FIELD OF THE INVENTION
[0001] This invention relates to a cover film employable for protection of a print and a
method for production thereof. More specifically, this invention relates to a cover
film to be attached on a print which is printed on a sheet of paper employable for
printing conducted by employing a type of a printer which uses a water based ink or
which is printed on a sheet of paper on which a film for expediting permeation of
a water based ink into the paper and for causing clear printing thereon, is attached,
for the purpose to project the print from a potential external hazard particularly
caused by rain unavoidable, when the print is kept outdoors.
BACKGROUND OF THE INVENTION
[0002] It is well-known that some type of prints such as posters, sign boards, advertising
signals et al. are displayed outdoors and are inclined to incur external hazards such
as the influence of weather and/or climate including the influence of rain and/or
the influence of storm. For the purpose to protect the foregoing prints from such
external hazards, a cover film is attached thereon. In other words, a cover film resistive
against the influence of weather and/or climate is attached on the prints to be displayed
outdoors. On the other hand, it is known that the paper employable for printing conducted
by employing a printer which employs a type of water based ink, is required to be
coated with a film for expediting permeation of the water based ink into the paper
and for causing clear printing thereon. The film available in the prior art for expediting
permeation of the water based ink into the paper and for causing clear printing thereon
is a film of a hydrophilic material such as polyvinyl alcohol, water soluble acrylic
resin, water soluble polyester resin, aqueous urethane resin, gelatin, polyethylene
oxide or the like.
[0003] A typical film resistive against the influence of weather and/or climate and which
is available in the prior art is a film of polyethylene terephthalate or oriented
polypropylene which is coated a film of polyethylene resin, ethylene vinyl acetate
copolymer resin, ethylene acrylic ester copolymer resin, ethylene methacrylic ester
copolymer resin, ethylene acrylate copolymer resin, ethylene methacrylate copolymer
resin, ethylene acrylate acrylic ester copolymer resin, ethylene methacrylate acrylic
ester copolymer resin, ethylene acrylate methacrylic ester copolymer resin, ethylene
acrylate methacrylic ester copolymer resin or ethylene methacrylate methacrylic ester
copolymer resin.
[0004] The foregoing cover film available in the prior art is, however, involved with the
following drawbacks. Firstly, the cover film is inclined to be readily removed from
the print which is produced by printing conducted on a sheet of paper which is coated
with the foregoing film for expediting permeation of a water based ink into the paper
and for causing clear printing thereon and which actually is made of a hydrophilic
material, in a rather long period in which the print is kept outdoors. Secondly, the
process to cover the print with the cover film must be conducted at a relatively high
temperature for example 100° C.
SUMMARY OF THE INVENTION
[0005] The first object of this invention is to provide a cover film employable for protection
of a print which is printed on a sheet of paper employable for printing conducted
by employing a type of a printer which uses a water based ink or which is printed
on a sheet of paper on which a film for expediting permeation of a water based ink
into the paper and for causing clear printing thereon is attached, for the purpose
to protect the print from a potential external hazard particularly caused by rain
unavoidable, when the print is kept outdoors, wherein the effects of the protection
is durable for a long time and the cover film can be attached on a print at a relatively
low temperature.
[0006] The second object of this invention is to provide a method for producing the foregoing
cover film.
[0007] This invention is based on a concept to utilize the chemical property that a cover
film produced by coating an aqueous dispersion containing 100 weight portion of a
copolymer latex containing at least one ingredient of a group including ethylene,
unsaturated carboxylic acid and unsaturated carboxylic ester, in addition to aliphatic
conjugated diolefin monomer and vinyl monomer, 10 through 200 weight portion of a
tackifier and 50 through 500 weight portion of a crystalline plasticizer, is effective
to adhere the cover film itself to the film of a hydrophilic material such as polyvinyl
alcohol, water soluble acrylic resin, water soluble polyester resin, aqueous urethane
resin, gelatin, polyethylene oxide or the like, when the cover film is pressed toward
the film of the hydrophilic material under a high temperature, because the copolymer
latex, the tackifier and the crystalline plasticizer are melted together under a high
temperature and the crystalline plasticizer plasticizes the copolymer latex and the
tackifier, resultantly reducing the inter molecular bonding strength and causing them
to become adhesive to one another.
