FIELD OF THE INVENTION AND PRIOR ART
[0001] The present invention relates to a hydraulic crane, preferably a lorry crane, and
a method for regulation of the maximum allowed lifting force of such a crane.
[0002] Hydraulic lorry cranes are used for many different types of working operations, such
as:
A) lifting of load between lorry platform and ground, i.e. the unloading from and
the loading onto a lorry platform,
B) lifting using a jib, e.g. for lifting a load onto the roof of buildings at building
sites,
C) assembly work, comprising for instance lifting and positioning of a transformer
and keeping this in place until it has been fixed on the intended place,
D) minor excavation and construction work with hydraulically operated bucket, particularly
in narrow spaces where an excavator has problem to get through or causes large damages
to the ground, and
E) handling of different types of hydraulic grab tools, e.g. for handling scrap or
pallets with building material such as stone or building plates.
[0003] In the lifting of load between a lorry platform and the ground, i.e. working operations
of type A as above, it is for instance used a hook together with lifting strings or
some simple type of mechanical lifting tool, such as a pallet fork. In this type of
working operation, a rotator can further be arranged between the crane boom and the
hook. The stress on the crane can here normally be characterized as low to moderate.
[0004] For large lifting heights a so-called jib is used to make possible a longer reach
and a more exact position adjustment of the load. When a jib is used, i.e. working
operations of type B as above, the crane will generally be subjected to higher stresses
due to the long range and the load swingings which are increasing with the range.
Furthermore, the lifting frequency can be high, which also results in high stresses
on the crane.
[0005] In working operations of type C as above, a hook and lifting strings are normally
used. It also occurs that a winch is used in combination with hook and lifting strings,
particularly if the load is to be lowered down into a narrow hole or the similar.
This type of working operation normally implies a low stress on the crane, since the
crane is standing still and holds a static load during the major part of the work.
[0006] Minor excavation and construction works with a hydraulically operated bucket, i.e.
working operations of type D as above, often result in very high stresses on the crane.
Partly due to the intense working and partly due to the fact that the crane besides
being used for lifting excavation masses by means of the bucket also is used for pressing
the bucket down into the ground, which results in higher stresses per lifting cycle
than during simple lifting work. The bucket is normally fastened to a rotator which
makes possible a rotation of the bucket.
[0007] Working operations of type E as above often result in very high stresses on the crane.
Partly due to the fact that the working during this type of working operations normally
is very intense, and partly due to the fact that the crane, as in excavation and construction
work, sometimes is used for exerting a pressing force, for instance for pressing down
scrap during scrap handling.
[0008] Lorry cranes normally have one and the same lifting capacity for all the types of
working operations, and must therefor be fatigue dimensioned for the hardest type
of working. This implies that smaller and middle- sized cranes (3-20 ton meters) normally
are dimensioned for working comprising working operations of type D and E, whereas
larger cranes (>20 ton meters) normally are dimensioned for jib working, i.e. working
comprising working operations of type B. The dimensioning for the hardest type of
working will of course result in a non-optimal use of the material during all types
of lighter working, since the crane during performance of working operations implying
lighter working will be unnecessary expensive and heavy in relation to the lifting
capacity required for these working operations. It should also be pointed out that
one and the same crane often is used for several different types of working operations,
in the extreme case one and the same crane can be used for all the above mentioned
types of working operations. As an example, a crane which is normally used for excavation
can for instance lift plates at a roadwork by demounting the bucket and instead mounting
a hook directly under the rotator. This exchange of implements takes a few minutes.
The crane is then suddenly used for performing working operations of type A instead
of D, which implies a considerably lighter working. It is also common for lager cranes
that the jib (working operations of type B) is demounted, which takes about half an
hour, and the crane is used in lighter hook working (working operations of type A).
[0009] The different types of working operations cause different damaging stress per lifting
cycle on the welded steel structure of the crane. According to more resent computation
standards for the dimensioning of cranes (e.g. prEN13001) the damaging stress per
lifting cycle only depends on the difference between the highest and the lowest load
during the respective lifting cycle, the so called range of stress. This implies for
instance that an excavation cycle (working operation of type D), where the crane presses
the bucket down into the ground with a force of 2 kN and thereafter lifts up the bucket
build with load with a force of 10 kN, causes the same fatigue damage to the crane
as a lifting cycle where a load is lifted in a hook (working operation of type A)
with a force of 12 kN. If the static strength so allows, it would in accordance with
this example be possible to lift 20% more load with one and the same crane during
simple lifting as compared to excavation without jeopardising the fatigue strength.
