Field of the Invention
[0001] The present invention relates to systems containing a halogen bleach source, for
example for use as household cleaning products.
Background to the Invention
[0002] It is well known to use hypochlorite bleaches in household hard surface cleaning
compositions, for example as kitchen surface cleaners typically containing 0.1-1.5%
by weight of sodium hypochlorite at a pH of approximately 11.5-13.0, or at higher
levels, e.g. up to 3% by weight of hypochlorite for mould removal. However, there
remains a need to produce hypochlorite bleaching compositions giving the same high
standards of cleaning (and hygiene) performance as these standard sodium hypochlorite
household cleaning products but with lower hypochlorite levels to provide better sensory,
safety and environmental properties.
[0003] The present invention solves this problem by reducing the pH of the hypochlorite
solution at the point of delivery, by admixture with an acid.
[0004] WO-A-98/21308 describes the use of a dual-compartment pack to separate alkaline hypochlorite
and a chlorine 'de-activating agent' such as sulphamic acid. The mixed formulation
has a pH of around 6 and is said to give good bleaching of mould and food/beverage
stains on hard and soft surfaces but, as sulphamic acid acts as a chlorine scavenger,
without the risk of producing toxic chlorine gas. A hypochlorite to sulphamic acid
ratio of 3.6 to 2.5 is specified to ensure adequate bleaching activity. The use of
thickening agents in conjunction with these formulations, to provide "cling" to vertical
surfaces, is also disclosed.
[0005] The present invention differs from that disclosed in WO-A-98/21308 in that the usage
pH range is greater than 6 and for this reason the formulation need not contain an
amine compound as a chlorine 'de-activating agent'.
[0006] Also, as disclosed in WO-A-99/32596, an aqueous solution of "a source of unipositive
chlorine ions", typically sodium hypochlorite, contains a chlorine stabilising agent
such as sulphamic acid or a salt thereof, or an organic sulphonate or sulphonamide,
and an acidic buffer, typically a mono-, di- or polycarboxylic acid or phosphoric
acid. The pH is buffered to be from around 2 to 6.5.
[0007] The present invention differs from that disclosed in WO-A-99/32596 in that being
in two-pack form, the hypochlorite is stored at a more alkaline pH and therefore,
does not require the chlorine stabilising agent.
[0008] There are several known examples of low pH hypochlorite bleaching systems in other
applications. US-A-4 236 891 describes the use of magnesium hypochlorite maintained
at a pH in the range 3.5-7.7, by addition of mineral or organic acids, for industrial
or domestic bleaching of textiles. CA-A-1 087 955 relates to use of hydroxycarboxylic
acid salts in reducing hypochlorite pH to between 5 and 8 for cleaning and disinfecting
substrates including human skin and clothing.
Definition of the Invention
[0009] The present invention now provides a dual container delivery system comprising a
first container containing a first aqueous solution comprising a hypochlorite bleach
or a source thereof and having a pH of at least 13, a second container containing
an aqueous solution comprising an acid and delivery means for delivering the first
and second solutions to a surface such that they mix just before or upon impacting
the surface, the amount and strength of the acid in the second solution being such
that the pH of the resulting mixture is from 8 to 13, preferably from 9 to 12.
[0010] The pH of the first aqueous solution, i.e. that containing the hypochlorite, is at
least 13. Furthermore, the pH of the composition resulting from mixing of the two
aqueous solutions can also be as high as 13. However, it is to be understood that
whatever the pH of the first aqueous solution before mixing, the pH of the resultant
mixed solution will always be lower than that of the first aqueous solution, by virtue
of the acid from the second aqueous solution.
[0011] Without being bound by any particular theory or explanation, the applicants have
conjectured that the stability of sodium hypochlorite is optimised at high alkalinities
where self-decomposition (disproportionation) and reactions with other formulation
components are slow. Hypochlorite reactivity however increases with decreasing pH
due to the increased levels of the conjugate acid, hypochlorous acid HOCl, which is
a highly reactive electrophilic oxidant. These conflicting requirements for optimised
reactivity and stability mean that standard hypochlorite based household cleaning
formulations, which are delivered from single compartment formulations, use a combination
of relatively high hypochlorite concentrations to maximise cleaning and hygiene activity,
and relatively high alkalinities to maintain storage stability.
