[0001] The present invention relates to a gumming unit. The invention finds application
to particular advantage in the art field of machines for the manufacture of tobacco
products, namely cigarettes and the like, to which explicit reference is made throughout
the following specification albeit with no limitation in scope implied.
[0002] The need exists in such machines for an adhesive substance to be spread along one
longitudinal side edge of a continuous strip of paper that will be rolled ultimately
around a ribbon of tobacco filler to fashion a continuous cylindrical cigarette rod.
It is standard practice in machines of the type in question to employ a gumming unit
disposed facing a pass line along which the aforementioned continuous strip of paper
is advanced; such a unit comprises at least one gumming device with a nozzle connected
to a circuit by which the adhesive substance is supplied, and presenting an orifice
that functions as an applicator from which the selfsame adhesive substance is delivered.
[0003] Gumming units of the conventional type described above betray the drawback that the
nozzles require frequent cleaning, due in particular to the fact that residues of
the adhesive substance tend to dry on the applicators whenever a temporary stoppage
occurs during operation of the machine.
[0004] In most cases the cleaning operations are performed manually by an operator during
the intervals when the machine is at a standstill.
[0005] The prior art also embraces gumming units furnished with devices by which the relative
gumming devices are cleaned automatically. These units, however, are affected by drawbacks
associated above all with the bulk and complexity of the automatic cleaning devices.
[0006] For example, the prior art embraces gumming units of a type comprising at least one
gumming device, equipped with an element that serves to occlude the applicator of
the device; the occluder element is shifted away from and toward the applicator during
each pause in gumming operations, moving between a position in which the orifice of
the applicator is closed, when a pad fixed to one end of the occluder is located in
contact with the selfsame applicator, and a position in which the applicator is open,
when the pad is washed clean by an atomized liquid substance sprayed onto its surface.
[0007] In this type of gumming unit, a special device is required to deliver the atomized
liquid substance used for washing the pad. The device is somewhat costly and cumbersome
as it comprises a battery of atomizer nozzles connected to a circuit supplying the
liquid substance, which is held in a tank and delivered by a pump.
[0008] Also, this type of gumming unit is unsuitable for cigarette making machines of conventional
design, in which the space around the applicator generally is not sufficient to accommodate
a movable pad of the type mentioned above.
[0009] The object of the present invention is to provide a gumming unit equippable with
an automatic cleaning device whilst relatively simple and economical and of compact
dimensions.
[0010] The stated object is realized in a gumming unit according to the present invention,
comprising at least one gumming device having a nozzle equipped with a relative applicator
from which an adhesive substance is delivered, also occluding and cleaning means serving
to close and wipe the orifice of the applicator during pauses in gumming operations,
characterized in that the gumming device is movable in embodiment and the relative
applicator capable thus of movement along a first predetermined path between an active
gumming position and an at-rest position, in that the unit comprises drive means by
which the applicator is moved between the gumming and at-rest positions, and in that
the occluding and cleaning means are capable of movement along a second predetermined
path of which a given section merges with the first path and coincides with the at-rest
position.
[0011] More particularly, the occluding and cleaning means are capable of movement unidirectionally
along the second path in a predetermined direction, and their movement along the second
path in the predetermined direction is induced by the gumming applicator in the course
of assuming the at-rest position.
[0012] The invention will now be described in detail, by way of example, with the aid of
the accompanying drawings, in which:
- fig 1 illustrates a preferred embodiment of the gumming unit according to the present
invention, shown in a schematic plan view with certain parts in section and others
omitted for clarity, and seen in a first predetermined moment of operation;
- fig 2 shows the gumming unit of fig 1 in a second predetermined moment of operation;
- fig 3 illustrates the gumming unit of fig 2 in a schematic front elevation, with parts
omitted for clarity;
- fig 4 illustrates the gumming unit of fig 1 in a schematic side elevation, with certain
parts shown in section and others omitted for clarity.
[0013] With reference to fig 1 of the drawings, 1 denotes a portion, in its'entirety, of
a cigarette-making machine (not illustrated).
[0014] The machine, more exactly, is a cigarette maker of the type disclosed in US Pat 4,336,812
by which two cigarette rods are fashioned simultaneously.