The example above is somewhat simplified since also factors such as e.g. the dead
weight of the crane boom system and the positions for the fatigue critical crane sections
influence the possible increase in lifting force. However, the example performs the
functions of a simple illustration of the basic principle.
[0010] That particularly excavation implies very high stresses on the crane is previously
known, and different solutions to the above-mentioned dimensioning problem have been
suggested during the years. 1985 the company Hiab AB introduced the expression "hook
working", which implied that the crane, if it was not equipped with a set of conduits
and hoses for tool functions and only adapted to the four crane functions rotation,
lifting, tilting and extension, was given a highest allowed lifting force which was
5-10% higher than if it had been provided with a set of conduits and hoses, since
the crane without a set of conduits and hoses only could be used for working operations
of type A and C. If the crane was equipped with a set of conduits and hoses it was
always given the lower so-called tool capacity with a highest allowed lifting force
adapted to working operations of type D and E. This irrespective of whether or not
the crane temporarily was used for lighter working embracing working operations of
type A and C. This system was very formal since the lifting capacity was completely
determined by the design the crane was given during the assembly thereof and no better
optimisation was obtained.
[0011] Another system which has been used for reducing the lifting force during tool working
(working operations of type D and E) is based on the introduction of a cut-off valve.
This system is designed in such a way that the operation of the tool, for instance
the bucket, is prevented when the cut-off valve is closed and the allowed and possible
lifting force is then simultaneously given an increased value. In this state it is
consequently not possible to perform for instance excavations. If the valve is opened,
which is carried out manually, the lifting force is reduced in that a pressure-limiting
valve with a lower adjusted maximum pressure is connected for the lifting cylinder
at the same time as tool working is allowed. In this second state it is consequently
possible to perform excavations, but the allowed lifting force is lower than in the
first state. A disadvantage with this system is that the activation of the cut-off
valve takes place manually, which implies that it is easy to put the system out of
operation. It is for instance possible to fill the bucket with the cut-off valve open
and thereafter close the valve manually and lift with the higher capacity. Furthermore,
the system is relatively expensive and complicated with several valves and additional
wire layings, which also occupy place on the limited surface available on a crane
base.
OBJECT OF THE INVENTION
[0012] The object of the present invention is to provide a hydraulic crane in which it is
possible to regulate the value of the highest allowed lifting force in an effective
and appropriate manner.
SUMMARY OF THE INVENTION
[0013] According to the present invention, this object is achieved in that the crane comprises
an arrangement for regulating the maximum allowed lifting force of the crane, which
arrangement comprises means for the continuos registration of which crane functions
that are being controlled via the control system of the crane, and a processing unit
adapted to identify, based on these registrations, the performed working operation
as being of a certain type among a number of predetermined types of working operations,
the processing unit further being adapted to determine a, for the time being, maximum
allowed lifting force of the crane independence on the identified type of working
operation.
[0014] This solution implies that the maximum allowed lifting force is automatically adjusted
depending on how the crane is operated, whereby it will be possible to regulate the
allowed lifting force in such a way that the crane can be used optimally during all
types of working operations without jeopardising the fatigue strength.
[0015] According to a preferred embodiment of the invention, the control system comprises
valve members for controlling the hydraulic flow to the different crane functions,
the control system further comprising a number of control devices for regulating the
valve members, and the means for registration of which crane functions that are being
controlled via the control system being adapted to continuously detect which valve
members that are being regulated via the control devices. In this way it will be possible
to obtain, in a simple manner, the registration of which crane functions that are
being controlled via the control system.
[0016] According to a further preferred embodiment of the invention, the arrangement also
comprises a means which registers when the crane lifts up and puts down, respectively,
a load, and/or means for registration of the time elapsed since the last registered
control of a certain crane function, the arrangement being adapted to use also these
registrations in the determination of the, for the time being, maximum allowed lifting
force of the crane. In this way several parameters can be used for the determination
of the maximum allowed lifting force of the crane, whereby it will be possible to
achieve improved adjustment possibilities of the arrangement and an improved adjustment
of the lifting force to the present control of the crane functions.
