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EP 1 134 061 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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07.04.2004 Bulletin 2004/15 |
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Date of filing: 17.11.2000 |
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Apparatus and method for providing recesses in a surface of a concrete element
Vorrichtung und Verfahren zum Erzeugen von Ausnehmungen in der Oberfläche eines Betongegenstandes
Dispositif et procédé pour créer des évidements à la surface d'un élément en béton
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Designated Contracting States: |
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AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
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Designated Extension States: |
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AL LT LV MK RO SI |
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Priority: |
18.11.1999 NL 1013606
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Date of publication of application: |
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19.09.2001 Bulletin 2001/38 |
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Proprietor: VBI ONTWIKKELING B.V. |
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NL-6851 AJ Huissen (Gld) (NL) |
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Inventors: |
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- Van der Biezen, Johannes Antonius Petrus Catharina
5241 AD Rosmalen (NL)
- Brands, Henricus Gerardus Theresia Pascalis
5431 CJ Oss (NL)
- Hoogterp, Cornelis
9261 VE Oostermeer (NL)
- Nauta, Tsjerk
8851 GJ Tzummarum (NL)
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Representative: Prins, Adrianus Willem et al |
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Vereenigde,
Nieuwe Parklaan 97 2587 BN Den Haag 2587 BN Den Haag (NL) |
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References cited: :
FR-A- 1 416 393 US-A- 4 803 034
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US-A- 2 014 269
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] The invention relates to a method and an apparatus for providing recesses in a surface
of a concrete element.
[0002] Such method is, for instance, used for providing slots in hollow-core slabs formed
from concrete which have not yet hardened, as known from applicant's non-prepublished
Dutch patent application 1013136. Such hollow-core slabs are used for forming a floor
field in a house, wherein electricity, discharge or water lines can be accommodated
in the slots provided during the manufacturing process. In this method, it is advantageous
that the provision of an additional layer on the floor surface in which the lines
are usually fitted, is avoided. The fitting of lines in such layer is time-consuming
and causes the level of the floor surface on a story to vary, which is disadvantageous
in the case of reconstructions and reuse of the floor.
[0003] A problem involved in providing slots in unhardened concrete during the manufacture
is the realization of a slot at the surface of the hollow-core slab without disturbing
the areas adjoining the slot, and the realization of a well-defined slot having regular,
smooth walls. Disturbing the surrounding areas could cause the strength of the hollow-core
slab to decrease unacceptably. Irregular walls of the slot present problems during
the laying and passing-through of lines and lead to stress concentrations under a
load, which may cause the strength of the hollow-core slab to decrease.
[0004] The object of the invention is to provide a method wherein a slot can be provided
in a surface of an unhardened concrete element without disturbing the other areas
of the concrete element and wherein a regular, smooth wall surface of the slot is
obtained.
[0005] To this end, according to the invention, a method of the above-described type is
characterized by the steps of cutting unhardened concrete to be removed, from the
surface of an unhardened concrete element by means of a cutting tool, in a tooling
direction substantially parallel to the surface of the concrete element, discharging
the unhardened concrete cut from the concrete element, and cutting with a cutting
tool provided with two cutting edges located in front of the cutting tool, each cutter
being connected to a sidewall which extends rearwards in a tooling direction.
[0006] Also, according to the invention, an apparatus of the above-mentioned type is characterized
in that the cutting tool comprises two spaced-apart cutting edges, located at the
front of the cutting tool, each cutter being connected to a sidewall which, in a tooling
direction, extends rearwards.
[0007] By cutting a slot in the concrete surface to be tooled and discharging the cut-out
pieces of concrete, a well-defined slot with regular walls is obtained without disturbing
the unhardened concrete surrounding the slot. As a result, after hardening of the
concrete, a concrete element is obtained.
[0008] The invention is also embodied in a tooling apparatus having a cutting apparatus
according to the invention, and displacing means connected to the cutting apparatus
for displacing the cutting apparatus relative to a concrete element to be tooled.
