[0001] The present invention relates to revolving sprinkling assemblies for dishwashers,
and in particular to a sprinkling assembly including a device for its shift in the
horizontal plane. Reference will be specifically made hereafter to a lower sprinkling
assembly operating in a washing space whose width is smaller than its depth, but it
is clear that what will be said can also be applied to an upper sprinkling assembly
and to a washing space whose width is larger than its depth.
[0002] It is known that conventional revolving sprinkling assemblies essentially consist
of a horizontal sprinkler pivoted on a vertical axis central shaft and provided with
at least one propulsion nozzle at one end, as well as with other nozzles arranged
along said sprinkler to sprinkle the dishes contained in the dishwasher rack. Since
the rotation axis of the sprinkler is fixed, the resulting paths of the nozzles consist
of circumferences centered on said axis.
[0003] From this follows that the above-mentioned assembly directly sprinkles always and
only the surfaces of the dishes which are along said circular paths, with a limited
washing effectiveness. Moreover, the area which can be reached by the water ejected
from the nozzles approximately corresponds to the area of the square circumscribed
about the circular path of the outermost nozzle.
[0004] The first aspect of the problem has already been dealt with and effectively solved
by the applicant through a revolving sprinkling assembly of orbital type such as that
disclosed in Italian patent n. 1.263.057 to which reference is made for further details.
Said orbital sprinkler covers a much greater surface of the dishes thanks to the combination
of the motion of a lower revolving sprinkler with that of at least another upper revolving
sprinkler mounted in an eccentric position on the lower one, yet retaining the same
overall dimension of a conventional sprinkler.
[0005] However, this effective solution does not allow to reach an area greater than the
above-mentioned one, i.e. it can be usefully applied only in the case of a dishwasher
whose washing space has a substantially square plan. But in case the sprinkler operates
in a rectangular washing space, there is the problem of properly sprinkling also the
dishes located at the ends of the rack, i.e. outside the area swept by the sprinkler
during its rotation.
[0006] To this purpose the simplest solution is that of giving a greater inclination to
the end nozzles of the sprinkler so that the water jets ejected therefrom reach beyond
the area of rotation. For example, in a known solution of this kind the sprinkler
is provided with a nozzle inclined at about 75° so as to cover also the foremost portion
of the rack in a dishwasher whose width is smaller than its length (typically 45 x
60 cm).
[0007] This solution has a first drawback of poor washing effectiveness in the end portion
of the rack, since very inclined jets are unable to properly enter between the dishes
arranged side by side like the almost vertical jets ejected by the other nozzles can
do. Moreover, a second drawback stems from the fact that such inclined jets hit the
walls of the washing space with a considerable horizontal component thus causing a
significant noisiness of the dishwasher.
[0008] In order to overcome these drawbacks the applicant has already devised sprinkling
assemblies wherein the sprinkler is centrally pivoted on a vertical shaft located
at the end of a support arm through which pressurized water is fed, said support arm
being in turn vertically pivoted at its other end. In this way, the propulsion end
nozzles of the sprinkler not only cause a revolving motion of the sprinkler but also
a horizontal reciprocating motion of the support arm limited by a pair of stops. For
further details reference is made to Italian patents n.1.275.155 and n.1.275.156 which
respectively relate to an upper single sprinkler and a lower double sprinkler of orbital
type.
[0009] Such a solution greatly enhances the washing effectiveness but still retains a certain
noisiness in that the support arm hits the end stops at the end of each travel. Moreover,
in this type of structure the revolving and reciprocating motions of the sprinkler
are mutually bound, i.e. when the sprinkler rotates it must also reciprocate. Therefore
it is not possible to keep the sprinkler located at a forward or back position if
you wish to carry out a more thorough washing of a certain portion of dishes (e.g.
the pots).
[0010] Therefore, the object of the present invention is to provide a revolving sprinkling
assembly which overcomes the above-mentioned limitations of prior art sprinklers.
[0011] This object is achieved by means of a sprinkling assembly having the characteristics
disclosed in claim 1. Other advantageous features are disclosed in the dependent claims.
[0012] The main advantage of the sprinkling assembly according to the present invention
is the combination of silent operation and capacity of properly sprinkling also the
outermost dishes when these are arranged in a rectangular rack, so as to achieve a
high washing effectiveness.
