[0001] The object of the present invention is a stretcher for tubular knitwear fabric, to
be applied in particular to calenders and other machines for the treatment of tubular
fabric.
[0002] It is known that in the course of tubular knitwear fabric finishing stretchers are
used to stretch and spread the tubular item in order to ease the finishing operations.
[0003] Thus in calendering, which is usually the last finishing operation, it is necessary
to use a stretcher in order to achieve a uniform steaming and to adjust the width
of the tubular item onto the desired value.
[0004] There are known, for example from patent PCT/IT99/00344 of the same proprietor as
the present invention, stretchers for tubular fabrics with horizontal magnetic sustainment
of the two stretcher arms along which the fabric slides by means of advancement wheels
that are coupled to transmission belts.
[0005] There is also known the European patent application NO. 900,872 concerning a stretcher
for tubular fabric that comprises two stretcher arms that are sustained in the vertical
direction by magnets. In particular, each arm is provided with two bipolar magnets,
and four magnet pairs are attached to the fixed parts of the stretcher that are adjacent
to the arms. Thus a repulsion force is generated between the magnet pairs and the
corresponding bipolar magnets. By means of this complicated system the arms are prevented
from moving vertically.
[0006] The object of the present invention is a simple efficient device for the vertical
magnetic sustainment of the arms of a tubular fabric stretcher.
[0007] The features, advantages and the solution of the above-mentioned technical problem
will be evident from the detailed description hereinbelow of a preferred, non limiting
embodiment of the subject stretcher, said embodiment being illustrated in a merely
exemplary, non limiting way in the accompanying figure, in which:
Figure 1 shows a front view of the stretcher;
Figure 2 shows an enlarged fragmentary horizontal cross-sectional view of a stretcher
through line II-II of Figure 1; and
Figure 3 shows an enlarged fragmentary horizontal cross-sectional view of the stretcher
through line III-III of Figure 1.
[0008] Referring now to figure 1, the subject stretcher is comprised of stanchions 1 and
2 in which the various control and drive mechanisms are contained.
[0009] Said stanchions support the per se known steamer 3, through which the tubular fabric
is caused to run after passing through the stretcher.
[0010] Said stretcher is comprised of the stretcher arms 5 and 6, which in turn are held
on the hereinbelow described support devices.
[0011] Within stanchions 1 and 2, motor means hereinbelow described transmit the motion
to the upper drive wheels 7a, and thus means not shown in the figure can determine
the displacement in opposite directions of the stretcher arms 5 and 6, so as to possibly
change the width of the tubular fabric.
[0012] The upper drive wheels 7a are coupled to the similar lower wheels 7b through means
that are specified hereinbelow.
[0013] As can clearly be seen from figures 1 and 2, the stretcher arms 5 and 6 are provided
with wheels or rings 8 that are suitably shaped and are arranged in front of the convex
part the drive wheels 7a and 7b are provided with. The latter in turn exhibit the
supports 9 that carry the inclined axis (12) wheel pairs 10 and 11. Said wheels 10
and 11 are spaced apart with their peripheral parts from the circumferential outlines
8' of rings 8, this being due to the magnetic attraction force, as will be described
later on.
[0014] The transportation of the tubular fabric 4 is obtained by means of belts 13 that
are wound around a set of idle pulleys 14 on arms 5 and 6 along the outlines of the
drive wheels 7a and 7b and of the rings 8.
[0015] As can clearly be seen from figure 1, both of the inclined wheels 10 are motor-driven
as they are coupled to one another by means of an elastic belt 15 that is wound on
drive wheels 7a and 7b.
[0016] In a similar way, the inclined wheels 11 are motor driven as they are coupled by
means of an elastic belt with the same drive wheels 7a and 7b.
[0017] Said motor drive has the advantage that the transportation of the fabric is markedly
improved.
[0018] In particular, the supports 9 carry the fork shaped brackets 16 for the adjustment
of the working angles of arms 5 and 6.
