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EP 1 125 020 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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17.11.2004 Bulletin 2004/47 |
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Date of filing: 04.08.1999 |
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International Patent Classification (IPC)7: D21F 5/18 |
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International application number: |
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PCT/FI1999/000651 |
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International publication number: |
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WO 2000/008252 (17.02.2000 Gazette 2000/07) |
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METHOD AND ARRANGEMENT FOR HANDLING PAPER OR CARDBOARD WEBS
VERFAHREN UND VORRICHTUNG ZUR BEHANDLUNG VON PAPIER ODER PAPPEBAHNEN
PROCEDE ET DISPOSITIF DE TRAITEMENT DE BANDES DE PAPIER OU DE CARTON
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Designated Contracting States: |
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AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
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Priority: |
04.08.1998 US 95331 P
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Date of publication of application: |
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22.08.2001 Bulletin 2001/34 |
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Proprietor: Metso Paper, Inc. |
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00130 Helsinki (FI) |
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Inventor: |
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- LAAPOTTI, Jorma
FIN-40270 Palokka (FI)
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Representative: Hovi, Simo et al |
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Seppo Laine Oy,
Itämerenkatu 3 B 00180 Helsinki 00180 Helsinki (FI) |
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References cited: :
WO-A1-93/23616 WO-A1-98/27273
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WO-A1-97/32080 US-A- 5 169 501
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to handling of paper or cardboard webs formed in a
paper or cardboard machine, especially to leading the web during the subsequent handling
process after the last nip of the press section of the machine.
Background of the invention
[0002] In a paper or board making machine the web is formed on by feeding a slurry of fibrous
material from a head box onto a wire. Water is removed from the web on the wire and
different kind of pressing stages. At the beginning of the formation of the web its
strength is extremely low since the web contains only small amount of fibers compared
to the amount of water. In the press section the solids content of the web increases
rapidly, but the web is still quite wet and its strength low. After the press section
the web is dried by different dryers using heat. The dried web is then normally treated
on different processes in order to improve its properties according to desired use
of the web. The most common finishing processes are calandering, sizing and coating.
[0003] On the press section of the machine the web is supported by wire or felt, but on
subsequent drying stage and during finishing the web is guided by rolls or in modern
machines also by belts, felts or wires. When the web is transferred forwards in the
manufacturing process, it has to be supported on different sides especially when the
web is coated. The path of the web comprises usually several open draws wherein the
web travels unsupported between two supporting members through open air. Since the
web has to be tensed in order to keep it on the supporting members and to compensate
the changes in web length and width during processing, a speed difference has to be
set over the open draws on the supporting and driving members guiding the web. These
open draws are necessary for following reasons. First, the shrinking, elongation and
widening of the web has to be compensated as stated above. The largest dimensional
changes of the web are caused by moisture content variations during processing and
if the variations are big, open draws are necessary since the dimensional changes
can not be compensated when the web is supported on a roll, belt or similar dimensionally
rigid member. Second, it is difficult to remove a wet web from a support member and
transfer it to a following member without special measures, since the web usually
tends to follow the surface on which it is already attached to. It is often easier
to remove the web from one support member and transfer it over an open draw to the
next support member. Third, some of the apparatuses used for paper and cardboard making
require that the web is lead along a defined path through the process whereby it may
be difficult to lead the web supportedly to the apparatus and from it. In some apparatuses
like roll calanders or coaters the web can not be supported continuously without changing
the characteristic of the process. in calanders the performance of the nip changes
if, for example, a support belt is lead through the roll nips. In coating the wet
coated side of the web can not be touched, whereby the web has to be supported on
the dry side of the web, and there has to be a open draw between successive support
members. The length of the open draw is determined by diameters of the rolls guiding
the support member.
[0004] Even though the open draws are often necessary, they cause several problems. After
the web is formed in the press section, it is still very wet and breaks easily. When
such a web is taken over an open draw, the speed differences of the web transferring
elements are supposed to keep the web on a predetermined tension so that no slacking
or wrinkling of the web occurs. However, the speeds of the wires, rolls, belts and
other elements transferring the web may vary slightly whereby the tensions over the
open draws changes. The tensile strength of the web may also vary for example because
of variations in the moisture content. Further, there may be defects in the web. These
and other factor may lead to a situation where the tension of the web exceeds the
strength of the web, first usually on a limited area of the web, whereby the web breaks.
