FIELD OF THE INVENTION
[0001] The present invention relates to the field of recording media for ink jet printing.
BACKGROUND OF THE INVENTION
[0002] In the majority of applications printing proceeds by pressure contact of an ink-loaden
printing form with an ink-receiving material which is usually plain paper. The most
frequently used impact printing technique is known as lithographic printing based
on the selective acceptance of oleophilic ink on a suitable receptor.
[0003] In recent times however so-called non-impact printing systems have replaced classical
pressure-contact printing to some extent for specific applications. A survey is given
e.g. in the book "Principles of Non Impact Printing" by Jerome L. Johnson (1986),
Palatino Press, Irvine, CA 92715, USA.
[0004] Among non-impact printing techniques ink jet printing has become a popular technique
because of its simplicity, convenience and low cost. Especially in those instances
where a limited edition of the printed matter is needed ink jet printing has become
a technology of choice. A recent survey on progress and trends in ink jet printing
technology is given by Hue P. Le in Journal of Imaging Science and Technology Vol.
42 (1), Jan/Febr 1998.
[0005] In ink jet printing tiny drops of ink fluid are projected directly onto an ink receptor
surface without physical contact between the printing device and the receptor. The
printing device stores the printing data electronically and controls a mechanism for
ejecting the drops image-wise. Printing is accomplished by moving the print head across
the paper or vice versa. Early patents on ink jet printers include US 3,739,393, US
3,805,273 and US 3,891,121.
[0006] The jetting of the ink droplets can be performed in several different ways. In a
first type of process a continuous droplet stream is created by applying a pressure
wave pattern. This process is known as continuous ink jet printing. In a first embodiment
the droplet stream is divided into droplets that are electrostatically charged, deflected
and recollected, and into droplets that remain uncharged, continue their way undeflected,
and form the image. Alternatively, the charged deflected stream forms the image and
the uncharged undeflected jet is recollected. In this variant of continuous ink jet
printing several jets are deflected to a different degree and thus record the image
(multideflection system).
[0007] According to a second process the ink droplets can be created "on demand" ("DOD"
or "drop on demand" method) whereby the printing device ejects the droplets only when
they are used in imaging on a receiver thereby avoiding the complexity of drop charging,
deflection hardware, and ink recollection. In drop-on-demand the ink droplet can be
formed by means of a pressure wave created by a mechanical motion of a piezoelectric
transducer (so-called "piezo method"), or by means of discrete thermal pushes (so-called
"bubble jet" method, or "thermal jet" method).
[0008] Ink compositions for ink jet typically include following ingredients : dyes or pigments,
water and/or organic solvents, humectants such as glycols, detergents, thickeners,
polymeric binders, preservatives, etc.. It will be readily understood that the optimal
composition of such an ink is dependent on the ink jetting method used and on the
nature of the substrate to be printed. The ink compositions can be roughly divided
in :
- water based ; the drying mechanism involves absorption, penetration and evaporation;
- oil based ; the drying involves absorption and penetration;
- solvent based ; the drying mechanism involves primarely evaporation;
- hot melt or phase change : the ink vehicle is liquid at the ejection temperature but
solid at room temperature ; drying is replaced by solidification;
- UV-curable ; drying is replaced by polymerization.
[0009] It is known that the ink-receiving layers in ink-jet recording elements must meet
different stringent requirements :
- The ink-receiving layer should have a high ink absorbing capacity, so that the dots
will not flow out and will not be expanded more than is necessary to obtain a high
optical density.
- The ink-receiving layer should have a high ink absorbing speed (short ink drying time)
so that the ink droplets will not feather if smeared immediately after applying.
- The ink dots that are applied to the ink-receiving layer should be substantially round
in shape and smooth at their peripheries. The dot diameter must be constant and accurately
controlled.
- The receiving layer must be readily wetted so that there is no "puddling", i.e. coalescence
of adjacent ink dots, and an earlier absorbed ink drop should not show any "bleeding",
i.e. overlap with neighbouring or later placed dots.
