[0001] The present invention relates to a system for conveying the fuel venting vapours
in the columns of the distributors, in particular in columns which are provided with
a system for recovery of the fuel vapours which are emitted during the operations
of supplying to motor vehicles.
[0002] In fuel distributors, and in particular in roadside distributors for supplying to
motor vehicles, the standards for safety and protection of the environment require
that the vapour phase, consisting of a mixture of air and fuel vapours, which is discharged
from the tanks of the motor vehicles during the supplying, may not be dispersed into
the environment.
[0003] This emission is caused substantially by the effect of displacement by the liquid
which is admitted into the tank, which reduces the volume above its level, and expels
an equivalent volume of vapour phase.
[0004] According to the known art, this air/vapour phase is sucked up by providing the fuel
distributor pistols both with nozzles for distribution of the fuel and with suction
nozzles, which are connected to volumetric pumps. The distributor pistol is connected
to the column by means of piping for delivery of the liquid fuel, which is supplied
by a pumping unit with a variable capacity, and by means of suction piping, which
is connected to a volumetric pump for suction of the vapours, which is actuated with
a flow rate which is closely correlated, moment by moment, to the flow rate of delivery
of fuel.
[0005] At the same time, the venting vapours of the fuel, which are emitted at the pumping
unit of the distributor during the supplying, should not be dispersed into the atmosphere.
[0006] It should be noted that hitherto, no technological solution has been obtained which
reduces the damage to the environment caused by emissions of this type.
[0007] The object of the present invention is thus to provide a system for conveying the
venting vapours of fuel distributors, which eliminates the above-described disadvantages,
and makes it possible to eliminate, or at least reduce, the emission of harmful vapours
into the environment.
[0008] According to the present invention, the technical effect pursued is that of preventing
dispersion into the air of the fuel vapours (petrol, diesel, a mixture or the like),
which are released inside a pumping unit during its normal operation.
[0009] The objects of the present invention are achieved by providing a system for conveying
the venting vapours in fuel distributors of the single-product or multiple product
type, the said distributor comprising at least one unit for pumping the said fuel,
which is collected from at least one storage tank, in order to be conveyed to at least
one distributor pistol of a distribution column, by passing through at least one measurer,
and a system for recovery of the vapours output from a element to contain liquid fuel,
during the distribution of the said liquid fuel by the said pistol, the said vapour
recovery system including at least a first pipe for connection between the said distributor
pistol and at least one pump for suction of the vapours, and at least a second delivery
pipe, which connects the said suction pump to the said storage tank, characterised
in that at least a third pipe is provided, which conveys the said venting vapours,
and is connected to the said second delivery pipe of the said vapour recovery system.
[0010] Preferably, the distribution column comprises a pipe for delivery of the fuel to
the distributor pistol, and a return pipe which is connected to at least one suction
nozzle, located in the vicinity of at least one distribution nozzle of the pistol,
which can suck up the vapours which are discharged from the liquid fuel container
whilst the liquid fuel is being distributed. In particular, the delivery pipe of the
pump for suction of the vapours is connected to the fuel tank, and, downstream from
the pump, comprises a non-return valve, whereas the said third pipe can be connected
both upstream or downstream from the non-return valve.
[0011] In addition, this third pipe has a device for stopping the liquid fuel, and at least
one non-return valve for the vapours, which are fitted in cascade along the pipe,
starting from a reference point located at the pumping unit, until the delivery pipe
is reached.
[0012] The characteristics and advantages of the conveying system according to the present
invention will become more apparent from the following description of a typical non-limiting
embodiment, provided with reference to the attached schematic drawing in figure 1,
which represents a column for distribution of fuel to a distributor pistol, with recovery
of the vapour phase, and comprising the system according to the invention, for conveying
the venting vapours.
[0013] With reference to the aforementioned figure, the column 10 is provided with a box-type
support structure 11, which contains and supports its units.