[0013] A further advantage of the present sprinkler is given by the greater surface directly
sprinkled by the jets ejected from the nozzles, thanks to the combination of the revolving
motion with the reciprocating motion. In this way, in fact, the nozzle paths have
a much more complex development.
[0014] Still another advantage of the present sprinkler is given by the possibility of stopping
the shift of the sprinkler at any time during the washing cycle, so as to favour the
sprinkling of some areas of the rack depending on the number, kind and arrangement
of the dishes.
[0015] These and other advantages and characteristics of the sprinkling assembly according
to the present invention will be clear to those skilled in the art from the following
detailed description of some embodiments thereof, with reference to the annexed drawings
wherein:
Fig.1 is a diagrammatic top plan view of a first embodiment of a sprinkling assembly according
to the invention, the sprinkler being located at a back position;
Fig.2 is a diagrammatic top plan view of the sprinkling assembly of fig. 1, the sprinkler
being located at a forward position;
Fig.3 is a diagrammatic partial sectional side view of the sprinkling assembly of fig.1;
Fig.4 is a diagrammatic sectional top plan view of a second embodiment of a sprinkling
assembly according to the invention, the sprinkler being located at a back position;
Fig.5 is a diagrammatic top plan view of the sprinkling assembly of fig.4, the sprinkler
being located at a forward position;
Fig.6 is a diagrammatic sectional side view of the sprinkling assembly of fig.4;
Fig.7 is a diagrammatic sectional top plan view of a third embodiment of a sprinkling assembly
according to the invention, the sprinkler being located at a back position; and
Fig.8 is a diagrammatic top plan view of the sprinkling assembly of fig.7, the sprinkler
being located at a forward position.
[0016] With reference to figs. 1-3, there is seen that a first embodiment of the sprinkling
assembly according to the invention includes a sprinkler S rotating in the horizontal
plane around an axis of rotation R since it is pivoted at the free end of a horizontal
duct C which at its other end is pivoted onto a vertical hollow shaft A. The rotation
of sprinkler S is achieved through a conventional propulsion nozzle thanks to the
pressurized water coming from a washing pump, the water reaching sprinkler S through
shaft A and the horizontal duct C connected thereto.
[0017] The shift of sprinkler S between the back position of fig. 1 and the forward position
of fig.2 is obtained by oscillating duct C around axis X of shaft A. This shift is
achieved by means of a crank mechanism consisting of a gear G on which there is pivoted
a connecting rod B (both not illustrated in fig.3) which at its other end is pivoted
through a pin Y onto a lower lever L. Lever L is keyed onto a vertical spindle T which
transmits the motion thereof to an upper lever U provided with a slot in which there
is engaged a peg P integrally formed on the lower side of duct C.
[0018] In this way, the rotation of gear G (which acts as a crank) causes the reciprocation
of connecting rod B, which in turn transmits said reciprocating motion to duct C through
pin Y, lower lever L, spindle T, upper lever U and peg P.
[0019] It is also possible to provide a frictional engagement between the lower and upper
levers L and U in order to achieve a safety system suitable to prevent damage in case
the motion of duct C is blocked by a foreign body (e.g. a piece of cutlery, the handle
of a pan) fallen on the bottom of the washing space. Such an engagement can be achieved,
for example, by transversely dividing spindle T into two portions kept in contact
by the push of a spring. In this way, if duct C is blocked the push of connecting
rod B overcomes the spring strength and causes the sliding between the two portions
of spindle T, the upper portion standing still and the lower portion rotating, and
once the obstacle has been removed the motion of duct C can be restored without any
problem.
[0020] The actuator which drives the rotation of gear G may be typically a motor reducer
M, as illustrated in figures 1 and 2, but other types of actuators can also be used.
For example, motor reducer M could be replaced by a small turbine exploiting the passage
of water coming from the washing pump to drive the rotation of gear G. Such a passage
may also be controlled by a suitable valve acting as an operating switch for the oscillatory
motion of sprinkler S.
[0021] In figures 4 to 6 there is illustrated a second embodiment wherein the shift of the
sprinkler is achieved by means of an actuator formed on the mobile portion of the
sprinkling assembly rather than external thereto as in the arrangement described above.
[0022] In this case the crank mechanism is reversed, in that the connecting rod B' is pivoted
between a pin E integral with the washing space and a crank consisting of the proximal
gear of a train of gearing R arranged on the upper side of duct C. The crank motion
is provided, through gearings R with a suitable transmission ratio, by the sprinklers
itself which acts as actuator by means of an external toothed rim V (fig.6) formed
at its base.