[0017] The invention also relates to a method for regulating the maximum allowed lifting
force of a hydraulic crane according to claim 9.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] With reference to the enclosed drawings, a more specific description of embodiment
examples of the invention will follow hereinbelow. It is shown in:
- Fig 1
- a sectional view of a hydraulic crane provided with a bucket,
- Fig 2
- a sectional view of a hydraulic crane provided with a jib,
- Fig 3
- a schematic view of an embodiment of the invention,
- Fig 4
- a schematic view of a control unit with a number of control devices for control of
different crane functions, and
- Fig 5
- a flow chart illustrating a possible process for the determination of the maximum
allowed lifting force of the crane.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0019] In this description the expression operating means is used to designate the hydraulic
force members which execute the crane movements ordered by the operator of the crane.
The expression operating means consequently embraces the hydraulic cylinders 8, 9,
10, 14, 17 and 19 mentioned hereinbelow. The expression control device refers to the
devices, for instance operating levers, by means of which the operator regulates the
valve members included in the control system which control the flow of hydraulic fluid
to the respective operating means. In the described embodiment, said valve members
consist of so-called directional-control-valve sections.
[0020] In fig 1 a hydraulic crane 1 attached to a frame 2 is shown, which frame for instance
can be connected to a lorry chassis. The frame is provided with adjustable support
legs 3 for supporting the crane 1. The crane comprises a column 4, which is rotatable
in relation to the frame 2 around an essentially vertical axis. The crane further
comprises an inner boom 5 articulately fastened to the column 4, an outer boom 6 articulately
fastened to the inner boom 5 and an extension boom 7 displaceable fastened to the
outer boom 6. The inner boom 5 is operated by means of a hydraulic lifting cylinder
8, the outer boom 6 by means of a hydraulic outer boom cylinder 9 and the extension
boom 7 by means of a hydraulic extension boom cylinder 10. In the shown example a
rotator 11 is articulately fastened at the outer and of the extension boom, which
rotator in its turn carries a hydraulic grab tool in the form of a bucket 12. Two
bucket parts 13 included in the bucket 12 can be operated in relation to each other
by means of a hydraulic grab cylinder 14 for opening and closing of the bucket 12.
The rotator 11 is rotatable in relation to the extension boom 7 by means of not shown
hydraulic operating means.
[0021] In the example shown in fig 1, the crane 1 is equipped for performing excavations,
i.e. working operations of type D as above. When the crane 1 is to be used for working
operations of type A as above, i.e. proper lifting operations, the rotator 11 and
the bucket 12 can be removed and replaced by a lifting hook. It is also possible to
keep the rotator 11 and replace the bucket 12 by a lifting hook. In order to perform
lifting operations defined as type B by way of introduction, the rotator 11 and the
bucket 12 are replaced by a jib 15, see fig 2. The jib 15 comprises a jib boom 16,
which is articulately fastened in relation to the extension boom 7 and operated by
means of a hydraulic jib boom cylinder 17. The jib can further comprise an extension
boom 18 which can be operated by means of a hydraulic extension boom cylinder 19.
[0022] Besides the crane elements shown in fig 1 and 2, the crane 1 can also be provided
with a hydraulically controllable winch, which can be used in combination with a lifting
hook either with or without jib 15. The crane 1 can also be provided with other types
of hydraulic grab tools than a bucket, for instance grab tools for handling scrap
or pallets with building material such as stone or building plates.
[0023] The control system for controlling the different crane functions, i.e. lifting/lowering
by means of the lifting cylinder 8, tilting by means of the outer boom cylinder 9,
extension/retraction by means of the extension boom cylinder 10 etc, comprises a pump
20 which pumps hydraulic fluid from a reservoir 21 to a directional-control-valve
block 22. The directional-control-valve block 22 comprises a directional-control-valve
section 23 for each of the hydraulic operating means 8, 9, 10, 14, 17, 19, to which
hydraulic fluid is supplied in a conventional manner depending on the position of
the slide member in the respective valve section 23. The position of the slide members
in the directional-control-valve sections 23 is controlled either via a number of
control devices in the form of control levers 24, each of which being connected to
its own slide member, or by remote control via a control unit 25, see fig 4, comprising
a control lever for the respective slide member. In case of remote control, the control
signals are transmitted via cable or a wireless connection from the control unit 25
to a microprocessor, which in its turn controls the position of the slide members
in the valve sections 23 of the directional-control-valve block 22 depending on the
magnitude of the respective control signal from the control unit 25.