[0012] The present invention involves delivery of hypochlorite formulations of 'reduced'
alkalinity by mixing an alkaline hypochlorite solution with an acid at the point of
delivery. The alkaline hypochlorite and acid solutions are stored separately in the
compartments of a dual-compartment pack and mix together during application onto the
surface. In this way, the stability problems associated with use of reduced alkalinity
hypochlorite are avoided. The higher reactivity of the less alkaline hypochlorite
formulation allows a reduction in the level of hypochlorite required to achieve current
standards of cleaning and hygiene.
[0013] Systems according to the invention are applicable for use in a range of products
where relatively high concentrations of hypochlorite bleach are currently required
to achieve acceptable cleaning and hygiene performance. Specific product types include
mould removers, wc and kitchen cleaners.
Detailed Description of the Invention
[0014] Preferred forms of the first and second containers, the delivery means and the first
and second aqueous solutions, will now be described in more detail.
The Containers
[0015] The first and second aqueous solutions need to be kept in different containers so
that their components do not react until use. This could be achieved by providing
them in respective separate containers. The consumer could then apply each to the
surface, either sequentially or simultaneously.
[0016] However, it is more convenient to provide the products in a dual-compartment container
in which the aqueous solutions are stored in separate compartments. The delivery means
then allows them to be delivered to the surface so that pH reduction of the hypochlorite
solution occurs or is initiated as they are exiting the delivery means and/or in mid-air
as they are directed to the surface and/or on the surface itself. Preferably, they
are delivered to be mixed in approximately equal volumes, i.e. typically from 0.5
: 1 v/v to 1 : 0.5 v/v.
[0017] A particularly preferred delivery means, especially for non-thickened systems, is
a trigger spray head. In the case of a dual compartment system, this will preferably
have two siphon tubes, respectively leading into each compartment and either a single
nozzle with a mixing chamber or two separate nozzles substantially adjacent to each
other. If desired, a dispensing nozzle or nozzles configured to promote foaming may
be used.
[0018] For thickened systems a pouring dual compartment packaging form is generally preferred.
The Solutions
[0019] The hypochlorite or hypochlorite source is preferably present at about from 0.01%
to 10% by weight, more preferably from 0.1% to 2%, most preferably from 0.05% to 0.5%
by weight of the first aqueous solution. In the second solution, the amount of acid
will depend on the alkalinity of the hypochlorite (first aqueous) solution. However,
for typical commercial sources of hypochlorite solution, in the case when the acid
in the second aqueous solution is a monovalent mineral acid, this will be typically
present at about from 10 mole% to 200 mole%, more preferably from 50 mole% to 150
mole% based on the molar concentration of the hypochlorite present. The quantity of
acid required to achieve a specific pH will of course depend on the quantity of additional
alkali added to the first solution. For n-valent mineral acids, these values will
be divided by n. In the case of organic acids, these amounts are more difficult to
express as the range of strengths of such acids is quite large. However, for a dicarboxylic
acid such as malic, maleic or succinic acid, typical ranges might be from 10 mole%
to 300 mole%, more preferably from 50 % to 150 mole%.
[0020] The hypochlorite or source thereof in the first solution may be a simple hypochlorite
salt such as those of the alkali or alkaline earth metals or a compound which produces
hypochlorite upon hydrolysis, such as the organic N-chloro compounds. Mixtures of
such materials may also be used.
[0021] The acid in the second solution may be a mineral acid such as hydrochloric, sulphuric,
phosphoric or nitric acid. The term "acid" includes acidic salts such as sodium hydrogen
sulphate. Alternatively, it may be organic acid such as a mono-, di- or polycarboxylic
acid. Forms of any of these which are hydroxylated and/or contain keto and/or ester
and/or amide groups may also be used. Saturated and unsaturated forms are included
within these definitions.
[0022] Simple monocarboxylic acids such as formic acid and acetic acid may be used but are
less preferred because of their unpleasant odours. A non-exhaustive list of typical
suitable organic acids includes propanoic, lactic, glycolic, pyruvic, crotonic, isovaleric,
cinnamic, salicylic, carbanic, methylcarbanic, benzoic, glucanic, malic, maleic, sulphonic,
methane sulphonic, toluene sulphonic, fumaric, malonic, itaconic, oxalic, tartaric,
glutamic, aspartic and succinic acids. However, citric acid is a generally preferred
organic acid.