[0014] The fuel is contained in an underground storage tank or cistern, not shown in the
figure for the sake of simplicity, from which the fuel is obtained by means of a suction
line, indicated schematically as 35, which comprises the intake 12, the pumping unit
13, which is connected to the measurer 14, which measures the quantity of fuel distributed,
before conveying it via the pipe 15 to the separator 16, from which there extends
the flexible tube 17 of the distributor pistol 18.
[0015] There is connected to the measurer 14 a pulse generator 20, which generates an electric
pulse for each unit of fuel distributed, for example for each centilitre.
[0016] This pulse signal has a frequency which is proportional to the flow rate, and is
transmitted to the display head 21, which, on the basis of the number of pulses, calculates
and indicates the quantity distributed, and the corresponding supply price.
[0017] The same pulse signal is transferred from the head to the electronic control unit
22, which controls and pilots a vapour recovery system of a known type, according
to which the tube 17 of the distributor pistol 18 contains a pipe 23 for delivery
of the fuel, which is the extension of the delivery pipe 15 as far as the distribution
nozzle, and a return pipe 24, which is connected to a suction nozzle located in the
vicinity of the distribution nozzle.
[0018] The vapours discharged from the tank which is being filled are sucked up via this
nozzle.
[0019] This return tube 24 is connected in the separator 16 to a pipe 25, which is connected
to the volumetric pump 26 for suction of the vapours, which is actuated by a motor
27, which is piloted by the electronic control unit 22 at a number of revolutions,
which, moment by moment, is in relation to the frequency of the pulse signal of the
generator 20, such as to correlate the revolutions of the pump 26, and thus the suction
volumetric flow rate, to the flow rate of the fuel delivery.
[0020] The delivery of the volumetric pump 26 is re-admitted, via the pipe 28, into the
underground tank or cistern of the distributor, from which the fuel is collected.
[0021] In general, the volumetric ratio between the fuel distributed and the gaseous phase
sucked up, is set and maintained in an interval of values of approximately the unit
value.
[0022] This setting can be varied according to the type of fuel and the environmental conditions.
The fuel is typically distributed with a variable flow rate, and is regulated by the
operator by means of the pressure exerted on the regulation lever 30 of the pistol,
whereas the suction flow rate must follow moment by moment the development of the
delivery flow rate.
[0023] In practice, the sequence of pulses represents faithfully, moment by moment, the
situation of the distribution in progress of the liquid, with the number of pulses
corresponding to the quantity distributed, and the frequency of the pulses corresponding
to the momentary flow rate.
[0024] In addition, in the most recently designed distribution systems, each column 11 is
equipped with a plurality of distribution pistols 18, which distribute different products,
for example super leaded petrol, unleaded petrol of various grades, diesel, and so
on.
[0025] In this case, for each set of pistols 18 on a single side of the column 10, a single
distributor pistol 18 can function at a time, such as to supply the motor vehicle
which has been positioned in front of the column, whereas each set of pistols 18 per
side is equipped with a single volumetric suction pump 26 for recovery of the vapours.
[0026] In the case in which a plurality of distributor pistols 18 is present, downstream
from the volumetric pump 26, the pipes 28 for delivery, to the respective underground
tanks or cisterns, of the vapours sucked up, are subdivided into various pipes 28,
and on each of them there is installed a switching system comprising a series of non-return
valves, one of which is represented schematically in figure 1, is generally indicated
as 31, and is provided downstream from the pump 26.
[0027] Thus, depending on the cases, the volumetric pump 26 operates on vapours of different
densities, according to the type of fuel, at different temperatures, and different
downstream pressure values.
[0028] In order to prevent dispersion into the surrounding air, not only of the fuel vapours
generated in the tank of the motor vehicle during supply, but also of the venting
vapours which are released from the pumping unit 13 during its normal functioning,
these venting vapours are conveyed in a pipe 40, which is connected to the delivery
pipe 28 of the vapour recovery system, such that these vapours are also forced to
be readmitted into the storage tank, via the line which is indicated schematically
as 36.
