BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a vertical type solid-liquid separating apparatus
for separating solid from liquid, in various kinds of sewage or other materials, and
collecting each of them. Particularly, the present invention relates to a vertical
type solid-liquid separating apparatus comprising a vertical outer rotary cylinder
supported for rotation and an inner rotary cylinder supported for rotation within
the interior of the outer rotary cylinder to define an annular separating chamber
between both cylinders which are rotated in such a manner that a slight difference
in the rotational speed is generated between them by using a differential type speed
changer.
2. Description of the Related Art
[0002] In the prior art, various solid-liquid separating apparatuses were developed, which
can be used for separating solid from liquid in return water sludge in sewage treatment,
in waste water generated in dredging operations at coasts, rivers, lakes and marshes,
in waste water generated in coal mining and in solid-liquid separation of various
kinds of sludge or in the clarification of oils.
[0003] Particularly, in sewage treatment, solid-liquid separation is a basic technology
and a method for treating and disposing of contaminants or sewage sludge is important
in sewage treatment. A specific feature of sewage sludge is its high content of organic
components and water, and therefore, the removal of water by the solid-liquid separation
is important for the purpose of attaining "weight reduction and stability" which is
a basic principle for obtaining a waste product. In this regard, since the sludge
is inevitably generated by the sewage treatment, the need for place for the purpose
of reclaimed land will be infinite if the final disposal relies only on use for reclaimed
land and it will soon encounter the difficulty in availability thereof. In fact, securing
of land to be used for the final disposal has become difficult from year to year.
Because resources of the earth are finite, the effective use of sewage sludge is a
socially important problem. The sewage itself can be a source of valuable organic
matter if contaminants are removed therefrom. Also, inorganic matter can be used as
raw material, for suitable applications, and water separated from the solid matter
is usable again after being subjected to a chemical treatment.
[0004] Accordingly, an improvement in the performance of a solid-liquid separating apparatus
of a centrifugal type is eagerly expected.
SUMMARY OF THE INVENTION
[0005] An object of the present invention is to improve the above-mentioned prior art solid-liquid
separating apparatus by providing a solid-liquid separating apparatus comprising an
outer rotary cylinder and an inner rotary cylinder which rotate in the same direction
where the outer rotary cylinder rotates faster than the inner rotary cylinder with
a slight difference in rotational speed between the cylinders, in a predetermined
range, and wherein the separating apparatus is capable of accurately adjusting the
slight rotational speed difference between the outer and inner rotary cylinders.
[0006] According to the present invention, there is provided a vertical type solid-liquid
separating apparatus comprising: a frame; an outer cylinder supported on the frame
rotatably about a vertical axis; an inner cylinder coaxially and rotatably disposed
within the outer cylinder to define an annular separating chamber between an inner
wall of the outer cylinder and an outer circumference of the inner cylinder; a screw
blade fixedly attached to the outer circumference of the inner cylinder so that a
small gap remains between the screw blade and the inner wall of the outer cylinder;
means for supplying an original liquid into the separating chamber; means for discharging
a separated, cleaned liquid from an upper part of the separating chamber; means for
discharging a sludge from a lower part of the separating chamber; and driving means
comprising a first motor for driving one of the outer and inner cylinders, a planetary
means connected to both the outer cylinder and the inner cylinder, and a second motor
for setting a speed difference of the planetary means, so that the driving means rotate
the outer and inner cylinders in a same rotational direction and with a rotational
speed of the outer cylinder slightly larger than that of the inner cylinder and the
difference in rotational speed is set within a certain limited range.
[0007] The outer cylinder comprises a vertically cylindrical upper half having a substantially
constant inner diameter and a tapered lower half having an inner diameter which is
gradually reduced in the downward direction, and in the same manner the inner cylinder
comprises a vertically cylindrical upper half having a substantially constant outer
diameter and a tapered lower half having an outer diameter which is gradually reduced
in the downward direction.
[0008] The original liquid supplying means comprises a pipe extending in the inner cylinder
along a vertical axis about which the inner cylinder rotates.