[0023] The acid component in the second aqueous solution may contain mixtures of two or
more acids. However, whatever acid or acids are used, they preferably should not be
of a type which would be oxidised within a few minutes of admixture with the hypochlorite.
Again, mixtures of such materials may be used. The weight ratio of the hypochlorite
or its precursor to the acid is typically from 0.01 : 1 to 100 : 1.
[0024] The hypochlorite (or source thereof) and acid solutions are stored separately using
dual-compartmentalised packaging and react together on mixing during application onto
the surface. The resulting mixed formulations give efficient bleaching from the relatively
low levels of the hypochlorite. In a typical embodiment, the hypochlorite is present
in alkaline solution, in order to minimise decomposition, while the acid is present
at a level sufficient that on mixing the final pH of the formulation is optimised
for the specific usage scenario. It is important that the mixing process be carefully
controlled so that the pH of the final mixed solution is constrained not to fall below
a value of 8. Attempts to achieve lower pH values could result in incomplete mixing
and localised areas of very low pH with the consequent risk of generating toxic chlorine
gas. The mixed composition may also contain surfactants, polymers and other formulation
components such as a perfume, or dye. Some or all of these additional components can
be stored separately from hypochlorite, i.e. together with the acid, allowing use
of formulation ingredients that do not have long term stability in hypochlorite solution
and are therefore not used in conventional single compartment hypochlorite bleach
formulations.
Surfactants
[0025] The composition according to the invention optionally may comprise detergent actives
(surfactants). These may be chosen from a wide range of anionic, nonionic, cationic,
amphoteric or zwitterionic surfactants well known in the art.
[0026] Suitable anionic surfactants are e.g. water-soluble salts, particularly alkali metal,
alkaline earth metal and ammonium salts, of organic sulphate esters and sulphonic
acids having in the molecular structure a C
8-C
22 alkyl radical or a C
10-C
22 alkaryl radical.
[0027] Examples of such anionic surfactants are alcohol sulphate salts, especially those
obtained from the fatty alcohols derived from the glycerides of tallow or coconut
oil; alkyl-benzene sulphonates such as those having a C
9-C
11 radical. Examples of such anionic detergents are alcohol sulphate alkyl group attached
to the benzene ring; secondary alkanesulphonates; sodium alkyl glyceryl ether sulphates,
especially those ethers of the fatty alcohols derived from tallow and coconut oil;
sodium fatty acid monoglyceride sulphates, especially those derived from coconut fatty
acids; salts of 1-6 EO ethoxylated fatty alcohol sulphates; salts of 1-8 EO ethoxylated
alkylphenol sulphates in which the alkyl radicals contain 4-14 C-atoms; the reaction
product of fatty acids esterified with isethionic acid and neutralised with sodium
hydroxide.
[0028] The preferred water-soluble synthetic anionic surfactants are the alkyl benzene sulphonates,
the olefin sulphonates, the alkyl sulphates, and the higher fatty acid monoglyceride
sulphates and fatty acid soaps.
[0029] A special class of anionic surfactants which may be used in the cleaning compositions
according to the invention are hydrotropes which are known in the art specifically
for their thickening or liquid structuring capabilities. Well known examples of such
compounds are the alkali metal salts of toluene-, xylene- and cumene-sulphonic acid.
[0030] Suitable nonionic surfactants can be broadly described as compounds produced by the
condensation of alkylene oxide groups, which are hydrophilic in nature, with an organic
hydrophobic compound which may be aliphatic or alkylaromatic in nature. The length
of the hydrophilic or polyoxyalkylene radical which is attached to any particular
hydrophobic group can be readily adjusted to yield a water-soluble or water dispersible
compound having the desired balance between hydrophilic and hydrophobic elements.
