[0001] The present invention relates to a bucket particularly but not exclusively useful
for crushing and screening rubble or similar stony material.
[0002] It is known that extraction from a quarry of rubble having specific sizes, to be
used in ballasts, backfills or concretes, requires such rubble to be reduced according
to such sizes.
[0003] In particular, the rubble or similar stony material must not only be crushed but
also be screened, thus allowing to extract from the quarry and prepare different sizes
suitable for the most disparate fields of application.
[0004] Currently, quarries are equipped with machines being dedicated exclusively to crushing
and screening rubble and being fed by self-propelled vehicles which pick up the rubble
by means of buckets.
[0005] However, it is evident that crushing and screening process, besides requiring various
kinds of machines, entails a first step for loading such machines and a second step
in which such machines get ready to crush and screen the rubble.
[0006] The aim of the present invention is to provide a bucket, particularly for crushing
and screening rubble or similar stony material, which solves the above mentioned drawbacks
of currently available methods and machines, particularly eliminating the need, at
least when there is no need to provide very large amounts of material, to use dedicated
machines, skipping in practice the rubble loading step.
[0007] Within this aim, an important object of the present invention is to provide a bucket
which achieves high levels of flexibility and cost-effectiveness in the crushing and
screening of rubble or similar stony material.
[0008] Another object of the present invention is to provide a bucket which can be applied
to the most disparate types of self-propelled vehicles and can be produced in the
most disparate sizes so as to meet practically with any production requirement.
[0009] Another object of the present invention is to provide a bucket which is particularly
sturdy and suitable even for long and intensive load cycles.
[0010] Not the least object of the present invention is to provide a bucket which can be
manufactured with known technologies and equipment.
[0011] This aim and these and other objects which will become better apparent hereinafter
are achieved by a bucket, particularly for crushing and screening rubble or similar
stony material, characterized in that it comprises a box-like structure which can
be articulated to movement arms of self-propelled vehicles, said structure being open
at a first side, being arranged frontally with respect to the advancement direction
when picking up the rubble, and at a second side, lying opposite the first side, for
the exit of the crushed and screened rubble, a crushing and screening unit being supported
inside said structure and comprising a movable crushing plate being pivoted to a region
of said structure which is arranged at said first side and is free to oscillate under
the control of actuation/vibration means, said plate forming, together with a wall
of said structure which lies opposite thereto, a hopper whose output section can be
adjusted, at said second side, so as to allow the screening of the rubble while it
is being crushed, motor means being provided which are suitable to drive said actuation/vibration
means.
[0012] Further characteristics and advantages of the present invention will become better
apparent from the description of an embodiment thereof, illustrated only by way of
non-limitative example in the accompanying drawings, wherein:
Figure 1 is a sectional side view of a bucket according to the invention;
Figure 2 is a top view, in section and partly broken of the bucket of Figure 1.
[0013] With reference to Figures 1 and 2, a bucket, particularly for crushing and screening
rubble or similar stony material, according to the invention, is generally designated
by the reference numeral 10.
[0014] The bucket 10 comprises a box-like structure 11 which can be articulated to movement
arms of self-propelled vehicles, not shown; the structure 11 is open at a first side
12, which is arranged frontally with respect to the advancement direction when picking
up the rubble, and at a second side 13 opposite the first side, for the exit of the
crushed and screened rubble, not shown in the figures.
[0015] A crushing and screening unit, generally designated by the reference numeral 14,
is supported within the structure 11 and comprises a movable crushing plate 15 being
pivoted to a region of said structure 11 arranged at the first side 12 and can oscillate
freely under the control of actuation/vibration means, generally designated by the
reference numeral 16, and being described in greater detail hereinafter.
[0016] The plate 15 forms, together with a wall 17 of the structure 11, opposite thereto,
a hopper whose output section is adjustable at the second side 13 so as to allow the
screening of the rubble while it is being crushed.
[0017] Motor means, generally designated by the reference numeral 18, suitable to drive
the actuation/vibration means 16, are further provided.
[0018] The arms of the self-propelled vehicle, which are not shown but are of a per se known
type, are furthermore suitable to change the structure 11 from a configuration for
picking up the rubble, in which the first side 12 is arranged frontally with respect
to the advancement direction, to a crushing/screening configuration, in which the
first and second sides, designated by the reference numerals 12 and 13 respectively,
are vertically aligned, the latter being underneath, so as to allow the rubble being
crushed to fall by gravity, and vice versa.
[0019] In particular, in this embodiment the actuation/vibration means 16 are associated
with adjustment means, generally designated by the reference numeral 19, which are
suitable to determine the extent of the oscillation range of the plate 15 as well
as the output section relative to the second side 13.
[0020] In particular, the adjustment means 19 are constituted by a first bush 20 which is
fixed by means of a base plate 21 to the plate 15, on the opposite side with respect
to the rubble-processing side of said plate; said bush contains, in this case, four
removable shims 22 in kinematic contact with said means 16.
[0021] In particular, the means 16 are constituted by a plate-like element 23 with a free
end 24 in kinematic contact with a shaped block 25 which is inserted in the first
bush 20 and abuts and pushes against the shims 22, while the other end 26 is fixed
to an eccentric rotor 27 which is coupled to elastic return means 28 and is connected
by means of a transmission 29 to the motor means 18.