[0029] In preferred embodiments, provided by way of non-limiting example, the pipe 40 can
be connected equally well upstream or downstream (shown respectively as a solid line
and as a broken line in figure 1) from the non-return valve 31 of the delivery pipe
28 which belongs to the vapour recovery system.
[0030] The pipe 40 also includes installation of a stopping device 41 and a further non-return
valve 42 of known types, which are fitted in cascade along the pipe 40, starting from
a reference point located at the pumping unit 13, until the pipe 28 for delivery to
the storage tank is reached.
[0031] The stopping device 41 can prevent reflux of liquid fuel through the pipe 40, such
as to prevent the liquid phase which may be obtained from venting of the pumping unit
13, from flowing back once more into the storage tank via the line 36.
[0032] According to embodiments provided by way of example, the stopping device 41 can consist
of an electric and/or electronic sensor, or of an element which functions mechanically.
[0033] In the latter case, it can have a body which is made of two elements which are associated
with one another, such as to form a cavity, a through intake hole, via which the fuel
vapours enter into the interior, and an outlet hole, which is also a through hole,
via which the vapours are discharged from the body.
[0034] Inside the body there is accommodated a sensor element, which can detect the presence
of liquid accumulated inside the device, and, in addition, the sensor element comprises
an element which is in the shape of a cup, and is aligned with the through intake
hole.
[0035] The element in the shape of a cup constitutes a guide for a float-type shutter contained
in the interior, which, at the moment in which liquid accumulates in a base portion,
can translate from a position of work, in which an aperture of the through outlet
hole is free, in order to permit passage of the vapour, and discharge of the latter
from the device, to a position of rest, in which the aperture of the through outlet
hole is at least partially closed by the float-type shutter, such as to prevent passage
of the vapour, and thus discharge of the latter from the device.
[0036] The stopping device 41 is fitted on the pipe 40, with the intake hole facing the
pumping unit 13, such that the venting vapours are conveyed towards the said hole.
[0037] In normal conditions of work, the vapour can pass into the interior of the device
via a series of windows, and thus proceed towards the pipe 28, after having passed
beyond the outlet hole.
[0038] In addition, a non-return valve 42 is fitted in cascade on the stopping device 41,
on the outlet hole side, and in a position which faces the delivery pipe 28 of the
vapour recovery system of the column 10, such as to prevent the vapours recovered
at the distributor pistol 18 from being channelled into the pipe 40.
[0039] The quantity of vapour which passes through the stopping device 41 is insufficient
to displace the float-type shutter which is supported on the base of the element in
the shape of a cup, however, when a drawback occurs, leading to reflux of liquid from
the pumping unit 13 to the pipe 40 and to the intake of the device 41, both the liquid
and vapour phases exist simultaneously, the liquid accumulates inside the cavity,
and enters into the element in the shape of a cup, with the result that the float-type
shutter is raised, and closes the outlet hole of the stopping device 41.
[0040] Other modifications and variants of the stopping device 41 depend on the number of
distributor pistols 18 present on each side of the column 10, on the type of fuel,
on the number of storage tanks, and on the type of float used.
[0041] Moreover, the intervention times for closure of the through outlet hole are brief,
and adjustable according to the flow of liquid admitted.
[0042] Finally, the stopping device 41 can advantageously be used further, by fitting onto
the portion of pipe 40 upstream from the device 41 itself a retention valve (not shown
in the figure for the sake of simplicity), such as to prevent reflux of liquid, as
well as oscillations of flow rate, thus keeping the portion of pipe 40 which is contained
between the retention valve itself and the stopping device 41 completely full of liquid.
[0043] The foregoing description makes apparent the characteristics of the system for conveying
venting vapours in fuel distributors, and demonstrates that this system, together
with the vapour recovery system, has significant advantages in comparison with the
known art, thus making it possible to avoid dispersing further harmful substances
into the environment.