[0031] Particular examples include the condensation product of straight chain or branched
chain aliphatic alcohols having 8-22 C-atoms with ethylene oxide, such as coconut
oil fatty alcohol/ethylene oxide condensates having from 2 to 15 moles of ethylene
oxide per mole of coconut alcohol; condensates of alkylphenols whose alkyl group contains
6-16 C-atoms with 2 to 25 moles of ethylene oxide per mole of alkylphenol; condensates
of the reaction product of ethylenediamine and propylene oxide with ethylene oxide,
the condensates containing from 40 to 80% of ethyleneoxy groups by weight and having
a molecular weight of from 5,000 to 11,000. Other examples are: tertiary amine oxides
of general structure RRRNO, where one R is a C
8-C
22 alkyl group (preferably C
8-C
18) and the other Rs are each C
1-C
5 (preferably C
1-C
3) alkyl or hydroxyalkyl groups, for instance dimethyldodecylamine oxide; tertiary
phosphine oxides of structure RRRPO, where one R is a C
8-C
22 alkyl group (preferably C
8-C
18) and the other Rs are each C
1-C
5 (preferably C
1-C
3) alkyl or hydroxyalkyl groups, for instance dimethyl-dodecylphosphine oxide; dialkyl
sulphoxides of structure RRSO where one R is a C
10-C
18 alkyl group and the other is methyl or ethyl, for instance methyltetradecyl sulphoxide;
fatty acid alkylolamides; alkylene oxide condensates of fatty acid alkylolamides and
alkyl mercaptans. Amine oxides are especially preferred because they blend very well
with inorganic electrolytes and show good stability to hypochlorite bleach.
[0032] Suitable amphoteric surfactants are derivatives of aliphatic secondary and tertiary
amines containing a C
8-C
18 alkyl group and an aliphatic group substituted by an anionic water-solubilising group,
for instance sodium 3-dodecylamino-propionate, sodium 3-dodecylaminopropane sulphonate
and sodium N-2-hydroxydodecyl-N-methyl taurate.
[0033] Suitable cationic surfactants are quaternary ammonium salts having at least one C
8-C
22 aliphatic or alkyl-aromatic group, e.g. dodecyl-trimethylammonium bromide or chloride,
cetyltrimethyl-ammonium bromide or chloride, didecyl-dimethyl-ammonium bromide or
chloride, octyl-benzyldimethyl-ammonium bromide or chloride, dodecyl- benzyldimethyl-ammonium
bromide or chloride and (higher alkyl)- benzyldimethyl-ammonium bromide or chloride.
Many quaternary ammonium salts have antimicrobial properties and their use in cleaning
compositions according to the invention leads to products having exceptionally effective
disinfection properties against a wide range of micro-organisms. They are used in
the cleaning compositions according to the invention in an amount of 0-10%, preferably
0.1-8%, more preferably 0.5-6%. Since virtually all cationic surfactants would be
unstable in the presence of hypochlorite, when they are used, they should be incorporated
in the second aqueous solution (i.e. the acid solution).
[0034] Suitable zwitterionic surfactants are derivatives of aliphatic quaternary ammonium,
sulphonium and phosphonium compounds having a C
8-C
18 aliphatic group and an aliphatic group substituted by an anionic water-solubilising
group, for instance 3-(N,N-dimethyl-N-hexadecylammonium)propane-1-sulphonate betaine,
3-(dodecyl-methylsulphonium)-propane-1-sulphonate betaine and 3-(cetylmethyl-phosphonium)-ethane-sulphonate
betaine.
[0035] Further examples of suitable surfactants are given in the well-known textbooks "Surface
Active Agents", Volume I by Schwartz and Perry and "Surface Active Agents and Detergents",
Volume II by Schwartz, Perry and Birch.
[0036] Detergent surfactants often play an important role in thickening systems. Apart from
that they are preferably added also for their wetting properties on hard surfaces
and for their cleaning properties. Thus, preferably surfactants are present even if
a non-surfactant thickening system is used. If not required for thickening, the total
surfactants content is preferably between 0.1 and 20%, more preferably between 0.5
and 10%. If part of the thickening system the minimum total amount of surfactant will
be at least 0.5%, preferably at least 1%.
[0037] Electrolytes, particularly inorganic salts, are part of many thickening systems.
Suitable salts are alkali metal carbonates, sulphates and halogenides. Electrolytes
are used in an amount of 0-20%, preferably 0-15%, more preferably 0-10%.
[0038] Many thickening systems have been used in thickened hypochlorite bleach compositions.
Such systems often consist of two or more different detergent surfactants, or of one
or more such surfactants in combination with an electrolyte such as an inorganic salt.
Many thickening systems comprise as one of their components tertiary amine oxides
containing one long alkyl chain e.g. having 8-22 C atoms and two shorter alkyl chains
e.g. having 1-5 C-atoms, often in combination with an anionic surfactant.