[0015] As discernible to advantage in fig 4, the portion 1 illustrated comprises a bed 2
carrying a beam 3 on which two continuous cylindrical cigarettes rods 4 are formed.
[0016] The beam 3 follows a rectilinear and substantially horizontal path P along which
the cigarette rods 4 are formed, and affords two channels 5 of varying section each
accommodating a respective rod 4.
[0017] Each channel 5 establishes a pass line along which a respective cigarette rod 4 is
fed and formed in a predetermined direction D.
[0018] A continuous strip 6 of paper is directed along each channel 5 following the pass
direction D, in conventional manner, and a continuous ribbon of tobacco filler (not
illustrated) deposited on the advancing paper. As the strips 6 of paper are fed along
the two forming lines, each is constrained gradually by the changing section of the
relative channel 5, again in conventional manner, to envelop the respective tobacco
filler (not illustrated) and ultimately assume a cylindrical shape. Immediately before
assuming the final cylindrical shape, each strip 6 advances with one longitudinal
side edge 7 projecting upwards through a vertical slot 8 in the beam 3 and engaging
in contact with a respective gumming device 9 that forms part of a gumming unit denoted
10 in its entirety.
[0019] As shown to advantage in fig 4, the gumming unit 10 and the beam 3 occupy positions
substantially of symmetry in relation to a vertical plane S lying between the two
pass lines along which the rods 4 are fed and formed. More exactly, the two inside
faces of the side edges 7 and the relative gumming devices 9 are oriented respectively
in opposite directions on either side of the plane S.
[0020] For the sake of simplicity, only the portion of the gumming unit 10 involved in forming
one of the two cigarette rods 4 will be described in the course of the specification.
[0021] The aforementioned portion of the gumming unit 10 is denoted 11 in its entirety and
comprises, in addition to the gumming device 9, a device 12 by which the device 9
is occluded and cleaned during pauses in the gumming operations.
[0022] The gumming device 9 is mounted to the bed 2 and incorporates a nozzle 13, connected
by way of a pipeline 14 to a circuit (not shown) from which an adhesive substance
is delivered, and affording an orifice that serves as an applicator 15 by which the
adhesive substance is metered and spread along the aforementioned side edge 7 of the
respective strip 6.
[0023] The device 9 is mounted rigidly to a substantially cylindrical boss 16 rotatable
about a substantially vertical axis 17 and keyed to the output shaft 18 of a motor
(not indicated), in such a way that the device 9 can be made to describe a predetermined
rotation about the axis 17 and the applicator 15 thus caused to travel along a first
predetermined path P1 between an active gumming position A (figs 1 and 4) and an at-rest
position B (figs 2 and 3). More exactly, the gumming device 9 is positioned on the
cylindrical boss 16 in such a manner that when the applicator 15 occupies the gumming
position A, the axis 19 of the nozzle 13 will be disposed at right angles to the pass
direction D, substantially horizontal and angled marginally downwards in the direction
transverse to the selfsame direction D. The occluding and cleaning device 12 is mounted
to the bed 2 and positioned alongside the beam 3 at a point beyond the gumming device
9, relative to the pass direction D.
[0024] The device 12 consists in a substantially tubular pad 20 of sponge material impregnated
preferably with water or with whatever substance will dissolve the adhesive substance,
such as will occlude the relative applicator 15 when occupying the at-rest position
B (figs 2 and 3), and a wheel 21 rotatable about an axis 22 disposed parallel to the
axis 17 of the boss 16, of which the peripheral cylindrical surface 23 provides a
support for the pad 20. As discernible from fig 2, the wheel 21 is rotatable freely
and unidirectionally about the respective axis 22 along a second predetermined path
P2, in a direction V opposite to the direction of rotation of the gumming device 9
when moving along the first predetermined path P1 from the gumming position A to the
at-rest position B.
[0025] The second path P2 merges with the first path P1 for a given distance at a point
coinciding with the at-rest position B.
