TECHNICAL FIELD
[0001] The present invention relates to a synthetic quartz glass for optical components
to be used for an apparatus employing ultraviolet lights having wavelengths of from
150 to 200 nm as a light source, and a process for producing it, particularly to a
synthetic quartz glass to be used as optical components such as a lens, a prism, a
photomask, a pellicle and a material for windows, to be used for light within a range
of from the vacuum ultraviolet region and the ultraviolet region, such as an ArF excimer
laser (wavelength: 193 nm), a F
2 laser (wavelength: 157 nm), a low pressure mercury lamp (wavelength: 185 nm) or a
Xe
2* excimer lamp (wavelength: 172 nm).
BACKGROUND ART
[0002] A synthetic quartz glass has such characteristics that it is a transparent material
within a wavelength range of as wide as from the near infrared region to the ultraviolet
region, it has an extremely small thermal expansion coefficient and is excellent in
dimensional stability, and it contains substantially no metal impurity and has a high
purity. Accordingly, a synthetic quartz glass has been mainly used for optical components
of a conventional optical apparatus employing g-line or i-line as a light source.
[0003] Along with high-integration of LSI in recent years, techniques to draw finer and
thinner lines have been required in an optical lithography technology to draw an integration
circuit pattern on a wafer, and accordingly use of light having a shorter wavelength
as an exposure light source has been promoted. For example, for a light source of
a stepper for optical lithography, an ArF excimer laser (hereinafter referred to simply
as an ArF laser) or a F
2 laser is now to be used, as advanced from conventional g-line (wavelength: 436 nm)
and i-line (wavelength: 365 nm).
[0004] Further, a low pressure mercury lamp or a Xe
2* excimer lamp is used for an apparatus such as optical CVD, an apparatus for cleaning
silicon wafers or an ozone-generation apparatus, and it is being developed to apply
it to the optical lithography technology in future.
[0005] It is necessary to use a synthetic quartz glass for a gas filled tube of a lamp to
be used for a low pressure mercury lamp or an excimer lamp, or an optical element
to be used for an optical apparatus employing the above-mentioned short wavelength
light source.
[0006] A synthetic quartz glass to be used for such optical systems, is required to have
light transmittance within a wavelength range of from the ultraviolet region to the
vacuum ultraviolet region, and it is required that the light transmittance at the
service wavelength will not decrease after irradiation of light.
[0007] With a conventional synthetic quartz glass, if it is irradiated with light from a
high energy light source such as an ArF laser or a F
2 laser, a new absorption band will be formed in a ultraviolet region, and such has
been problematic for an optical component to be used for constituting an optical system
employing an ArF laser or a F
2 laser as a light source.
[0008] If an ArF laser or a F
2 laser is applied for a long time, an absorption band (hereinafter referred to as
a 214 nm absorption band) having a wavelength of 214 nm at the center, so-called an
E' center (≡Si·), and an absorption band (hereinafter referred to as a 260 nm absorption
band) having a wavelength of 260 nm at the center, so-called NBOHC (non-crosslinked
oxygen radical: ≡Si-O·), will be formed.
[0009] As a technique to suppress formation of such absorption bands, a method of incorporating
at least 100 ppm of OH groups and at least 5×10
16 molecules/cm
3 of hydrogen molecules into a synthetic quartz glass which contains substantially
no reduction type defects or oxidation type defects, has been proposed (JP-A-3-101282).
It is disclosed that hydrogen molecules in the synthetic quartz glass have a function
to mend defects such as E' centers or NBOHC formed by the ultraviolet ray irradiation,
and the OH groups have a function to reduce the concentration of defect precursors
which become E' centers or NBOHC when irradiated with ultraviolet rays.
[0010] However, as a result of a detailed research on the change in light transmittance
of a synthetic quartz glass by ultraviolet ray irradiation, the present inventors
have found that in the synthetic quartz glass, an absorption band (hereinafter referred
to as a 163 nm absorption band) having a wavelength of 163 nm at the center, will
be formed in addition to the 214 nm absorption band and the 260 nm absorption band.