[0039] Examples of such thickening systems are described in EP-A-079697, EP-A-110544, EP-A-137551,
EP-A-145084, EP-A-244611, EP-A-635568, WO95/08611, DE-A-19621048 and the literature
cited in these patent applications.
[0040] Other suitable thickening systems comprise polymeric substances which in solution
thicken in response to an increase in pH or electrolyte concentration. Examples thereof
are polymers of acrylic acid known for their thickening properties such as those sold
under the trademark "Acusol".
[0041] In the case of the dual container systems of the present invention, the final composition
may be thickened if desired, preferably by a multi-component thickening system of
which the components are divided over at least two partial compositions, such that
on mixing of the partial compositions on delivery to the surface to be cleaned the
combination of the components of the thickening system causes the final composition
to thicken. This will improve the composition's ability to cling to a non-horizontal
surface and prevent it from draining off before proper cleaning is obtained. Usefully
the viscosity of the final composition after dispensing is at least 50 mPa.s, more
preferably at least 100 mPa.s. On the other hand the viscosity is preferably not more
than 1000 mPa.s.
[0042] A large number of multicomponent thickening systems is known in the art. For them
to be suitable for the cleaning compositions according to the invention, preferably
at least one component should be storage stable in the same partial composition as
the hypochlorite bleach. The total thickening system should be sufficiently stable
in the final composition to enable it to thicken and remain on the surface for long
enough to perform its cleaning action.
[0043] Another way to improve cling of the final composition to a non-horizontal surface
is to cause it to foam on dispensing through the addition of a foaming surfactant
to at least one partial composition and the use of an appropriate dispensing device
such as foaming trigger sprays known in the art.
[0044] Surfactants which are storage stable in combination with the hypochlorite or hypochlorite
source may be combined in the same (first) partial composition. Surfactants which
do not have such stability should be made part of the other (second) partial composition.
[0045] The cleaning compositions according to the invention may also usefully contain a
sequestering agent suitable for binding Ca ions. Suitable sequestering agents for
this purpose are well known in the art and include compounds such as: alkali metal
tripolyphosphate, pyrophosphate and ortho- phosphate, sodium nitrilotriacetic acid
salt, sodium methylglycine-diacetic acid salt, alkali metal citrate, carboxymethyl
malonate, carboxymethyloxysuccinate, tartrate, mono- and di-succinate and oxydisuccinate.
Other Optional Components
[0046] The mixed composition on the surface may also contain polymers and other formulation
components such as a perfume, colourant and foam control agents. Some or all of these
additional components can be stored separately from the hypochlorite or hypochlorite
source, i.e. together in the second solution with the acid, allowing use of formulation
ingredients that do not have long term stability in strong oxidising agents and are
therefore not used in conventional single compartment hypochlorite bleach formulations.
Examples
A. FORMULATIONS
Example 1
[0047] A typical non-limiting formulation suitable for delivery from a dual-compartment
pack would be as follows:
Partial composition A: sodium hypochlorite - 1.0%, pH adjusted to 13.0 (in order to
minimise hypochlorite decomposition).
Partial composition B: hydrochloric acid - 0.55%, pH 0.8.
Solutions A & B when dispensed from a suitable dual-compartment and mixed in equal
proportions will produce a 'hypochlorite' solution with a pH of 11.0.
Example 2a and 2b
[0048] Example 2a is the composition of a two-pack reduced alkalinity 'low' hypochlorite
mould remover or kitchen cleaner formulation suitable for delivery from dual-compartment
spray pack. Compositions A & B are stable over extended periods and Example 2b is
the composition of the mixed formulation on delivery from the dual-compartment pack
onto the surface.
