
39B are closed, thereby placing the oil return passages
37A and
37B in the non-communication state. This prevents the refrigerant from flowing toward
the suction side of each of the compressors
1A and
1B from the oil separator
36 when the operation is stopped.
[0037] A thirteenth invention depends on any one of the eleventh and twelfth inventions,
in which the oil equalization pipe
48 is provided with an opening/closing valve
49 which is closed during the period that either one of the compressors
(1A, 1B) is stopped.
[0038] In the thirteenth invention, at the time when either one of the compressors
1A and
1B is stopped, the opening/closing valve
49 is closed, thereby inhibiting the refrigerator oil from traveling through the oil
equalization pipe
48. As a result of such arrangement, the movement of the refrigerant from one compressor
in operation to the other which is being stopped is interrupted, whereby the compressor
in operation is not starved of refrigerator oil.
[0039] A fourteenth invention is intended for a refrigeration system comprising a refrigerant
circuit
A which is formed by successively connecting, through a refrigerant piping, a pair
of high-pressure dome type compressors
1A and
1B connected together in parallel and differing in capacity from each other, a four-way
selector valve
2, a heat-source side heat exchanger
3, a pressure-reducing mechanism
4, and a heat-application side heat exchanger
5, and which is formed by bringing the compressors
1A and
1B in communication with each other through an oil equalization pipe
48.
[0040] An oil separator
36 capable of separating a refrigerator oil in a discharge gas refrigerant is disposed
in a discharge piping
47 of the compressors
1A and
1B. Further, an oil return passage
37, through which the refrigerator oil separated in the oil separator
36 is returned to the suction side of each of the compressors
1A and
1B, is provided. Additionally, an opening/closing valve
49, which is closed during the period that either one of the compressors
1A and
1B is stopped, is disposed in the oil equalization pipe
48.
[0041] In the fourteenth invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passage
37. At that time, a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity. The internal pressure of the larger-capacity compressor
1A is higher than that of the smaller-capacity compressor
1B. As a result, the refrigerator oil travels from the larger-capacity compressor
1A to the smaller-capacity compressor
1B through the oil equalization pipe
48, thereby ensuring that the refrigerator oil is positively returned to the compressors
1A and
1B.
[0042] This is unlike the conventional technique in that refrigerator oil can be secured
for the plural compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0043] At the time when either one of the compressors
1A and
1B is stopped, the opening/closing valve
49 is closed, thereby inhibiting the refrigerant from traveling through the oil equalization
valve
48. As a result of such arrangement, the movement of the refrigerant from one compressor
in operation to the other which is being stopped is interrupted, whereby the compressor
in operation is not starved of refrigerator oil.
[0044] A fifteenth invention depends on any one of the eleventh, twelfth, and fourteenth
inventions, in which a suction pipe
38 of the compressors
1A and
1B is disposed below suction openings
50A and
50B of the compressors
1A and
1B.
[0045] In the fifteenth invention, when one of the compressors with a larger capacity is
stopped while the other compressor with a smaller capacity is in operation, it is
possible to avoid a flow of refrigerator oil into the larger-capacity compressor.
EFFECTS OF THE INVENTION
[0046] According to the present invention, by use of the difference in capacity among the
compressors
1A, 1B, ..., the refrigerator oil is returned to the plural compressors
1A, 1B, and so on. This is unlike the conventional technique in that refrigerator oil can
be secured for the compressors
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately. Such arrangement therefore allows the refrigeration system
to constantly provide necessary refrigeration power and, at the same time, makes it
possible to positively secure refrigerator oil for the plural compressors
1A, 1B, and so on.
[0047] According to the sixth invention, when the compressors
1A, 1B, ... are in operation, the refrigerator oil separated in the oil separator
116 and the refrigerator oil in the suction gas refrigerant are preferentially returned
to the compressor
1A with the smallest capacity, thereafter being returned successively from the compressor
1A to the compressors
1B, 1C, ... that are lower in dome internal pressure by the dome internal pressure difference
(the compressor's
1A internal pressure > the compressor's
1B internal pressure > the compressor's
1C internal pressure > ...). This is unlike the conventional technique in that refrigerator
oil can be secured for the plural compressors
1A, 1B, ... without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0048] According to the seventh invention, in the first suction piping
125 the refrigerator oil is separated because of the difference in specific gravity between
the refrigerator oil and the gas refrigerant. The separated refrigerator oil flows
in the pipe bottom. The separated refrigerator oil is brought back to the compressor
1A with the smallest capacity among the compressors
1A, 1B, ... via the first suction piping
125. Accordingly, by a simple arrangement of making a change in the piping structure,
it is possible to secure refrigerator oil in the compressors
1A, 1B, ... at low costs and without the drop in power.
[0049] According to the eighth invention, the suction gas refrigerant flows, from the vertical
pipe
127, into the pipe body
128 where it rapidly expands and, as a result, the refrigerator oil is separated from
the suction gas refrigerant. The separated refrigerator oil is brought back to the
compressor
1A with the smallest capacity among the compressors
1A, 1B, ... via the first suction piping
125 by gravity and inertia. Accordingly, by a simple arrangement of making a change in
the piping structure, it is possible to secure refrigerator oil in the compressors
1A, 1B, ... at low costs and without the drop in power.