[0024] Each separate directional-control-valve section 23 consequently controls the size
and the direction of the flow of hydraulic fluid to a specific operating means and
thereby controls a specific crane function. For the sake of clarity, only the directional-control-valve
section 23 for the lifting cylinder 8 is illustrated in fig 3.
[0025] The directional-control-valve block 22 further comprises a shunt valve 26 pumping
excessive hydraulic fluid back to the reservoir 21, and an electrically controlled
dump valve 27 which can be caused to return the entire hydraulic flow from the pump
directly to the reservoir 21.
[0026] In the shown embodiment, the directional-control-valve block 22 is of load-sensing
and pressure-compensating type, which implies that the hydraulic flow supplied to
an operating means is at all times proportional to the position of the slide member
in the corresponding directional-control-valve section 23, i.e. proportional to the
position of the lever 24. The directional-control-valve section 23 comprises a pressure-limiting
device 28, a pressure-compensating device 29 and the directional-control-valve 30
proper. Directional-control-valve blocks and directional-control-valve sections of
this type are well-known and available on the market. However, also other types of
directional-control-valves than the one described here can be used.
[0027] A load holding valve 31 is arranged between the respective operating means and the
associated directional-control-valve section 23, which load holding valve makes sure
that the load will remain hanging when the hydraulic system runs out of pressure owing
to the dump valve 27 being caused to return the entire hydraulic flow from the pump
20 directly to the reservoir 21.
[0028] A sensor 32 is arranged on each of the directional-control-valve sections 23 in order
to detect the movements of the valve slide member in the respective directional-control-valve
section 23.
[0029] These sensors 32 are connected to a processing unit 33 suitably constituted by a
microprocessor. By means of these sensors 32 the processing unit 33 can obtain information
that a certain valve slide member is influenced and thereby that a certain function
is controlled. In case the valve slide members are regulated via a remote control
unit 25, the processing unit 33 can instead be adapted to obtain information about
which crane functions that are being controlled by reading the control signals transmitted
from the control unit 25.
[0030] The crane further comprises load sensing means in the form of pressure sensors 34
adapted to measure the hydraulic pressure in the respective operating means. The pressure
sensors 34 are, just as the sensors 32 in the valve sections 23, connected to the
processing unit 33.
[0031] The crane 1 further comprises a so called lifting counter 36 adapted to detect when
the crane lifts up and puts down, respectively, a load. The lifting counter 36 detects
this by detecting the velocity of the pressure variations in the lifting cylinder
8 of the crane, which pressure variations are measured by the pressure sensor 34 associated
with the lifting cylinder 8. During lifting up of a load, the pressure in the lifting
cylinder 8 very rapidly increases just at the moment when the load is lifted up from
the underlay and becomes free hanging. The same rapid pressure variation occurs when
the load is put down and no more is carried by the crane. These pressure variations
are much more rapid than the pressure variations caused by the normal natural oscillations
which at all times are present in the steel structure of the crane, and hereby the
lifting counter 36 can separate "liftings up" and "oscillations". A lifting up and
a putting down, respectively, of a load is consequently registered when the velocity
of the pressure variation in the lifting cylinder 8 exceeds a certain predetermined
value.
[0032] When it comes to loads which are very small for the crane (approximately smaller
than 10 % of the maximum capacity of the crane) it might be problematic to register
a lifting up and a putting down of a load in the above described way. However, these
small loads are in all types of working operations so far below the maximum allowed
load that they can be neglected in this connection. However, a more serious complication
for the lifting counter is the induced pressure on the piston side of the lifting
cylinder that can ensue during lowering movements due to the fact that a certain pressure
is required on the piston stem side in order to open the load holding valve. Practical
tests have shown that this can give such a rapid pressure variation that it "fools"
the lifting counter. However, this problem can be solved in that the lifting counter
36, via the sensors which register the movements of the slide members in the directional-control-valve
sections 23, obtains information whether or not a lowering movement of the crane is
taking place or not. In this connection, the lifting counter 36 is adapted not to
register a lifting up of a load when a rapid pressure variation in the lifting cylinder
8 takes place in connection with a simultaneous registration of a lowering movement.
[0033] The lifting counter 36 is connected to the processing unit 33, to which it transmits
information concerning registered liftings up and puttings down of a load.
[0034] In the here described embodiment example, the crane 1 also comprises means 37 for
registration of the time elapsed from the last registered control of a certain crane
function, i.e. the time elapsed since the last operation of a certain operating device.