The web breaks are the main reason for production stops.
[0005] One of the factors that influence heavily on the quality of the product and production
costs in paper and board manufacture is drying of the web. As stated above, a web
is first formed by a head box, wire and press section into a reasonably solid web
and the web is then dried to a desired moisture content, which is about 2 - 4% of
the weight of the web. If the web is calandered, it has to be wetted thereafter to
a higher moisture content depending on the calander type and if the web is coated
or sized, the web absorbs water from the coating or sizing mixture. The water added
to the web on calandering evaporates normally during the calandering process, but
the water absorbed in the web during coating or sizing has to be dried. The drying
process requires a lot of energy and the dryers are quite costly and especially on
fast machines very long drying sections have to be used, whereby the drying of the
web after formation and during finishing forms a notable part of the manufacture costs
and the cost of the machine.
[0006] One possibility to decrease the investment costs of the drying and dryers on a paper
or board manufacturing machine is to combine coating and sizing with the drying of
the web on an on-line manufacturing line so that the treating agent is spread on the
web in the drying section of the manufacturing line. The problems of this solution
are the mechanical stresses imposed on a wet web on application of the treating agent
and increased moisture of the wet web that requires efficient drying process.
[0007] WO 9827273 describes a method for drying a paper web and a dry end of a paper machine.
The paper web is brought into the forward dryer section from the press section onto
a drying wire. The paper web is dried in dryer groups that apply a normal single draw.
The paper web is coated in a coating nip between rolls after the drying of the web
and the coated web is dried subsequently on a coater drying section.
[0008] US 5 169 501 describes an arrangement for the transfer of a paper web from the press
section to a dryer section of a paper machine. A transfer belt transports the paper
web from the press section to the dryer section. The transfer belt also supports the
web through the dryer section.
Summary of the invention
[0009] According to the present invention the web is transferred continuously supported
through a drying section of a paper or cardboard machine and both sides of the web
are treated with a treating agent on a long nip applicator included in the drying
section of the machine.
[0010] According to the other aspects of the present invention, the web is transferred from
the last press nip of the press section to the first dryer of the dryer section with
a continuous loop-like support member, for example by a transfer belt, transfer felt
or one of the press felts of the press section.
[0011] The web is advantageously dried in the drying section with a blow unit on a porous
drying felt by blowing hot air on the web with impingement dryers and the drying felt
may be cooled.
[0012] Other objects and features of the invention will become apparent from the following
detailed description considered in conjunction with the accompanying drawings.
Brief description of the drawings
[0013]
Fig. 1 shows diagrammatically one embodiment of the invention.
Fig. 2 shows diagrammatically another embodiment of the invention.
Fig. 3 shows diagrammatically another embodiment of the invention.
Fig. 4 shows diagrammatically another embodiment of the invention.
Detailed description of the presently preferred embodiments
[0014] In the following text a treating agent is a substance that is used for treatment
of paper or cardboard web and contains water that makes the agent spreadable on the
surface of the web. An extended nip is a nip having a greater length than a normal
nip between two rolls, normally minimum length of an extended nip is considered to
be 50 mm.
[0015] In the arrangement shown in figure 1 the web 12 enters to the last pressing nip of
the press section of a paper or cardboard machine on a felt 1. The press nip is formed
between a press shoe 3 and a backing roll 4. A transfer belt 2 is arranged to run
through the nip 3,4 guided by guide rolls 13. On the last pressing nip water is removed
from the web and the web 12 is transferred on the surface of the transfer belt 2.
Downstream from the transfer belt 2 is arranged a transfer felt 5 that is pressed
on transfer belt 2 with a suction roll 6. The felt 5 is air-permeable and the negative
pressure produced by the suction roll attaches the web 12 onto the felt 5. The transfer
felt 6 transfers the web to a drying felt 8, that is pressed on the transfer felt
5 by a second suction roll and the web 12 is transferred on the drying felt 8. The
drying felt 8 is arranged to run linearly over rolls 11 and blow boxes 10 that support
the drying felt 8. The blow boxes 10 may be of suction/blow design wherein the air
blown towards the felt 8 is sucked back on the box with the moisture removed from
the web 12. The rolls may be vacuum rolls or coated rolls, for example. On the web
side of the drying felt is an impingement dryer unit 9 that blows hot air towards
the web in order to dry the web. The drying process is described more closely below.