[0050] According to the ninth invention, the flow velocity of the suction gas refrigerant
flowing through the horizontal great-diameter pipe
129 is relaxed. As a result, there occurs an annular flow of the refrigerator oil at
the pipe-wall side where the flow velocity is slower, and the refrigerator oil is
separated from the suction gas refrigerant. The refrigerator oil thus separated is
returned to the first compressor
1A with the smallest capacity among the compressors
1A, 1B, ... via the first suction piping
125. Accordingly, by a simple arrangement of making a change in the piping structure,
it is possible to secure refrigerator oil in the compressors
1A, 1B, ... at low costs and without the drop in power.
[0051] According to the tenth invention, the refrigerator oil separated in the oil separator
116 merges with the refrigerator oil separated from the suction gas refrigerant and the
merged refrigerator oil is returned to the compressor
1A with the smallest capacity. As a result, there is no need to make a change in the
structure of the compressor
1A (for example, the casing structure thereof).
[0052] According to the eleventh invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passage
37. Then, although a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity, the refrigerator oil travels to the smaller-capacity compressor
1B through the oil equalization pipe
48 because the internal pressure of the larger-capacity compressor
1A becomes higher than that of the smaller-capacity compressor
1B. This ensures that the refrigerator oil is positively returned to the compressors
1A and
1B. This is unlike the conventional technique in that refrigerator oil can be secured
for the compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0053] Further, during the period that both the compressors
1A and
1B are stopped, the opening/closing valve
39 is closed, thereby placing the oil return passage
37 in the non-communication state. This prevents the refrigerant from flowing toward
the suction side from the oil separator
36 when the operation is stopped.
[0054] According to the twelfth invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passages
37A and
37B. Then, although a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity, the refrigerator oil travels to the smaller-capacity compressor
1B through the oil equalization pipe
48 because the internal pressure of the larger-capacity compressor
1A becomes higher than that of the smaller-capacity compressor
1B. This ensures that the refrigerator oil is positively returned to the compressors
1A and
1B. This is unlike the conventional technique in that refrigerator oil can be secured
for the compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0055] Further, during the period that both the compressors
1A and
1B are stopped, the opening/closing valves
39A and
39B are closed, thereby placing the oil return passages
37A and
37B in the non-communication state. This prevents the refrigerant from flowing toward
the suction side from the oil separator
36 when the operation is stopped.
[0056] According to the thirteenth invention, at the time when either one of the compressors
1A and
1B is stopped, the opening/closing valve
49 is closed, thereby inhibiting the refrigerant oil from traveling through the oil
equalization pipe
48. As a result of such arrangement, the movement of the refrigerant from one compressor
in operation to the other which is being stopped is interrupted, whereby the compressor
in operation is not starved of refrigerator oil.
[0057] According to the fourteenth invention, when both the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
36 and the refrigerator oil in the suction gas refrigerant are returned to the compressors
1A and
1B through the oil return passage
37. Then, although a larger amount of the refrigerator oil is returned to the compressor
1A with a larger capacity, the refrigerator oil travels to the smaller-capacity compressor
1B through the oil equalization pipe
48 because the internal pressure of the larger-capacity compressor
1A becomes higher than that of the smaller-capacity compressor
1B. This ensures that the refrigerator oil is positively returned to the compressors
1A and
1B. This is unlike the conventional technique in that refrigerator oil can be secured
for the plural compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0058] Further, at the time when either one of the compressors
1A and
1B is stopped, the opening/closing valve
49 is closed, thereby inhibiting the refrigerator oil from traveling through the oil
equalization valve
48. As a result of such arrangement, the movement of the refrigerator oil from one compressor
in operation to the other which is being stopped is interrupted, whereby the compressor
in operation is not starved of refrigerator oil.
[0059] According to the fifteenth invention, when one of the compressors with a larger capacity
is being stopped while the other compressor with a smaller capacity is in operation,
it is possible to avoid a flow of refrigerator oil into the larger-capacity compressor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Figure
1 is a refrigerant piping system diagram of a refrigeration system according to a first
embodiment of the present invention.
[0061] Figure
2 is a piping system diagram showing an arrangement of a suction line section in the
refrigeration system according to the first embodiment of the present invention.
[0062] Figure
3 is a piping system diagram showing an arrangement of a suction line section in a
refrigeration system according to a second embodiment of the present invention.
[0063] Figure
4 is a piping system diagram showing an arrangement of a suction line section in a
refrigeration system according to a third embodiment of the present invention.
[0064] Figure
5 is a piping system diagram showing an arrangement of a suction line section in a
refrigeration system according to a fourth embodiment of the present invention.
[0065] Figure
6 is a refrigerant circuit diagram of a refrigeration system according to a fifth embodiment
of the present invention.
[0066] Figure
7 is a piping system diagram showing an arrangement of a suction pipe section in the
refrigeration system according to the fifth embodiment of the present invention.