The time registration means 37 is connected to the processing unit 33 and transmits
information to the processing unit concerning said time.
[0035] In fig 3 the lifting counter and the time registration means 37 are shown as separate
units, but they can with advantage be integrated with the processing unit 33.
[0036] The order between the operating levers for controlling the different functions of
a lorry crane has been standardised for many years. The principal is that the order
between the different functions goes from the crane base to the crane tip. Fig 4 schematically
shows an example of a conventionally designed operating unit 25 with six operating
levers S1-S6 for controlling six different crane functions. A lorry crane which is
not provided with any winch normally has such an operating unit provided with six
operating levers. In case the crane has a winch, the operating unit normally is provided
with seven or nine operating levers. In order to facilitate the clarity this embodiment
example relates to a lorry crane without winch.
[0037] Lever S1, i.e. the right lever in the figure, controls the rotation of the column
4. The lever S2 controls the lifting function, i.e. the hydraulic flow to the lifting
cylinder 8. The lever S3 controls the tilting function, i.e. the hydraulic flow to
the outer boom cylinder 9. The lever S4 controls extension and retraction, i.e. the
hydraulic flow to the extension boom cylinder 10. The levers S5 and S6 control different
crane functions depending on how the crane is equipped. When a rotator 11 is attached
to the extension boom 7, the lever S5 controls the rotation of the rotator 11, i.e.
the hydraulic flow to the operating means of the rotator. However, if a jib 15 is
fastened to the extension boom 7, the lever S5 is adapted to control the tilting of
the jib boom 16, i.e. the hydraulic flow to the jib boom cylinder 17. If a bucket
12 or another hydraulic grab tool is fastened to the rotator 11, the lever S6 controls
the grab function of the bucket/grab tool, i.e. the hydraulic flow to the grab cylinder
17. If however a jib 15 is fastened to the extension boom 7, the lever S6 controls
the extension function of the jib, i.e. the hydraulic flow to the extension boom cylinder
18 of the jib. It is realised that also other orders of the operating levers for the
different crane functions are possible and that also other crane functions than the
ones here described can be arranged to be controlled by the operating levers. The
shown example is only to be seen as a non-limiting illustration of the basic principle
of the invention and constitutes one out of several possible realisations of the invention.
[0038] In the example above, the levers S5 and S6 are adapted to control different crane
functions depending on how the crane is equipped. For the processing unit to be able
to decide which type of crane function that is controlled when any of these levers
are operated, the arrangement for regulating the maximum allowed lifting force has
to comprise means for detecting which type of crane element that for the time being
is mounted to the extension boom 7. Such a means is included in an overload protection
device developed by HIAB AB and present on the market. This overload protection device
comprises means for detecting whether or not the sensors (pressure sensor and inclinometer)
of the jib are connected. When the overload protection device identifies that these
sensors are connected, the operation of any of the levers S5 and S6 is interpreted
as a control of a jib function (tilting and extension, respectively) and the overload
protection device applies the logic relating to working operations including use of
a jib. If the jib is temporarily demounted, for instance when the crane is to be used
with hydraulic tools instead of a jib, a specially constructed plug has to be placed
in the electric line to the jib. When the overload protection device identifies that
this plug has been put in place, the operation of any of the levers S5 and S6 is interpreted
as a control of rotator and hydraulic tool, respectively, and the overload protection
device applies the logic relating to the working operation including use of a hydraulic
tool when the lever S6 is operated.
[0039] With reference to fig 5, a preferred way of processing the different registered parameters
for determination of the, for the time being, maximum allowed lifting force of the
crane will be described in the following.
[0040] When the control system is activated in the initial stage, the processing unit 33
is adapted to set the maximum allowed lifting force to a value corresponding to the
lower value applying to tool working, i.e. for working operations of the type defined
as type D and E above.
[0041] If the processing unit 33 gets information that any of the levers S5 and S6 has been
operated at the same time as the processing unit 33 has information that a jib 15
is mounted to the extension boom 7, the processing unit 33 is adapted to set the maximum
allowed lifting force to a value corresponding to the value applying to jib working,
i.e. for working operations of the type defined as type B above. This value of the
maximum allowed lifting force is maintained all until the processing unit 33 from
the lifting counter 36 obtains information that the crane performs a new lifting up.