[0049] Example 2a: Typical partial compositions for a reduced alkalinity 'low' hypochlorite
mould remover or kitchen cleaner
Chemical Name |
% active level in formulation as delivered from pack |
Partial Composition A: |
|
Sodium xylene sulphonate |
1.20 |
Sodium hydroxide |
0.60 |
Sodium hypochlorite |
1.00 |
Decyl-dimethyl amine oxide |
0.40 |
Sodium laurate (soap) |
0.20 |
Water |
to 100% |
Partial Composition B: |
|
Hydrochloric acid |
0.55 |
Water |
to 100% |
[0050] Example 2b: Formulation of a prototype reduced alkalinity 'low' hypochlorite mould
remover or kitchen cleaner on delivery to the surface formed upon mixture of the components
of example 2a:
Chemical Name |
% active level in formulation as delivered from pack |
Sodium xylene sulphonate |
0.60 |
Sodium hydroxide |
0.30 |
Sodium hypochlorite |
0.5% |
Decyl-dimethyl amine oxide |
0.20 |
Sodium laurate (soap) |
0.10 |
Hydrochloric acid |
0.275 |
Water |
to 100% |
The mixed formulation had a pH of 11.0 |
[0051] Further, if desired, viscous products suitable for providing 'cling' to vertical
surfaces, such as wc bowls, are prepared by use of suitable surfactants or thickening
agents. These are added to partial compositions A & B such that the partial compositions
are non-viscous during storage but develop viscosity on mixing, during delivery from
the pack.
B. CLEANING APPRAISAL DATA
[0052] Examples showing the enhanced cleaning efficacy of the reduced alkalinity/low hypochlorite
solutions will now be described.
Example 3
[0053] Cultures of hyphal
Cladosporium cladosporioides were prepared on agar jelly. Warm water was used to dissolve the jelly and separate
it from the mould hyphae, which were then autoclaved. A little distilled water was
added to the hyphae which were crushed to a 'paste' using a pestle and mortar. The
'paste' consisted of a mixture of fine particles of hyphal cell wall together with
a dark black mould ink. Once prepared, the mould paste was stable to storage for several
weeks at 5°C.
[0054] A small amount of the 'mould paste' was applied to the surface of a porous ceramic
tile and a small amount of distilled water added. This mixture was evenly spread across
and rubbed into the surface of the tile using a flexible plastic spatula. Additional
mould paste or water was added to ease the soiling process as necessary. The final
appearance of the soiled tile was a uniform dark grey. The tiles were left to dry
overnight in the dark and then large tiles were then cut into smaller test pieces
using a standard 'tile cutter'.
[0055] Small circular pieces of single ply tissue paper were cut to a convenient size and
placed on the surface of the 'mould tile' test pieces, such that the edges of the
test pieces remained uncovered. A fixed quantity of the test solution was allowed
to drop onto the surface of the tissue and allowed to soak into the tile. The test
solution only contacted that area of the tile that was originally covered by the tissue
paper, thus preserving a background of untreated 'mould paste' around the periphery
of the test piece about 1 cm
3 of bleach liquor was required to cover a circular area around 3 cm in diameter).
The test solution was allowed to remain in contact with the soil for a fixed contact
time, i.e. about 3 minutes or 20 minutes, after which the test piece was immersed
in 1.0M sodium thiosulphate solution for 10 minutes (to quench the reaction and prevent
further bleaching). The test pieces were then immersed in distilled water for 10 minutes
before rinsing with further distilled water and air drying.
[0056] Test pieces were assessed for the level of mould bleaching by an expert panel, using
a integer scale running from 0 (no decolorisation) to 6 (complete bleaching). Panel
test data for each system were collated and analysed statistically to provide mean
scores for each test system. Each test (bleaching) system was tested using at least
3 replicate tiles.
[0057] Typical test data showing the effect of pH on mould bleaching are shown in Table
1.
[0058] The data show that the bleaching activity of a standard commercial sodium hypochlorite
product (3.0% sodium hypochlorite, pH 13) can be achieved from just 0.5% sodium hypochlorite
if the pH is reduced by a few units.
Table 1:
Bleaching of 'autoclaved mould paste' by various hypochlorite containing systems (ambient
temperature, 3 minutes contact time) |
|
Mean score |
|
pH |
Concentration of sodium hypochlorite (% w/w) |
13.0 |
12.0 |
11.0 |
10.5 |
10.0 |
0.2% |
0.0 |
0.6 |
1.7 |
--- |
--- |
0.5% |
1.3 |
2.2 |
3.1 |
4.2 |
5.6 |
3.0% |
5.4 |
6.0 |
--- |
--- |
--- |
Example 4: Application as a Kitchen Cleaner
[0059] A length of pre-stained cotton cloth was cut into square swatches (2 cm x 2 cm).