- Transparent ink-jet recording elements must have a low haze-value and be excellent
in transmittance properties.
- After being printed the image must have a good resistance regarding waterfastness,
lightfastness, and good endurance under severe conditions of temperature and humidity.
- The ink jet recording element may not show any curl or sticky behaviour if stacked
before or after being printed.
- The ink jet recording element must be able to move smoothly through different types
of printers.
[0010] All these properties are often in a relation of trade-off. It is difficult to satisfy
them all at the same time.
[0011] It is known that the presence in the ink accepting layer of absorptive pigments such
as silica, kaolin, talc, aluminum oxide, boehmite, etc. improve the absorption capacity,
the obtainable colour density and the drying time. Many patent applications have described
this effect for many different binder-systems. US-P 3,357,846 describes pigments such
as kaolin, talc, bariet, TiO
2 used in starch and PVA. US-P 3,889,270 describes silica in gelatin, PVA and cellulose.
Pigments and particles have also been described in patent applications including DE
2,925,769, GB 2,050,866, US-P 4,474,850, US-P 4,547,405, US-P 4,578,285, WO 88 06532,
US-P 4,849,286, EP 339604, EP 400681, EP 407881, EP 411638 and US-P 5,045,864 (non-exhaustive
list).
[0012] These particulates are dispersed in various types of binders of which the most common
types such as gelatin, polyvinyl alcohol, polyvinyl pyrrolidone, and various types
of cellulose derivatives. These conventional binders are mentioned in numerous patent
documents.
[0013] It is further known to use various types of film-forming polymers to improve the
waterfastness of the coated ink receiving layer by increasing its adhesion to the
support.
[0014] It is also known to improve the waterfastness of the finished printed image by the
incorporation of mordanting polymers bearing cationic quaternary groups such as ammonium-,
sulphonium and phosphonium groups. These polymers interact with most typical ink jet
inks resulting in a better anchoring of the dye in the binder. Typical examples of
such descriptions are US-P 4,371,582, US-P 4,575,465, US-P 4,649,064, GB 2 210 071
and EP 423829.
[0015] Since the present invention is particularly directed to an improved recording material
for outdoor use, such as billboards, banners, signs and advertisement pannels, it
will be readily understood that the so-called weatherability characteristics of such
a material are of prior importance. These necessary characteristics include excellent
waterfastness, lightfastness, and resistance to high and low temperature. A suitable
material is disclosed in EP 487350 which describes a receiver coating comprising a
pigment, polyvinyl alcohol, and an additional binder selected from the group consisting
of styrene-butadiene latices, cationic polymers, styrene-vinyl pyrrolidone copolymers,
styrene-maleic anhydride copolymers, and mixtures thereof. However, it turns out that
using conventional polyvinyl alcohol as binder not all types of pigments are dispersed
in a perfectly stable way. In particular, with some types of silica partial or total
flocculation can occur giving rise to turbid coated layers.
[0016] The present invention extends the teachings on ink jet recording materials and is
particularly directed to to an improved material for outdoor.
OBJECTS OF THE INVENTION
[0017] It is an object of the present invention to provide an ink jet recording material
with excellent waterfastness, lightfastness and endurance against extreme conditions
of temperature thus making it particularly suited for outdoor use.
[0018] It is a further object of the present invention to provide an ink jet recording material
comprising an ink receiving layer which is coated from a composition with an improved
dispersion stability.
SUMMARY OF THE INVENTION
[0019] The above mentioned objects are realised by providing an ink jet recording element
comprising a support and an ink receiving layer wherein said ink receiving layer comprises
(a) a pigment, (b) a silanol modified polyvinyl alcohol, and (c) a film-forming polymer
having a glass transition temperature lower than 50 °C.
[0020] The recording element may further contain an adhesive undercoat between the support
and the ink receiving layer.
DETAILED DESCRIPTION OF THE INVENTION
[0021] We shall now describe in more detail the principal ingredients of the ink receiving
layer in connection with the present invention, being the pigment, the silanol modified
polyvinyl alcohol, and the film-forming polymer.