[0009] The inner cylinder is provided with an annular chamber between the upper half and
the lower half thereof, the lower end of the pipe is opened to the annular chamber,
and the annular chamber is provided with a plurality of radially arranged distributor
plates between which a plurality of radial passages are defined, so that the original
liquid is supplied from the pipe, through the annular chamber and the radial passages
to the annular separating chamber defined between the outer cylinder and the inner
cylinder.
[0010] Each of the separating plates has a such a shape that the vertical dimension thereof
is increased at the radially outward end.
[0011] The screw blade has a substantially constant pitch on the upper half of the inner
cylinder and, on the other hand, the pitch is gradually reduced on the tapered, lower
half of the inner cylinder. The screw blade has a double spiral shape.
[0012] The planetary means comprises an internal sun gear, a planetary gear engaged with
the internal sun gear, an external sun gear engaged with the planetary gear and coaxially
arranged with the internal sun gear, and a carrier for rotatably supporting the planetary
gear. The first motor is connected to the internal sun gear and to the outer cylinder,
the second motor is connected to the external sun gear, and the carrier is connected
to the inner cylinder. The planetary means comprises a plurality of planetary gear
pieces which are arranged equi-angularly around and respectively engaged with the
external sun gear.
[0013] A speed reduction ratio of the planetary means is 1/200 so that the rotational speed
ratio between the outer cylinder and the inner cylinder is 3000:2999, if the first
motor rotates at 3000 rpm and the second motor rotates at 2800 rpm.
[0014] The planetary means comprises: a wave-generator comprising an elliptic cam and a
circumferential bearing for the elliptic cam; a flex-spline made of elastic metal
and having an inner circumference in contact with the wave-generator by means of the
bearing and an outer circumference provided with gear teeth; and a circular spline
having an inner circumference with gear teeth arranged at same pitch as the gear teeth
of the flex-spline. The first motor is connected to the circular-spline and to the
outer cylinder, the second motor is connected to the wave-generator, and the flex-spline
carrier is connected to the inner cylinder. The number of gear teeth of the circular-spline
is two more than the number of gear teeth of the flex-spline carrier.
[0015] According to another aspect of the present invention, there is provided a vertical
type solid-liquid separating apparatus comprising: a frame; an outer cylinder supported
on the frame rotatably about a vertical axis; an inner cylinder coaxially and rotatably
disposed within the outer cylinder to define an annular separating chamber between
an inner wall of the outer cylinder and an outer circumference of the inner cylinder;
a screw blade fixedly attached to the outer circumference of the inner cylinder so
that a small gap remains between the screw blade and the inner wall of the outer cylinder;
means for supplying an original liquid into the separating chamber; means for discharging
a separated, cleaned liquid from an upper part of the separating chamber; means for
discharging a sludge from a lower part of the separating chamber; means for driving
the outer and inner cylinders so that the outer and inner cylinders are rotated in
a same rotational direction and a rotational speed of the outer cylinder is slightly
larger than that of the inner cylinder and a difference in rotational speed is set
within a certain limited range; and means for cleaning or drying the annular separating
chamber with cleaning water or air.
[0016] The cleaning means comprises a conduit provided in the inner cylinder for supplying
cleaning water or air and a plurality of nozzles connected to the conduit for injecting
the cleaning water or air from the outer circumference of the inner cylinder toward
the inner wall of the outer cylinder.
[0017] The nozzles are inclined so that the cleaning water or air is injected at an acute
angle with respect to the inner wall of the outer cylinder.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Fig. 1 is a schematic vertical sectional view illustrating a main part of one embodiment
of a vertical type solid-liquid separating apparatus according to the present invention;
Fig. 2 is an enlarged vertical sectional view of an inner rotary cylinder shown in
Fig. 1;
Fig. 3(a) is a horizontal sectional view of distributor plates taken along a line
A-A' in Fig. 2;
Fig. 3(b) is a vertical sectional view of the distributor plates taken along a line
B-B' in Fig. 3(a);
Fig. 4(a) is a vertical sectional view of a water-air supply nozzle;
Fig. 4(b) is a horizontal sectional view of part thereof;
Fig. 5(a) is a schematic view of a planetary gear mechanism;
Fig. 5(b) is a schematic side view of the planetary gear mechanism;
Fig. 6(a) is a view showing a state wherein a differential speed motor is mounted
to the upper portion of the apparatus; and
Fig. 6(b) is a schematic view of another embodiment of a planetary mechanism.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] The present invention will be described in detail below with reference to the preferred
embodiments illustrated in the attached drawings.