If the processing unit 33, after a new lifting up has been established, again gets
information that any of the levers S5 and S6 has been operated at the same time as
the processing unit 33 has information that a jib 15 is still mounted to the extension
boom 7, the processing unit 33 is adapted to maintain the previously set value of
the maximum allowed lifting force that corresponds to the value applying to working
operations of type B, whereupon the described evaluation cycle is run through again.
[0042] If the processing unit 33 gets information that the lever S6 has been operated at
the same time as the processing unit 33 does not have information that a jib is mounted
to the extension boom 7, the processing unit 33 is adapted to set the maximum allowed
lifting force to a value corresponding to the value applying to tool working. If the
lever S6 is not again operated within 60 seconds, the processing unit 33 sets the
maximum allowed lifting force to a value corresponding to the higher value applying
to hook working, i.e. for working operations of the type defined as type A above.
The time limit 60 seconds has been chosen bearing in mind that tool working, for instance
excavation, is an intense working with working cycles of circa 30 seconds, whereby
the processing unit 33 with a time limit of 60 seconds does not run the risk, during
the performance of a working cycle including tool working, of erroneously changing
the value of the maximum allowed lifting force from the lower value applying to tool
working to the higher value applying to hook working. For the operator to be able
to "fool" the system during the performance of a working cycle including tool working,
the operator has to wait until a time corresponding to two working cycles has elapsed
since the last operation of the grab tool. This results in a considerable deterioration
of the productivity of the crane, and it is therefor most unlikely that such attempts
to "fool" the system occur at any larger extent. The processing unit 33 obtains information
about the time elapsed since the last operation of the lever S6 from the time registration
means 37.
[0043] When the processing unit 33 has no information that lever S5 and S6 have been manoeuvred
within 60 seconds from the starting up of the system, the processing unit 33 sets
the maximum allowed lifting force to a value corresponding to the higher value applying
to hook working. The same applies if lever S5 and S6 have not been operated after
the lifting counter 36 has registered that the crane has performed a new lifting up
after a previous registered jib working and, as mentioned above, if the lever S6 is
not again operated within 60 seconds after a previous registered tool working.
[0044] The above mentioned values of the maximum allowed lifting force each corresponds
to a combination of highest allowed pressure values in the different operating means.
These pressure values are stored in a memory 35 included in the processing unit 33.
This memory 35 is with advantage a read-write memory so that the stored values easily
can be changed if so desired. The processing unit 33 continuously reads the output
signals from the pressure sensors 34 and compares the output signal from the respective
pressure sensor with the determined value of the maximum allowed pressure in the operating
means associated with the pressure sensor 34. If the pressure detected by any of the
pressure sensors 34 exceeds the determined maximum allowed pressure in the associated
operating means, the processing unit 33 delivers a signal to the dump valve 27 which
dumps the flow directly to the reservoir 21, which results in that the hydraulic system
runs out of pressure and the load is hold by means of the load holding valve 31. In
this situation the system is adapted only to allow moment reducing crane movements.
[0045] The values of the highest allowed pressure in the different operating means for the
different types of working operations are determined for the respective crane type
by means of stress calculations related to static strength as well as fatigue strength.
[0046] By means of the method according to the invention, the crane can always be used optimally
in respect of the strength of the steel structure of the crane and the presently performed
type of working operation. The method can be realised by means of minor restructurings
of equipment already today included in overload protection devices in certain hydraulic
cranes, and can consequently be realised in a simple manner and at a comparatively
low cost.
[0047] The invention is of course possible to realise also for cranes having more or fewer
crane functions than the six ones described in the example above. The invention is
neither limited to the described embodiments as for the rest, a number of modifications
thereof are on the contrary possible within the scope of the subsequent claims.
1. A hydraulic crane comprising a control system for controlling different crane functions
for the performance of different types of working operations, and an arrangement for
regulation of the maximum allowed lifting force of the crane (1), characterized in that said arrangement comprises means (32, 33) for the continuos registration of which
crane functions that are being controlled via the control system, and a processing
unit (33) adapted to identify, based on these registrations, the performed working
operation as being of a certain type among a number of predetermined types of working
operations, said processing unit (33) further being adapted to determine a, for the
time being, maximum allowed lifting force of the crane (1) in dependence on the identified
type of working operation.
2. A crane according to claim 1, characterized in that the processing unit (33) comprises a memory (35) in which values representing the
maximum allowed lifting force of the crane (33) are stored for different types of
working operations, the processing unit (33) being adapted to determine the maximum
allowed lifting force for the crane by selecting, among the stored values, the values
applying to a type of working operation corresponding to the identified one.