[0022] The pigment present in the ink receiving layer may be chosen from organic material
such as polystyrene, polymethylmethacrylate, silicones, urea-formaldehyde condensation
polymers, polyesters and polyamides. Preferably however, it is an inorganic porous
pigment, such as silica, talc, clay, koalin, diatomaceous earth, calcium carbonate,
magnesium carbonate, aluminium hydroxide, aluminium oxide, titanium oxide, zinc oxide,
barium sulfate, calcium sulfate, zinc sulfide, satin white, boehmite and pseudo-boehmite.
[0023] The preferred pigment is a silica type, more particularly an amorphous silica having
a average particle size ranging from 1 µm to 15 µm, most preferably from 2 to 10 µm.
The use of non-colloidal silica types in ink jet receiver formulations is known for
long time, e.g. from old references such as JP-A 55-051583, JP-A 56-000157, US-P 4,474,850
and DE 3410828.
[0024] A most useful commercial compound is the amorphous precipitated silica type SIPERNAT
570, trade name from Degussa Co. It is preferably present in the receiving layer in
an amount ranging from 5 g/m
2 to 30 g/m
2.
[0025] The pigment is dispersed into the binder solution by mechanically mixing for about
15 minutes. It is essential to the present invention that this binder is silanol modified
polyvinyl alcohol. Most useful commercially available silanol modified polyvinyl alcohols
can be found in the POVAL R polymer series, trade name of Kuraray Co., Japan.
[0026] A silanol modified polyvinyl alcohol may be obtained via copolymerisation or by modification
of the polyvinyl alcohol using silanes. Copolymerisation of vinyl acetate with monomers
like vinyltrimethoxysilane, methacroyloxypropyl trimethoxysilane, triisopropoxyvinylsilane,
and methacrylamidopropyl triethoxysilane can result in useful precursor polymers.
The polyvinyl alcohol may also be modified using silanes. Alkoxy silanes like β-3,4-epoxycyclohexylethyltriethoxysilane,
γ-glycidyloxypropyltrimethoxysilane or isocyanatopropyl triethoxysilane are suitable
for this purpose.
[0027] It is not excluded that a minor amount of another conventional binder is admixed
to the silanol modified polyvinyl alcohol as long as the latter remains the principal
binder. Typical binders, well-known in the art include hydroxyethyl cellulose; hydroxypropyl
cellulose; hydroxyethylmethyl cellulose; hydroxypropyl methyl cellulose; hydroxybutylmethyl
cellulose; methyl cellulose; sodium carboxymethyl cellulose; sodium carboxymethylhydroxethyl
cellulose; water soluble ethylhydroxyethyl cellulose; cellulose sulfate; polyvinyl
alcohol; vinylalcohol copolymers; polyvinyl acetate; polyvinylacetal; polyvinyl pyrrolidone;
polyacrylamide; acrylamide/acrylic acid copolymer; styrene/acrylic acid copolymer;
ethylene-vinylacetate copolymer; vinylmethyl ether/maleic acid copolymer; poly(2-acrylamido-2-methyl
propane sulfonic acid); poly(diethylene triamine-co-adipic acid); polyvinyl pyridine;
polyvinyl imidazole; polyimidazoline quaternized; polyethylene imine epichlorohydrin
modified; polyethylene imine ethoxylated; poly(N,N-dimethyl-3,5-dimethylene piperidinium
chloride; polyethylene oxide; polyurethane; melamine resins; gelatin; carrageenan;
dextran; gum arabic; casein; pectin; albumin; starch; collagen derivatives; collodion
and agar-agar.
[0028] The binder or binder mixture is preferably present in the receiving layer in a weight
ratio from 30 % to 60 % to the total coating weight of the layer.
[0029] The third essential ingredient of the receiving layer according to the present invention
is a film-forming polymer having a glass transition temperature (T
g) lower than 50 °C, more preferably lower than 20°C. It is added whilst stirring to
the dispersion of the pigment in the binder.
