[0001] The present invention concerns a power-driven tool for machining surfaces.
[0002] Power-driven tools are known, such as smoothing machines, sanding machines and so
on, in which an operating wheel, usually called "abrading disc", is made to orbit
around the axis of an opportunely controlled driving shaft.
[0003] A common problem with that kind of tools consists in the elimination of machining
powders, that for the most part are sucked up through a duct that runs parallel or
inside the handle of the tool, but that in small portion can reach the mechanisms
that determine the orbital motion of the operating wheel, thus causing malfunctions
and, in the long term, the blockage of the tool.
[0004] In order to solve the problem a proposal has been to tight close the upper zone of
the tool, which comprises the driving mechanisms of the operating wheel, from the
working area, where the machining powders get formed.
[0005] Object of the present invention is instead to solve the problem with the powders
in a different way, which does not involve the tight closure of the upper zone of
the tool.
[0006] According to the invention such scope is attained with a power-driven tool comprising
an external frame, driving mechanisms that are housed inside said frame and driven
by a driving shaft, an operating wheel that is made orbit around the axis of said
driving shaft by said driving mechanisms, a flexible annular cover that is interposed
between said operating wheel and said frame for the collection of the machining powders
and means for sucking up the machining powders comprising a sucking mouth that opens
inside said cover, characterised in that it comprises a dividing disc that is fastened
to said frame and is interposed between said driving mechanisms and said operating
wheel so as to subdivide the space above said wheel into a lower chamber communicating
with said sucking mouth through first holes of the dividing disc and into a upper
chamber communicating with said lower chamber through second holes of said dividing
disc.
[0007] In this way the powder sucking flow develops inside the lower chamber along a very
precise path, in which also the powders collected by suction from the upper chamber
are conveyed. Without tight closing the two chambers it is thus prevented that the
suction powders remain in contact with the driving mechanisms, thus dirtying and damaging
them.
[0008] The characteristics of the present invention will become evident from the following
detailed description of an embodiment thereof that is illustrated as a non- limiting
example in the enclosed drawings, in which:
Fig. 1 shows a tool according to the invention in a schematic axial section;
Fig. 2 shows the dividing disc of the aforesaid tool in top plan.
[0009] The tool shown in the drawings is for instance an orbital smoothing machine comprising
a machining head 1 and a handle 2 extending laterally from the aforesaid head.
[0010] The machining head 1 comprises a rigid external frame 3, open at the bottom, in which
a set 4 of driving mechanisms for an operating wheel or abrading disc 5 is housed.
[0011] The aforesaid mechanisms 4 are supported and driven by an opportunely controlled
driving shaft 6, that is in turn revolvingly supported by the frame 3 through a bearing
7.
[0012] In turn the mechanisms 4 control, in a way known per se, the orbital movement of
an eccentric hub 8, to which the operating wheel 5 is fastened in a removable way,
that is thus in turn made orbit around the axis of the driving shaft 6 . A counterweight
10 is associated with the driving mechanisms 4 in such a way as to follow the orbital
movement of the hub 8 with an angular 180° phase-difference.
[0013] An eccentric blade 11 is fastened to the hub 8 so as to rotate with it. A button
(not shown) slidingly supported by the frame 3 and projecting outside, when at rest,
it is capable to engage, when the mechanisms are off and if pressed, with the blade
11 in order to stop the rotation of the same blade and to allow the unscrewing of
the operating wheel 5 for maintenance and/or substitution purposes.
[0014] The operation of the blade 11 and the relative button is better described in the
European Patent N. 0636454 in the name of the same Applicant, which also shows an
embodiment of the mechanisms 4.
[0015] A flexible annular cover 13 made of rubber or similar is interposed and fastened
between the frame 3 and a friction ring 14, that during the machining rests on the
operating wheel 5 so as to prevent its rotation around its axis by friction, while
allowing instead its orbital motion.
[0016] A rigid dividing disc 15 is fastened to the frame 3 between the operating wheel 5
and the eccentric blade 11, so as to subdivide the space above the same operating
wheel into a lower chamber 16 and an upper chamber 17 in which the driving mechanisms
4, the counterweight 10 and the rotary blade 11 are housed.
[0017] The dividing disc 15 has a wide central hole 18 that is passed through by a hub 8,
several round peripheral holes 19 that make up the communication between the two chambers
16 and 17 and two oblong peripheral holes 20 located under the sucking mouth 21 of
a power sucking duct 22, than extends along the handle 2 of the tool and is provided
with an exhauster not shown.
[0018] The presence of the bored dividing disc 15 creates in the lower chamber 16 an obliged
path (arrows A) towards the oblong holes 20 and the sucking duct 22 for the machining
powders that are created in the zone adjacent to the operating wheel 5. At the same
time, owing to the depression that is created in the lower chamber 16, the holes 19
of the same dividing disc 15 allow the collection of the powders that have possibly
reached the upper chamber 17 (arrows B), thus preventing the same powders from stagnating
in contact with the driving mechanisms 4. In addition the dividing disc 15 prevents
the accidental and dangerous contact with the blade 11 during the operations of maintenance
or substitution of the operating wheel 5.
1. Power-driven tool for machining surfaces, comprising an external frame (3), driving
mechanisms (4) housed inside said frame (3) and driven by a driving shaft (6), an
operating wheel (5) that is made orbit around the axis of said driving shaft (6) by
said driving mechanisms (4), a flexible annular cover (13) interposed between operating
wheel (5) and said frame (3) for the collection of machining powders and sucking means
(21, 22) for the machining powders comprising a sucking mouth (21) that opens inside
said cover (13), characterised in that it comprises a dividing disc (15) fastened to said frame (3) and interposed between
said driving mechanisms . (4) and said operating wheel (5) in order to subdivide the
space above said operating wheel (5) into a lower chamber (16) communicating with
said sucking mouth (21) through first holes (20) of the dividing disc (15) and into
an upper chamber (17) communicating with said lower chamber (16) through second holes
(19) of said dividing disc (15).
2. Power-driven tool according to claim 1, characterised in that said dividing disc (15) is additionally provided with a wide central hole (18) for
the passage of an eccentric hub (8) for the support of said operating wheel (5).
3. Power-driven tool according to claim 2, characterised in that it comprises an eccentric blade (11) fastened to said eccentric hub (8) above said
dividing disc (15) in order to allow the locking of the hub (8) during the stage of
substitution or maintenance of the operating wheel (5).