[0067] Figure
8 is a table providing a description of the operating state of compressors and solenoid
opening/closing valves in a refrigeration system according to a sixth embodiment of
the present invention.
[0068] Figure
9 is a piping system diagram showing an arrangement of a suction pipe section in the
refrigeration system according to the sixth embodiment of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
[0069] Hereinafter, embodiments of the present invention will be described in detail with
reference to the drawings.
FIRST EMBODIMENT
[0070] Figures
1 and
2 show a refrigerant piping system of a refrigeration system according to a first embodiment
of the present invention.
[0071] As shown in Figure
1, the present refrigeration system is provided with a refrigerant circuit
A. The refrigerant circuit
A is formed by successively connecting, through refrigerant piping, two compressors
1A and
1B connected together in parallel and differing in capacity from each other, a condenser
102 which is air-cooled operating as a heat exchanger on the heat-source side, an expansion
valve
103 operating as a pressure reducing mechanism, and a pair of evaporators
104 and
104 connected in parallel and operating as a heat exchanger on the heat-application side.
[0072] In the present embodiment, the capacity of the first compressor
1A is 4 HP, whereas the capacity of the second compressor
1B is 5 HP. An oil sump part of the first compressor
1A and that of the second compressor
1B are connected together by an oil equalization pipe
109.
[0073] Interposed between the condenser
102 and the expansion valve
103 are a receiver
105 connected to the outlet side of the condenser
102, a first supercooling heat exchanger
106 which is air-cooled for supercooling of liquid refrigerant from a liquid phase part
of the receiver
105 with outdoor air, and a second supercooling heat exchanger
107 for further supercooling of the supercooled liquid refrigerant from the first supercooling
heat exchanger
106 with vaporization latent heat of a gas-liquid mixed refrigerant. Disposed for the
condenser
102 and the first supercooling heat exchanger
106 is an outdoor fan
108.
[0074] A portion of the liquid refrigerant from the liquid phase part of the receiver
105 is pressure-reduced by a temperature-sensing expansion valve
110 and thereafter is supplied to the second supercooling heat exchanger
107. A temperature-sensing tube
110a of the temperature-sensing expansion valve
110 is disposed in a gas piping
112 which connects the second supercooling heat exchanger
107 and a suction pipe
111 forming a part of a suction line
X of the compressors
1A and
1B. In other words, the temperature-sensing expansion valve
110 is designed so that it is open-controlled according to the temperature of a gas refrigerant
flowing through the gas piping
112.
[0075] Provided in the refrigerant circuit
A is a hot gas bypass circuit
113 by which the discharge side and the suction side of the compressors
1A and
1B are connected together. Disposed in the hot gas bypass circuit
113 is a solenoid opening/closing valve
114 which is opened to prevent vacuum operation when the low-level pressure excessively
drops.
[0076] An oil separator
116, capable of separating a refrigerator oil contained in a gas refrigerant, is disposed
in a discharge piping
115 of the compressors
1A and
1B. The refrigerator oil separated in the oil separator
116 is returned to the smaller-capacity compressor
1A through an oil return passage
117, as will be described later in detail. Disposed in the oil return passage
117 are a solenoid opening/closing valve
118 which is opened when the refrigerator oil is returned and a capillary tube
119.
[0077] The evaporators
104 and
104 are each provided with an indoor fan
120. In the refrigerant circuit
A, a check valve
121 is provided at the discharge side of each compressor
1A and
1B. Further, disposed in the refrigerant circuit
A are solenoid opening/closing valves
122 for controlling the supply of refrigerant to the evaporators
104 and
104, a solenoid opening/closing valve
123 for controlling the supply of refrigerant to the second supercooling heat exchanger
107, and a shut-off valve
124.
[0078] Further, as shown in Figure
2, the suction line
X of the compressors
1A and
1B is provided with an oil return mechanism
Z by which the refrigerator oil, separated from the suction gas refrigerant, is preferentially
returned to the smaller-capacity compressor
1A. The oil return mechanism
Z is formed of a first suction piping
125 which has a given length and is substantially horizontal, forming a part of the suction
line
X and being connected to the smaller-capacity capacity compressor
1A, and a second suction piping
126 which branches off from an upper portion of the first suction piping
125 and is connected to the larger-capacity compressor
1B.
[0079] Moreover, the oil return passage
117 extending from the oil separator
116 is connected to the first suction piping
125.
[0080] In other words, the refrigerant circuit
A has a distribution mechanism
R for returning the refrigerator oil to the compressors
1A and
1B. The distribution mechanism
R is arranged such that the refrigerator oil in the refrigerant circulating through
the refrigerant circuit
A is distributed to the compressor
1A and
1B according to the difference in capacity between the compressors
1A and
1B. The distribution mechanism
R of the present embodiment operates so that the refrigerator oil in the refrigerant
circulating through the refrigerant circuit
A is distributed from the smaller-capacity compressor
1A (the first compressor) to the other compressor, i.e., the second compressor
1B.