[0020] A vertical type solid-liquid separating apparatus 1 according to one embodiment of
this invention includes an outer rotary cylinder 2, screw blades 5, an annular separating
chamber, an inner rotary cylinder 3 to which distributor plates 4 are attached, an
original liquid supply pipe 6, cleaned liquid exits 7, a sludge exit 8 and a drive
9 for the outer and inner rotary cylinders.
[0021] The outer rotary cylinder 2 is rotatably supported by the apparatus frame and constituted
by a vertical cylindrical upper half 2a whose inner diameter is substantially constant
and a tapered cylindrical lower half 2b whose inner diameter becomes smaller downward,
both the halves being continuously formed integral with each other.
[0022] The inner rotary cylinder 3 is coaxially and rotatably supported in the interior
of the outer rotary cylinder 2, and has an upper half 3a corresponding to the vertical
cylindrical upper half 2a of the upper rotary cylinder 2, a lower half 3b corresponding
to the tapered lower half 3b of the outer rotary cylinder and four distributor plates
4a, 4b, 4c and 4d radially disposed for connecting both the halves and transporting
a liquid flow received therein while distributing the same in the vertical direction.
[0023] A slope of a predetermined angle is formed at each opposed end surface of the upper
half 3a and the lower half 3b of the inner rotary cylinder 3, and four grooves 3c
are radially formed for fixing the distributor plates on both the slopes in correspondence
to the latter.
[0024] Each of the four distributor plates 4 is of a shape diverging outward so that upper
and lower edges thereof are fixedly fitted to the above-mentioned grooves 3c. As shown
in Figs. 3(a) and 3(b), these distributor plates 4 are arranged equi-angularly at
90°. Also, a vertical dimension of each distributor plate 4 is increased radially
outward.
[0025] An annular separating apparatus chamber having a generally constant width in the
diametrical direction is formed between the inner circumference of the outer rotary
cylinder 2 and the outer circumference of the inner rotary cylinder 3. The annular
separating apparatus chamber is of a shape wherein the upper half thereof is substantially
cylindrical and the lower half is gradually converged downward in correspondence to
the outer rotary cylinder 2 and the inner rotary cylinder 3.
[0026] The screw blades 5 are fixedly secured to the outer circumference of the inner rotary
cylinder 3 to define a small gap between the outer peripheral edge thereof and the
inner circumference of the outer rotary cylinder 2.
[0027] The screw blades 5 are of a double-spiral structure wherein two spiral blades are
arranged at an angular distance of 180 degrees. That is, if the inner rotary cylinder
3 rotates once, the spiral advances by two pitches. Also, the screw blades 5 are arranged
at a constant pitch in the upper half 3a of the inner rotary cylinder, and the pitch
becomes smaller downward in the tapered lower half 3b, as shown in Fig. 2.
[0028] The original liquid supply pipe 6 extends downward from above the inner rotary cylinder
3 along a center line thereof and has an opening at the lower end of the upper half
3a of the inner rotary cylinder 3.
[0029] Water and air are used for rinsing and drying the interior of the apparatus 1, improving
the cleaning degree of removed cleaned liquid or facilitating the reduction of a water
content in solid matter, and are supplied via a pipe 13 extending upward from beneath
the lower end of the inner rotary cylinder 3 along a center line thereof and injected
from tip nozzles 14 obliquely provided in the inner rotary cylinder 3 toward the inner
wall of the outer rotary cylinder 2.
[0030] As shown in Figs. 4(a) and 4(b), the tip nozzles 14 are provided at positions between
the adjacent screw blades 5 while directed to the outer rotary cylinder 2 at an angle
as acute as possible so that water or air impinges thereon in the upward/downward
direction. If an improvement in the cleaning degree is desired, water is injected,
while if the reduction of water content in solid matter is desired, air is ejected.
Upon the completion of solid-liquid separation, the interior of the apparatus 1 is
first rinsed with water and, then, air is supplied to dry the interior of the apparatus
1.
[0031] A plurality of cleaned liquid exits 7 having a structure capable of adjusting the
degree of opening are provided in a top plate of the outer rotary cylinder 2 along
the upper peripheral edge of the upper half 2a of the outer rotary cylinder 2.