3. A crane according to any of the preceding claims, characterized in that the control system comprises valve members (23) for controlling the hydraulic flow
to the different crane functions, the control system further comprising a number of
operating devices (24;S1-S6) for regulating the valve members (23), and that the means
(32, 33) for registration of which crane function that are being controlled via the
control system are adapted to continuously detect which valve members (23) that are
being operated via the operating devices (24;S1-S6).
4. A crane according to any of the preceding claims, characterized in that the crane (1) comprises load detecting members (34), which are adapted to detect
the lifting force exerted by the crane (1), the processing unit (33) being adapted
to compare the lifting force detected by the load detecting members (34) with the
determined maximum allowed lifting force, and that a dump valve (27) is adapted to
prevent load increasing crane movements when the detected lifting force exceeds the
maximum allowed lifting force.
5. A crane according to claim 4, characterized in that the load detecting members (34) consist of pressure sensors, which are adapted to
measure the pressure in the hydraulic operating means (8, 9, 10, 14, 17, 19) which
execute the different crane functions.
6. A crane according to any of the preceding claims, characterized in that the arrangement also comprises a means (36) which registers when the crane (1) lifts
up and puts down, respectively, a load, the processing unit (33) being adapted to
also use these registrations for the determination of the, for the time being, maximum
allowed lifting force of the crane (1).
7. A crane according to claim 6, characterized in that the means (36) for registration of a lifting up and putting down, respectively, of
a load is adapted to register a lifting up and a putting down, respectively, by detecting
the velocity of the pressure variations in the lifting cylinder (8) of the crane,
a lifting up and a putting down, respectively, being registered when the velocity
of the pressure variation exceeds a predetermined value.
8. A crane according to any of the preceding claims, characterized in that the arrangement also comprises means (37) for registration of the time that has elapsed
since the last registered control of a certain crane function, the processing unit
(33) being adapted to also use these registrations in the determination of the, for
the time being, maximum allowed lifting force of the crane (1).
9. A method for regulation of the maximum allowed lifting force of a hydraulic crane
(1) comprising a control system for controlling different crane functions for the
performance of different types of working operations, and an arrangement for regulation
of the maximum allowed lifting force of the crane, characterized in that registration of which crane functions that are being controlled via the control system
is performed continuously, and that a processing unit (33) identifies, based on these
registrations, the performed working operation as being of a certain type among a
number of predetermined types of working operations, the processing unit (33) further
determining a, for the time being, maximum allowed lifting force of the crane (1)
in dependence on the identified type of working operation.
10. A method according to claim 9, characterized in that the processing unit (33) comprises a memory (35) in which values representing the
maximum allowed lifting force of the crane are stored for different types of working
operations, the processing unit (33) determining the maximum allowed lifting force
of the crane (1) by selecting, among the stored values, the values applying for a
type of working operation corresponding to the identified one.
11. A method according to any of claims 9-10, characterized in that the hydraulic flow to the different crane functions are controlled via valve members
(23), the valve members (23) being regulated by means of a number of operating devices
(24;S1-S6) included in the control system, and that it is continuously registered
which valve members (23) that are being regulated via the operating devices (24;S1-S6).
12. A method according to any of claims 9-11, characterized in that the lifting force exerted by the crane (1) is detected by means of load detecting
members (34), the lifting force detected by the load detecting members (34) being
compared with the maximum allowed lifting force determined by the processing unit
(33), and that a dump valve (27) prevents load increasing crane movements when the
detected lifting force exceeds the maximum allowed lifting force.
13. A method according to any of claims 9-12, characterized in that a means (36) included in the arrangement registers when the crane (1) lifts and puts
down, respectively, a load, the processing unit (33) also using these registrations
in the determination of the, for the time being, maximum allowed lifting force of
the crane.
14. A method according to claim 13, characterized in that the means (36) for registration of a lifting up and a putting down, respectively,
of a load registers this by detecting the velocity of the pressure variations in the
lifting cylinder (8) of the crane, a lifting up and a putting down, respectively,
being registered when the velocity of the pressure variation exceeds a predetermined
value.
15. A method according to any of claims 9-14, characterized in that the time that has elapsed since the last control of a certain crane function is registered,
the processing unit (33) also using these registrations in-the determination of the,
for the time being, maximum allowed lifting force of the crane.