[0009] French patent specification 1,416,393 discloses an apparatus for tooling a cellular
concrete poured into a mold, comprising a shaft having blades whereby concrete is
scraped off and displaced to a mixer. From the mixer, the concrete scrapings are discharged.
[0010] The invention will be further specified on the basis of a detailed description of
an exemplary embodiment of the invention, with reference to the drawing. In this drawing:
Fig. 1 is a side elevation of a tooling apparatus according to the invention,
Fig. 2 is a front view of the tooling apparatus of Fig. 1, with the posterior parts
left out,
Fig. 3 is a side elevation, partly in section, of a portion of the tooling apparatus
of Fig. 1,
Fig. 4 is a side elevation, partly in section, of a cutting apparatus according to
the invention,
Fig. 5 is a top plan view of the cutting apparatus of Fig. 4,
Fig. 6 shows a control system according to the invention, and
[0011] Figs. 1, 2 and 3 show a tooling apparatus 1 according to the invention. The tooling
apparatus 1 comprises a frame 10 supported by wheels 20 driven by a drive mechanism
21. By means of the wheels, the drive mechanism 21 can move the apparatus 1 in the
direction indicated by X. Disposed on the frame 1 is a tank 22, mobile over the frame
by means of wheels and comprising extraction means 27 for extracting cement. Also
disposed on the frame is a water tank 23. having a water pump, not shown, for pumping
water from the tank 23. Located behind the tanks 22 and 23 is a second tank 24 likewise
arranged for extracting cement.
[0012] At the front of the tooling apparatus 1, there are arranged two columns 30 interconnected
by means of a cross girder 31. On the cross girder 31, a cutting apparatus 80 is mounted.
The cutting apparatus 80 is provided with an elongated frame part 81 connected, by
means of supports 82, to four guide wheels 83. The guide wheels 83 are arranged for
rotation relative to the supports 82 and engage the cross girder 31. The wheels 83
are connected to a drive mechanism 88 (Fig. 3) capable of displacing the cutting apparatus
80 via the guide wheels 83 along the cross girder 31 in a direction indicated by the
arrow Y. The cross girder 31 is further connected to a drive mechanism 32 arranged
for displacing the cross girder 31, and accordingly the cutting apparatus 80, in a
direction indicated by the arrow Z.
[0013] Mounted on the frame part 81 is an electromotor 84 comprising a driven shaft with
a number of pulleys 85. By means of a number of endless belts 86, the pulleys 85 are
connected to pulleys 87. The pulleys 87 are rotatable relative to the frame part 81
and are connected to a cutter head 140 so as to be restrained from rotation. The cutter
head 140 is bearing-mounted for rotation relative to the frame part 81, so that via
the belt drive mechanism 85, 86 and the pulley 87, the motor 84 can rotate the cutter
head 140.
[0014] Figs. 4 and 5 show a lowermost portion of the cutting apparatus 80 in more detail.
A substantially rectangular top plate 100 is provided with two opposite openings 121
and 122 wherein connecting means, not shown, engage, which connecting means project
upwards and are connected to the frame part 81. Adjacent one end thereof, the top
plate 100 is provided with a discharge opening 101 and at its opposite end, it is
provided with an opening 102 extending to the edge of the top plate 100. Mounted below
the top plate 100 is a sidewall 110, consisting of a plate bent so as to be U-shaped.
As a result, the sidewall 110 has a rounding 111 and two ends 112 and 113. The rounding
111 of the sidewall 110 is located adjacent the discharge opening 101, and the two
ends 112, 113 are located adjacent the opposite edge of the top plate 100. The ends
112, 113 are provided with respective cutting edges.
[0015] The top plate 100 and the sidewall 110 bound a tooling space, a front side of which
is provided with an entrance 130 bounded by the cutting edges 112 and 113. The thus
formed tray 135 has two parallel sidewalls; the invention is not limited hereto, and
if so desired, the sidewalls can also be designed so as to converge from the opening.