When it is used as an optical component for an apparatus employing light with a wavelength
of at least 200 nm as a light source, the service wavelength and the 163 nm absorption
band are apart, whereby there will be no substantial influence of the decrease in
light transmittance due to formation of the 163 nm absorption band. However, in a
case where it is used as an optical component for an apparatus employing light with
a wavelength of from 150 to 200 nm as a light source, the light transmittance in the
vicinity of the service wavelength will decrease due to formation of the 163 nm absorption
band.
[0011] The present invention has an object to provide a synthetic quartz glass which is
to be used for an apparatus employing ultraviolet rays having wavelengths of from
150 to 200 nm as a light source and which has high light transmittance at a wavelength
of from 150 to 200 nm and is excellent in ultraviolet ray resistance (the light transmittance
in the vicinity of the service wavelength will not decrease even when irradiated with
light employing ultraviolet rays with wavelengths of from 150 to 200 nm as a light
source), and a process for its production.
DISCLOSURE OF THE INVENTION
[0012] The present invention provides a synthetic quartz glass to be used for light with
a wavelength of from 150 to 200 nm, wherein the OH group concentration in the synthetic
quartz glass is at most 100 ppm, the hydrogen molecule concentration is at most 1×10
17 molecules/cm
3, reduction type defects are at most 1×10
15 defects/cm
3, and the relation between the change Δk
163 in the absorption coefficient at a wavelength of 163 nm and the change Δk
190 in the absorption coefficient at a wavelength of 190 nm, as between before and after
irradiation of ultraviolet rays with a wavelength of at most 250 nm, satisfies 0<Δk
163<Δk
190.
BEST MODE FOR CARRYING OUT THE INVENTION
[0013] It is important that the OH group concentration is at most 100 ppm (meant for weight
ppm), and in a case where it is used as an optical component for an apparatus employing
light in a vacuum ultraviolet region having a wavelength of at most 180 nm as a light
source, the OH group concentration is preferably at most 50 ppm, particularly preferably
at most 10 ppm. The lower the OH group concentration, the higher the light transmittance.
[0014] When a synthetic quartz glass containing hydrogen molecules is irradiated with ultraviolet
rays, the 163 nm absorption band will be formed. The 163 nm absorption band is attributable
to reduction type defects (≡Si-Si≡ bonds) and will substantially lower the light transmittance
of ultraviolet rays with wavelengths of at most 200 nm. With a view to suppressing
formation of the 163 nm absorption band, it is important that the hydrogen molecule
concentration in the synthetic quartz glass is at most 1×10
17 molecules/cm
3, particularly preferably at most 3×10
16 molecules/cm
3.
[0015] To accomplish the object of the present invention, it is necessary to suppress formation
of the 163 nm absorption band. The degree for suppression of formation of the 163
nm absorption band can be evaluated from the relation between the change Δk
163 in the absorption coefficient at a wavelength of 163 nm and the change Δ k
190 in the absorption coefficient at a wavelength of 190 nm, as between before and after
irradiation of ultraviolet rays with a wavelength of at most 250 nm. Namely, in the
present invention, it is important that the relation of 0<Δk
163<Δk
190 is satisfied.
[0016] Further, when irradiated with ultraviolet rays, reduction type defects (≡Si-Si≡ bonds)
in the synthetic quartz glass permit formation of the 214 nm absorption band (≡Si·)
by the formula ≡Si-Si≡+hν→≡Si·+≡Si· thereby to lower the light transmittance of ultraviolet
rays at a wavelength of from 150 to 200 nm. Accordingly, in the present invention,
it is important that the reduction type defects in the synthetic quartz glass are
at most 1×10
15 defects/cm
3. The concentration of the reduction type defects can be obtained from the absorption
intensity at a wavelength of 163 nm (Phys. Rev., B38, 12772 (1988)).