[0081] More concretely, the distribution mechanism
R includes the oil equalization pipe
109, the oil separator
116, the oil return passage
117, and the oil return mechanism
Z. The distribution mechanism
R is designed such that the refrigerator oil separated in the oil separator
116 and the refrigerator oil contained in the suction gas refrigerant of the compressors
1A and
1B are preferentially returned to the smaller-capacity compressor
1A.
[0082] As a result of such arrangement, when the compressors
1A and
1B are in operation, the refrigerator oil separated in the oil separator
116 and the refrigerator oil in the suction gas refrigerant are returned to the smaller-capacity
compressor
1A. Thereafter, the refrigerator oil is returned from the first compressor
1A to the second compressor
1B whose dome internal pressure is lower, by the difference in dome internal pressure
(the internal pressure of the compressor
1A > the internal pressure of the compressor
1B). This is unlike the conventional technique in that refrigerator oil can be secured
for the compressors
1A and
1B without having to perform oil equalization operation control to cause the compressors
to operate alternately.
[0083] In addition, in the inside of the first suction piping
125, the refrigerator oil
F is separated by the difference in specific gravity between the refrigerator oil and
the gas refrigerant and flows in the pipe bottom. The refrigerator oil
F thus separated is returned to the smaller-capacity compressor
1A via the first suction piping
125. Accordingly, with a simple arrangement by making a change in the piping structure,
it is possible to secure refrigerator oil for the compressors
1A and
1B at low costs and without the drop in power.
[0084] Further, since the oil return passage
117 is connected to the first suction piping
125, this causes the refrigerator oil separated in the oil separator
116 to merge with the refrigerator oil separated from the suction gas refrigerant in
the first suction piping
125 and to be returned to the first compressor
1A, and there is no need to make a change in the structure of the compressor
1A (for example, the casing structure etc.). The oil return passage
117 may be connected directly to the first compressor
1A.
SECOND EMBODIMENT
[0085] Referring to Figure
3, there is shown a suction line section in a refrigeration system according to a second
embodiment of the present invention.
[0086] For the case of the second embodiment, the refrigeration system is provided with
three compressors
1A, 1B, and
1C having different capacities. The first suction piping
125, connected to the first compressor
1A, is connected, at its upper portions, to the second compressor
1B and to the third compressor
1C by the second suction pipings
126 and
126. The other arrangements and operation/functions are the same as the first embodiment
and their description is therefore omitted.
THIRD EMBODIMENT
[0087] Referring to Figure
4, there is shown a suction line section in a refrigeration system according to a third
embodiment of the present invention.
[0088] For the case of the third embodiment, the oil return mechanism
Z is formed of a vertical pipe
127 which constitutes a part of the suction line
X and has a downwardly-opened lower end, a pipe body
128 toward which a lower part of the vertical pipe
127 faces and which has a horizontal cross-sectional area larger than that of the vertical
pipe
127, a first suction piping
125 which is connected, at one end, to a lower end of the pipe body
128 and, at the other end, to the first compressor
1A with the smallest capacity, and a second suction piping
126 which is connected, at one end, to a sidewall portion of the pipe body
128 and, at the other end, to the second compressor
1B.
[0089] As a result of such arrangement, the suction gas refrigerant, which has flowed into
the pipe body
128 from the vertical pipe
127, expands rapidly in the interior of the pipe body
128, wherein the refrigerator oil is separated from the suction gas refrigerant. The
refrigerator oil thus separated is returned, through the first suction piping
125, to the compressor
1A by gravity and inertia. This therefore makes it possible to secure refrigerator oil
for the compressors
1A and
1B with a simple arrangement of making a change in the piping structure, at low costs
and without the drop in power.
[0090] The suction gas refrigerant is drawn according to the suction pressure of the compressors
1A and
1B. Moreover, also in such a case, the number of compressors may be three or more. The
other arrangements and operation/functions are the same as the first embodiment and
their description is therefore omitted.
FOURTH EMBODIMENT
[0091] Referring to Figure
5, there is shown a suction line section in a refrigeration system according to a fourth
embodiment of the present invention.
[0092] For the case of the fourth embodiment, the oil return mechanism
Z is formed of a horizontal great-diameter pipe
129 which constitutes a part of the suction line
X and has a vertical cross-sectional area larger than that of the suction line
X, a first suction piping
125 which is connected, at one end, to a pipe-wall portion of the horizontal great-diameter
pipe
129 and, at the other end, to the first compressor
1A with the smallest capacity, and a second suction piping
126 which concentrically faces the center of the horizontal great-diameter pipe
129 and is connected to the second compressor
1B.
[0093] As a result of such arrangement, as shown by a flow velocity distribution
Y, the flow velocity of a suction gas refrigerant flowing through the horizontal great-diameter
pipe
129 is relaxed, so that there occurs an annular flow of the refrigerator oil at the pipe-wall
side where the flow velocity is slower and the refrigerator oil and the suction gas
refrigerant are separated. The refrigerator oil thus separated is returned to the
first compressor
1A with the smallest capacity via the first suction piping
125. This therefore makes it possible to secure refrigerator oil for the compressors
1A and
1B with a simple arrangement of making a change in the piping structure, at low costs
and without the drop in power.