[0026] Lastly, the occluding and cleaning device 12 is equipped with a scraper blade 24
positioned in tangential contact with the pad 20 at a point remote from the beam 3
and the gumming device 9. The operation of the gumming unit 10 will now be described,
starting from a situation in which the two gumming devices 9 occupy their active gumming
positions A (figs 1 and 4) and the applicators 15 are offered in contact to the inside
faces of the side edges 7 presented by the respective strips 6 as these advance along
the pass direction D, each in the respective channel 5.
[0027] Whenever there is a pause in the operation of the cigarette making machine, a master
controller (not illustrated) will pilot the gumming devices 9 to rotate about the
respective axes 17 in such a way as to direct each applicator 15 along the relative
path P1 toward the at-rest position B.
[0028] On reaching the at-rest position B, where the first and second predetermined paths
P1 and P2 coincide, each applicator 15 engages and drags the relative pad 20 in rotation
about the relative axis 22, in the direction denoted V.
[0029] When in the at-rest position B, both applicators 15 are occluded by the respective
pads 20, and more exactly, each applicator 15 is partially buried in the relatively
soft sponge material from which the pad 20 is fashioned.
[0030] As the machine resumes operation, the controller (not illustrated) pilots the gumming
devices 9 to rotate about the respective axes 17 in the opposite direction, or rather
in such a way as to return the applicators 15 along the respective predetermined paths
P1 toward the initial gumming position A. Passing from the at-rest position B to the
gumming position A, each applicator 15 brushes against the corresponding pad 20 which
on this occasion remains motionless, for the reasons described above, in the position
assumed previously. As a result the pad 20 performs a wiping action of which the effect
is to clean the applicator 15.
[0031] It will be observed that with each successive pause in the operation of the cigarette
making machine, the single pad 20 makes a discrete angular movement about the respective
axis 22 in the predetermined direction of rotation V, and a clean portion of the outer
surface 25 is brought thus into a position of readiness to engage the applicator 15
when the next pause occurs.
[0032] In the course of each rotation, moreover, the outer surface 25 of the pad 20 is cleaned
by the scraper blade 24.
[0033] Notwithstanding the gumming unit according to the present invention is described
and illustrated in the context of a cigarette maker equipped to turn out two cigarette
rods, it will be obvious that the same unit might be used to equally good effect in
a single rod type of machine or more generally in a machine for manufacturing or packaging
products of whatever nature.
1. A gumming unit, comprising at least one gumming device (9) having a nozzle (13) equipped
with a relative applicator (15) from which an adhesive substance is delivered, also
occluding and cleaning means (12) serving to close and wipe the orifice of the applicator
(15) during pauses in gumming operations, characterized in that the gumming device
(9) is movable in embodiment and the relative applicator (15) capable thus of movement
along a first predetermined path (P1) between an active gumming position (A) and an
at-rest position (B);in that the unit (10) comprises drive means (18) by which the
applicator (15) is moved between the gumming and at-rest positions (A, B); and in
that the occluding and cleaning means (12) are capable of movement along a second
predetermined path (P2) of which a given section merges with the first path (P1) and
coincides with the at-rest position (B).
2. A unit as in claim 1, wherein the occluding and cleaning means (12) are capable of
movement along the second path (P2) unidirectionally and in a predetermined direction
(V).
3. A unit as in claim 2, wherein the movement of the occluding and cleaning means (12)
along the second path (P2) and in the predetermined direction (V) is induced by the
applicator (15) when assuming the at-rest position B.
4. A unit as in claim 3, wherein the occluding and cleaning means (12) comprise a pad
(20) by which the orifice of the applicator (15) is closed when occupying the at-rest
position (B), and means (21) by which the pad (20) is supported, both capable of movement
along the second path (P2) in the predetermined direction (V).
5. A unit as in claim 4, wherein the second path (P2) is a circular path, the pad (20)
is substantially tubular, and the support means (21) consist in a wheel (21) delimited
by a cylindrical peripheral surface (23) supporting the pad (20).
6. A unit as in claim 4 or 5, wherein the occluding and cleaning means (12) comprise
scraper means (24) of which the function is to clean the pad (20).
7. A unit as in claims 4 to 6, wherein the pad (20) is impregnated with a substance capable
of dissolving the adhesive substance.