[0032] The sludge exit 8 is formed at the lower end of the outer rotary cylinder 2 for discharging
sludge which is a solid component resulted from the solid-liquid separation and discharged
out from the lower end of the outer rotary cylinder 2.
[0033] The outer rotary cylinder 2 and the inner rotary cylinder 3 are made to rotate in
the same direction so that the outer rotary cylinder 2 move slightly faster than the
inner rotary cylinder 3 while maintaining a speed difference in a predetermined range.
According to the present invention, to accurately preset the slight difference in
rotational speed between the outer and inner rotary cylinders 2 and 3, a planetary
mechanism 20 and two motors 21, 22 are used.
[0034] As shown in Figs. 5(a) and 5(b), a planetary gear mechanism 20 includes a sun internal
gear 23, a plurality of (three in the illustrated embodiment) planet gears 24 arranged
at an equal angular pitch to be intermeshed with the sun internal gear 23, a sun external
gear 25 arranged coaxially with the sun internal gear 23 to be intermeshed with the
planet gears 24, and a carrier 26 for supporting the planet gears 24 in a rotatable
manner.
[0035] The main motor (first motor) 21 is directly coupled to the sun internal gear 23 of
the planetary gear mechanism 20 and is also connected to the outer rotary cylinder
2 via a gear or a pulley. On the other hand, the differential speed motor (second
motor) 22 is directly coupled to the sun external gear 25 of the planetary gear mechanism
20. The carrier 26 of the planetary gear mechanism 20 is coupled to the inner rotary
cylinder 3 via a gear or a pulley.
[0036] The difference in rotational speed between the outer and inner rotary cylinders 2
and 3 is preset to be an extremely small value. For example, if a reduction ratio
is 1/200, the rotational speed of the outer rotary cylinder 2 is 3,000 rpm and that
of the inner rotary cylinder 3 is 2,999 rpm, wherein the main motor 21 rotates at
3,000 rpm and the differential speed motor 22 rotates at 2,800 rpm.
[0037] Figs. 6(a) and 6(b) illustrate another embodiment of a planetary mechanism. The planetary
mechanism 30 according to this embodiment includes a wave generator 31, a flex-spline
(elastic gear) 34 and a circular spline (internal gear) 36. The wave generator 31
includes an elliptic cam 32 and a circumferential bearing 33. The flex-spline 34 is
formed of a thin-walled cup-like elastic metal brought into contact with the wave
generator 31 via the bearing 33 by the inner circumference thereof and provided with
gear teeth 35 of an involute type on the outer circumference thereof. The circular
spline 36 is a rigid ring provided with gear teeth 37 on the inner circumference thereof
at the same pitch as that of the gear teeth 35 of the flex-spline 34. The number of
gear teeth 37 of the circular spline 36 is two more than that of the gear teeth 35
of the flex-spline 34.
[0038] The main motor (first motor) 21 is coupled to the outer rotary cylinder 2 via a gear
or a pulley and also to the circular spline 36 of this planetary mechanism 30. On
the other hand, the differential speed motor (second motor) 22 is mounted to the upper
part of the apparatus and directly coupled to the wave generator 31 of this planetary
mechanism 30, unlike the preceding embodiment. This planetary mechanism 30 is directly
coupled to the inner rotary cylinder 3. When this planetary gear mechanism 30 is used,
the outer and inner rotary cylinders 2 and 3 are made to rotate in the same direction
while maintaining an accurate difference in rotational speed between both the cylinders
so that the outer rotary cylinder 2 is only slightly faster than the inner rotary
cylinder 3. In this regard, it may be possible to arrange the second motor 22 in the
same manner as in the preceding embodiment to be coupled to the wave generator 31
via a gear or a pulley.
[0039] Next, the operation of the embodiment having the above-mentioned structure will be
described below.