[0094] The suction gas refrigerant is drawn according to the suction pressure of the compressors
1A and
1B. Moreover, also in such a case, the number of compressors may be three or more. The
other arrangement and operation/functions are the same as the first embodiment and
their description is therefore omitted.
FIFTH EMBODIMENT
[0095] Referring to Figures
6 and
7, there is shown a refrigerant piping system of a refrigeration system according to
a fifth embodiment of the present invention.
[0096] As shown in Figure
6, the refrigeration system of the present embodiment is made up of a refrigerant circuit
A for heat pump type air conditioning formed by successively connecting, through a
refrigerant piping, a pair of compressors
1A and
1B connected together in parallel and having different capacities, a four-way selector
valve
2, a heat source-side heat exchanger
3 to which an outdoor fan
11 is attached, an expansion valve
4 operating as a pressure reducing mechanism and a heat-application side heat exchanger
5, and a refrigerant circuit
B for refrigeration (cold storage) which branches from downstream of the expansion
valve
4 in the heat pump type air conditioning refrigerant circuit
A and is connected, through an evaporator
6 for refrigeration, to the suction side of each compressor
1A and
1B. The refrigerant circuit
B for refrigeration may be defined as a heat recovery circuit.
[0097] Here, unlike the first embodiment, the capacity of the first compressor
1A is 5 HP, whereas the capacity of the second compressor
1B is 4 HP. An oil sump part of the first compressor
1A and an oil sump part of the second compressor
1B are connected together by an oil equalization pipe
48.
[0098] Arranged between the heat source-side heat exchanger
3 and the expansion valve
4 are a receiver
7 connected to a part which becomes, in the cooling cycle, the outlet side of the heat
source-side heat exchanger
3, a first supercooling heat exchanger
8 which is air-cooled for supercooling of a liquid refrigerant from a liquid phase
part of the receiver
7 with an external heating medium (for example, outdoor air), and a second supercooling
heat exchanger
9 of the triple tube type for further supercooling of the supercooled liquid refrigerant
from the first supercooling heat exchanger
8 with vaporization latent heat of a gas-liquid mixed refrigerant obtained by pressure-reducing
a portion of that supercooled liquid refrigerant by a temperature-sensing expansion
valve
10. The gas refrigerant, vaporized and gasified in the second supercooling heat exchanger
9, is supplied, through a low-pressure gas piping
12, to the suction side of each compressor
1A and
1B. Moreover, a temperature-sensing tube
10a of the temperature-sensing expansion valve
10 is attached to the low-pressure gas piping
12.
[0099] Further, the air-conditioning refrigerant circuit
A is provided with a solenoid opening/closing valve
13 which is opened only when a portion of the liquid refrigerant is supplied to the
second supercooling heat exchanger
9. Moreover, in the present embodiment, the outdoor fan 11 is shared between the heat
source-side heat exchanger 3 and the first supercooling heat exchanger
8.
[0100] Disposed on the inlet side of the receiver
7 is a bridge circuit
14 with four check valves
14a-14d. The bridge circuit
14 operates as a flow path switching mechanism. That is, in the cooling cycle, the bridge
circuit
14 guides the liquid refrigerant from the heat source-side heat exchanger
3 to the receiver
7 and guides, after the liquid refrigerant from the receiver
7 has passed through the expansion valve
4, it to the heat-application side heat exchanger
5. On the other hand, in the heating cycle, the bridge circuit
14 guides the liquid refrigerant from the heat-application side heat exchanger
5 to the receiver
7 and guided, after the liquid refrigerant from the receiver
7 has passed through the expansion valve
4, it to the heat source-side heat exchanger
3.
[0101] Furthermore, disposed in the air-conditioning refrigerant circuit
A is a check valve
15 which allows liquid refrigerant to communicate from the heat source-side heat exchanger
3 to the receiver
7 only in the cooling cycle. Additionally, the air-conditioning refrigerant circuit
A is provided with a solenoid opening/closing valve
16 which is opened in the heating cycle to allow refrigerant to communicate from the
expansion valve
4 to the heat-application side heat exchanger
3 and which is closed in the heating heat recovery cycle to allow refrigerant to communicate
from the expansion valve
4, only to the refrigeration evaporator
6.
[0102] Disposed in a liquid pipe
17 upstream of the refrigeration evaporator
6 in the refrigeration refrigerant circuit
B is a plate heat exchanger
19 capable of heat exchange with the discharge gas refrigerant of a freezing compressor
18 in a freezing refrigerant circuit
C which will be described later.
[0103] The freezing refrigerant circuit
C is formed by successively connecting, through a refrigerant piping, the freezing
compressor
18, the plate heat exchanger
19, the temperature-sensing expansion valve
20, the freezing evaporator
21, and the accumulator
22.
[0104] Interposed between the heat-application side heat exchanger
5 and the bridge circuit
14 is a reversible circulation mechanism
23 made up of a series circuit
23a of a solenoid opening/closing valve
24 and a check valve
25 for allowing the circulation of refrigerant only in the cooling cycle and a series
circuit
23b of a solenoid opening/closing valve 26 and a check valve
27 for allowing the circulation of refrigerant only in the heating cycle. Further, the
reversible circulation mechanism
23 is provided with a capillary tube
28 for liquid escape which bypasses the solenoid opening/closing valve
26.