[0030] The presence of such a polymer has several benefits. It gives cohesive strength between
the pigment particles. This reduces dust formation on scratching and gives rise to
good wet adhesion properties. The low Tg gives rise to a certain amount of elasticity
so that the material can be stretched without inducing cracks.
[0031] Representative polymers obeying this definition include conjugated diene polymers
such as styrene-butadiene copolymers and methyl methacrylate-butadiene copolymers,
acrylic polymers, for example, homopolymers and copolymers of acrylic acid esters
and methacrylic acid esters, vinyl polymers, e.g. butadiene-acrylonitrile copolymers,
and polyurethane or urethane/acrylic hybrids; vinylester polymers, for example, polyvinyl
acetate, ethylene-vinyl acetate copolymers; vinylacetate-acrylate copolymers, vinylacetate-maleate
copolymers; modification reaction products of the above-mentioned polymers and copolymers,
for example, modified with a carboxyl and/or cationic groups; water-soluble or dispersible
resins, for example, melamine-formaldehyde resins and urea-formaldehyde resins; water-insoluble
adhesive resins, for example, maleic anhydride copolymer resins, polyacrylamide resins,
polymethyl methacrylate resins, polyurethane resins, unsaturated polyester resins,
polyvinyl butyral resins, and alkyd resins.
[0032] Preferably, the film-forming polymer is a latex. The most preferred latices are copoly(styrene-butadiene)
latices, (co)polyvinylester latices, and (co)polyacrylate latices.
[0033] Further useful latices include aqueous aliphatic urethane dispersions; vinylacetate,
and copolymers, such as copoly(vinylacetate-butylmaleate), copoly(vinylacetate-acrylate),
copoly(vinylacetate-ethylene), and vinylacetate-vinylidenechloride; and copoly(acrylonitrile-butadiene).
[0034] The film-forming polymer is incorporated in the ink-receiving layer in a preferred
weight % range from 5 to 20%.
[0035] The total dry coating weight of the receiving layer is preferably comprised between
10 and 40 g/m
2.
[0036] Apart from the three essential ingrediênts a cationic substance acting as mordant
may be present in the ink receiving layer. Such substances increase the capacity of
the layer for fixing and holding the dye of the ink droplets. A particularly suited
compound is a poly(diallyldimethylammonium chloride) or, in short, a poly(dadmac).
These compounds are commercially available from several companies, e.g. Aldrich, Calgon,
Clariant, BASF and EKA Chemicals.
[0037] Other useful cationic compounds include dadmac copolymers such as copolymers with
acrylamide; dimethylamine-epichlorohydrine, e.g. POLYFIX 601, trade name of Showa
Highpolymer Co., NEOFIX E-117, trade name of Nicca Chemical Co., a polyoxyalkylene
polyamine dicyanodiamine, and REDIFLOX 4150, trade name of EKA Chemicals; MADAME (methacrylatedimethylaminoethyl
= dimethylaminoethyl methacrylate) or MADQUAT (methacryloxyethyltrimethylammonium
chloride) modified polymers; e.g. ROHAGIT KL280, ROHAGIT 210, ROHAGIT SL144, PLEX
4739L, PLEX 3073 from Röhm, DIAFLOC KP155 and other DIAFLOC products from Diafloc
Co., BMB 1305 and other BMB products from EKA chemicals; cationic epichlorohydrin
adducts such as POLYCUP 171 and POLYCUP 172, trade names from Hercules Co.; from Cytec
industries : CYPRO products, e.g. CYPRO 514/515/516, SUPERFLOC 507/521/567; cationic
cellulose derivatives such as CELQUAT L-200, H-100, SC-240C, SC-230M, trade names
of Starch & Chemical Co., and QUATRISOFT LM200, UCARE polymers JR125, JR400, LR400,
JR30M, LR30M and UCARE polymer LK; trivalent aluminum, boron, and zirconium ions;
polyethyleneimine and copolymers, e.g. LUPASOL, trade name of BASF AG; triethanolamine-titanium-chelate,
e.g. TYZOR, trade name of Du Pont Co.; copolymers of vinylpyrrolidone such as VIVIPRINT
111, trade name of ISP, a methacrylamido propyl dimethylamine copolymer; with dimethylaminoethylmethacrylate
such as COPOLYMER 845 and COPOLYMER 937, trade names of ISP; with vinylimidazole,
e.g. LUVIQUAT CARE, LUVITEC 73W, LUVITEC VPI55 K18P, LUVITEC VP155 K72W, LUVIQUAT
FC905, LUVIQUAT FC550, LUVIQUAT HM522, and SOKALAN HP56, all trade names of BASF AG;
polyamidoamines, e.g. RETAMINOL and NADAVIN, trade marks of Bayer AG; and phosphonium
compounds such as disclosed in EP 609930.