[0019] The wheels 10 and 11 are kept spaced apart from the rings 8 by means of magnets 17,
18 that respectively attract the arms 5 and 6 outwards as shown by arrows B. said
rings 8 canied by arms 5 and 6 remain spaced apart from the inclined wheels 10 and
11, and are attracted against the drive wheels 7a and 7b by said magnets 17 and 18,
and the fabric is advanced between the belts 13 and the drive wheels 7a and 7b.
[0020] It is moreover to be pointed out that the attraction force of magnets 17 and 18 can
be adjusted, thereby assuring that rings 8 are spaced apart from the inclined wheels
10 and 11.
[0021] Said adjustment is obtained by means of a mechanism that takes the magnets 17 and
18 closer to a farther from arms 5 and 6 respectively. In fact magnets 17 and 18 are
coupled to said mechanism that is provided with an adjustment hand grip 19, which
is adapted to move closer or farther the magnets 17 and 18 to and from the supports
17' and 18' that are fixed to bars 5 and 6.
[0022] Finally, guards 20 are provided above the mechanisms carrying the adjustment handgrips
19.
[0023] The apparatus is operated as follows: the tubular fabric 4, that usually consists
of various tubular pieces that are sewn together, is introduced upwards, as can be
seen from figures 1 and 2, between wheels 10 and 11 and ring 8 and between ring 8
and wheels 7a and 7b of each arm and is thus transported upwards as indicated by arrow
A upon rotation of the drive wheels 7a and 7b that are coupled to rings 8 and to pulleys
14 that are mounted on the arms 5 and 6, said arms being kept in position and sustained
by the attraction force of magnets 17 and 18.
[0024] When a larger width of the tubular fabric is desired to be obtained, the arms 5 and
6 are displayed relative to one another until they reach the maximum distance shown
in the positions of figure 1.
[0025] In case of an emergency, where the magnets should be in such a position as not to
attract the arms 5 and 6, the latter would nonetheless remain in position because
the rings 8 would lean with their circumferential outlines 8' against the wheels 10
and 11. However, such a situation would be temporary and would become normal again
upon a proper adjustment of the position of magnets 17 and 18 by means of handgrips
19.
[0026] According to the new feature of the present invention, that is shown especially in
figure 3, the magnetic vertical sustainment device of the arms 5, 6 of the stretcher
comprises a first magnet 21 on the fixed sustainment parts 9 of the stretcher and
a second magnet 22 facing said magnet 21 on each arm. The centre of gravity 23 of
the stretcher arm 5, 6 is spaced apart from the point of contact of the drive wheel
7a with the wheel 8, said point of contact consisting of the profiled circumferential
end portion 8' embracing the outer part of drive wheel 7a with alignment between said
wheels.
[0027] Accordingly, the force of each arm generates a moment relative to said point of contact
such that, in order to prevent the stretchers arms from rotating downwards, the two
magnets 21, 22, that are oriented in a repulsion relationship, create a reaction to
the rotation of every arm and allow it to be sustained vertically.
[0028] Changes can be carried out in the present invention in the practical application
features of design details, nonetheless remaining within the scope of the invention
as it is claimed hereinafter.
1. A tubular fabric stretcher comprising: idle pulleys (14) for the advancement of the
fabric and at least one wheel (8) that is provided with a circumferential profile
(8') that embraces a drive wheel (7a) at a contact point, the pulleys (14] and the
wheels (8) being supported by the two stretcher arms (5, 6) and said drive wheel (7a)
being carried on a fixed sustainment mount (9) of the stretcher, characterized in that, in relation with every stretcher arm (5, 6), a first magnet (21) is attached on
the fixed sustainment mount (9) and a second magnet [22) is fixed in front of the
first magnet (21) at a point of the arm (5, 6), the two magnets (21, 22) being oriented
in a repulsion relationship such that the vertical sustainment of the stretcher arm
(5, 6) is maintained in contrast to the arm (5, 6) rotation moment relative to the
point of contact, said moment being generated by the weight force of the arm.
2. A stretcher according to claim 1, characterized in that the centre of gravity (23) of each stretcher arm [5, 6) is spaced apart from the
point of contact where the wheels (8) and (7a] are aligned.
3. A stretcher according to claim 2, characterized in that said centre of gravity (23) is between said point of contact and the magnet (22)
that is attached to arm [5, 6).