[0017] Further, when irradiated with ultraviolet rays, the oxidation type defects (≡Si-O-O-Si≡
bonds) in the synthetic quartz glass permit formation of the 260 nm absorption band
(≡Si-O·) by the formula ≡Si -O-O-Si≡+h ν →≡Si-O·+≡Si-O·, whereby the light transmittance
of ultraviolet rays at a wavelength of from 150 to 200 nm will be adversely affected
depending upon the degree of the formation. Accordingly, in the present invention,
it is preferred that the oxidation type defects in the synthetic quartz glass are
at most 2×10
17 defects/cm
3. The concentration of the oxidation type defects can be obtained from the OH group
concentration increased by heat treatment of the synthetic quartz glass (10 mm in
thickness) in 100% hydrogen gas at 1 atm at 900°C for 24 hours.
[0018] Further, in the present invention, chlorine element and metal impurities (such as
alkali metals, alkaline earth metals, transition metals, etc.) in the synthetic quartz
glass not only reduce the initial light transmittance in a wavelength range of from
the vacuum ultraviolet region to the ultraviolet region but also cause to reduce the
ultraviolet ray resistance. Accordingly, the smaller their contents, the better. The
content of the metal impurities is preferably at most 100 ppb (meant for weight ppb),
particularly preferably at most 10 ppb. The concentration of the chlorine element
is preferably at most 100 ppm (meant for weight ppm), particularly preferably at most
10 ppm, further preferably at most 2 ppm.
[0019] The synthetic quartz glass of the present invention can be prepared by a direct method,
a soot method (VAD method, OVD method) or a plasma method. Particularly preferred
is a soot method, whereby control of the OH group concentration in the synthetic quartz
glass is relatively easy, and the temperature of the preparation is low, which is
advantageous with a view to avoiding inclusion of impurities such as chlorine and
metals.
[0020] Further, the present invention provides a process for producing a synthetic quartz
glass, which comprises carrying out in this order:
(1) a step of depositing and growing, on a substrate, fine particles of quartz glass
obtained by subjecting a glass-forming material to flame hydrolysis in an oxidizing
atmosphere, to form a porous quartz glass body;
(2) a step of heating the porous quartz glass body at a temperature of at least 1,400°C
to obtain a transparent glass body;
(3) a step of heating the transparent glass body in an atmosphere containing hydrogen
to dope it with hydrogen; and
(4) a step of heating the transparent glass body in an atmosphere containing no hydrogen
for dehydrogenation treatment to obtain the above described synthetic quartz glass.
[0021] The glass-forming material may, for example, be a halogenated silicon compound (for
example, a halide such as SiCl
4, SiHCl
3, SiH
2Cl
2 or CH
3SiCl
3, a fluoride such as SiF
4, SiHF
3 or SiH
2F
2, a bromide such as SiBr
4 or SiHBr
3, or an iodide such as SiI
4) or an alkoxysilane (for example, R
nSi(OR)
4-n (wherein R is a C
1-4 alkyl group, and n is an integer of from 0 to 3)). With a view to reducing inclusion
of impurities such as metals and chlorine, an alkoxysilane (particularly methyl trimethoxysilane,
tetramethoxysilane, etc.) is preferred. Further, from the viewpoint of the operation
efficiency or cost, SiCl
4 or the like is preferably employed.
[0022] As the substrate, a seed rod made of quartz glass can be used. Further, not only
a rod shape, but also a plate-shaped substrate may be employed.