[0038] In an alternative embodiment the cationic substance is not incorporated in the ink
receiving layer itself but in a separate thin top layer. In this case this layer is
coated from an aqueous medium. Its dry coverage is preferably comprised between 0.5
and 5 g/m
2.
[0039] Depending on the surface properties of the substrate an extra adhesive layer may
be applied between the support and the ink receiving layer. This layer is then coated
from an aqueous medium containing any of the numerous known adhesive polymers. In
a preferred embodiment the adhesive polymer is also a styrene-butadiene latex or an
acrylate latex. The dry coating weight of this undercoat layer when present is preferably
comprised between 0.5 and 10 g/m
2.
[0040] The ink receiving layer and the optional top- and undercoat layers may further contain
well-known conventional ingrediënts, such as surfactants serving as coating aids,
hardening agents plasticizers, whitening agents and matting agents.
[0041] Surfactants may be incorporated in the ink-receiving layer of the present invention.
They can be any of the cationic, anionic, amphoteric, and nonionic ones as described
in JP-A 62-280068 (1987). Examples of the surfactants are N-alkylamino acid salts,
alkylether carboxylic acid salts, acylated peptides, alkylsulfonic acid salts, alkylbenzene
and alkylnaphthalene sulfonic acid salts, sulfosuccinic acid salts, α-olefin sulfonic
acid salts, N-acylsulfonic acid salts, sulfonated oils, alkylsulfonic acid salts,
alkylether sulfonic acid salts, alkylallylethersulfonic acid salts, alkylamidesulfonic
acid salts, alkylphosphoric acid salts, alkyletherphosphoric acid salts, alkylallyletherphosphoric
acid salts, alkyl and alkylallylpolyoxyethylene ethers, alkylallylformaldehyde condensed
acid salts, alkylallylethersulfonic acid salts, alkylamidesulfonic acid salts, alkylphosphoric
acid salts, alkyletherphosphoric acid salts, alkylallyletherphosphoric acid salts,
alkyl and alkylallylpolyoxyethylene ethers, alkylallylformaldehyde condensed polyoxyethylene
ethers, blocked polymers having polyoxypropylene, polyoxyethylene polyoxypropylalkylethers,
polyoxyethyleneether of glycolesters, polyoxyethyleneether of sorbitanesters, polyoxyethyleneether
of sorbitolesters, polyethyleneglycol aliphatic acid esters, glycerol esters, sorbitane
esters, propyleneglycol esters, sugaresters, fluoro C
2-C
10 alkylcarboxylic acids, disodium N-perfluorooctanesulfonyl glutamate, sodium 3-(fluoro-C
6-C
11alkyloxy)-1-C
3-C
4 alkyl sulfonates, sodium 3-(ω-fluoro-C
6-C
8 alkanoyl-N-ethylamino)-1-propane sulfonates, N-[3-(perfluorooctanesulfonamide)-propyl]-N,N-dimethyl-N-carboxymethylene
ammonium betaine, fluoro-C
11-C
20 alkylcarboxylic acids, perfluoro C
7-C
13 alkyl carboxylic acids, perfluorooctane sulfonic acid diethanolamide, Li, K and Na
perfluoro C
4-C
12 alkyl sulfonates, N-propyl-N-(2-hydroxyethyl)perfluorooctane sulfonamide, perfluoro
C
6-C
10 alkylsulfonamide propyl sulfonyl glycinates, bis-(N-perfluorooctylsulfonyl-N-ethanolaminoethyl)phosphonate,
mono-perfluoro C
6-C
16 alkyl-ethyl phosphonates, and perfluoroalkylbetaine.