[0016] Preferably, the tray 135 is rotatably connected to the frame part 81, so that the
tray can rotate relative to the cross girder 31. Preferably, for this purpose, the
tray 135 comprises rotation means. The effect thus achieved is that the tray can follow
changes in direction more effectively.
[0017] Located above the top plate 100 is a cutter head 140, provided with three cutter
blades 141, 142, 143 which project into the tooling space via the opening 102. By
means of a drive mechanism, the cutter head 140 can rotate in the direction indicated
by the arrows B, thereby displacing the cutter heads 141-143, rotating in the direction
B. Preferably, the cutter blades 141-143 are fitted on the cutter head 140 so as to
be changeable.
[0018] Located concentrically in the cutter head 140 is a water supply 150, comprising two
water supply pipes 151 and 152, each terminating in a spray nozzle 153 located in
the space between the cutter blades 141-143. The supply pipe 152 opens into three
outlets 154 located at the same level and positioned at an angle relative to each
other. The supply pipe 151 opens into two outlets 155 and 156 located above the outlets
154. The spray nozzle 153 is rotatable relative to the top plate 100. The pipes 151
and 152 are connected to the pipe 26, which pipe is connected to the water tank 23.
[0019] In a structural variant according to the invention not shown, the sidewall 110 is
provided with a bottom plate along its side remote from the top plate 100. The edge
of the bottom plate located adjacent the ends of the sidewall is provided with a cutting
edge. If so desired, the connecting means projecting upwards from the bottom plate
100 can be left out. In this case, the bottom is connected to the bottom side of the
spray nozzle, so that the tray is rotatably connected to the cutting apparatus.
[0020] Via the opening 101, a discharge pipe 160 is introduced into the tooling space, of
which discharge pipe a suction opening 161 is located adjacent the cutter blades 141-143.
[0021] The tooling apparatus 1 further comprises a control system 200 shown in Fig. 6, connected
to the drive mechanisms 21, 32 and 88, and to the water supply means 22, the discharge
means 27 and the electromotor 84. The control system 200 is arranged for controlling
the tooling apparatus 1.
[0022] An application of the invention will hereinafter be specified on the basis of a practical
example. Reference is made to Fig. 2. In a suitable and known manner, a hollow-core
slab 60 is formed on a path 50. In this example, the hollow-core slab 60 is provided
with a number of channels 61 extending lengthwise of the hollow-core slab, and with
prestressed reinforcement 62 oriented lengthwise of the hollow-core slab 60. The hollow-core
slab 60 is formed from so-called dry-poured cement, i.e. cement having a relatively
low water content. By means of a vibrating operation, the cement of the hollow-core
slab 60 has already been compacted, but has not yet hardened. This condition is also
referred to as "green" concrete. In this condition, the consistency of the hollow-core
slab 60 is such that the hollow-core slab 60 does have self-supporting capacity, but
is not capable of supporting greater loads. In course of time, the cement hardens
into concrete, whereupon the hollow-core slab 60 has obtained the strength needed
for use. For a detailed description of the geometry of the hollow-core slab 60, reference
is made to applicant's non-prepublished Dutch patent application 1013136.
[0023] The path 50 on which the hollow-core slab 60 lies is provided with raised longitudinal
edges 51 on which the wheels 20 of the apparatus 1 are placed. The control system
200 is arranged for moving the cutting apparatus 80 in the directions X, Y and Z by
operating the drive mechanisms 21, 32, 88, and accordingly moving the cutting apparatus
80 along a predetermined path relative to the hollow-core slab 60. Thus, a tooling
direction is defined along which the cutting apparatus 80 is guided, which direction
is indicated in the drawing by an arrow A (Fig. 5).
[0024] By means of the drive mechanism 32, the cutting apparatus 80 is moved to such a height
that the opening 130 relative to the hollow-core slab 60 is located at the level of
the recess to be formed in the hollow-core slab 60.