[0016] Downstream from the first dryer unit 9 is the first unit for applying treating agent
on the surface of the web 12. The applicator unit comprises a transfer fabric 14,
that is pressed against the drying felt 8 by a suction roll 15. The transfer fabric
14 picks the web 12 from the drying felt and transfers it to the nip of the applicator
unit. The application nip is formed by a shoe press 16 and a backing roll 17 forming
an extended nip and a coating transfer belt 18 is arranged to travel through the nip.
The coating transfer belt 18 is smooth belt made of metal, for example steel, or polymer
or composite material. The coating transfer belt 18 is arranged to travel guided by
guide rolls 13 and in this position the coating transfer belt 18 is below the transfer
fabric 14. The treating agent is spread on the coating transfer belt 18 by an applicator
unit 19. The applicator unit may be a short-dwell applicator, spray applicator unit,
a film transfer unit or any other applicator unit capable of spreading an uniform
coating layer on the smooth surface of the belt 18. On the path of the transfer fabric
is arranged cleaning means for removing moisture, contaminants and material adhered
onto the fabric from said fabric.
[0017] An applicator unit comprising an extended nip and a transfer belt provides essential
benefits when the treatment of the web is performed on the drying section of a paper
or board machine. First, the treating agent includes always water and on the extended
application nip the web is pressed between a permeable fabric 14 and impermeable belt
in a long nip. The long nip removes water efficiently from the web onto the fabric
14. Second, the treating agent is pressed in the nip to the pores of the web, which
is particularly beneficial in application of sizing agent and makes it possible to
use large amounts of size, which provides a strong web. The long nip also smoothes
the surface of the web whereby the treated web has good smoothness and other properties
affecting the printability of the web. The smoothing effect of the extended nip is
further intensified by the high water content of the web that makes the web easily
deformable. Further, a characteristic feature of a shoe press or extended nip is that
it provides good surface properties but because of a low pressure in the nip, the
nip does not decrease the volume of the web whereby the bulk of the web is maintained.
This is very important because better bulk provides better stiffness on same volumetric
weight, and on the other hand, same stiffness can be obtained by using less fiber
material which decreases the material consumption and cost of the product.
[0018] Downstream of the applicator unit is a second drying unit 20 that is similar to the
first drying unit 7 - 11. The coating transfer belt 18 transfers the web 12 to the
second drying felt that in this position is arranged above the path of the web. Downstream
of the second drying unit is a second applicator unit 21 which also is in inverted
position to the first applicator unit 14 - 20. After the second applicator unit is
a third drying unit whereafter the web is transferred to a roller of further processing.
[0019] In the embodiment of the invention shown in figure 1 the drying method of the drying
unit includes heating and drying of the web by means of impingement drying on the
surface of a material, which is permeable, has a sufficient porosity volume. In the
drying and coating method the paper or cardboard web is transferred as closed transfer
from the last press nip on a surface of a transfer belt and press felt and with help
of the transfer suction roll to a transfer felt and further with another transfer
roll into the first impingement drying unit. If the web is transferred from the last
press nip on the surface of the upper fabric, it can be transferred from the surface
of this upper fabric with the transfer suction roll directly into the first upper
impingement drying unit. It is not necessary to have the impingement blow of the first
impingement drying unit from upwards. The web can be transferred into the first lower
impingement drying phase directly from the lower fabric of the press nip with help
of the transfer suction roll. The impingement drying from underneath generates hereby
a greater content of dry matter for the lower surface than for the upper surface and
the runnability of the possibly following cylinder dryer section in regarding the
adhesion on the cylinders is better after the impingement drying.
[0020] The drying wire is preferably quite smooth and has a good absorbency. The drying
wire is most advantageously cooled up before the impingement drying area with a cooling
unit and possibly also during the impingement drying by cold air blow boxes in order
to form a temperature gradient on the web. The water and the fibers at the surface
on the impingement dried side get warmer when the impingement drying with hot air
or with superheated steam is done against the drying wire which most preferably is
cooled, and when the temperature is high enough (over 65 °C) evaporation of water
occurs. One part of the water evaporated from the web is transferred into the cooler
drying wire and condenses in it. The water condensed in the dryer fabric is removed
after the impingement drying unit by centrifugal drying, suction unit and/or blowing
unit, which can act also as a cooling device for dryer fabric. The dryer fabric is
supported along its almost horizontal run f.ex. with rolls, which can be non-smooth
rolls or Vac-rolls, and also with support of blow suction boxes.