[0023] In the present invention, it is preferred to include, between steps (1) and (2),
a step (1a) of heating the porous quartz glass body at a temperature of from 900 to
1300°C to remove water, with a view to adjusting the OH group concentration to at
most 100 ppm. The atmosphere in this step (1a) is preferably an atmosphere comprising
an inert gas such as helium as the main component (inclusive of a case where the inert
gas is 100%). The pressure (the absolute pressure, the same applies hereinafter) is
preferably a reduced pressure or atmospheric pressure, particularly preferably at
most 100 Torr (1.33×10
4 Pa), more preferably at most 10 Torr (1.33×10
3 Pa).
[0024] Further, in the present invention, it is preferred to include, between steps (1)
and (2), a step (1b) of exposing the porous quartz glass body to an atmosphere containing
a fluorine-containing gas to dope it with fluorine, with a view to adjusting the OH
group concentration to at most 100 ppm. In such a case, fluorine will be contained
in the synthetic quartz glass in an amount of from 100 to 10000 ppm, preferably from
1000 to 8000 ppm, particularly preferably from 3000 to 8000 ppm. As the fluorine-containing
gas, SiF
4, SF
6, CHF
3, CF
4 or F
2 may, for example, be mentioned. The atmosphere containing the fluorine-containing
gas, is preferably an inert gas containing from 0.1 to 100 vol%, particularly from
0.1 to 25 vol%, of the fluorine-containing gas. In such a case, the temperature is
preferably at most 600°C. In a case where fluorine is doped at a high temperature
of from 500 to 1150°C, it is preferred to suppress formation of reduction type defects
by using an atmosphere containing the fluorine-containing gas in an amount of from
0.1 to 100 vol%, particularly from 0.1 to 25 vol%, and further oxygen in an amount
of from 5 to 95 vol%, particularly from 50 to 95 vol%. The pressure at the time of
fluorine doping, is preferably from 0.1 to 10 atm (from 1.013×10
4 to 1.013×10
6 Pa). Further, the time is preferably from a few hours to a few tens hours.
[0025] In the present invention, when both steps of steps (1a) and (1b) are to be carried
out, it is preferred to carry out step (1b) prior to step (1a).
[0026] In the present invention, it is preferred that the heating temperature in step (3)
is at most 600°C with a view to suppressing formation of reduction type defects.
[0027] Further, in the present invention, it is preferred that the heating temperature in
step (4) is at most 600°C with a view to suppressing formation of reduction type defects.
[0028] In the following Examples, Examples 1 to 6, 14 and 15 correspond to Examples of the
present invention, Examples 7 to 13 correspond to Comparative Examples.
EXAMPLE 1
[0029] A porous quartz glass body of 500 mm in diameter × 600 mm was prepared by depositing
and growing, on a substrate, fine particles of quartz glass formed by hydrolyzing
SiCl
4 in an oxyhydrogen flame at a temperature of from 1200 to 1500°C at an oxygen gas/hydrogen
gas ratio (the volume ratio when SiCl
4 is regarded as 1) shown in the column for "O
2/H
2 volume ratio in step (1)" in Table 1 (step (1)).
[0030] The obtained porous quartz glass body was placed in an atmosphere-controllable electric
furnace and heated to 1450°C while the pressure was maintained under a reduced pressure
of at most 10 Torr, and it was held at this temperature for 10 hours to obtain a transparent
quartz glass body (200 mm in diameter × 450 mm) (step (2)).
[0031] The obtained transparent quartz glass body was cut into 200 mm in diameter × 10 mm
to obtain a synthetic quartz glass.
EXAMPLE 2
[0032] A synthetic quartz glass was obtained in the same manner as in Example 1 except that
between steps (1) and (2) in Example 1, the porous quartz glass body was treated under
the pressure at the temperature for the time as shown in the column for "Pressure,
temperature and time in steps (1a)" in Table 1 to remove water (step (1a)).
EXAMPLES 3, 11, 12 and 13
[0033] After obtaining a transparent quartz glass body (200 mm in diameter × 450 mm) through
steps similar to steps (1) and (2) in Example 1, the obtained transparent quartz glass
body was cut into 200 mm in diameter × 10 mm and treated with 100% hydrogen gas at
1 atm (1.013×10
5 Pa) at the temperature for the time as shown in the column for "Temperature and time
in step (3)" in Table 1 to dope it with hydrogen (step (3)).
[0034] Then, with respect to Examples 3 and 13, dehydrogenation treatment was carried out
by treating the doped product with 100% helium gas under 1 atm at the temperature
for the time as identified in "Temperature and time in step (4)" in Table 1 (step
(4)).