1. System for conveying the venting vapours in fuel distributors of the single-product
or multiple product type, the said distributor comprising at least one unit (13) for
pumping the said fuel, which is collected from at least one storage tank, in order
to be conveyed to at least one distributor pistol (18) of a distribution column (10),
by passing through at least one measurer, and a system for recovery of the vapours
output from a element to contain liquid fuel, during the distribution of the said
liquid fuel by the said pistol (18), the said vapour recovery system including at
least a first pipe (25) for connection between the said distributor pistol (18) and
at least one pump (26) for suction of the vapours, and at least a second delivery
pipe (28), which connects the said suction pump (26) to the said storage tank, characterised in that at least a third pipe (40) is provided, which conveys the said venting vapours, and
is connected to the said second delivery pipe (28) of the said vapour recovery system.
2. System for conveying venting vapours according to claim 1, characterised in that the said vapour recovery system comprises a pipe (23) for delivery of the fuel to
the distributor pistol (18), and a return pipe (24) which is connected to at least
one suction nozzle, located in the vicinity of at least one distribution nozzle of
the said pistol (18), which can suck up the vapours which are discharged from the
said liquid fuel container whilst the liquid fuel is being distributed.
3. System for conveying venting vapours according to claim 2, characterised in that the said return pipe (24) is connected in a separator element (16) to a further pipe
(25), which is connected to the said pump (26) for suction of the vapours, the said
pump (26) being actuated by a motor (27), which is piloted by an electronic control
unit (22) at a number of revolutions, which, moment by moment, corresponds to a frequency
value of a pulse signal emitted by a generator (20), such as to correlate a suction
volumetric flow rate to a flow rate of the fuel delivery.
4. System for conveying venting vapours according to claim 3, characterised in that the said delivery pipe (28) of the said pump (26) is connected to the said fuel tank.
5. System for conveying venting vapours according to claim 4, characterised in that the said delivery pipe (28) comprises at least one non-return valve (31) downstream
from the said pump (26).
6. System for conveying venting vapours according to claim 5, characterised in that the said third pipe (40) is connected upstream or downstream from the said non-return
valve (31) of the said delivery pipe (28).
7. System for conveying venting vapours according to claim 1, characterised in that the said third pipe (40) has at least one device (41) for stopping liquid fuel, and
at least one non-return valve (42) for the vapours.
8. System for conveying venting vapours according to claim 7, characterised in that the said stopping device (41) and the said non-return valve (42) are fitted in cascade
along the said third pipe (40), starting from a reference point located at the said
pumping unit (13), until the said delivery pipe (28) is reached.
9. System for conveying venting vapours according to claim 7, characterised in that the said stopping device (41) comprises at least one electric and/or electronic sensor,
or an element which functions mechanically.
10. System for conveying venting vapours according to claim 7, characterised in that the said stopping device (41) has at least one sensor element, which can detect the
presence of liquid which has accumulated internally, the said sensor element comprising
an element which is in the shape of a cup, and is aligned with the said through intake
hole.
11. System for conveying venting vapours according to claim 10, characterised in that the said element in the shape of a cup constitutes a guide for a float-type shutter,
which, at the moment in which liquid accumulates in a base portion, can translate
from a position of work, in which an aperture of the said through outlet hole is free,
in order to permit passage of the vapour, to a position of rest, in which the said
aperture is at least partially closed by the said float-type shutter, such as to prevent
passage of vapour.
12. System for conveying venting vapours according to claim 7, characterised in that the said stopping device (41) is fitted on the said third pipe (40) with an intake
hole which faces the said pumping unit (13), such that the venting vapours are conveyed
towards the said hole.
13. System for conveying venting vapours according to claim 7, characterised in that the said non-return valve (42) is fitted in cascade on the said stopping device (41),
towards an outlet hole, and in a position which faces the said delivery pipe (28),
such as to prevent the vapours recovered at the said distributor pistol (18) from
being channelled inside the said third pipe (40).