[0025] During the displacement of the cutting apparatus 80, the cutting edges 112 and 113
cut into the unhardened concrete of the hollow-core slab 60, thus defining the shape
of the walls of the recess to be formed. The lower side of the cutter blades defines
the bottom of the recess. Through the displacement in the tooling direction A, the
cut, unhardened concrete ends up downstream in the tooling area of the cutter blades
141-143 rotated by the control system 200. Through the rotation of the cutter blades
141-143, the unhardened concrete is reduced and ground into small cement particles
through the cutting operation of the cutter blades. By adding mechanical energy to
the unhardened concrete, the cement becomes slightly fluid again.
[0026] When the unhardened cement is being ground into small particles, water is fed by
the control system 200 and via the pipes 26, 151 and 152, from the tank 23 and via
the outlets 154-155 to the area surrounded by the cutter blades 141-143. Through rotation
of the cutter blades 141-143, the water thus supplied is formed, with the ground cement
particles, into a liquid mass of cement, cement particles and water.
[0027] The liquid mass formed is pumped downstream, via the extraction means 27, through
the extraction opening 161 and the pipes 160 and 25, to the concrete tank 23. Thus,
the unhardened concrete cut from the concrete surface of the hollow-core slab is discharged
and the intended recess in the concrete surface is formed through displacement of
the cutting apparatus 80 along the predetermined path.
[0028] Because the tray 135 is mounted for rotation relative to the frame part 80, the opening
130 of the tray can rotate during changes of direction in order to follow the path.
[0029] Since the opening 130 provided with cutting edges 112, 113 cuts the shape of the
slot to be formed in the top portion of the hollow-core slab, it is achieved that
the removal of the concrete, and accordingly the formation of the slot, can take place
in a fast and accurate manner, to obtain a smooth and regular wall of the slot.
[0030] Although in this example, cutting edges are used for cutting the slot in the unhardened
concrete, the invention is not limited hereto; the invention also provides other apparatus
for cutting a slot in the unhardened concrete, such as, for instance, a wire frame,
a water cutting apparatus, and multiple cutting blades.
[0031] Because the walls, located behind the cutting edges, of respectively the sidewall
and the bottom slide along the slot formed, a smooth finishing of the slot is realized.
[0032] Since the tooling space where the grinding of the unhardened concrete and the mixing
of the water take place, is closed off from the other parts of the hollow-core slab
by the walls, the risk of slot-adjoining parts being disturbed is reduced considerably.
[0033] Although in this example, a cutter is used for grinding the cut concrete, the invention
is not limited hereto; the invention also provides other apparatus for grinding concrete,
such as, for instance, rotating cutter blades, a rotating propeller or screw. In particular,
the invention provides an embodiment wherein, by means of supplying a mixture of water
and air downstream of the cutting apparatus, the cement to be removed is broken open
and the mixture thus formed is extracted.
[0034] Although in this example, the cut concrete is ground before being discharged, the
invention is not limited hereto; the invention also provides that the cut concrete
is discharged without grinding, such as, for instance, through extraction or a discharge
belt.
[0035] The invention is in no way limited to the use with prestressed hollow-core slabs,
mentioned by way of example. The invention may also be used for providing recesses
in other concrete parts manufactured from dry-poured cement, such as, for instance,
wall and facade elements.
1. A method for providing recesses in a surface of a concrete element (60), comprising
cutting unhardened concrete to be removed, from the surface of an unhardened concrete
element (60) by means of a cutting tool, in a tooling direction (A) substantially
parallel to the surface of the concrete element, and discharging the unhardened concrete
cut from the concrete element (60), characterized by cutting with a cutting tool provided with two spaced-apart cutting edges (112,113)
located at the front relative to the tooling direction (A) of the cutting tool, each
cutting edge being connected to a respective sidewall which extends rearwards relative
to the tooling direction (A).
2. A method according to claim 1, characterized by grinding the unhardened concrete cut from the concrete element (60).
3. A method according to claim 1 or 2,
characterized by
supplying water adjacent to at least one cutting edge (112,113), and
mixing the unhardened concrete cut from the concrete element with water.