EXAMPLES 4, 5 and 7 to 10
[0035] A synthetic quartz glass was obtained in the same manner as in Example 3 except that
between steps (1) and (2) in Example 3, the porous quartz glass body was treated under
the pressure at the temperature for the time as shown in the column for "Pressure,
temperature and time in step (1a)" in Table 1 (step (1a)).
EXAMPLES 6, 14 and 15
[0036] A synthetic quartz glass was obtained in the same manner as in Example 3 except that
between steps (1) and (2) in Example 3, the porous quartz glass body was treated at
the temperature for the time shown in the column for "Atmosphere, pressure, temperature
and time in step (1b)" in Table 1 (step (1b)). With respect to the respective synthetic
quartz glasses, the fluorine concentration was 400 ppm in Example 6, 4000 ppm in Example
14 and 5000 ppm in Example 15.
[0037] The OH group concentrations, the hydrogen molecule concentrations, the reduction
type defect concentrations and the oxidation type defect concentrations in the synthetic
quartz glasses obtained in Examples 1 to 15 are shown in Table 2. The contents of
metal impurities in the synthetic quartz glasses obtained in Examples 1 to 15 were
not higher than 10 ppb, and the concentrations of chlorine element were 5 ppm. The
OH group concentration and the hydrogen molecule concentration were obtained by the
following methods.
[0038] OH group concentration: Infrared spectrophotometry was carried out, and from the
absorption peak at a wavelength of 2.7 µm, the OH concentration was obtained (Cer.
Bull., 55(5), 524 (1976).
[0039] Hydrogen molecule concentration: Raman spectrometry was carried out, and from the
intensity ratio (I
4135/I
800) of the intensity I
4135 detected from the scattering peak at 4135 cm
-1 in the laser Raman spectrum to the intensity I
800 of the scattering peak at 800 cm
-1 representing the fundamental vibration between silicon and oxygen, the hydrogen molecule
concentration (molecules/cm
3) was obtained (Zh. Prikl. Spektrosk., 46(6), 987 (1986)). Here, the detectable limit
by this method is 3×10
16 molecules/cm
3.
[0040] Further, from the center portion of the obtained synthetic quartz glass of 200 mm
in diameter × 10 mm, a sample of 30 mm in diameter × 10 mm was cut out for evaluation,
and the surface of 30 mm in diameter was mirror-polished, whereupon the following
evaluations were carried out.
[0041] An ArF laser beam was irradiated for 1×10
6 pulses under a conditions of 100 mJ/cm
2/pulse and 100 Hz.
[0042] Further, the light transmittances at a wavelength of from 150 to 200 nm before and
after irradiation of the above ArF laser beam were measured by means of a vacuum ultraviolet
spectrophotometer (VTMS-502, manufactured by Acton Research Co.), and the change Δk
163 in the absorption coefficient at a wavelength of 163 nm and the change Δk
190 in the absorption coefficient at a wavelength of 190 nm, as between before and after
the irradiation were calculated from Δk
163=1n (Tb
163/Ta
163) and Δk
190=1n (Tb
190/Ta
190), respectively, to evaluate Δk
163/ Δk
190. Here, Tb
163 is the initial 163 nm transmittance (%) prior to the ArF laser beam irradiation;
Ta
163 is the 163 nm transmittance (%) after the ArF laser beam irradiation; Tb
190 is the initial 190 nm transmittance (%) prior to the ArF laser beam irradiation;
and Ta
190 is the 190 nm transmittance (%) after the ArF laser beam irradiation. The results
are shown in Table 3.
[0043] Using the above-mentioned vacuum ultraviolet spectrophotometer, the light transmittances
at wavelengths of from 150 to 200 nm were measured. The light transmittances at wavelengths
of from 150 to 200 nm were evaluated as represented by the light transmittance at
a wavelength of 172 nm. The initial light transmittance at a wavelength of 172 nm
and the light transmittance at a wavelength of 172 nm after irradiation of the ArF
laser beam are shown in Table 3. Practically, it is important that the light transmittance
at a wavelength of 172 nm after irradiation of the ArF laser beam is at least 80%.