[0008] More specifically, a cover film in accordance with this invention is a film produced
by coating an aqueous dispersion containing 50 through 500 weight portion of at least
one ingredient of a group including ethylene, unsaturated carboxylic acid and unsaturated
carboxylic ester, in addition to aliphatic conjugated diolefin monomer and vinyl monomer,
10 through 500 weight portion of a tackifier and 50 through 500 weight portion of
a crystalline plasticizer which is liquefied at a temperature of 40° C, on a substrate
which actually is a single layer film or a plural layer film of polyethylene terephthalate
or oriented polypropylene or on a substrate which actually is a single layer film
or a plural layer film of polyethylene terephthalate or oriented polypropylene which
is coated with a film of polyethylene resin, ethylene vinyl acetate copolymer resin,
ethylene acrylic ester copolymer resin, ethylene methacrylic ester copolymer resin,
ethylene acrylate copolymer resin, ethylene methacrylate copolymer resin, ethylene
acrylate acrylic ester copolymer resin, ethylene methacrylate acrylic ester resin,
ethylene acrylate methacrylic ester copolymer resin or ethylene methacrylate methacrylic
ester copolymer resin.
[0009] Incidentally, a method for producing a cover film in accordance with this invention
is a step for coating an aqueous dispersion containing 50 through 500 weight portion
of at least one ingredient of a group including ethylene, unsaturated carboxylic acid
and unsaturated carboxylic ester, in addition to aliphatic conjugated diolefin monomer
and vinyl monomer, 10 through 500 weight portion of a tackifier and 50 through 500
weight portion of a crystalline plasticizer which is liquefied at a temperature of
40° C, on a substrate which actually is a single layer film or a plural layer film
of polyethylene terephthalate or oriented polypropylene or on a substrate which actually
is a single layer film or a plural layer film of polyethylene terephthalate or oriented
polypropylene which is coated with a film of polyethylene resin, ethylene vinyl acetate
copolymer resin, ethylene acrylic ester copolymer resin, ethylene methacrylic ester
copolymer resin, ethylene acrylate copolymer resin, ethylene methacrylate copolymer
resin, ethylene acrylate acrylic ester copolymer resin, ethylene methacrylate acrylic
ester resin, ethylene acrylate methacrylic ester copolymer resin or ethylene methacrylate
methacrylic ester copolymer resin, the coating step being conducted by employing a
gravure coater, roll coater, bar coater or the like, at a temperature of 40 ° C or
less.
[0010] The followings supplement the foregoing description for the aqueous dispersion.
1. A polymer derived from 4 through 25 weight % of aliphatic conjugated diolefin monomer,
1 through 15 weight % of unsaturated carboxylic acid and 60 through 95 weight % of
vinyl monomer shows a good grade of adhesion and a good film quality.
2. Butadiene, isoprene, chloroprene and 1, 3-pentadiene can be employed as the foregoing
aliphatic conjugated diolefin monomer. Out of the above three ingredients, butadiene
is the best.
3. From the viewpoints of blocking, a relative portion of a less than 25 weight %
is preferable for aliphatic conjugated diolefin monomer. The relative portion of aliphatic
conjugated diolefin monomer must be in a range of 4 through 25 weight %, more preferably
in a range of 10 through 25 weight %, because the adhesion is not satisfactory under
a high temperature for aliphatic conjugated diolefin monomer in a relative portion
of a less than 4 weight %.
4. The foregoing unsaturated carboxylic acid includes acrylic acid, methacrylic acid,
fumaric acid, malefic acid, malefic anhydride and itaconic acid. The relative portion
thereof must be in a range of 1 through 15 weight %. If the relative portion is less
than 1 weight %, the blocking property is not satisfactory. If the relative portion
is more than 15 weight %, the anti-water property is extremely bad.
5. The foregoing vinyl monomer includes aromatic vinyl compounds such as styrene,
α-methylstyrene, vinyl toluene et al., alkyl ester methacrylates such as methyl methacrylate,
ethyl methacrylate, butyl methacrylate et al., alkyl ester acrylate such as ethyl
acrylate, butyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate et al., vinyl
cyanide compounds such as acrylonitrile, methacrylnitrile et al., vinyl ester compounds
such as vinyl acetate et al. and various functionality monomers such as acrylamide,
methacrylamide, glycidyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate,
sodium styrene sulfonate, N-methylol acrylamide, N-butoxymethyl acrylamide, acrylamide
methylpropan sulfonate, diethyl aminoethyl methacrylate et al. The foregoing vinyl
monomers are employed in a relative portion range of 60 through 95 weight % for the
purpose to increase cohesion of the polymer. The relative portion is essential to
obtain a good grade of adhesion and the anti-blocking property. Out of the foregoing
vinyl monomers, styrene is the best, followed by methyl methacrylate and acrylonitrile.