4. A method according to any one of the preceding claims, characterized by extracting the unhardened concrete cut from the concrete element (60).
5. A method according to any one of the preceding claims, characterized by cutting the unhardened concrete to be removedwith a cutting apparatus.
6. A method according to claim 5, characterized by grinding the unhardened concrete cut from the concrete element (60) with a grinding
apparatus (140-143) which, in the tooling direction (A), is located behind the cutting
tool.
7. A method according to claim 5 or 6, characterized by discharging the unhardened concrete cut from the concrete element (60) by means of
a discharge apparatus (25,27,160,161) which, in the tooling direction (A), is located
behind the cutting tool.
8. A method according to any one of the preceding claims, characterized by milling the unhardened concrete to be removed.
9. A method according to any one of claims 3-8, characterized by supplying water to the unhardened concrete to be removed during the grinding of the
unhardened concrete to be removed.
10. A cutting apparatus (80) for providing recesses in a surface of an unhardened concrete
element (60), having
a cutting tool for cutting from the concrete element unhardened concrete to be removed,
in a tooling direction (A) parallel to the concrete surface, and
a discharge member (25,27,160,161) for discharging the unhardened concrete cut from
the concrete element, characterized in that the cutting tool comprises two spaced-apart cutting edges (112,113), located at the
front of the cutting tool relative to the tooling direction (A), each cutter being
connected to a respective sidewall (110) which, relative to the tooling direction
(A), extends rearwards.
11. A cutting apparatus (80) according to claim 10, characterized in that the wall (110) at least partially defines a tooling area.
12. A cutting apparatus (80) according to claim 10 or 11, characterized in that the sidewalls (110) are connected to a bottom comprising a foremost cutting edge.
13. A cutting apparatus (80) according to any one of claims 10-12, characterized in that a grinding member (140-143) is located in the tooling area.
14. A cutting apparatus (80) according to any one of claims 10-13, characterized by a grinding member (140-143), located behind the cutting tool in a tooling direction
(A), arranged for grinding unhardened concrete cut from the concrete element.
15. A cutting apparatus (80) according to any one of claims 10-14, characterized by a mixing member, located behind the cutting tool in a tooling direction, comprising
a water supply (150), arranged for mixing unhardened concrete cut from the concrete
element, with water.
16. A cutting apparatus (80) according to any one of claims 10-15, characterized by an extraction member (27), located behind the cutting tool in a tooling direction
(A), for extracting unhardened concrete cut from the concrete element.
17. A cutting apparatus (80) according to claims 10-16, characterized in that the cutting tool comprises a milling cutter.
18. A cutting apparatus (80) according to claim 17, characterized in that the grinding member (140143) is formed by the milling cutter.
19. A cutting apparatus (80) according to any one of claims 10-18, characterized in that the cutting tool comprises a water cutting member.
20. A tooling apparatus (1) for providing recesses in a surface of an unhardened concrete
element, characterized by a cutting apparatus (80) according to one of claims 10-19, and displacing means (30-32,
81-83) connected to the cutting apparatus for displacing the cutting apparatus relative
to a concrete element (60) to be tooled.
21. A tooling apparatus according to claim 20, characterized by an extraction apparatus (27) connected to the cutting apparatus (80).
22. A tooling apparatus according to claim 20 or 21, characterized by a control system (200) connected to the displacing means(30-32, 81-83), arranged
for controlling the cutting apparatus (80) along a defined path.
1. Verfahren zum Herstellen von Ausnehmungen in einer Oberfläche eines Betonelements
(60) mit den Schritten:
Schneiden von zu entfernendem unabgebundenen Beton aus der Oberfläche eines unabgebundenen
Betonelements (60) mit einem Schneidwerkzeug in einer Werkzeugrichtung (A), die im
Wesentlichen parallel zu der Oberfläche des Betonelements ist, und
Abführen des aus dem Betonelement (60) geschnittenen unabgebundenen Betons, gekennzeichnet durch Schneiden mit einem Schneidwerkzeug, das mit zwei mit Abstand angeordneten Schneiden
(112, 113) versehen ist, die an der Vorderseite in Bezug zur Werkzeugrichtung (A)
des Schneidwerkzeugs angeordnet sind, wobei jede Schneide mit einer jeweiligen Seitenwand
verbunden ist, die in Bezug zur Werkzeugrichtung (A) nach hinten verläuft.