[0042] Especially useful are the fluorocarbon surfactants as described in e.g. US-P 4,781,985,
having a structure of : F(CF
2)
4-9CH
2CH
2SCH
2CH
2N
+R
3X
- wherein R is an hydrogen or an alkyl group; and in US-P 5,084,340, having a structure
of: CF
3(CF
2)
mCH
2CH
2O(CH
2CH
2O)
nR wherein m = 2 to 10; n = 1 to 18; R is hydrogen or an alkyl group of 1 to 10 carbon
atoms. These surfactants are commercially available from DuPont and 3M. The concentration
of the surfactant component in the ink-receiving layer is typically in the range of
0.1 to 2 %, preferably in the range of 0.4 to 1.5 % and is most preferably 0.75 %
by weight based on the total dry weight of the layer.
[0043] The ink-receiving layer according to this invention is preferably crosslinked to
provide such desired features as waterfastness and non-blocking characteristics. The
crosslinking is also useful in providing abrasion resistance and resistance to the
formation of fingerprints on the element as a result of handling. There are a vast
number of known crosslinking agents - also known as hardening agents - that will function
to crosslink film forming materials, and they are commonly used in the photographic
industry to harden gelatin emulsion layers and other layers of photographic silver
halide elements.
[0044] Hardening agents can be used individually or in combination and in free or in blocked
form. A great many hardeners, useful for the present invention, are known, including
formaldehyde and free dialdehydes, such as succinaldehyde and glutaraldehyde, blocked
dialdehydes, active esters, sulfonate esters, active halogen compounds, isocyanate
or blocked isocyanates, polyfunctional isocyanates, melamine derivatives, s-triazines
and diazines, epoxides, active olefins having two or more active bonds, carbodiimides,
isoxazolium salts unsubsituted in the 3-position, esters of 2-alkoxy-N-carboxy-dihydroquinoline,
N-carbamoylpyridinium salts, hardeners of mixed function, such as halogen-substituted
aldehyde acids (e.g. mucochloric and mucobromic acids), onium substituted acroleins
and vinyl sulfones and polymeric hardeners, such as dialdehyde starches and copoly(acroleinmethacrylic
acid), and oxazoline functional polymers, e.g. EPOCROS WS-500, and EPOCROS K-1000
series.
[0045] Matting agents may be added such as polymethylmethacrylate beads. They are usually
added to the receiving layer in a range of 0.4 to 1.2 g/m
2 and preferably in a range of 0.40 to 0.90 g/m
2 with 0.50 g/m
2 being most preferred.
[0046] When the element is intended for viewing in reflection, the ink-receiving layer of
the invention may contain a whitening agent. TiO
2 (rutile or anatase) is preferably used as whitening agent.
[0047] The ink-receiving layer of the present invention may also comprise a plasticizer
such as ethylene glycol, diethylene glycol, propylene glycol, polyethylene glycol,
glycerol monomethylether, glycerol monochlorohydrin, ethylene carbonate, propylene
carbonate, tetrachlorophthalic anhydride, tetrabromophthalicanhydride, urea phosphate,
triphenylphosphate, glycerolmonostearate, propylene glycol monostearate, tetramethylene
sulfone, n-methyl-2-pyrrolidone, n-vinyl-2-pyrrolidone.
[0048] The ink receiving layer and the optional supplementary layers can be coated onto
the support by any conventional coating technique, such as dip coating, knife coating,
extrusion coating, spin coating, slide hopper coating and curtain coating.