[0040] The original liquid, containing solid substances, supplied from the original liquid
pipe 6 reaches the lower end of the upper half 3a of the inner rotary cylinder 3 and
is equally distributed by the four distributor plates 4 arranged at the same pitch
in the circumferential direction. At this time, the solid matter in the original liquid
is finely cut due to the high speed rotation, which facilitates the performance for
solid-liquid separation to a great extent and improve the cleaning degree of discharged
liquid. Liquid and solid in the original liquid smoothly supplied to the screw blades
5 are separated from each other upward and downward, respectively, during the rotation
of the screw blades 5, and the cleaned liquid 11 is discharged outside the apparatus
from the upper cleaned liquid exits 7, while the sludge 12 is discharged outside the
apparatus from the lower sludge exit 8.
[0041] In such a manner, the separation and the recovery of solid and liquid are carried
out in a continuous manner. By adjusting a supply rate of the original liquid to the
original liquid supply pipe 6 and an opening degree of the cleaned liquid exit 7,
it is possible to regulate the ratio between the cleaned liquid and the sludge as
well as the discharge rate thereof.
[0042] In the above case, since the screw blades 5 are arranged in a double-spiral configuration,
and a pitch of the screw blade 5 is constant in the upper half 3a having a constant
diameter while being smaller downward in the lower half 3b having a smaller diameter
downward, solid substances such as sludge moves slowly downward in a longer time due
to the low speed of pitch movement in spite of the high rotational speed of the inner
rotary cylinder 3. Thereby, the solid-liquid separation is sufficiently facilitated
and, in particular, the fractionation of the solid component is further enhanced.
[0043] According to the present invention, as described above, it is possible to always
separate sludge as a solid component from a cleaned liquid at a desired ratio by rotating
the outer and inner rotary cylinders 2, 3 in the same direction so that the outer
rotary cylinder 2 rotates slightly faster than the inner rotary cylinder 3, for example,
at a ratio of 3,000 : 2,999 while maintaining an extremely slight but accurate difference
in rotational speed between both the cylinders.
[0044] After completing the solid-liquid separation, as described before, water for rinsing
the apparatus is supplied to the annular separating chamber of the apparatus 1 via
the pipe 13, the tip nozzles 14 and a space between the adjacent distributor plates
4 to carry out the rinsing operation. Thereafter, air is supplied through the same
pipe 13 into the apparatus 1 to dry the interior thereof. This rinsing/drying operation
is carried out during the rotation of the outer and inner rotary cylinders 2 and 3.
[0045] According to the above-mentioned embodiments, the planetary gear mechanism 20 and
the two motors 21, 22 are used for setting the accurate slight difference in rotational
speed between the outer and inner rotary cylinders 2 and 3. Thereby, the difference
in rotational speed between both the cylinders 2, 3 is extremely accurately maintained
to always separate sludge as a solid component from cleaned liquid at a desired ratio.
Also, since the rotation of the outer and inner rotary cylinders 2, 3 is stable, vibration
is low to result in a safe operation and the repair thereof becomes easy.
1. A vertical type solid-liquid separating apparatus comprising:
a frame;
an outer cylinder supported on said frame rotatably about a vertical axis;
an inner cylinder coaxially and rotatably disposed within said outer cylinder to define
an annular separating chamber between an inner circumference of said outer cylinder
and an outer circumference of said inner cylinder;
a screw blade fixedly attached to said outer circumference of the inner cylinder so
that a small gap remains between said screw blade and said inner circumference of
the outer cylinder;
means for supplying an original liquid into said separating chamber;
means for discharging a separated, cleaned liquid from an upper part of said separating
chamber;
means for discharging a sludge from a lower part of said separating chamber; and
driving means comprising a first motor for driving one of said outer and inner cylinders,
a planetary means connected to both said outer cylinder and said inner cylinder, and
a second motor for setting a speed difference of said planetary means, so that said
driving means rotate said outer and inner cylinders in a same rotational direction
and a rotational speed of said outer cylinder is slightly larger than that of said
inner cylinder and a difference in rotational speed is set within a certain limited
range.
2. A separating apparatus as set forth in claim 1, wherein said outer cylinder comprises
a vertically cylindrical upper half having a substantially constant inner diameter
and a tapered lower half having an inner diameter which is gradually reduced in a
downward direction, and said inner cylinder comprises a vertically cylindrical upper
half having a substantially constant outer diameter and a tapered lower half having
an outer diameter which is gradually reduced in a downward direction.
