BACKGROUND OF THE INVENTION:
Field of the Invention:
[0001] The present invention relates to a film cooling hole structure of a gas turbine moving
blade in which arrangement of film cooling holes is optimized so as to enhance a cooling
efficiency of the moving blade.
Description of the Prior Art:
[0002] In a gas turbine moving blade known in the art, cooling air is flown in a serpentine
cooling passage provided in the blade for effecting a convection cooling and also
cooling air is injected from film cooling holes onto a blade outer surface for effecting
a film cooling.
[0003] Fig. 6 is a cross sectional view of one example of a gas turbine moving blade cooling
structure in the prior art, wherein Fig. 6(a) shows an entire portion of the cooling
structure and Fig. 6(b) shows a cross sectional view taken on line B-B of Fig. 6(a).
In Fig. 6, numeral 30 designates a moving blade, whose interior is sectioned by ribs
36, 37, 38, 39 to form a leading edge side cooling passage 31, a serpentine cooling
passage comprising cooling passage portions 32, 33, 34 in a blade central portion
and a trailing edge side cooling passage 35, said cooling passage portions 32, 33,
34 communicating with each other in this order.
[0004] Cooling air 40 in a blade base portion enters the cooling passages, wherein the cooling
air flowing in the leading edge side cooling passage 31 cools a blade leading edge
portion and flows out of leading edge side holes as air 40a, the cooling air flowing
in the cooling passage portions 32, 33, 34 cools the blade central portion and flows
out of film cooling holes provided in a blade surface for effecting a film cooling
of the blade surface as air 40b and the cooling air flowing in the trailing edge side
cooling passage 35 cools a blade trailing edge portion and flows out of a blade tip
portion as air 40c as well as flows out of a multiplicity of cooling holes provided
in a blade trailing edge as air 40d.
[0005] Fig. 5 is a cross sectional view of another example of a gas turbine moving blade
cooling structure in the prior art, wherein Fig. 5(a) shows an entire portion of the
cooling structure and Fig. 5(b) shows a cross sectional view taken on line A-A of
Fig. 5(a). In Fig. 5, numeral 20 designates a moving blade, whose interior is sectioned
to form a leading edge side cooling passage 21, a serpentine cooling passage comprising
cooling passage portions 22, 23, 24 and a serpentine cooling passage comprising cooling
passage portions 25, 26, 27 on a rear side thereof, said cooling passage portions
22, 23, 24 and those 25, 26, 27 communicating with each other in said orders, respectively.
[0006] Cooling air 41 in a blade base portion enters the cooling passages, wherein the cooling
air entering passage (A) flows into the leading edge side cooling passage 21 and flows
out of leading edge side holes as air 41a, the cooling air entering passage (B) flows
into the cooling passage portion 22 to then flow through the cooling passage portions
23, 24 and flows out of film cooling holes provided in a blade tip portion as air
40b and the cooling air entering passages (C), (D) flows into the cooling passage
portion 25 to then flow through the cooling passage portions 26, 27 and flows out
of a multiplicity of cooling holes of a blade trailing edge portion as air 41d. Thus,
the blade is so constructed as to be cooling effectively in its entirety.
[0007] Fig. 4 is an enlarged explanatory view of portion X of Fig. 5 showing a film cooling
hole structure in a cooling passage turning portion of the gas turbine moving blade
in the prior art. The cooling passage portions 22, 23 are sectioned by a rib 51 and
communicate with each other at a turning portion in the blade tip portion. In the
blade tip portion, there are provided a multiplicity of film cooling holes 50. When
the cooling air 41 flowing in the cooling passage portion 22 flows into the adjacent
cooling passage portion 23 sectioned by the rib 51 like air 41e, it does not flow
along the rib 51 in the turning portion but separates therefrom like air 41f, which
results in causing a separation area 52 where a heat transfer rate is reduced. Further,
as shown by air 41g, there arises a stagnation area 53 in a corner of the cooling
passage portion 22 and the heat transfer rate is low in the stagnation area 53 also.