Four replicate cloths were placed in the bottom of a clean glass beaker and covered
with the cleaning liquor at room temperature. After a contact time of 2 to 5 minutes
has elapsed, the cloths were removed from the cleaning solution using tweezers and
immediately immersed in distilled water. The cloths were stirred in the water, and
washing procedure repeated twice more using fresh water each time. Washed cloths were
then pressed between two filters to remove excess water and placed on fresh filter
papers, in the dark, to dry.
[0060] Reflectance measurements were carried out on a Spectraflash 400 instrument. △R measurements
were calculated using '40ptspec' software, using a portion of untreated cloth from
the same cloth batch as a standard. Results obtained from each of the four replicate
test cloths were then statistically analysed to obtain mean △R values for each bleach
system. Test data showing the effect of reducing the pH of the sodium hypochlorite
are shown in Table 2.
Table 2:
Bleaching of tea stained cotton cloth (BC-1) by 'acidified' hypochlorite (1 minute
contact time ambient temperature, c.a. 20°C). |
|
Mean Δ R (460nm) |
|
pH |
Concentration of sodium hypochlorite |
13.0 |
12.0 |
11.0 |
10.0 |
9.0 |
0.1% |
4 |
8 |
13 |
16 |
18 |
1.0% |
10 |
22 |
26 |
27 |
28 |
[0061] The results show that bleaching efficacy of the hypochlorite significantly enhanced
by controlled acidification. By this means, a ten-fold reduction in sodium hypochlorite
content can be made whilst maintaining bleaching performance by reducing the 'in-use'
pH by a few units. Thus a 0.1% sodium hypochlorite formulation at pH 11.0 can provide
performance parity with a typical commercial based kitchen cleaner formulation containing
c.a. 0.5% - 1.5% sodium hypochlorite at a pH of 11.0-13.0.
Example 5: Bactericidal Performance of Mixed Systems on Dilute Application
[0062] The test was designed to reflect the European Suspension Test protocol (European
Standard EN1276). The bacterial test suspension contained between 1.5 and 5.0 x 10
8 cfu.mL
-1.
[0063] Testing was performed under conditions of heavy soil. A stock solution of 3% bovine
albumin was prepared as an interfering substance. The test formulation was pre-diluted
to the relevant concentration in sterile Water of Standard Hardness (24° French Hard).
The presence of the bacterial test solution and interfering substance resulted in
a further 1 : 1.25 dilution of the formulation in the test procedure.
[0064] Test Procedure: A volume of the interfering substance was pipetted into a sterile container and an
equal volume of the bacterial test suspension was added and contents of the tube were
mixed. The bacteria and soil were allowed a contact time of 2 min ± 10s. At the end
of this contact time, a volume of the diluted formulation was added to produce an
overall 1:10 dilution of both the bacterial test suspension and interfering substance
and the contents of the tube were mixed again. The formulation was allowed a bactericidal
contact time of 5 min ± 10s.
[0065] At the end of the contact time an aliquot was removed and diluted 1:10 into a sterile
container containing a suitable chemical quenching solution. The contents were mixed
thoroughly and left for a contact time of 5 min ± 1 minute. The dilution process was
repeated a further five times into a suitable diluent to produce a series of six dilutions
of the bactericidal stage ranging from 10
-1 to 10
-6.
[0066] Total viable counts were enumerated by a suitable method and the reduction in number
of viable cells elicited by the test formulation was calculated. Table 3 shows the
biocidal activity of hypochlorite delivered from stock solutions at pH 13.4 and 9.0.
The results were achieved after 1 : 40 dilution of the test formulation.
Table 3:
Biocidal activity |
|
|
Log Reduction* (SD) |
|
|
S. aureus |
E. hirae |
|
NaOCl (%) |
|
|
pH 13.4 |
1.2 |
2.03 (0.36) |
0.23 (0.09) |
|
1.6 |
3.53 (0.89) |
1.27 (1.03) |
|
2.0 |
4.67 |
4.78 |
|
pH 9 |
1.2 |
3.18 (0.45) |
1.58 (0.49) |
|
1.6 |
4.67 |
4.34 (0.89) |
|
2.0 |
4.67 |
4.78 |
*Data are the mean of four replicate samples |
[0067] A reduction in pH from 13.4 to 9.0 when the two solutions were mixed prior to dilution
resulted in increased bactericidal activity from low levels of hypochlorite (<2.0%).