Table 1
Ex. |
O2/H2 vol ratio in step (1) |
Pressure temp. and time in step (1a) |
Atmosphere, pressure, temp. and time in step (1b) |
Temp. and time in step (3) |
Temp. and time in step (4) |
1 |
18/25 |
No step (1a) |
No step (1b) |
No step (3) |
No step (4) |
2 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
No step (3) |
No step (4) |
3 |
15/25 |
No step (1a) |
No step (1b) |
500°C, 24hr |
500°C, 24hr |
4 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
500°C, 24hr |
500°C, 24hr |
5 |
15/25 |
13.3Pa, 1200°C, 30hr |
No step (1b) |
500°C, 24hr |
500°C, 24hr |
6 |
15/25 |
No step (1a) |
SiF4/He=1/99, 1atm, room temp., 5hr |
500°C, 24hr |
500°C,24hr |
7 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
900°C, 24hr |
500°C, 24hr |
8 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
1200°C, 24hr |
500°C, 24hr |
9 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
500°C, 24hr |
900°C, 24hr |
10 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
500°C, 24hr |
1200°C, 24hr |
11 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
500°C, 24hr |
No step (4) |
12 |
15/25 |
13.3Pa, 1200°C, 10hr |
No step (1b) |
500°C, 24hr |
No step (4) |
13 |
11/27 |
No step (1a) |
No step (1b) |
500°C,24hr |
500°C,24hr |
14 |
15/25 |
No step (1a) |
SiF4/He/O2 =10/0/90, 1atm, 1050°C, 10hr |
No step (3) |
No step (4) |
15 |
15/25 |
No step (1a) |
SiF4/He/O2 =10/10/801atm, 1000°C, 10hr |
500°C, 24hr |
500°C, 24hr |
Table 2
Ex. |
OH group concentration (ppm) |
Hydrogen molecule concentration (molecules/cm3) |
Reduction type defect concentration (defects/cm3) |
Oxidation type defect concentration (defects/cm3) |
1 |
94 |
<3×1016 |
<1×1015 |
4.5×1017 |
2 |
31 |
<3×1016 |
<1×1015 |
2.3×1017 |
3 |
86 |
<3×1016 |
<1×1015 |
<2×1017 |
4 |
32 |
<3×1016 |
<1×1015 |
<2×1017 |
5 |
12 |
<3×1016 |
<1×1015 |
<2×1017 |
6 |
4 |
<3×1016 |
<1×1015 |
<2×1017 |
7 |
30 |
<3×1016 |
1.5×1015 |
<2×1017 |
8 |
30 |
<3×1016 |
6.3×1015 |
<2×1017 |
9 |
30 |
<3×1016 |
1.3×1015 |
<2×1017 |
10 |
31 |
<3×1016 |
5.8×1015 |
<2×1017 |
11 |
33 |
<7×1016 |
<1×1015 |
<2×1017 |
12 |
33 |
<3×1017 |
<1×1015 |
<2×1017 |
13 |
180 |
<3×1016 |
<1×1015 |
<2×1017 |
14 |
0.8 |
<3×1017 |
<1×1015 |
<2×1017 |
15 |
1.3 |
<3×1016 |
<1×1015 |
<2×1017 |
Table 3
Ex. |
Δk163 (1/cm) |
Δk190 (1/cm) |
Δk163/ Δk190 |
Initial transmittance at 172 nm (%) |
Transmittance at 172. nm after irradiation of ArF laser (%) |
1 |
2.3×10-2 |
6. 5×10-2 |
0.35 |
83.5 |
81.1 |
2 |
8.7×10-4 |
3.0×10-3 |
0.29 |
87.0 |
86.9 |
3 |
6.0×10-4 |
1.9×10-3 |
0.32 |
83.9 |
83.8 |
4 |
1.6×10-4 |
4.9×10-4 |
0.33 |
87.0 |
87.0 |
5 |
6.3×10-5 |
1.9×10-4 |
0.33 |
88.4 |
88.4 |
6 |
2.8×10-5 |
8.7×10-5 |
0.32 |
89.2 |
89.2 |
7 |
-1.1×10-1 |
2.5×10-1 |
-0.44 |
79.1 |
75.0 |
8 |
-4.4×10-1 |
1.1×100 |
-0.40 |
58.3 |
46.5 |
9 |
-9.6×10-2 |
2.3×10-1 |
-0.42 |
79.8 |
75.9 |
10 |
-4.0×10-1 |
9.6×10-1 |
-0.42 |
60.2 |
49.0 |
11 |
2.6×10-1 |
1.5×10-2 |
17.3 |
86.9 |
73.9 |
12 |
4.2×10-1 |
2. 4×10-2 |