Thus, there is caused a cooling non-uniformity in the cooling passage.
[0008] In the mentioned prior art gas turbine moving blades of Figs. 5 and 6, there are
provided the leading edge side cooling passage, the serpentine cooling passage of
the blade central portion and the trailing edge side cooling passage and the cooling
air is flown therethrough for blade cooling as well as the cooling air is injected
from the film cooling holes onto the blade outer surface for effecting a film cooling.
However, the positions of the film cooling holes are not necessarily optimized, so
that there arises the stagnation area of the cooling air in the cooling passage and
also there is caused the separation phenomenon of the cooling air from the rib surface
in the turning portion of the serpentine cooling passage. These stagnation area and
separation area are areas where the heat transfer rate is reduced, thereby the cooling
of the blade interior becomes non-uniform and this is one of the reasons for the cooling
efficiency being reduced.
[0009] Thus, the present invention is made with a first object to provide a gas turbine
moving blade cooling structure in which film cooling holes provided in a cooling passage
are devised to be arranged so as to eliminate a stagnation area and a separation phenomenon
of cooling air to thereby realize a uniform cooling in the cooling passage and to
enhance a cooling efficiency by eliminating an area where a heat transfer rate is
low.
[0010] Fig. 8 is a cross sectional view of still another example of a gas turbine moving
blade cooling structure in the prior art, wherein Fig. 8(a) shows an entire portion
of the cooling structure and Fig.8(b) shows a cross sectional view taken on line B-B
of Fig. 8(a). In Fig. 8, numeral 30 designates a moving blade, whose interior is sectioned
by ribs 36, 37, 38, 39 to form a leading edge side cooling passage 31, a serpentine
cooling passage comprising cooling passage portions 32, 33, 34 in a blade central
portion and a trailing edge side cooling passage 35, said cooling passage portions
32, 33, 34 communicating with each other in this order. In each of these cooling passages,
there are provided turbulators 48 for making a flow of cooling air therein turbulent
to accelerate a convection to thereby enhance a heat transfer effect of the cooling
air.
[0011] Cooling air 40 in a blade base portion enters the cooling passages, wherein the cooling
air flowing in the leading edge side cooling passage 31 cools a blade leading edge
portion and flows out of leading edge side holes as air 40a, the cooling air flowing
in the cooling passage portions 32, 33, 34 cools the blade central portion and flows
out of film cooling holes provided in a blade surface for effecting a film cooling
of the blade surface as air 40b and the cooling air flowing in the trailing edge side
cooling passage 35 cools a blade trailing edge portion and flows out of a blade tip
portion as air 40c as well as flows out of a multiplicity of cooling holes provided
in a blade trailing edge as air 40d.
[0012] Fig. 7 is a cross sectional view of still another example of a gas turbine moving
blade cooling structure in the prior art, wherein Fig. 7(a) shows an entire portion
of the cooling structure and Fig.7(b) shows a cross sectional view taken on line A-A
of Fig. 7(a). In Fig. 7, numeral 20 designates a moving blade, whose interior is sectioned
to form a leading edge side cooling passage 21, a serpentine cooling passage comprising
cooling passage portions 22, 23, 24 and a serpentine cooling passage comprising cooling
passage portions 25, 26, 27 on a rear side thereof, said cooling passage portions
22, 23, 24 and those 25, 26, 27 communicating with each other in said orders, respectively.
In this example also, like in the moving blade shown in Fig. 8, there are provided
turbulators 28 in each of the cooling passages so as to enhance a heat transfer effect
of the cooling air.