[0011] Any tackifier available in the prior art can be employed for the foregoing purpose.
It is needless to emphasize that the compatibility is good with the base resin. Rosin,
the derivatives of rosin, terpene and the derivatives of terpene are preferable.
[0012] Typical examples of the foregoing crystalline plasticizers are dicyclohexyl phthalate,
diphenyl phthalate, dihexyl phthalate, dihydro aviethyl phthalate, dimethyl isophthalate,
sucrose benzoate, ethyleneglycol dibenzoate, trimethylolethane tri-benzoate, glyceride
tri-benzoate, pentaerythritol tetra-benzoate, sucrose octacetate, tri-cyclohexyl citrate
and N-cyclohexyl p-toluenesulfonamide et al.
BRIEF DESCRIPTION OF THE DRAWING
[0013] This invention, together with its various features and advantages, can be readily
understood from the following more detailed description presented in conjunction with
following drawing, in which :
Fig. 1 is a schematic drawing illustrating a process for attaching a cover film
in accordance with one embodiment of this invention on the both surfaces of a print
to be protected by the cover film of this invention.
DETAILED DESCRIPTION OF THIS INVENTION
[0014] A detailed description will be presented below for a cover film in accordance with
14 embodiments of this invention and for a method for employing a cover film in accordance
with this invention.
FIRST EMBODIMENT
[0015] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is rosin estyer and 160 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate. In this manner, a cover film in accordance
with the first embodiment of this invention is produced.
SECOND EMBODIMENT
[0016] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is rosin estyer and 160 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the second embodiment of this invention
is produced.
THIRD EMBODIMENT
[0017] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is terpene and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate. In this manner, a cover film in accordance
with the third embodiment of this invention is produced.
FOURTH EMBODIMENT
[0018] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is terpene and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the fourth embodiment of this invention
is produced.
FIFTH EMBODIMENT
[0019] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is terpene and 160 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate. In this manner, a cover film in accordance
with the fifth embodiment of this invention is produced.
SIXTH EMBODIMENT
[0020] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is terpene and 160 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the sixth embodiment of this invention
is produced.
SEVENTH EMBODIMENT
[0021] An aqueous dispersion is produced by dispersing dicyclohexyl phthalate in water at
a temperature less than 50° C. A gravure coater is employed to coat the foregoing
aqueous dispersion on a substrate of polyethylene terephthalate coated with ethylene
vinyl acetate copolymer.. In this manner, a cover film in accordance with the seventh
embodiment of this invention is produced.
EIGHTH EMBODIMENT
[0022] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 100 weight portion of a tackifier which
actually is rosin estyer and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the eighth embodiment of this invention
is produced.
NINTH EMBODIMENT
[0023] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 60 weight portion of a tackifier which
actually is rosin estyer and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the ninth embodiment of this invention
is produced.
TENTH EMBODIMENT
[0024] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
100 weight portion of the foregoing copolymer, 2 weight portion of a tackifier which
actually is rosin estyer and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the tenth embodiment of this invention
is produced.
ELEVENTH EMBODIMENT
[0025] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
50 weight portion of the foregoing copolymer, 100 weight portion of a tackifier which
actually is rosin estyer and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the eleventh embodiment of this invention
is produced.
TWELFTH EMBODIMENT
[0026] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
10 weight portion of the foregoing copolymer, 100 weight portion of a tackifier which
actually is rosin estyer and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the twelfth embodiment of this invention
is produced.
THIRTEENTH EMBODIMENT
[0027] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
10 weight portion of the foregoing copolymer, 100 weight portion of a tackifier which
actually is terpene and 100 weight portion of crystalline plasticizer which actually
is dicyclohexyl phthalate (for example, an aqueous dispersion containing dicyclohexyl
phthalate, a surface active agent and a water soluble resin in a ratio of 100 : 3
: 3) is produced. A gravure coater is employed to coat the foregoing aqueous dispersion
on a substrate of polyethylene terephthalate coated with ethylene vinyl acetate copolymer.
In this manner, a cover film in accordance with the thirteenth embodiment of this
invention is produced.