17. 5 |
86.9 |
66.8 |
13 |
3.5×10-3 |
1.0×10-2 |
0.35 |
79.7 |
79.3 |
14 |
4.3×10-6 |
1.2×10-4 |
0.31 |
87.2 |
86.9 |
15 |
2.8×10-6 |
8.9×10-5 |
0.30 |
89.3 |
89.1 |
INDUSTRIAL APPLICABILITY
[0044] The synthetic quartz glass of the present invention is useful for an apparatus employing
ultraviolet lights with a wavelength of from 150 to 200 nm as a light source, and
it has high light transmittance at a wavelength of from 150 to 200 nm and is excellent
in ultraviolet ray resistance.
[0045] Further, according to the process of the present invention, a synthetic quartz glass
which is useful for an apparatus employing ultraviolet lights with a wavelength of
from 150 to 200 nm as a light source and which has high light transmittance at a wavelength
of from 150 to 200 nm and is excellent in ultraviolet ray resistance, can be simply
prepared.
1. A synthetic quartz glass to be used for light with a wavelength of from 150 to 200
nm, wherein the OH group concentration in the synthetic quartz glass is at most 100
ppm, the hydrogen molecule concentration is at most 1×1017 molecules/cm3, reduction type defects are at most 1×1015 defects/cm3, and the relation between the change Δ k163 in the absorption coefficient at a wavelength of 163 nm and the change Δk190 in the absorption coefficient at a wavelength of 190 nm, as between before and after
irradiation of ultraviolet rays with a wavelength of at most 250 nm, satisfies 0<Δk163<Δk190.
2. The synthetic quartz glass according to Claim 1, wherein reduction type defects are
at most 2×1017 defects/cm3.
3. The synthetic quartz glass according to Claim 1 or 2, wherein the fluorine concentration
is from 100 to 10,000 ppm.
4. The synthetic quartz glass according to Claim 1, 2 or 3, wherein the fluorine concentration
is from 1,000 to 8,000 ppm.
5. A process for producing a synthetic quartz glass, which comprises carrying out in
this order:
(1) a step of depositing and growing, on a substrate, fine particles of quartz glass
obtained by subjecting a glass-forming material to flame hydrolysis in an oxidizing
atmosphere, to form a porous quartz glass body;
(2) a step of heating the porous quartz glass body at a temperature of at least 1,400°C
to obtain a transparent glass body;
(3) a step of heating the transparent glass body in an atmosphere containing hydrogen
to dope it with hydrogen; and
(4) a step of heating the transparent glass body in an atmosphere containing no hydrogen
for dehydrogenation treatment to obtain a synthetic quartz glass as defined in Claim
1.
6. The process according to Claim 5, which includes, between steps (1) and (2), a step
(1a) of heating the porous quartz glass body at a temperature of from 900 to 1,300°C
to remove water.
7. The process according to Claim 5 or 6, which includes, between steps (1) and (2),
a step (1b) of exposing the porous quartz glass body to an atmosphere containing a
fluorine-containing gas to dope it with fluorine.