[0013] Cooling air 41 in a blade base portion enters the cooling passages, wherein the cooling
air entering passage (A) flows into the leading edge side cooling passage 21 and flows
out of leading edge side holes as air 41a, the cooling air entering passage (B) flows
into the cooling passage portion 22 to then flow through the cooling passage portions
23, 24 and flows out of film cooling holes provided in a blade tip portion as air
40b and the cooling air entering passages (C), (D) flows into the cooling passage
portion 25 to then flow through the cooling passage portions 26, 27 and flows out
of a multiplicity of cooling holes of a blade trailing edge as air 41d. Thus, the
blade is so constructed as to be cooled effectively in its entirety.
[0014] In the mentioned prior art gas turbine moving blades of Figs. 7 and 8, there are
provided the leading edge side cooling passage, the serpentine cooling passage of
the blade central portion and the trailing edge side cooling passage, wherein the
turbulators are provided in each of the cooling passages, and the cooling air is flown
therethrough for blade cooling as well as the cooling air is injected from the film
cooling holes onto the blade outer surface for effecting a film cooling. However,
the positions of the film cooling holes are not necessarily optimized, so that there
arises a separation area of the cooling air flow immediately after each of the turbulators
in the cooling passage and this separation area is an area where a heat transfer rate
is reduced to thereby make the blade cooling non-uniform, which is one of the reasons
for the cooling efficiency being reduced.
[0015] Thus, the present invention is made with a second object to provide a gas turbine
moving blade cooling structure in which film cooling holes provided in cooling passages
are devised to be arranged so as to eliminate a separation phenomenon of cooling air
caused between each of turbulators to thereby realize a uniform cooling in the cooling
passage and to enhance a cooling efficiency by eliminating an area where a heat transfer
rate is low.
SUMMARY OF THE INVENTION:
[0016] In order to achieve the first object, the present invention provides the following
means;
[0017] A film cooling hole structure of a gas turbine moving blade constructed such that
an interior of the blade is sectioned by a rib into cooling passage portions communicating
with each other so as to form a serpentine cooling passage, and cooling air for blade
cooling is flown in said serpentine cooling passage to be flown out of the blade through
film cooling holes, characterized in that, where two mutually adjacent cooling passage
portions so sectioned by said rib are a cooling air flow upstream side passage and
a cooling air flow downstream side passage, a portion of said film cooling holes is
provided in an end corner portion of said cooling air flow upstream side passage and
a portion of said film cooling holes is provided at a position close to or in contact
with a tip portion of said rib in said cooling air flow downstream side passage.
[0018] In the present invention, a portion of the film cooling holes is provided in the
end corner portion of the cooling passage portion on the cooling air flow upstream
side of the two mutually adjacent cooling passage portions sectioned by the rib, hence
the cooling air entering a stagnation area of the cooling air flow in this end corner
portion flows outside of the blade through the film cooling holes provided there,
so that cooling air flow occurs in the stagnation area and the heat transfer rate
can be enhanced in the stagnation area in the end corner portion.
[0019] Further, there is formed a turning portion of the cooling air passage between the
cooling air flow upstream side passage and the cooling air flow downstream side passage,
and in the cooling air flow downstream side passage, especially in the rib tip portion,
the cooling air does not flow along the rib surface but separates therefrom, hence
a separation area occurs in the rib tip portion and the cooling air flow therein becomes
worse. Thus, in the present invention, in addition to the above-mentioned stagnation
area, a portion of the film cooling holes is provided in the separation are, that
is, at the position close to or in contact with the rib tip portion, hence the cooling
air flows outside of the blade through the film cooling holes provided there, so that
cooling air flow occurs in the separation area and the heat transfer rate can be enhanced
in the separation area.
[0020] The above-mentioned portion of the film cooling holes may be provided newly in the
stagnation area and the separation area or a portion of the film cooling holes provided
conventionally may be moved to these areas, thereby such a low heat transfer area
as the stagnation area or the separation area is eliminated and a uniform cooling
of the moving blade and a longer life thereof can be attained.