[0021] Coating is carried out after the first or the few first impingement drying units.
Characteristics for the coating is the closed web transfer into the coating phase
from the drying unit with help of the transfer fabric, dosing of the coating agent
(e.g. size or pigment coating mix) at the coating unit on the surface of the belt
transferring the coating agent and pressing the coating to web surface most advantageously
with extended nip press. The web is transferred after the press nip as closed transfer
on the surface, of the belt into the next handling phase (drying or coating). The
coating unit can be e.g. a blade coater, rod coater, roll coater, spraying device
or a combination thereof.
[0022] Alternatively the both fabrics going through the same coating unit can be belts and
the coating is metered on the surface of both of them and/or the intermediate calendering
is realized by the double-belted unit. There can be an intermediate drying phase after
the first coating phase of the other web side and after that the coating of the other
side with the same method. There can be impingement drying unit or units after the
later coating phase and after that an ordinary cylinder drying unit or the final drying
of the web can alternatively be realized with the mentioned impingement drying method.
[0023] Paper or cardboard web is transferred as a closed transfer from the last press nip
on the surface of the transfer belt or the press felt and with help of the transfer
suction roll onto the transfer fabric and further with help of the other transfer
suction roll onto drying fabric of the first impingement drying unit. Also the web
transfer without the transfer fabric into the impingement drying is possible (see
fig. 2). The drying method of the drying unit includes the heating of the web and
the drying of the web means of impingement drying on the surface of material, which
is permeable, has a sufficient porosity volume, is preferably quite smooth-surfaced
and has a good absorbency. Also two nested fabric loops, fine and rough wires, can
be used. They can be combined into a single fabric. The drying fabric is most advantageously
cooled before the impingement drying with cooling units and possibly also during the
impingement drying with cold air blow boxes. Also an embodiment without cooling is
possible. The water and the fibers at the surface on the impingement dried side first
get warm when the impingement drying with hot air or with superheated steam is done
against the drying wire which most preferably is cooled and when the temperature is
high enough (over 65 °C) water evaporation from the web begins to occur effectively.
One part of the water evaporated from the web transfers into the cooler drying wire
and condenses in it. This drying method ensures an efficient and a process that saves
both energy and machine length. The water condensated in the dryer fabric is removed
after the impingement drying unit with centrifugal drying, by doctoring. with suction
unit and/or blowing unit, which can act also as a cooling device for the dryer fabric.
[0024] The dryer fabric is supported along its almost horizontal run f. ex. with rolls,
which can be non-smooth rolls or Vac-rolls, and also with supports of blow suction
boxes. Also impingement drying on the Vac-roll which most preferably has large diameter
and is optionally cooled, is an alternative for drying in a planar position. Also
the combination of the previous methods is possible. Coating phase is carried out
after the first or the few first impingement drying units. Characteristics for the
coating is the closed web transfer into the coating phase from the drying unit with
help of the transfer fabric, dosing of the coating agent (e.g. size or pigment coating)
at the coating unit on the surface of the smooth impermeable belt and pressing the
coating from the belt to the web surface most preferably with extended nip press,
so the nip pressure distribution is controllable to optimum within wide ranges. The
dosing unit of the coater can be e.g. a blade coater, rod coater, roll coater, spraying
device (the coating is sprayed onto the belt or directly onto the web possibly intensified
by electric field) or combination thereof. Alternatively the both fabrics going through
the same coating unit can be belts and a light coating layer is metered on the surface
of them both. Instead of coating, calendering or light weight coating and calendering
simultaneously can be made by double-belted unit (fig. 2)
[0025] After the first, one-sided coating phase the web is transferred as supported transfer
to the impingement drying phase and after that to coating of the other side with the
same method. Following the second coating phase there is an impingement drying unit
or units and after that may be an ordinary cylinder drying unit (CY) or units. The
final drying of the web can alternatively be realized with the mentioned impingement
drying method.
[0026] The arrangement shown in figure 2 differs from the arrangement of figure 1 in few
aspects. In this arrangement the web 12 is transferred directly on the surface of
the transfer belt 2 to the first drying stage 22. The dryers are similar to the dryers
of the embodiment of figure 1.
[0027] After the first drying stage 22 follows treatment of the web in two successive stages.