[0105] Provided in the refrigeration refrigerant circuit
B is a bypass circuit
29 which bypasses the refrigeration evaporator
6. Disposed in the bypass circuit
29 is a solenoid opening/closing valve
30 which is opened only when the refrigeration evaporator
6 is stopped.
[0106] Further, the refrigeration refrigerant circuit
B is provided with a solenoid opening/closing valve
31 which is closed only when the refrigeration evaporator
6 is stopped. Moreover, the freezing refrigerant circuit
C is provided with a solenoid opening/closing valve
32 which is closed only when the freezing evaporator
21 is stopped.
[0107] Furthermore, the heat-application side heat exchanger
5 is provided with an indoor fan
33, the refrigeration evaporator
6 is provided with a fan
34 for refrigeration, and the freezing evaporator
21 is provided with a fan
35 for freezing.
[0108] Disposed in a discharge pipe
47 of the compressors
1A and
1B is an oil separator
36 for separating lubricant contained in the gas refrigerant. The lubricating oil thus
separated is returned, through an oil return passage
37, to a suction pipe
38 of the compressors
1A and
1B. Disposed in the oil return passage
37 is a solenoid opening/closing valve
39 which is opened at the oil return time.
[0109] Further, disposed on the discharge side of the compressors
1A and
1B is a pressure sensor
40 operating as a high-level pressure detecting means for detecting a high-level pressure
which is the discharge pressure of the compressors
1A and
1B. The aforesaid refrigeration system has a room temperature sensor
41 for detection of a temperature of the indoor air. Moreover, a discharge temperature
sensor
42 for detecting a temperature of the discharge gas refrigerant is disposed on the discharge
side of the compressors
1A and
1B, and a pressure sensor
43 for detecting a pressure of the suction gas refrigerant is disposed on the suction
side of the compressors
1A and
1B. The refrigeration system has an outside air temperature sensor
44 for detecting a temperature of the outside air. On the other hand, disposed in the
air conditioning refrigerant circuit
A and the freezing refrigerant circuit
C are shut-off valves
45 and
46.
[0110] The refrigeration system as arranged above provides the following operation/functions.
(I) COOLING CYCLE
[0111] During this cycle, the four-way selector valve
2 is switched as indicated by solid lines of Figure
6, in which the solenoid opening/closing valve
13 is opened, the solenoid opening/closing valve
16 is closed, the solenoid opening/closing valve
24 is opened, the solenoid opening/closing valve
26 is closed, the solenoid opening/closing valve
30 is closed, the solenoid opening/closing valves
31 and
32 are opened, and the solenoid opening/closing valve
39 is opened.
[0112] In the air conditioning refrigerant circuit
A, gas refrigerant discharged from the compressors
1A and
1B is condensation-liquefied in the heat source-side heat exchanger
3 operating as a condenser and thereafter is delivered to the receiver
7 by way of the check valve
15 and the bridge circuit
14. The liquid refrigerant from the liquid phase part of the receiver
7 is supercooled by heat exchange with outdoor air in the first supercooling heat exchanger
8. When further supercooling is required, in other words, when the solenoid opening/closing
valve
13 is opened, the supercooled liquid refrigerant from the first supercooling heat exchanger
8 is further supercooled in the second supercooling heat exchanger
9 by vaporization latent heat of a gas-liquid mixed refrigerant which is a portion
of that supercooled liquid refrigerant pressure-reduced by the temperature-sensing
expansion valve
10. The liquid refrigerant is pressure-reduced in the expansion valve
4 and then is fed to the heat-application side heat exchanger
5 where it is vaporized, and vaporization latent heat obtained is utilized as a heat
sink for cooling. Thereafter, the refrigerant is flowed back to the compressors
1A and
1B.
[0113] Moreover, in the refrigeration refrigerant circuit
B, the refrigerant, pressure-reduced in the expansion valve
4, branches off from the air conditioning refrigerant circuit
A, passes through the plate heat exchanger
19, and is fed to the refrigeration evaporator
6 where it is vaporized, and vaporization latent heat obtained is utilized as a heat
sink for refrigeration. Thereafter, the refrigerant is flowed back to the compressors
1A and
1B.
[0114] Further, in the freezing refrigerant circuit
C, gas refrigerant discharged from the freezing compressor
18 is condensation-liquefied in the plate heat exchanger
19 operating as a condenser by heat exchange with liquid refrigerant circulating through
the liquid pipe
17 in the refrigeration refrigerant circuit
B. Thereafter, the condensed liquid refrigerant is pressure-reduced in the expansion
valve
20 and is supplied to the freezing evaporator
21 where it is vaporized, and vaporization latent heat obtained is utilized as a heat
sink for freezing. Thereafter, the refrigerant is flowed back to the compressor
18 by way of the accumulator
22.