[0049] The support for use in the present invention can be chosen from the paper type en
polymeric type support well-known from photographic technology. Paper types include
plain paper, cast coated paper, polyethylene coated paper and polypropylene coated
paper. Polymeric supports include cellulose acetate propionate or cellulose acetate
butyrate, polyesters such as polyethylene terephthalate and polyethylene naphthalate,
polyamides, polycarbonates, polyimides, polyolefins, poly(vinylacetals), polyethers
and polysulfonamides. Other examples of useful high-quality polymeric supports for
the present invention include opaque white polyesters and extrusion blends of poly(ethylenenterephthalate)
and polypropylene. Polyester film supports and especially polyethylene terephthalate
are preferred because of their excellent properties of dimensional stability. When
such a polyester is used as the support material, a subbing layer must be employed
to improve the bonding of the ink-receiving layer to the support. Useful subbing layers
for this purpose are well known in the photographic art and include, for example,
polymers of vinylidene chloride such as vinylidene chloride /acrylonitrile /acrylic
acid terpolymers or vinylidene chloride /methyl acrylate /itaconic acid terpolymers.
[0050] Typical supports for outdoor use include PET, wet strength paper, PVC, PVC with an
adhesive backing, the polyethylene paper TYVEK, trade name of Du Pont Co., the porous
polyethylene paper TESLIN, trade name of International Paper CO., canvas, polypropylene,
and polycarbonate.
[0051] The present invention will now be illustrated by the following examples without however
being limited thereto.
EXAMPLES
Example 1
[0052] The following types of polyvinyl alcohol (PVA) were tested in the experiments described
furtheron (table 1).
TABLE 1
| No. |
name |
firm |
hydrolysis (%) |
viscosity 4% 20°C |
comonomer |
| 1 comp. |
GohsefimerK-210 |
Nippon Goshei |
85-88 |
18-22 |
dadmac* |
| 2 comp. |
PolyviolWX 48/20 |
Wacker |
97-99 |
43-53 |
- |
| 3.comp. |
Airvol 230 |
Air Products |
87-89 |
3.5-4.5 |
- |
| 4 inv. |
PovalR2105 |
Kuraray |
98-99 |
4.8 |
silanol** |
| 5 inv |
PovalR1130 |
Kuraray |
98-99 |
25.6 |
silanol** |
| 6 inv. |
PovalR3109 |
Kuraray |
98-99 |
9.7 |
silanol** |
| * : = diallyldimethylammonium chloride |
| ** : vinyltrimethoxysilane |
[0053] The silica type SIPERNAT 570, trade mark of Degussa Co., was added to solutions of
the different polyvinyl alcohol types in amounts represented in table 2. Dispersions
were prepared using a pendraulic dissolver for about 15 minutes.
[0054] The quality of the dispersions was determined using microscopical evaluation of the
flocculation degree. The results are summarized in table 2.
TABLE 2
| Sample No. |
g SIPERNAT |
g PVOH |
microscop.eval. |
| 1 |
400 g |
600g of 10% sol. PVA 1 |
moderate floc.* |
| 2 |
400 g |
1090g of 5.5% sol. PVA 2 |
strong. floc. |
| 3 |
400 g |
1090g of 5.5% sol. PVA 3 |
strong floc. |
| 4 |
200" |
545.5g of 5.5% sol. PVA 4 |
no floc. |
| 5 |
400 |
1090g of 5.5% sol. PVA 5 |
little floc. |
[0055] It is clear that the samples with silanol modified polyvinyl alcohol gave the best
result.
[0056] The solution were prepared by adding 916 g of each dispersion to 84 g of the styrene-butadiene
latex DL379, trade name of Dow Co. After addition of an anionic surfactant the solutions
were coated on a subbed polyester base at a wet thickness of abour 120 µm.
[0057] The samples coated from solutions with flocculation showed a marginal cohesive strength
of the ink receptive layer.
[0058] The samples were printed with an Encad Novajet 42 ink jet printer by means of GO
inks on the base of pigments. The densities are illustrated in table 3.