2. Verfahren nach Anspruch 1, gekennzeichnet durch Zerkleinern des aus dem Betonelement (60) geschnittenen unabgebundenen Betons.
3. Verfahren nach Anspruch 1 oder 2, gekennzeichnet durch Zuführen von Wasser neben mindestens einer Schneide (112, 113) und Mischen des aus
dem Betonelement geschnittenen unabgebundenen Betons mit Wasser.
4. Verfahren nach einem der vorhergehenden Ansprüche, gekennzeichnet durch Herausholen des aus dem Betonelement (60) geschnittenen unabgebundenen Betons.
5. Verfahren nach einem der vorhergehenden Ansprüche, gekennzeichnet durch Schneiden des zu entfernenden unabgebundenen Betons mit einer Schneidvorrichtung.
6. Verfahren nach Anspruch 5, gekennzeichnet durch Zerkleinern des aus dem Betonelement (60) geschnittenen unabgebundenen Betons mit
einer Zerkleinerungsvorrichtung (140 - 143), die in der Werkzeugrichtung (A) nach
dem Schneidwerkzeug angeordnet ist.
7. Verfahren nach Anspruch 5 oder 6, gekennzeichnet durch Abführen des aus dem Betonelement (60) geschnittenen unabgebundenen Betons mit einer
Abführvorrichtung (25, 27, 1,60, 161), die in der Werkzeugrichtung (A) nach dem Schneidwerkzeug
angeordnet ist.
8. Verfahren nach einem der vorhergehenden Ansprüche, gekennzeichnet durch Fräsen des zu entfernenden unabgebundenen Betons.
9. Verfahren nach einem der Ansprüche 3 - 8, gekennzeichnet durch Zuführen von Wasser zu dem zu entfernenden unabgebundenen Beton während des Zerkleinerns
des zu entfernenden unabgebundenen Betons.
10. Schneidvorrichtung (80) zum Herstellen von Ausnehmungen in einer Oberfläche eines
unabgebundenen Betonelements (60) mit
einem Schneidwerkzeug zum Schneiden von zu entfernendem unabgebundenen Beton aus
dem Betonelement in einer Werkzeugrichtung (A), die parallel zu der Beton-Oberfläche
ist, und
einem Abführteil (25, 27, 160, 161) zum Abführen des aus dem Betonelement geschnittenen
unabgebundenen Betons, dadurch gekennzeichnet, dass das Schneidwerkzeug zwei mit Abstand angeordnete Schneiden (112, 113) aufweist, die
an der Vorderseite des Schneidwerkzeugs in Bezug zur Werkzeugrichtung (A) angeordnet
sind, wobei jede Schneide mit einer jeweiligen Seitenwand (110) verbunden ist, die
in Bezug zur Werkzeugrichtung (A) nach hinten verläuft.
11. Schneidvorrichtung (80) nach Anspruch 10, dadurch gekennzeichnet, dass die Wand (110) zumindest teilweise einen Werkzeugbereich definiert.
12. Schneidvorrichtung (80) nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass die Seitenwände (110) mit einem Boden verbunden sind, der eine vorderste Schneide
aufweist.
13. Schneidvorrichtung (80) nach einem der Ansprüche 10 - 12, dadurch gekennzeichnet, dass ein Zerkleinerungsteil (140 - 143) in dem Werkzeugbereich angeordnet ist.