[0021] Also, in order to achieve the second object, the present invention provides the following
means;
[0022] A film cooling hole structure of a gas turbine moving blade constructed such that
an interior of the blade is sectioned by a rib into cooling passage portions communicating
with each other so as to form a serpentine cooling passage, there are provided turbulators
on an inner wall of said serpentine cooling passage, being arranged in multi-stages
so as to cross a cooling air flow direction, and cooling air for blade cooling is
flown in said serpentine cooling passage to be flown out of the blade through a film
cooling hole provided between each of said turbulators, characterized in that, where
width of each of said turbulators is e and distance between a cooling air flow downstream
side surface of each of said turbulators and a center of said film cooling hole downstream
thereof is d, said film cooling hole positions so that d/e is larger than 0 and smaller
than 2 (0 < d/e < 2) between each of said turbulators.
[0023] In the present invention, the film cooling hole is arranged to position so that d/e
is larger than 0 and smaller than 2 (0 < d/e < 2), that is, the film cooling hole
is provided close to or in contact with the rear side of the turbulator in the cooling
air flow direction. Hence, a separation phenomenon of the cooling air flow wherein
the cooling air is entrained reversely toward the rear side of the turbulator to separate
from the wall surface can be eliminated. That is, because the film cooling hole is
provided in a separation area, which is a low heat transfer area, caused by separation
of the air flow in the vicinity of the rear side of the turbulator, the cooling air
flows in the separation area to flow outside of the blade through the film cooling
hole to accelerate a convection of the cooling air, thus the heat transfer rate is
enhanced in the separation area and the cooling passage can be cooled. uniformly.
[0024] Also, the present invention is made by combining the means to solve the first object
and the second object to thereby provide a film cooling hole structure of a gas turbine
moving blade which is able to achieve both of the mentioned objects.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0025] Fig. 1 is an enlarged explanatory view of a film cooling hole structure of a gas
turbine moving blade of a first embodiment according to the present invention.
[0026] Fig. 2 is a cross sectional plan view of another film cooling hole structure of a
gas turbine moving blade, wherein Fig. 2(a) shows a second embodiment according to
the present invention and Fig. 2(b) shows a film cooling hole structure in the prior
art applied to the moving blade shown in Fig. 7.
[0027] Fig. 3 is an explanatory cross sectional side view showing an arrangement of the
film cooling hole of Fig. 2 and a flow of cooling air therein, wherein Fig. 3 (a)
is of the second embodiment of Fig. 2(a) and Fig. 3(b) is of the prior art of Fig.
2(b).
[0028] Fig. 4 is an enlarged explanatory view of portion X of Fig. 5 showing a film cooling
hole structure in a cooling passage turning portion in the prior art.
[0029] Fig. 5 is a cross sectional view of one example of a gas turbine moving blade cooling
structure in the prior art, wherein Fig. 5(a) shows an entire portion of the cooling
structure and Fig. 5(b) shows a cross sectional view taken on line A-A of Fig. 5(a).
[0030] Fig. 6 is a cross sectional view of another example of a gas turbine moving blade
cooling structure in the prior art, wherein Fig. 6(a) shows an entire portion of the
cooling structure and Fig. 6(b) shows a cross sectional view taken on line B-B of
Fig. 6(a).
[0031] Fig. 7 is a cross sectional view of still another example of a gas turbine moving
blade cooling structure in the prior art, wherein Fig. 7(a) shows an entire portion
of the cooling structure and Fig. 7(b) shows a cross sectional view taken on line
A-A of Fig. 7(a).
[0032] Fig. 8 is a cross sectional view of still another example of a gas turbine moving
blade cooling structure in the prior art, wherein Fig. 8(a) shows an entire portion
of the cooling structure and Fig. 8(b) shows a cross sectional view taken on line
B-B of Fig. 8(a).
DESCRPTION OF THE PREFERRED EMBODIMENTS:
[0033] Herebelow, embodiments according to the present invention will be described concretely
with reference to figures.