In this embodiment the coating mixture is spread on the surface of a film transfer
roll 23, which operates simultaneously as a backup roll for the shoe press 16. In
here the treating agent remains for a shorter time on a transfer surface than in the
preceding embodiment but the nip is extended in the same way as in the embodiment
above. The advantage of this embodiment is that normal film transfer rolls and applicator
can be used for application of the treating agent. The treatment of the opposite side
of the web follows immediately without intermediate drying, wherefore the fabric of
the second applicator unit has to be replaced by a smooth belt 24 that does not adhere
to the surface of the treated web.
[0028] The paper web is transferred from the upper transfer belt or felt of the press section
directly to the top impingement drying phase or phases which are done as in fig 1.
The web is adhered from the drying fabric to a smooth belt having proper elastic properties
by pressing or with sticking nip, on which belt the coating can also be metered (size/pigment
coating) and from which belt the web is transferred to an extended calendering and/or
coating nip. Counter roll is preferably a heatable calender roll and a light coating
can be metered on its surface before the calendering and/or coating nip. After the
first coating phase the web is transferred on a belt which is stickier than the first
one to another "counter sided" coating phase and from that on to impingement or cylinder
drying.
[0029] In figure 3 is shown two last press nips of the press section of a paper or board
making machine. From the last press nip the web 12 is transferred on a transfer felt
5 to a first drying felt 25 that travels around a vacuum drying cylinder 26. Around
the cylinder is arranged impingement dryers 27 that blow hot air or superheated steam
on the web 12 and the drying felt 25. Downstream to the vacuum dryer roll is an applicator
unit 28 that is similar to the applicator units of the embodiment described in figure
1. In downstream direction follow second vacuum dryer unit 29, second applicator unit
30 and third vacuum dryer unit 31. The embodiment of the figure 4 is similar to the
embodiment of the figure 1 except that the web 12 is transferred onto the transfer
felt 19 of an applicator unit directly on the transfer belt 2 of the last press nip
of the press section.
[0030] In all embodiments of the invention the web is continuously supported by a continuos
support elements arranged to run in loops. The support elements may be wires, felts,
belts or other suitable bandlike elements.
[0031] Advantages of the drying and coating methods, are:
- paper or board web is transferred as supported transfers with low, optimal tensile
differencies and strains for the web from wire section to final drying or possibly
even to reeling enabling thus a great running speed and high efficiency.
- Drying of the paper is made by efficient energy saving drying method, which enables
on-line coating and calendering phases having supported transfers at every stage and
avoiding sticking of the coating to the counter surfaces.
- By these methods good, symmetrical and uncurled properties of paper or board are achieved
and the properties can be optimal with wide process control value ranges of different
drying, coating and/or calendering phases.
1. Method for producing paper or board web (12), comprising:
- leading the web (12) formed in a press section of a paper or board machine to a
drying section continuously supported by a continuous support member (2),
- receiving the web (12) on a continuous support member (5) of the drying section,
- leading the web supported on a continuous support member (14) through an application
stage,
- applying treating agent on the surface of the web (12) in the drying section, and
- pressing the treating agent on the surface of the web (12) in an extended nip (16,
17) included in the drying section of the machine.
2. Method according to the claim 1, wherein both sides of the web (12) are treated in
an extended nip (16, 17).
3. Method according to the claim 2, wherein the web (12) is dried (20) between application
(21) of treating agent on the first and on the second sides of the web.
4. Method according to the claim 2, wherein the treating agent is spread on a transfer
belt (18) running through the extended nip (16, 17).
5. Method according to the claim 2, wherein the treating agent is spread on a transfer
roll (23) that is arranged to press the web in the nip (16, 23).
6. Method according to the claim 4 wherein the web (12) is pressed against the transfer
belt by a heatable calander roll.
7. Method according to the claim 6, wherein treating agent is spread on the calander
roll.
8. Method according to the claim 1, wherein the web is transferred on a drying felt and
dried by blowing heating agent on the web and the drying felt is cooled in order to
form a temperature gradient in the web.
9. Method according to the claim 8, wherein the web (12) is arranged to run essentially
linearly during drying and is dried by linear impingement dryer (20, 21).
10. Method according to the claim 8, wherein the web (12) is arranged to run over a cooled
roll and the web is heated by impingement heaters arranged around the roll.