14. Schneidvorrichtung (80) nach einem der Ansprüche 10 - 13, gekennzeichnet durch ein nach dem Schneidwerkzeug in einer Werkzeugrichtung (A) angeordnetes Zerkleinerungsteil
(140 - 143), das zum Zerkleinern von aus dem Betonelement geschnittenen unabgebundenen
Beton vorgesehen ist.
15. Schneidvorrichtung (80) nach einem der Ansprüche 10 - 14, gekennzeichnet durch ein nach dem Schneldwerkzeug In einer Werkzeugrichtung (A) angeordnetes Mischteil
mit einer Wasserzufuhr (150), das zum Mischen von aus dem Betonelement geschnittenen
unabgebundenen Beton mit Wasser vorgesehen ist.
16. Schneidvorrichtung (80) nach einem der Ansprüche 10 - 15, gekennzeichnet durch ein nach dem Schneidwerkzeug in einer Werkzeugrichtung (A) angeordnetes Extraktionsteil
(27) zum Herausholen von aus dem Betonelement geschnittenen unabgebundenen Beton.
17. Schneidvorrichtung (80) nach den Ansprüchen 10 - 16, dadurch gekennzeichnet, dass das Schneidwerkzeug einen Fräser aufweist.
18. Schneidvorrichtung (80) nach Anspruch 17, dadurch gekennzeichnet, dass das Zerkleinerungsteil (140 - 143) von dem Fräser gebildet wird.
19. Schneidvorrichtung (80) nach einem der Ansprüche 10 - 18, dadurch gekennzeichnet, dass das Schneidwerkzeug ein Wasserschneidteil aufweist.
20. Werkzeugvorrichtung (1) zum Herstellen von Ausnehmungen in einer Oberfläche eines
unabgebundenen Betonelements (60), gekennzeichnet durch eine Schneidvorrichtung (80) nach einem der Ansprüche 10 - 19 und durch mit der Schneidvorrichtung verbundene Verlagerungsmittel (30 - 32, 81 - 83) zum Verlagern
der Schneidvorrichtung In Bezug zu einem maschinell zu bearbeitenden Betonelement
(60).
21. Werkzeugvorrichtung nach Anspruch 20, gekennzeichnet durch eine Extraktionsvorrichtung (27), die mit der Schneidvorrichtung (80) verbunden ist.
22. Werkzeugvorrichtung nach Anspruch 20 oder 21, gekennzeichnet durch ein mit den Verlagerungsmitteln (30 - 32, 81 - 83) verbundenes Steuersystem (200),
das zum Steuern der Schneidvorrichtung (80) entlang einem definierten Pfad vorgesehen
ist.
1. Procédé pour créer des évidements à la surface d'un élément en béton (60), consistant
à
couper du béton non solide qui doit être enlevé, à la surface d'un élément en béton
non solide (60) au moyen d'un outil de découpage, dans une direction de découpage
(A) substantiellement parallèle à la surface de l'élément en béton, et décharger le
béton non solide coupé dans l'élément en béton (60), caractérisé par un découpage au moyen d'un outil de découpage comportant deux bords découpés (112,113)
espacés l'un par rapport à l'autre et situés à l'avant de l'outil de découpage relativement
à la direction de découpage (A), chaque bord découpé étant connecté à une paroi de
côté respectif qui s'étend vers l'arrière relativement à une direction de découpage
(A).
2. Procédé selon la revendication 1, caractérisé par le meulage du béton non solide coupé dans l'élément en béton (60).
3. Procédé selon la revendication 1 ou 2, caractérisé par l'addition d'eau adjacente à au moins un bord découpé (112,113) et par le mélange
du béton non solide coupé dans l'élément en béton avec de l'eau.
4. Procédé selon l'une quelconque des revendications précédentes, caractérisé par l'extraction du béton non solide coupé dans l'élément en béton (60).
5. Procédé selon l'une quelconque des revendications précédentes, caractérisé par le découpage du béton non solide qui doit être enlevé au moyen d'un dispositif de
découpage.