(First Embodiment)
[0034] Fig. 1 is an enlarged explanatory view of a film cooling hole structure of a gas
turbine moving blade of a first embodiment, which is shown in contrast with the prior
art film cooling hole structure of Fig. 4 as portion X of the moving blade of Fig.
5.
[0035] In Fig. 1, interior of a moving blade 20 is sectioned by a rib 51 to form cooling
passage portions 22, 23 and cooling holes 50 are provided in a blade tip portion.
This construction is same as that shown in Fig. 4. Featured portion of the present
invention is cooling holes 1, 2 provided in the cooling passage as follows.
[0036] The cooling hole 1 is a hole for effecting a film cooling, which is provided at the
separation area 52 caused by a separation phenomenon of cooling air flow in a tip
portion of the rib 51 of the gas turbine moving blade in the prior art shown in Fig.
4. Also, the cooling hole 2 is provided at the stagnation area 53 caused in a corner
of the cooling passage portion 22 in the prior art.
[0037] In the construction comprising the mentioned cooling holes 1, 2, cooling air 41 flowing
through the cooling passage portion 22 turns as shown by air 41e to flow into the
adjacent cooling passage portion 23. In this process of air flow, the air flow separated
from the tip portion of the rib 51 enters the cooling hole 1 provided at the separation
area 52 as shown by air 41h. The cooling hole 1 is provided closely to or in contact
with the tip portion of the rib 51 so as to be positioned in the area where the separation
of air occurs to prevent a flow thereof, hence the cooling air 41h flows through this
area to cool the separation area 52 effectively and the heat transfer rate there can
be enhanced.
[0038] Also, the cooling air 41 partially flows to the stagnation area 53 in a tip corner
portion of the cooling passage portion 22 and as the cooling hole 2 is provided in
the stagnation area 53, the cooling air flows through the stagnation area 53, as shown
by air 41i, to flow out of the blade. Hence, the cooling air flow arises in the stagnation
area to cool this portion effectively and the heat transfer rate there can be enhanced.
[0039] It is to be noted that the mentioned cooling holes 1, 2 may be provided newly in
the separation area and the stagnation area or a portion of the film cooling holes
provided conventionally may be moved to these areas to form the cooling holes 1, 2
and either way thereof may be employed as a matter of course.
[0040] According to the present first embodiment as described above, the cooling hole 1
is provided in the separation area 52 caused on the cooling passage portion 23 side
in the turning portion of the cooling passage at the tip portion of the rib 51 between
the cooling passage portions 22, 23 of the gas turbine moving blade in the prior art
as well as the cooling hole 2 is provided in the stagnation area 53 caused in the
tip corner portion of the cooling passage portion 22, thereby the heat transfer rate
in the respective areas is enhanced, the cooling of the entire blade is made uniform
and a reduction of the cooling air quantity and a life elongation of the blade can
be realized.
(Second Embodiment)
[0041] Fig. 2 is a cross sectional plan view of another film cooling hole structure of a
gas turbine moving blade, wherein Fig. 2(a) shows a second embodiment according to
the present invention which is applied to the moving blade in the prior art shown
in Fig. 7 and Fig. 2(b) shows a film cooling hole structure of the moving blade in
the prior art shown in Fig. 7. Although description will be made on the example of
the moving blade shown in Fig. 7, the second embodiment may naturally be applied also
to the moving blade in the prior art shown in Fig. 8.
[0042] In Fig. 2(b), there are provided the turbulators 28 in plural stages on a cooling
passage inner wall 60 and also provided is a film cooling hole 61 between each of
the turbulators 28 so as to pass through the blade to open in a blade outer surface.
Where width or thickness of the turbulator 28 is e and distance between a cooling
air downstream side surface of the turbulator and a center of the film cooling hole
61 is d, there is no specific rule to decide the relation between e and d in the present
state of the film cooling hole but it is conventional to set d/e in a range of 10
to 20, that is, to provide the film cooling hole 61 around a central portion between
each of the turbulators 28.