[0115] Apart from the above, when the refrigeration/freezing compartment temperature is
high, it is desired that the indoor fan
33 be low-speed operated for the prevention of refrigeration/freezing draft.
(II) HEATING CYCLE
[0116] During this cycle, the four-way selector valve
2 is switched as indicated by broken lines of Figure
6, in which the solenoid opening/closing valve
13 is opened, the solenoid opening/closing valve
16 is closed, the solenoid opening/closing valve
24 is closed, the solenoid opening/closing valve
26 is opened, the solenoid opening/closing valve
30 is closed, the solenoid opening/closing valves
31 and
32 are opened, and the solenoid opening/closing valve
39 is opened.
[0117] In the refrigerant circuit
A for air conditioning, gas refrigerant discharged from the compressors
1A and
1B is condensation-liquefied in the heat-application side heat exchanger
5 operating as a condenser, and condensation latent heat obtained is utilized as a
heat source for heating. Thereafter, the liquid refrigerant is delivered to the receiver
7 by way of the check valve
15 and the bridge circuit
14, and the liquid refrigerant from the liquid phase part of the receiver
7 is supercooled in the first supercooling heat exchanger
8 by heat exchange with outdoor air. When further supercooling is required, in other
words, when the solenoid opening/closing valve
13 is opened, the supercooled liquid refrigerant from the first supercooling heat exchanger
8 is further supercooled in the second supercooling heat exchanger
9 by vaporization latent heat of a gas-liquid mixed refrigerant which is a portion
of that supercooled liquid refrigerant pressure-reduced by the temperature-sensing
expansion valve
10. Thereafter, the liquid refrigerant is pressure-reduced in the expansion valve
4, passes through the plate heat exchanger
19 in the refrigeration refrigerant circuit
B, and is fed to the evaporator
6 where it is vaporized, and vaporization latent heat obtained is utilized as a heat
sink for refrigeration. Thereafter, the refrigerant is flowed back to the compressors
1A and
1B.
[0118] Moreover, in the freezing refrigerant circuit
C, gas refrigerant discharged from the freezing compressor
18 is condensation-liquefied in the plate heat exchanger
19 operating as a condenser by heat exchange with liquid refrigerant circulating through
the liquid pipe
17 in the refrigerant circuit
B. Thereafter, the liquid refrigerant is pressure-reduced in the expansion valve
20 and then is supplied to the freezing evaporator
21 where it is vaporized, and vaporization latent heat obtained is utilized as a heat
sink for freezing. Thereafter, the refrigerant is flowed back to the compressor
18 by way of the accumulator
22.
[0119] As described above, in the present embodiment, waste heat, utilized as a heat sink
for refrigeration in the evaporator
6 of the refrigerant circuit
B in the heating cycle, is recovered as a heat source for heating in the heat-application
side heat exchanger
5. At this time, one of the compressors
1A and
1B is stopped. In other words, the compressor power is turned down.
[0120] Apart from the above, when the heating load is small, that is, when the difference
between the set temperature and the room temperature is small, the evaporator
6 is likely to lack in heat source for refrigeration. To cope with such a condition,
the four-way selector valve
2 is switched to a cooling mode of operation (the cooling cycle) and the solenoid opening/closing
valve
16 is opened so as to cause the heat source-side heat exchanger
3 to operate as a condenser. When the heating load increases during the cooling cycle
operation, that is, when the difference between the set temperature and the room temperature
increases, the four-way selector valve
2 is switched to a heating mode of operation (the heating cycle) and the solenoid opening/closing
valve
16 is closed, whereby the operation mode is returned back to a heating heat recovery
mode of operation in which the heat-application side heat exchanger
5 is made to operate as a condenser.
[0121] Further, when the refrigeration load and the freezing load decrease during the heating
operation, in other words when the low-level pressure which is the suction pressure
of the compressors
1A and
1B decreases, the balance in power between the heat-application side heat exchanger
5 and the evaporator
6 can be maintained by automatic reduction in the capacity of the indoor fan
33.
[0122] Furthermore, when the refrigeration/freezing load decreases during the heating cycle
operation, in other words when the low-level pressure which is the suction pressure
of the compressors
1A and
1B decreases, the heat-application side heat exchanger
5 is likely to lack in heat source for heating. Therefore, the solenoid opening/closing
valve
16 is opened to cause the heat source-side heat exchanger
3 to operate as an evaporator.
[0123] Additionally, when the indoor fan
33 is drive-stopped, that is, even when the heat-application side heat exchanger
5 stops operating, it is possible that the four-way selector valve
2 is switched to the heating operation and, in addition, the solenoid opening/closing
valve
16 is closed to automatically perform heating heat recovery operation if the room temperature
is below a given value.
[0124] In the present embodiment, the suction pipe
38 is arranged below suction openings
50A and
50B of the compressors
1A and
1B, as shown in Figure
7. The oil return passage
37 is connected to a portion of the suction pipe
38 near the suction opening
50A of the first compressor
1A (i.e., the larger-capacity compressor). Moreover, disposed in the oil equalization
pipe
48 is a solenoid opening/closing valve
49 which is closed when either one of the compressors
1A and
1B is stopped. The oil return passage
37 is provided with a filter
51.