[0023] This second type of shifting device has a lower bulkiness and cost with respect to
the previous one, but it does not allow to separate the revolving motion of the sprinkler
from the oscillatory motion. However, since no hits against end stops occur, its operation
is more noiseless and homogeneous with respect to the arrangements cited in the introductory
portion of the present application. Furthermore, this device does not require a safety
system in that there is no separate actuator but the sprinkler itself stops if the
shift of duct C is blocked.
[0024] It should be noted that the mechanism producing the oscillation of the sprinkler
need not necessarily include a crank, as long as it is capable of limiting the extent
of said oscillation.
[0025] For example, in the third embodiment illustrated in figs.7 and 8 the actuator means
is a piston Z whose stem W is pivoted at its free end directly to the lower lever
L through pin Y (fig.3). Piston Z is typically an electric device, but like in the
first embodiment illustrated above it is also possible to exploit the pressure of
the water coming from the washing pump to drive it. Furthermore, the water flow may
be controlled by one or more valves acting as operating switch for the oscillatory
motion of sprinkler S.
[0026] It is clear that the above-described and illustrated embodiments of the sprinkling
assembly according to the invention are just examples susceptible of various modifications.
In particular, the use of motor reducer M, gears V, R and piston Z are just examples
of other possible devices suitable to control the horizontal shift of sprinkler S.
Similarly, the frictional engagement between the actuator and the duct may be achieved
through other means mechanically equivalent to those illustrated above, and the same
applies to the mechanism for shifting sprinkler S, the latter possibly being of any
type and in particular also of the orbital type.
1. A revolving sprinkling assembly for dishwasher including at least a sprinkler (S)
revolving in the horizontal plane due to being provided with at least one propulsion
nozzle and to being centrally pivoted at an end of a horizontal duct (C) through which
water under pressure is fed, said duct (C) being in turn vertically pivoted at its
other end to a hollow shaft (A) integral with the washing space, characterized in that it further includes a device suitable to produce an oscillation of said duct (C)
around the axis (X) of said shaft (A), said device including a mechanism suitable
to limit the extent of said oscillation and at least an actuator means for driving
said mechanism.
2. A sprinkling assembly according to claim 1, characterized in that said mechanism includes a crank mechanism consisting of a connecting rod (B; B')
pivoted at one end onto a gear (G; R) which acts as a crank and is driven by said
actuator means.
3. A sprinkling assembly according to claim 2, characterized in that the actuator means is a train of gearing (R) arranged on the upper side of the duct
(C) and driven into rotation by the sprinkler (S) through a toothed rim (V) externally
formed at the base of the sprinkler (S), the connecting rod (B') being pivoted at
its other end to a pin (E) integral with the washing space.
4. A sprinkling assembly according to claim 2, characterized in that the actuator means is a motor reducer (M), the connecting rod (B) being pivoted at
its other end to a kinematic chain which transmits the motion to the duct (C).
5. A sprinkling assembly according to claim 1, characterized in that said mechanism includes a stem (W) pivoted at one end to a kinematic chain which
transmits the motion to the duct (C).
6. A sprinkling assembly according to claim 4 or 5, characterized in that said kinematic chain consists of a lower lever (L) keyed onto a vertical spindle
(T) which transmits the motion thereof to an upper lever (U) provided with a slot
in which there is engaged a peg (P) integrally formed on the lower side of the duct
(C).
7. A sprinkling assembly according to claim 6, characterized in that said kinematic chain includes a frictional engagement between the lower lever (L)
and the upper lever (U).
8. A sprinkling assembly according to claim 7, characterized in that the frictional engagement is achieved by transversely dividing the vertical spindle
(T) into two portions kept in contact by the push of a spring.
9. A sprinkling assembly according to one or more of the preceding claims, characterized in that the actuator means exploits the pressure of the water coming from the washing pump
to drive the mechanism which shifts the duct (C).
10. A sprinkling assembly according to claim 9, characterized in that it further includes at least one valve suitable to control the flow of water to the
actuator means so as to act as operating switch for the oscillatory motion of the
sprinkler (S).
11. A dishwasher with a rectangular washing space, characterized in that it includes a sprinkling assembly according to one or more of the preceding claims.