[0043] In the cooling passage so constructed, cooling air 41 flows in the passage to be
made turbulent by the turbulators 28 to thereby cool the blade with an enhanced heat
transfer rate as well as the cooling air 41 is injected onto the blade outer surface
from the film cooling holes 61 to thereby effect a film cooling of the blade surface.
In this case, there occurs a separation phenomenon of the cooling air flow near each
of the turbulators 28 on the downstream side thereof to form a separation area 62
there, as described later with respect to Fig. 3(b). This separation area 62 is an
area where the heat transfer rate is reduced, so that the cooling of the cooling passage
becomes non-uniform and an effective cooling cannot be done.
[0044] On the contrary, in the present second embodiment shown in Fig. 2(a), a film cooling
hole 11 is provided close to or in contact with each of the turbulators 28 on the
downstream side thereof so as to position in a range of 0 < d/e < 2. Construction
of other portions of the second embodiment is same as that of the cooling passage
in the prior art shown in Fig. 2(b).
[0045] Generally, the flow separation area begins to be formed from when d/e is about 5
and this area is a low heat transfer area formed on a blade inner surface with the
heat transfer rate being reduced by separation of the cooling air flow, hence if the
film cooling hole 11 is provided at a position between a central portion of this low
heat transfer area and a portion close to each of the turbulators 28, that is, a position
where d/e is about 2 or less, so that the cooling air may flow into this film cooling
hole 11, then a convection in this area is accelerated and the separation phenomenon
can be dissolved effectively.
[0046] Next, functions of the structure of the film cooling hole 11 mentioned above will
be described with reference to Fig. 3. Fig. 3 is an explanatory cross sectional side
view showing an arrangement of the film cooling hole and a flow of the cooling air
in a gas turbine moving blade, wherein Fig. 3(a) is of the second embodiment and Fig.
3(b) is of the prior art shown in Fig. 2(b).
[0047] In Fig. 3(b), the turbulators 28 are provided on the cooling passage inner wall 60
and the cooling air 41 strikes this inner wall 60 to then flow in a space downstream
thereof like air 41f. At this time, while air 41g near each of the turbulators 28
on an upstream side thereof flows to join in the air 41f, air near the turbulator
28 on a downstream side thereof turns like air 41h to cause the separation area 62
of air flow and this separation area 62 becomes a low heat transfer area to make the
cooling non-uniform, which is one of the reasons to reduce the cooling performance
of the entire blade.
[0048] On the contrary, in the present second embodiment shown in Fig. 3(a), there is provided
the film cooling hole 11 near each of the turbulators 28 on the downstream side thereof
so as to position in the separation area 62. Thus, the air that wants to separate
flows through the film cooling hole 11 to flow out to the blade outer surface like
air 41e, and by this cooling air flow caused in the separation area 62, the cooling
effect in this portion can be enhanced.
[0049] According to the present second embodiment described above, the cooling air 41 strikes
the blade inner wall to then flow over the turbulator 28 as the air 41f and cools
the blade wall. On the other hand, the cooling air flows through the film cooling
hole 11 provided near the turbulator 28 on the downstream side thereof to thereby
accelerate a convection of the cooling air in the separation area 62 which would otherwise
be caused and the cooling effect in this area can be enhanced. Thus, the cooling in
the cooling passage is done uniformly and the cooling effect of the entire blade can
be enhanced.
[0050] It is understood that while the invention has been described with respect to the
embodiments as illustrated herein, it is not confined thereto but may be added naturally
with various modifications within the scope of the appended claims. For example, while
the embodiments have been so described that the first object and the second object
of the invention are solved separately, the first embodiment and the second embodiment
may be employed to be combined so that the first object and the second object may
be solved at the same time.