[0022] In particular, the plate-like element 23 is provided with reinforcement ribbing 30,
while the elastic return means are constituted by a corresponding number of helical
springs 31.
[0023] In this case, the transmission 29 is of the belt type and the eccentric rotor 27
is associated with two flywheels 32.
[0024] The plate 15 is associated, in this case, with a pivoting shaft 33 being inserted
in second openable bushes 34 which are fixed on opposite sides of the structure 11.
[0025] The plate 15 also has reinforcement ribbings 35.
[0026] The motor means, in this case, are constituted by a hydraulic motor; the structure
11 is further provided with external brackets 36 for pivoting to said movement arms,
which are not shown.
[0027] In practice, the operation of the bucket 10 is as follows. During the loading step,
the bucket 10 is arranged by the movement arms so that its first side 12 is arranged
frontally with respect to the advancement direction, so as to be able to load a preset
amount of rubble.
[0028] After loading a given amount of rubble, the bucket 10 is raised and placed so that
the first side 12 and the second side 13 are vertically aligned with the latter being
underneath.
[0029] In this position, the actuation/vibration means 16 are activated and, by moving the
plate 15, crush the rubble, which by descending substantially along the hopper formed
by said plate and by the opposite wall 17, arrives at the opening formed in the second
side 13.
[0030] An appropriate adjustment of the means 16 also determines the opening cross-section
of said second side 13, thus allowing rubble of a given size to fall by gravity.
[0031] In practice, it has been observed that the present invention has achieved the intended
aim and objects.
[0032] Attention is in fact called to the easy use of the bucket according to the invention,
which combines the typical pick-up functions of the conventional bucket and the crushing
and screening functions typical of dedicated machines.
[0033] Finally, it should be noted that the bucket according to the invention allows to
completely avoid the step of loading another machine provided specifically for screening
and crushing operations.
[0034] As a result, cost savings, in purchasing terms as well as in terms of process and
maintenance times, clearly appears.
[0035] It should also be observed that since the structure of the bucket according to the
invention is not particularly complicated, it can be advantageously used in various
application situations and with great flexibility.
[0036] The present invention is susceptible of numerous modifications and variations, all
of which are within the scope of the appended claims.
[0037] The technical details may be replaced with other technically equivalent elements.
[0038] The materials and the dimensions may be any according to requirements.
[0039] The disclosures in Italian Patent Application No. PD2000A000069 from which this application
claims priority are incorporated herein by reference.
[0040] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A bucket, particularly for crushing and screening rubble or similar stony material,
characterized in that it comprises a box-like structure which can be articulated to movement arms of self-propelled
vehicles, said structure being open at a first side, being arranged frontally with
respect to the advancement direction when picking up the rubble, and at a second side,
lying opposite the first side, for the exit of the crushed and screened rubble, a
crushing and screening unit being supported inside said structure and comprising a
movable crushing plate being pivoted to a region of said structure which is arranged
at said first side and is free to oscillate under the control of actuation/vibration
means, said plate forming, together with a wall of said structure which lies opposite
thereto, a hopper whose output section can be adjusted, at said second side, so as
to allow the screening of the rubble while it is being crushed, motor means being
provided which are suitable to drive said actuation/vibration means.
2. The bucket according to claim 1, characterized in that said actuation means are associated with adjustment means suitable to determine the
extent of the oscillation range of said plate and of said output section relative
to said second side.
3. The bucket according to one or more of the preceding claims, characterized in that said adjustment means comprise a first bush fixed by means of a base plate to said
crushing plate, on the opposite side with respect to the rubble-processing side of
said plate, said first bush containing one or more removable shims which are in kinematic
contact with said actuation/vibration means.
4. The bucket according to one or more of the preceding claims, characterized in that said actuation means comprise a plate-like element with a free end being in kinematic
contact with a shaped block which is inserted in said first bush and abuts and pushes
against said one or more shims, while the other end is fixed to an eccentric rotor
which is coupled to elastic return means and is connected to said motors by way of
a transmission.
5. The bucket according to one or more of the preceding claims, characterized in that said eccentric rotor is associated with one or more flywheels in order to smoothen
its motion.
6. The bucket according to one or more of the preceding claims, characterized in that said plate-like element is provided with reinforcement ribbings.
7. The bucket according to one or more of the preceding claims, characterized in that said elastic return means are constituted by one or more helical springs.
8. The bucket according to one or more of the preceding claims, characterized in that said rotor is connected to said motor means by way of a belt drive.
9. The bucket according to one or more of the preceding claims, characterized in that said crushing plate is provided with a pivoting shaft being inserted in second openable
bushes which are fixed on opposite sides of said structure.
10. The bucket according to one or more of the preceding claims, characterized in that said plate comprises reinforcement ribbings.
11. The bucket according to one or more of the preceding claims, characterized in that said motor means comprise a hydraulic motor.
12. The bucket according to one or more of the preceding claims, characterized in that said structure is externally provided with brackets for pivoting to said movement
arms.