FOURTHTEENTH EMBODIMENT
[0028] An emulsion polymerization process is employed to polymerize 10 weight % of butadiene,
10 weight % of methacrylic acid and 80 weight % of styrene to produce styrene butadiene
methacrylate copolymer particles containing the styrene component, butadiene component
and methacrylic acid componet in a ratio of 80 : 10 : 10. An aqueous dispersion containing
10 weight portion of the foregoing copolymer, 100 weight portion of a tackifier which
actually is terpene phenol copolymer and 100 weight portion of crystalline plasticizer
which actually is dicyclohexyl phthalate (for example, an aqueous dispersion containing
dicyclohexyl phthalate, a surface active agent and a water soluble resin in a ratio
of 100 : 3 : 3) is produced. A gravure coater is employed to coat the foregoing aqueous
dispersion on a substrate of polyethylene terephthalate coated with ethylene vinyl
acetate copolymer. In this manner, a cover film in accordance with the fourteenth
embodiment of this invention is produced.
METHOD FOR EMPLOYING A COVER FILM OF THIS INVENTION
[0029] Referring to Fig. 1, letters and/or pictures (7) are printed on a film for expediting
permeation of the water based ink into the paper and for causing clear printing thereon
(2) coated on one surface of a sheet of paper (1) to produce a print (3). The film
for expediting permeation of the water based ink into the paper and for causing clear
printing thereon (2) is a film of a hydrophilic material such as polyvinyl alcohol,
water soluble acrylic resin, water soluble polyester resin, aqueous urethane resin,
gelatin, polyethylene oxide or the like. Two sheets of cover films (4) in accordance
with the first through fourteenth embodiments of this invention are attached on the
both surfaces of the print (3) at a low temperature of approximately 80° C. As a result,
a film (6) of plasticized mixture of the foregoing copolymer latex, the tackifier
and the crystalline plasticizer which film is attached on the surface of the substrate
(5) of polyethylene terephthalate or ethylene vinyl acetate, is allowed to contact
the surfaces of the print (3).
[0030] Tests for adhesion between the film and the print, the strength of the film and the
anti-water property were conducted to each of the foregoing prints each of which was
attached with the cover film of this invention. Results of the tests are indicated
in a table presented below.
RESULTS OF THE TESTS |
EMBODIMENT |
ADHESION |
STRENGTH |
ANTI-WATER PROPERTY |
1st Emb. |
ⓞ |
ⓞ |
ⓞ |
2nd Emb. |
ⓞ |
ⓞ |
ⓞ |
3rd Emb. |
ⓞ |
ⓞ |
ⓞ |
4th Emb. |
ⓞ |
ⓞ |
ⓞ |
5th Emb. |
ⓞ |
ⓞ |
ⓞ |
6th Emb. |
ⓞ |
ⓞ |
ⓞ |
7th Emb.. |
Δ~× |
× |
Δ |
8th Emb. |
Δ |
Δ |
Δ |
9th Emb. |
Δ |
Δ |
Δ |
10th Emb. |
○ |
Δ |
○ |
11th Emb. |
Δ |
Δ |
Δ |
12th Emb. |
Δ |
○ |
ⓞ |
13th Emb. |
Δ |
○ |
Δ |
14th Emb. |
Δ |
○ |
Δ |
Note :
1. The adhesion was detwermined by peeling ther cover film from the print.
2. The strength of the film was determined to be good, when the film was not harmed
during the test for adhesion.
3. The anti-water property was determined to be good, when no water permeated between
the cover film and the print, during 20 hours in which the print was kept in the water
at a temperature of 20°C. |
[0031] The above description has clarified that a cover film employable for protection of
a print which is printed on a sheet of paper employable for printing conducted by
employing a type of a printer which uses a water based ink or which is printed on
a sheet of paper on which a film for expediting permeation of a water based ink into
the paper and for causing clear printing thereon, is attached, for the purpose to
protect the print from a potential external hazard particularly caused by rain unavoidable,
when the print is kept outdoors, wherein the cover film has an advantage that the
effects of the protection is durable for a long time and that the foregoing cover
film can be attached on a print at a relatively low temperature for example 80° C,
and a method for producing the foregoing cover film, have been successfully provided
by this invention.
1. A cover film for protection of a print from the influence of weather comprising :
a film produced by coating an aqueous dispersion containing 50 through 500 weight
portion of at least one ingredient of a group including ethylene, unsaturated carboxylic
acid and unsaturated carboxylic ester, aliphatic conjugated diolefin monomer and vinyl
monomer, 10 through 500 weight portion of a tackifier and 50 through 500 weight portion
of a crystalline plasticizer which is liquefied at a temperature of 40° C, on a substrate.
2. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said tackifier is rosin, a derivatives of rosin, terpene or
a derivatives of terpene.
3. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said crystalline plasticizer is dicyclohexyl phthalate, diphenyl
phthalate, dihexyl phthalate, dihydro aviethyl phthalate, dimethyl isophthalate, sucrose
benzoate, ethyleneglycol dibenzoate, trimethylolethane tri-benzoate, glyceride tri-benzoate,
pentaerythritol tetra-benzoate, sucrose octacetate, tri-cyclohexyl citrate or N-cyclohexyl
p-toluenesulfonamide.
4. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said substrate is a single layer film of polyethylene terephthalate
or oriented polypropylene.
5. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said substrate is a plural layer film of polyethylene terephthalate
or oriented polypropylene.
6. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said substrate is a single layer film of polyethylene terephthalate
or oriented polypropylene which is coated with a film of polyethylene resin, ethylene
vinyl which is coated with a film of polyethylene resin, ethylene vinyl acetate copolymer
resin, ethylene acrylic ester copolymer resin, ethylene methacrylic ester copolymer
resin, ethylene acrylate copolymer resin, ethylene methacrylate copolymer resin, ethylene
acrylate acrylic ester copolymer resin or ethylene methacrylate acrylic ester resin,
7. A cover film for protection of a print from the influence of weather in accordance
with Claim 1, wherein said substrate is a plural layer film of polyethylene terephthalate
or oriented polypropylene which is coated with a film of polyethylene resin, ethylene
vinyl which is coated with a film of polyethylene resin, ethylene vinyl acetate copolymer
resin, ethylene acrylic ester copolymer resin, ethylene methacrylic ester copolymer
resin, ethylene acrylate copolymer resin, ethylene methacrylate copolymer resin, ethylene
acrylate acrylic ester copolymer resin or ethylene methacrylate acrylic ester resin.
8. A method for producing a cover film for protection of a print from the influence of
weather comprising :
a step for coating an aqueous dispersion containing 50 through 500 weight portion
of at least one ingredient of a group including ethylene, unsaturated carboxylic acid
and unsaturated carboxylic ester, aliphatic conjugated diolefin monomer and vinyl
monomer, a tackifier and a crystalline plasticizer which is liquefied at a temperature
of 40 ° C, on a substrate.
9. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said tackifier is rosin, a derivatives
of rosin, terpene or a derivatives of terpene.
10. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said crystalline plasticizer is dicyclohexyl
phthalate, diphenyl phthalate, dihexyl phthalate, dihydro aviethyl phthalate, dimethyl
isophthalate, sucrose benzoate, ethyleneglycol dibenzoate, trimethylolethane tri-benzoate,
glyceride tri-benzoate, pentaerythritol tetra-benzoate, sucrose octacetate, tri-cyclohexyl
citrate or N-cyclohexyl p-toluenesulfonamide.
11. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said substrate is a single layer film
of polyethylene terephthalate or oriented polypropylene.
12. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said substrate is a plural layer film
of polyethylene terephthalate or oriented polypropylene.
13. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said substrate is a single layer film
of polyethylene terephthalate or oriented polypropylene which is coated with a film
of polyethylene resin, ethylene vinyl which is coated with a film of polyethylene
resin, ethylene vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin,
ethylene methacrylic ester copolymer resin, ethylene acrylate copolymer resin, ethylene
methacrylate copolymer resin, ethylene acrylate acrylic ester copolymer resin or ethylene
methacrylate acrylic ester resin.
14. A method for producing a cover film for protection of a print from the influence of
weather in accordance with Claim 8, wherein said substrate is a plural layer film
of polyethylene terephthalate or oriented polypropylene which is coated with a film
of polyethylene resin, ethylene vinyl which is coated with a film of polyethylene
resin, ethylene vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin,
ethylene methacrylic ester copolymer resin, ethylene acrylate copolymer resin or ethylene
methacrylate copolymer.
Amended claims in accordance with Rule 86(2) EPC.
1. A cover film for protection of a water based ink jet print from the influence of weather
comprising: a laminate produced by coating a substrate with an aqueous dispersion
further comprising:
a 50 through 500 weight portion of:
a mixture of ethylene, aliphatic conjugated diolefin monomer and vinyl monomer, or
a mixture of unsaturated carboxylic acid, aliphatic conjugated diolefin monomer and
vinyl monomer, or
a mixture of unsaturated carboxylic ester, aliphatic conjugated diolefin monomer and
vinyl monomer,
a 10 through 500 weight portion of a tackifier, and
a 50 through 500 weight portion of a crystalline plasticizer which is liquefied at
a temperature range of 40 through 100 degrees C.