11. Paper or board machine for producing paper or board web, comprising:
- a press section,
- a drying section,
- a first continuous support member (2) for leading the web (12) formed in the press
section (3, 4) to the drying section continuously supported by said first continuous
support member (2),
- a second continuous support member (5) for receiving the web (12) from the first
continuous support member (2),
- at least one continuous support member. (14) for leading the web (12) supported
on said continuous support member (14) through at least one extended nip (16, 17)
included in the drying section and comprising a pressing element (16) and a counter
roll (17) forming said nip, and
- means (18, 19)for applying treating agent on at least one side of the web (12) in
the drying section before the web enters into said extended nip (16, 17).
12. Paper or board machine according to the claim 11, comprising at least two extended
nips (16, 17).
13. Paper or board machine according to the claim 12, comprising at least one drying unit
(20) arranged between said extended nips (16, 17).
14. Paper or board machine according to the claim 12, comprising a transfer belt (18)
arranged to run through said extended nip (16, 17) and means (19) for spreading treating
agent on said transfer belt.
15. Paper or board machine according to the claim 12, comprising means for spreading treating
agent on a transfer roll (23) operating as a counter roll in the extended nip (16,
23).
16. Paper or board machine according to the claim 15 wherein the transfer roll is a heatable
calander roll.
17. Paper or board machine according to the claim 16, comprising means for spreading treating
agent on the calander roll.
18. Paper or board machine according to the claim 11, comprising at least one drying felt
for transferring the web and means for blowing heating agent on the web and for cooling
the drying felt in order to form a temperature gradient in the web.
19. Paper or board machine according to the claim 18, comprising at least one linear impingement
dryer (9) and means (10, 11) for guiding the web to run essentially linearly during
drying by the linear impingement dryer.
20. Paper or board machine according to the claim 18, comprising a coolable roll over
which the web is arranged to run, and impingement heaters arranged around the roll.
1. Verfahren zum Herstellen einer Papier- oder Kartonbahn (12), umfassend:
- Führen der gebildeten Bahn (12) in einem Press-Abschnitt einer Papier- oder Kartonmaschine
zu einem Trocknungsabschnitt, kontinuierlich gestützt durch ein kontinuierliches Stützelement
(2),
- Aufnahme der Bahn (12) auf einem kontinuierlichen Stützelement (5) des Trocknungsabschnittes,
- Führen der Bahn gestützt auf einem kontinuierlichen Stützelement (14) durch einen
Applikationsschritt,
- Aufbringen eines Behandlungsmittels auf die Oberfläche der Bahn (12) in dem Trocknungsabschnitt,
und
- Pressen des Behandlungsmittels auf die Oberfläche der Bahn (12) in einem erweiterten
Spalt (16, 17), der in dem Trocknungsabschnitt der Maschine enthalten ist.
2. Verfahren nach Anspruch 1, bei dem beide Seiten der Bahn (12) in einem erweiterten
Spalt (16, 17) behandelt werden.
3. Verfahren nach Anspruch 2, bei dem die Bahn (12) getrocknet wird (20) zwischen dem
Auftrag (21) des Behandlungsmittels auf die erste und die zweite Seite der Bahn.
4. Verfahren nach Anspruch 2, bei dem das Behandlungsmittel auf ein Transferband (18)
verteilt wird, welches durch den erweiterten Spalt (16, 17) läuft.
5. Verfahren nach Anspruch 2, bei dem das Behandlungsmittel auf einer Transferwalze (23)
verteilt wird, die derart angeordnet ist, dass sie die Bahn in dem Spalt (16, 23)
presst.
6. Verfahren nach Anspruch 4, bei dem die Bahn (12) gegen das Transferband durch eine
heizbare Kalanderwalze gepresst wird.
7. Verfahren nach Anspruch 6, bei dem das Behandlungsmittel auf der Kalanderwalze verteilt
wird.
8. Verfahren nach Anspruch 1, bei dem die Bahn auf einem Trocknungsfilz transferiert
wird und durch Blasen eines Heizmittels auf die Bahn getrocknet wird, wobei der Trocknungsfilz
gekühlt wird, um einen Temperaturgradienten in der Bahn auszubi lden.
9. Verfahren nach Anspruch 8, bei dem die Bahn (12) derart angeordnet ist, dass sie im
Wesentlichen linear durch den Trocknungsbereich läuft und durch einen linearen Luftpralltrockner
(20, 21) getrocknet wird.