[0125] The compressors
1A and
1B and the solenoid opening/closing valves
39 and
49 are made on or off, as shown in Figure
3. In Figure
8, the symbol (circle) indicates OPENED and the symbol (cross) indicates CLOSED.
[0126] That is, the air conditioning refrigerant circuit
A has a distribution mechanism
R for returning refrigerator oil to the compressors
1A and
1B. The distribution mechanism
R is formed such that the refrigerator oil in the refrigerant circulating through the
refrigerant circuit
A is distributed to the compressors
1A and
1B by the difference in capacity between the compressors
1A and
1B. In order that a refrigerator oil in the refrigerant circulating through the refrigerant
circuit
A is distributed from the larger-capacity compressor
1A to the other compressor
1B, the distribution mechanism
R of the present embodiment is operable to return the refrigerator oil to the compressors
1A and
1B.
[0127] More concretely, the distribution mechanism
R includes the oil equalization pipe
48, the oil separator
36, and the oil return passage
37. The distribution mechanism
R is formed such that the refrigerator oil separated in the oil separator
36 and the refrigerator oil contained in the suction gas refrigerant of the compressors
1A and
1B are preferentially returned to the first compressor
1A with a larger capacity.
[0128] As a result of such arrangement, during the time that both the compressors
1A and
1B are in operation, both the solenoid opening/closing valves
39 and
49 are opened. Then, the refrigerator oil
F separated in the oil separator
36 is returned to the suction pipe
38 through the oil return passage
37 and is returned, together with the refrigerator oil
F in the suction gas refrigerant, to the compressors
1A and
1B according to the suction pressure.
[0129] At that time, a larger amount of the refrigerator oil
F is returned to the first compressor
1A with a larger capacity. However, since the internal pressure of the first compressor
1A of larger capacity increases beyond that of the second compressor
1B, the refrigerator oil
F travels to the second compressor
1B of smaller capacity through the oil equalization pipe
48. This ensures that the refrigerator oil
F is positively returned to the compressors
1A and
1B. Accordingly, unlike the prior art technique, it is possible to secure the refrigerator
oil
F for the compressors
1A and
1B without having to perform oil equalization control to cause the compressors to operate
alternately.
[0130] Additionally, during the time that both the compressors
1A and
1B are stopped, the opening/closing valve
39 is closed, thereby placing the oil return passage
37 in the non-communication state. As a result, there is no flow of refrigerant from
the oil separator
36 to the suction side at the operation stop time.
[0131] Further, during the time that either one of the compressors
1A and
1B is stopped, the opening/closing valve
49 is closed, thereby preventing the refrigerator oil
F from traveling through the oil equalization pipe
48. As a result, the movement of the refrigerator oil
F from one compressor in operation to the other compressor which is being stopped is
inhibited, and the compressor in operation will not be starved of the refrigerator
oil
F.
[0132] Further, since the suction pipe
38 extending to the compressors
1A and
1B is arranged below the suction openings
50A and
50B of the compressors
1A and
1B, this arrangement prevents the refrigerator oil
F from flowing into the larger-capacity compressor
1A through the suction pipe
38 during the period that the larger-capacity compressor
1A is stopped while the smaller-capacity compressor
1B is in operation.
SIXTH EMBODIMENT
[0133] Referring to Figure
9, there is shown a suction pipe section in a refrigeration system according to a sixth
embodiment of the present invention.
[0134] In the present embodiment, in order to ensure that the refrigerator oil
F separated in the oil separator
36 is positively returned to the suction openings
50A and
50B of the first and second compressors
1A and
1B, there are provided two oil return passages
37A and
37B which are connected to portions of the suction pipe
38 near the suction openings
50A an
50B. Moreover, opening/closing valves
39A and
39B, which are closed when both the compressors
1A and
1B are stopped, are disposed in the oil return passage
37A and in the oil return passage
37B, respectively.
[0135] As a result of such arrangement, during the period that both of the compressors
1A and
1B are in operation, having passed through the oil return passages
37A and
37B, the refrigerator oil separated in the oil separator
36 is returned to the compressors
1A and
1B, together with the refrigerator oil contained in the suction gas refrigerant. This
further ensures that the refrigerator oil is returned positively. The other arrangements
and operation/functions are the same as the fifth embodiment and their description
is therefore omitted.
OTHER EMBODIMENTS
[0136] In the first, third, and fourth embodiments of the present invention, the refrigeration
systems with two compressors having different capacities have been described. However,
the present invention may include three or more compressors having different capacities.
For instance, the present invention is applicable to a refrigeration system with three
compressors having a capacity of 3 HP, a capacity of 4 HP, and a capacity of 4 HP,
respectively, and to a refrigeration system with three compressors having a capacity
of 3 HP, a capacity of 4 HP, and a capacity of 5 HP, respectively.
INDUSTRIAL APPLICABILITY
[0137] As described above, the refrigeration systems of the present invention are available
for air conditioners with a plurality of compressors, particularly for air conditioners
with a plurality of compressors having different capacities.