3. A separating apparatus as set forth in claim 1, wherein said original liquid supplying
means comprises a pipe extending in said inner cylinder along a vertical axis about
which said inner cylinder rotates.
4. A separating apparatus as set forth in claim 3, wherein said inner cylinder is provided
with an annular chamber between said upper half and lower half thereof, a lower end
of said pipe is opened to said annular chamber, and said annular chamber is provided
with a plurality of radially arranged distributor plates between which a plurality
of radial passages are defined, so that the original liquid is supplied from said
pipe, through said annular chamber and said radial passages to said annular separating
chamber defined between said outer cylinder and said inner cylinder.
5. A separating apparatus as set forth in claim 4, wherein each of said separating plates
has a such a shape that a vertical dimension thereof is increased radially outward.
6. A separating apparatus as set forth in claim 2, wherein said screw blade has a substantially
constant pitch on said upper half of the inner cylinder and, on the other hand, the
pitch is gradually reduced to downward on said tapered, lower half of the inner cylinder.
7. A separating apparatus as set forth in claim 1, wherein said screw blade has a double
spiral shape.
8. A separating apparatus as set forth in claim 1, wherein said planetary means comprises
an internal sun gear, a planetary gear engaged with said internal sun gear, an external
sun gear engaged with said planetary gear and coaxially arranged with said internal
sun gear, and a carrier for rotatably supporting said planetary gear.
9. A separating apparatus as set forth in claim 8, wherein said first motor is connected
to said internal sun gear and to said outer cylinder, said second motor is connected
to said external sun gear, and said carrier is connected to said inner cylinder.
10. A separating apparatus as set forth in claim 8, wherein said planetary means comprises
a plurality of planetary gear pieces which are arranged equi-angularly around and
respectively engaged with said external sun gear.
11. A separating apparatus as set forth in claim 8, wherein a speed reduction ratio of
said planetary means is 1/200 so that the rotational speed ratio between said outer
cylinder and said inner cylinder is 3000:2999, if the first motor rotates at 3000
rpm and the second motor rotates at 2800 rpm.
12. A separating apparatus as set forth in claim 1, wherein said planetary means comprises
a wave-generator comprising an elliptic cam and a circumferential bearing of said
elliptic cam, a flex-spline made of elastic metal and having an inner circumference
in contact with said wave-generator by means of said circumferential bearing and an
outer circumference provided with gear teeth, a circular-spline having an inner circumference
with gear teeth arranged at same pitch as said gear teeth of the flex-spline.
13. A separating apparatus as set forth in claim 12, wherein said first motor is connected
to said circular-spline and to said outer cylinder, said second motor is connected
to said wave-generator, and said flex-spline carrier is connected to said inner cylinder.
14. A separating apparatus as set forth in claim 12, wherein the number of gear teeth
of said circular-spline is two more than the number of gear teeth of said flex-spline
carrier.
15. A vertical type solid-liquid separating apparatus comprising:
a frame;
an outer cylinder supported on said frame rotatably about a vertical axis;
an inner cylinder coaxially, rotatably disposed within said outer cylinder to define
an annular separating chamber between an inner circumference of said outer cylinder
and an outer circumference of said inner cylinder;
a screw blade fixedly attached to said outer circumference of the inner cylinder so
that a small gap remains between said screw blade and said inner circumference of
the outer cylinder;
means for supplying an original liquid into said separating chamber;
means for discharging a separated, cleaned liquid from an upper part of said separating
chamber;
means for discharging a sludge from a lower part of said separating chamber;
means for driving said outer and inner cylinders so that said outer and inner cylinders
are rotated in a same rotational direction and a rotational speed of said outer cylinder
is slightly larger than that of said inner cylinder and a difference in rotational
speed is set within a certain limited range; and
means for cleaning or drying said annular separating chamber with cleaning water or
air.
16. A separating apparatus as set forth in claim 15, wherein said cleaning means comprises
a conduit provided in said inner cylinder for supplying cleaning water or air and
a plurality of nozzles connected to said conduit for injecting the cleaning water
or air from the outer circumference of the inner cylinder toward said inner circumference
of the outer cylinder.
17. A separating apparatus as set forth in claim 15, wherein said nozzles are inclined
so that the cleaning water or air is injected at an acute angle with respect to said
inner circumference of the outer cylinder.