10. Verfahren nach Anspruch 8, bei dem die Bahn (12) derart angeordnet ist, dass sie über
eine gekühlte Walze läuft und die Bahn durch Luftprallheizer geheizt wird, die um
die Walze herum angeordnet sind.
11. Papier- oder Kartonmaschine zur Herstellung einer Papier- oder Kartonbahn, umfassend:
- einen Press-Abschnitt,
- einen Trocknungs-Abschnitt,
- ein erstes kontinuierliches Stützelement (2) zum Führen der in dem Press-Abschnitt
(3, 4) gebildeten Bahn (12) in den Trocknungsabschnitt, kontinuierlich gestützt durch
das erste kontinuierliche Stützelement (2),
- ein zweites kontinuierliches Stützelement (5) zur Aufnahme des Bandes (12) von dem
ersten kontinuierlichen Stützelement (2),
- wenigstens ein kontinuierliches Stützelement (14) zum Führen der auf dem kontinuierlichen
Stützelement (14) gestützten Bahn (12) durch wenigstens einen erweiterten Spalt (16,
17), der in dem Trocknungsabschnitt enthalten ist und ein Press-Element (16) und eine
Gegenwalze (17) enthält, die den Spalt bilden, und
- eine Einrichtung (18, 19) zum Aufbringen eines Behandlungsmittels auf wenigstens
eine Seite der Bahn (12) in dem Trocknungsabschnitt, bevor die Bahn in den erweiterten
Spalt (16, 17) einläuft.
12. Papier- oder Kartonmaschine nach Anspruch 11, umfassend wenigstens zwei erweiterte
Spalte (16, 17).
13. Papier- oder Kartonmaschine nach Anspruch 12, umfassend wenigstens eine Trocknungseinheit
(20), die zwischen den erweiterten Spalten (16, 17) angeordnet ist.
14. Papier- oder Kartonmaschine nach Anspruch 12, umfassend ein Transferband (18), das
durch den erweiterten Spalt (16, 17) läuft und eine Einrichtung (19) zum Aufbringen
bzw. Verteilen eines Behandlungsmittels auf dem Transferband.
15. Papier- oder Kartonmaschine nach Anspruch 12, umfassend eine Einrichtung zum Aufbringen
bzw. Verteilen eines Behandlungsmittels auf einer Transferwalze (23), die als Gegenwalze
in dem erweiterten Spalt (16, 23) fungiert.
16. Papier- oder Kartonmaschine nach Anspruch 15, bei der die Transferwalze eine heizbare
Kalanderwalze ist.
17. Papier- oder Kartonmaschine nach Anspruch 16, umfassend eine Einrichtung zum Aufbringen
bzw. Verteilen eines Behandlungsmittels auf die Kalanderwalze.
18. Papier- oder Kartonmaschine nach Anspruch 11, umfassend wenigstens einen Trocknungsfilz
zum Transferieren der Bahn und eine Einrichtung zum Blasen eines Heizmittels auf die
Bahn und zum Kühlen des Trocknungsfilzes, um einen Temperaturgradienten in der Bahn
zu erzeugen.
19. Papier- oder Kartonmaschine nach Anspruch 18, umfassend wenigstens einen Luftpralltrockner
(9) und Mittel (10, 11) zum Führen der Bahn im Wesentlichen linear während des Trocknens
mit dem linearen Luftpralltrockner.
20. Papier- oder Kartonmaschine nach Anspruch 18, umfassend eine kühlbare Walze, über
welche die Bahn läuft und Luftpralltrockner, die um die Walze herum angeordnet sind.
1. Procédé de fabrication de bandes de papier ou de carton (12), comprenant les étapes
suivantes :
- conduire la bande (12) formée dans une section de presse d'une machine à papier
ou à carton jusqu'à une section de séchage soutenue de manière continue par un élément
de soutien continu (2)
- recevoir la bande (12) sur un élément de soutien continu(5) de la section de séchage,
- conduire la bande soutenue sur un élément de soutien continu (14) à travers une
étape d'application,
- appliquer un agent de traitement sur la surface de la bande (12) dans la section
de séchage, et
- presser l'agent de traitement sur la surface de la bande (12) dans un espacement
étendu (16, 17) compris dans la section de séchage de la machine.
2. Procédé selon la revendication 1, dans lequel les deux côtés de la bande (12) sont
traités dans un espacement étendu (16, 17).