6. Procédé selon la revendication 5, caractérisé par le meulage du béton non solide coupé dans l'élément en béton (60) au moyen d'un dispositif
de meulage (140-143) qui est situé derrière l'outil des découpages, dans la direction
de découpage (A).
7. Procédé selon la revendication 5 ou 6, caractérisé par la décharge du béton non solide coupé dans l'élément en béton (60) au moyen d'un
dispositif de décharge (25,27,160,161) qui est situé derrière l'outil de découpage,
dans la direction des découpages (A).
8. Procédé selon l'une quelconque des revendications précédentes, caractérisé par le meulage du béton non solide qui doit être enlevé.
9. Procédé selon l'une quelconque des revendications 3 à 8 caractérisé par l'addition d'eau au béton non solide qui doit être enlevé pendant la phase de meulage
du béton non solide qui être enlevé.
10. Dispositif de découpage (80) pour créer des évidements à la surface d'un élément en
béton non solide (60), ayant
un outil de découpage pour couper dans l'élément en béton le béton non solide qui
doit être enlevé, dans une direction de découpage (A) parallèle à la surface du béton,
et
un élément de décharge (25,27,160,161) pour décharger le béton non solide coupé dans
l'élément en béton, caractérisé en ce que l'outil de découpage comprend deux bords découpés séparés l'un de l'autre (112,113)
situé à l'avant de l'outil de découpage relativement à une direction de découpage
(A), chaque bord découpé étant connecté à une paroi respective (110) qui s'étend vers
l'arrière dans une direction de découpage (A).
11. Dispositif de découpage (80) selon la revendication 10, caractérisé en ce que la paroi (110) défini au moins partiellement une zone de découpage.
12. Dispositif de découpage (80) selon la revendication 10 ou 11, caractérisé en ce que les parois (110) sont connectées à un fond qui comprend un premier bord découpé.
13. Dispositif de découpage (80) selon l'une quelconque des revendications 10 à 12, caractérisé en ce que un élément de meulage (140-143) est situé dans la zone de découpage.
14. Dispositif de découpage (80) selon l'une quelconque des revendications 10-13, caractérisé par un élément de meulage (140-143), situé derrière l'outil de découpage dans une direction
de découpage (A), conçu pour meuler le béton non solide coupé dans l'élément en béton.
15. Dispositif de découpage (80) selon l'une quelconque des revendications 10 à 14, caractérisé par un élément de mélange, situé derrière l'outil de découpage dans une direction de
découpage, qui comprend un dispositif d'addition d'eau (150), conçu pour mélanger
le béton non solide coupé dans l'élément en béton avec de l'eau.
16. Dispositif de découpage (80) selon l'une quelconque des revendications 10 à 15, caractérisé par un élément d'extraction (27), situé derrière l'outil de découpage dans une direction
de découpage (A), pour extraire le béton non solide coupé dans l'élément en béton.
17. Dispositif de découpage (80) selon les revendications 10 à 16, caractérisé en ce que l'outil de découpage comprend une fraise.
18. Dispositif de découpage (80) selon la revendication 17, caractérisé en ce que l'élément de meulage (140-143) est formé par la fraise.
19. Dispositif de découpage (80) selon l'une quelconque des revendications 10 à 18, caractérisé en ce que l'outil de découpage comprend un élément de découpage d'eau.
20. Dispositif de découpage (1) pour créer les évidements à la surface d'un élément en
béton non solide, caractérisé par un dispositif de découpage (80) selon l'une des revendications 10 à 19, et un moyen
de déplacement (30-32,81,82) connecté au dispositif de découpage pour déplacer le
dispositif de découpage relativement à un élément en béton (60) qui doit être découpé.
21. Dispositif de découpage selon la revendication 20, caractérisé par un dispositif d'extraction (27) connecté au dispositif de découpage (80).
22. Dispositif de découpage selon la revendication 20 ou 21, caractérisé par un système de commande (200) connecté au moyen de déplacement (30-32,81,83), conçu
pour commander le dispositif de découpage (80) le long d'un chemin défini.