TABLE 3
| Sample No. |
cyan |
magenta |
yellow |
black |
| 1 |
0.93 |
0.79 |
0.77 |
1.08 |
| 2 |
0.64 |
0.58 |
0.54 |
0.92 |
| 3 |
0.54 |
0.49 |
0.53 |
0.91 |
| 4 |
1.20 |
1.07 |
1.01 |
1.29 |
| 5 |
0.97 |
0.88 |
0.85 |
1.28 |
[0059] The samples containing the dispersions with modified polyvinyl alcohol (PVA) gave
the highest densities.
Example 2
[0060] The experiment was repeated with other types of PVA. Solutions were prepared by adding
469.4 ml of water to 300 ml of 10% solutions of the different PVA types combined with
203 g of SIPERNAT 570, trade name from Degussa. The dispersions were mixed for about
15 minutes with an Ultraturrax. Then 120 ml of Dow latex DL950 was added. The mixtures
were coated on subbed polyester at a wet thickness of 120 µm. The samples were printed
on an Encad Novajet with GO pigment inks. The densities obtained are summarized in
table 4.
TABLE 4
| PVA type |
cyan |
magenta |
yellow |
black |
| 1 |
0.79 |
0.69 |
0.69 |
0.96 |
| 3 |
0.67 |
0.61 |
0.55 |
0.87 |
| 6 |
0.62 |
0.58 |
0.57 |
0.94 |
[0061] Again the samples with modified PVA gave better densities.
Example 3
[0062] This example illustrates the benefits of an adhesive undercoat. Again 300 ml of a
10 % PVA solution was combined with 230 g of SIPERNAT, trade name of Degussa Co.,
and 469.4 ml of water were added. Then 120 ml of Dow latex DL950 was added. The solutions
were coated respectively :
(1) on a PVC support without extra layer;
(2) on a PVC support provided with an adhesive layer containing styrene-butadiene
latex DL950, trade name of Dow Co.;
(3) on a PVC support provided with an adhesive layer containing a copolymer of ethylacrylate
and hydroxyethylmethacrylate (HEMA).
[0063] The samples were put in water for 10 minutes at 30°C. Then the samples were rubbed
with a sponge and visually judged for damages. A qualitative evaluation for wet adhesion
was given according to an arbitrary scale ranging from 1 (no damage) to 4 (complete
removal of the layer). The samples were also judged for dry adhesion by a cross cut.
The results are summarized in table 5.
TABLE 5
| coated sample |
wet adhesion |
dry adhesion |
| (1) |
4 |
4 |
| (2) |
1 |
2-3 |
| (3) |
1 |
1-2 |
[0064] Is clear that the presence of an adhesive undercoat improves the adhesion characteristics.
Example 4
[0065] This example illustrates the benefits of an extra top layer comprising a cationic
polymer such as poly(diallyldimethylammonium chloride).
[0066] Sample (2) of example 3 was provided with a top layer coated from a 6.25 % solution
of poly(diallyldimethylammonium chloride). The compound used was CATFLOC T2, trade
name from Calgon Co.. This sample and a comparison sample without the extra top layer
were printed with an AgfaJet Sherpa, trade name of Agfa-Gevaert N.V., using 4 colour
dye inks. The obtained densities were measured on a Macbeth densitometer in reflection.
Then the samples were put in water for 30 minutes, and the densities were measured
again. The results are summarized in table 6.
TABLE 6
| |
Y |
M |
C |
K |
| comparison |
|
|
|
|
| fresh |
1.14 |
1.11 |
1.31 |
1.41 |
| after 30min H2O |
0.02 |
0.01 |
0.04 |
0.04 |
| with top layer |
|
|
|
|
| fresh |
1.18 |
1.22 |
1.40 |
1.43 |
| after 30min H20 |
1.14 |
1.20 |
1.45 |
1.42 |
[0067] It is clear that the sample comprising the extra top layer with the poly(diallyldimethylammonium
chloride) polymer retained its colour densities after the water treatment, which is
not the case for the comparison sample without the extra top layer.