3. Procédé selon la revendication 2, dans lequel la bande (12) est séchée (20) entre
l'application (21) de l'agent de traitement sur les premier et second côtés de la
bande.
4. Procédé selon la revendication 2, dans lequel l'agent de traitement est étalé sur
une courroie de transfert (18) passant à travers l'espacement étiré (16, 17).
5. Procédé selon la revendication 2, dans lequel l'agent de traitement est étalé sur
un cylindre de transfert (23) qui est agencé de manière à presser la bande dans l'espacement
(16, 23).
6. Procédé selon la revendication 4, dans lequel la bande (12) est pressée contre la
courroie de transfert par un cylindre à calandre pouvant être chauffé.
7. Procédé selon la revendication 6, dans lequel l'agent de traitement est étalé sur
le cylindre à calandre.
8. Procédé selon la revendication 1, dans lequel la bande est transférée sur un feutre
de séchage et séchée en faisant gonfler l'agent de chauffage sur la bande et le feutre
de séchage est refroidi afin de former un gradient de température dans la bande.
9. Procédé selon la revendication 8, dans lequel la bande (12) est agencée de manière
à passer de façon essentiellement linéaire pendant le séchage et elle est séchée par
un appareil de séchage par impact linéaire (20, 21).
10. Procédé selon la revendication 8, dans lequel la bande (12) est agencée de manière
à passer sur un cylindre refroidi et la bande est chauffée par des appareils de chauffage
par impact agencés autour du cylindre.
11. Machine à papier ou à carton permettant de produire une bande de papier ou de carton,
comprenant :
- une section de presse,
- une section de séchage,
- un premier élément de soutien continu (2) permettant de conduire la bande (12) formée
dans la section de presse (3, 4) jusqu'à la section de séchage soutenue de manière
continue par ledit premier élément de soutien continu (2),
- un second élément de soutien continu (5) permettant de recevoir la bande (12) depuis
le premier élément de soutien continu (2),
- au moins un élément de soutien continu (14), permettant de conduire la bande (12)
soutenue sur ledit élément de soutien continu (14), à travers au moins un espacement
étendu (16, 17) inclus dans la section de séchage et comprenant un élément de presse
(16) et un contre-cylindre (17) formant ledit espacement, et
- des moyens (18, 19) permettant d'appliquer l'agent de traitement sur au moins un
côté de la bande (12) dans la section de séchage avant que la bande n'entre dans ledit
espacement étendu (16, 17)
12. Machine à papier ou à carton selon la revendication 11, comprenant au moins deux espacements
étendus (16, 17).
13. Machine à papier ou à carton selon la revendication 12, comprenant au moins une unité
de séchage (20) agencée entre lesdits espacements étendus (16, 17).
14. Machine à papier ou à carton selon la revendication 12, comprenant une courroie de
transfert (18) agencée de manière à passer à travers ledit espacement étendu (16,
17) et des moyens (19) permettant d'étaler l'agent de traitement sur ladite courroie
de transfert.
15. Machine à papier ou à carton selon la revendication 12, comprenant des moyens permettant
d'étaler l'agent de traitement sur un cylindre de transfert (23) fonctionnant comme
un contre-cylindre dans l'espacement étendu (16, 23).
16. Machine à papier ou à carton selon la revendication 15, dans laquelle le cylindre
de transfert est un cylindre à calandre pouvant être chauffé.
17. Machine à papier ou à carton selon la revendication 16, comprenant des moyens permettant
d'étaler l'agent de traitement sur le cylindre à calandre.
18. Machine à papier ou à carton selon la revendication 11, comprenant au moins un feutre
de séchage permettant de transférer la bande et des moyens permettant de faire gonfler
l'agent de chauffage sur la bande et permettant de refroidir le feutre de séchage
afin de former un gradient de température dans la bande.
19. Machine à papier ou à carton selon la revendication 18, comprenant au moins un appareil
de séchage par impact linéaire (9) et des moyens (10, 11) permettant de guider la
bande afin qu'elle passe essentiellement de manière linéaire pendant le séchage par
l'appareil de séchage par impact linéaire.
20. Machine à papier ou à carton selon la revendication 18, comprenant un cylindre pouvant
être refroidi sur lequel la bande est agencée de manière à pouvoir passer et des appareils
de chauffage par impact sont agencés autour du cylindre.