2. A cover film according to claim 1, wherein said tackifier is rosin, a derivative of
rosin, terpene or a derivative of terpene.
3. A cover film according to claim 1, wherein said crystalline plasticizer is dicyclohexyl
phthalate, diphenyl phthalate, dihexyl phthalate, dihydro aviethyl phthalate, dimethyl
isophthalate, sucrose benzoate, ethyleneglycol dibenzoate, trimetheylolethane tri-benzoate,
glyceride tri-benzoate, pentaerythritol tetra-benzoate, sucrose octacetate, tricyclohexyl
citrate or N-cyclohexyl p-toluenesulfonamide.
4. A cover film according to claim 1, wherein said substrate is a single layer film of
polyethylene terephthalate or oriented polypropylene.
5. A cover film according to claim 1, wherein said substrate is a plural layer film of
polyethylene terephthalate or oriented polypropylene.
6. A cover film according to claim 1, wherein said substrate is a single layer film of
polyethylene terephthalate or oriented polypropylene which is coated with a film of
polyethylene resin, ethylene vinyl which is coated with a film of polyethylene resin,
ethylene vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin, ethylene
methacrylic ester copolymer resin, ethylene acrylate copolymer resin, ethylene methacrylate
copolymer resin, ethylene acrylate acrylic ester copolymer resin or ethylene methacrylate
acrylic ester resin.
7. A cover film according to claim 1, wherein said substrate is a plural layer film of
polyethylene terephthalate or oriented polypropylene which is coated with a film of
a polyethylene resin, ethylene vinyl which is coated with a film of polyethylene resin,
ethylene vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin, ethylene
methacrylic ester copolymer resin, ethylene acrylate copolymer resin ethylene methacrylate
copolymer resin, ethylene acrylate acrylic ester copolymer resin or ethylene methacrylate
acrylic ester resin.
8. A method for producing a cover film for protection of a water based ink jet print
from the influence of weather, said cover film being a laminate of a substrate and
a film of a plasticised mixture of a copolymer latex, a tackifier and a crystalline
plasticiser comprising:
a step of coating the substrate with an aqueous dispersion, further comprising:
a 50 through 500 weight portion of:
a mixture of ethylene, aliphatic conjugated diolefin monomer and vinyl monomer, or
a mixture of unsaturated carboxylic acid, aliphatic conjugated diolefin monomer and
vinyl monomer, or
a mixture of unsaturated carboxylic ester, aliphatic conjugated diolefin monomer and
vinyl monomer,
a 10 through 500 weight portion of a tackifier, and
a 50 through 500 weight portion of a crystalline plasticizer which is liquefied at
a temperature range of 40 through 100 degrees C.
9. A method according to claim 8, wherein said tackifier is rosin, a derivative of rosin,
terpene or a derivative of terpene.
10. A method according to claim 8, wherein said crystalline plasticizer is dicyclohexyl
phthatlate, diphenyl phthalate, dihexyl phthalate, dihydro aviethyl phthalate, dimethyl
isophthalate, sucrose benzoate, ethyleneglycol dibenzoate, trimethylolethane tri-benzoate,
glyceride tri-benzoate, pentaerythritol tetra-benzoate, sucrose octacetate, tri-cyclohexyl
citrate or N-cyclohexyl p-toluenesulfonamide.
11. A method according to claim 8, wherein substrate is a single layer film of polyethylene
terephthalate or oriented polypropylene.
12. A method according to claim 8, wherein said substrate is a plural layer film of polyethylene
terephthalate or oriented polypropylene.
13. A method according to claim 8, wherein said substrate is a single layer of polyethylene
terephthalate or oriented polypropylene which is coated with a film or polyethylene
resin, ethylene vinyl which is coated with a film of polyethylene resin, ethylene
vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin, ethylene methacrylic
ester copolymer resin, ethylene acrylate copolymer resin, ethylene methacrylate polymer
resin, acrylate acrylic ester copolymer resin or ethylene methacrylate acrylic ester
resin.
14. A method according to claim 8, wherein said substrate is a plural layer film of polyethylene
terephthalate or oriented polypropylene which is coated with a film of polyethylene
resin, ethylene vinyl which is coated with a film of polyethylene resin, ethylene
vinyl acetate copolymer resin, ethylene acrylic ester copolymer resin, ethylene methacrylic
ester copolymer resin, ethylene acrylate copolymer resin or ethylene methacrylate
copolymer.