BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The present invention relates to a system for generating an oil mist for lubricating
the internal parts of a handheld type four-cycle engine which is used mainly as a
power source for portable working apparatus such as a trimmer, and particular to improvement
of a system in which an oil slinger rotated by a crankshaft is provided inside an
oil tank provided on one side of an engine main body, and an oil mist is generated
by scattering the oil stored inside the oil tank by rotation of the oil slinger.
DESCRIPTION OF THE RELATED ART
[0002] As such an oil mist generation system which is already known, for example, Japanese
Patent Application Laid-open No. 11-326012 discloses one in which a single oil slinger
having a plurality of vanes, the forward end of the vanes being bent, is fixed to
the crankshaft of an engine so that the oil stored in the oil tank can always be scattered
by rotation of the above-mentioned vanes regardless of the operational position of
the engine.
[0003] However, since only one oil slinger is rotated in the above-mentioned conventional
system, a peripheral wall of the oil tank housing the oil slinger is inevitably limited
to a circular shape, the degrees of freedom in choosing the shape of the oil tank
is extremely low and the layout of the equipment adjoining the oil tank is highly
restricted.
SUMMARY OF THE INVENTION
[0004] The present invention has been carried out in view of the above-mentioned circumstances.
It is an object of the present invention to provide an oil mist generation system
for use in the above-mentioned handheld type four-cycle engines. The system allows
the shape of the peripheral wall of the oil tank to be in various shapes besides a
circular shape.
[0005] In accordance with a first characteristic of the present invention in order to achieve
the above-mentioned object, there is proposed an oil mist generation system in a handheld
type four-cycle engine including an oil slinger which is provided in an oil tank disposed
on one side of an engine main body and which is rotated by a crankshaft, the oil slinger
scattering oil stored in the oil tank by the rotation by of the oil slinger so as
to generate an oil mist, wherein the oil mist generation system includes a drive gear
provided on the crankshaft, and at least three oil slingers supported on three support
shafts and simultaneously driven by the drive gear, the three support shafts being
arranged around the drive gear.
[0006] In accordance with the above-mentioned first characteristic, it is possible to freely
change the shape of the peripheral wall of the oil tank surrounding the oil slingers
by selecting the positions around the drive gear of the three support shafts supporting
each of the oil slingers, and the degrees of freedom in the layout of the equipment
adjoining the oil tank thus increase.
[0007] In accordance with a second characteristic of the present invention, in addition
to the above-mentioned characteristic, there is proposed an oil mist generation system
in a handheld type four-cycle engine wherein a rotating member of a valve operation
mechanism functions as part of the oil slingers.
[0008] The above-mentioned rotating member corresponds to the cam gears 36, 136 and 137
in the embodiments of the present invention below.
[0009] In accordance with the above-mentioned second characteristic, since the rotating
member of the valve operation mechanism functions as part of the oil slingers, the
number of special oil slingers can be reduced and the structure of the oil mist generation
system can thus be simplified.
[0010] The above-mentioned object, other objects, characteristics and advantages of the
present invention will become apparent from an explanation of preferable embodiments
which will be described in detail below by reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figs. 1 to 4 illustrate a first embodiment of the present invention.
[0012] Fig. 1 is an perspective view showing one embodiment of the handheld type four-cycle
engine of the present invention in practical use.
[0013] Fig. 2 is a vertically sectioned front view of the above-mentioned four-cycle engine.
[0014] Fig. 3 is a cross-sectional view at line 3-3 in Fig. 2.
[0015] Fig. 4 is a cross-sectional view at line 4-4 in Fig. 2.
[0016] Fig. 5 is a cross-sectional view corresponding to Fig. 4 and illustrating a second
embodiment of the present invention.
[0017] Fig. 6 is a cross-sectional view corresponding to Fig. 4 and illustrating a third
embodiment of the present invention.
[0018] Fig. 7 is a vertically sectioned front view of a side-valve type engine illustrating
a fourth embodiment of the present invention.
[0019] Fig. 8 is a cross-sectional view at line 8-8 in Fig. 7.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0020] The first embodiment of the present invention shown in Figs. 1 to 4 is explained
first.
[0021] As shown in Fig. 1, a handheld type four-cycle engine E to which the present invention
is applied is fitted as the source of power to the drive section of, for example,
a powered trimmer T. Since the powered trimmer T is used in a manner in which a cutter
C is positioned in various directions according to the operational conditions, the
engine E is also tilted to a large extent or turned upside-down as a result and the
operational position is unstable.
[0022] As shown in Figs. 2 and 3, the engine main body 1 of the above-mentioned handheld
type four-cycle engine E includes a crankcase 6 having a crank chamber 6a, a cylinder
block 7 having one cylinder bore 7a, and a cylinder head 8 having a combustion chamber
8a, a large number of cooling fins 11 being formed on the outer peripheries of the
cylinder block 7 and the cylinder head 8.
[0023] A crankshaft 12 housed in the crank chamber 6a is rotatably supported in left and
right side walls of the crankcase 6 via ball bearings 14 and 14' and is also connected
to a piston 15 fitted in the cylinder bore 7a via a connecting rod 16. An oil seal
17 is fitted in the left-hand side wall of the crankcase 6 so as to adjoin the outside
of the bearing 14, a flywheel 26 having a large number of cooling vanes 26a is fixed
to the left-hand end of the crankshaft 12 running through the oil seal 17 and projecting
out of the crankcase 6, the flywheel 26 functioning also as a cooling fan, and a recoil
type starter 64 is positioned outside the flywheel 26.
[0024] An oil tank 13 is provided so as to be connected to the right-hand side wall running
the length of the crankcase 6 and the cylinder block 7, A fuel tank 5 is provided
on one side of the oil tank 13 and beneath a carburettor 2 and an air cleaner 4 which
will be described below.
[0025] The oil tank 13 includes a tank inner half 13a and a tank outer half 13b, the tank
inner half 13a being integrally provided over the crankcase 6 and the cylinder block
7, and the tank outer half 13b being bolt-joined to the tank inner half 13a. The right-hand
end of the crankshaft 12 runs through and projects out of the oil tank 13. An oil
seal 17' in close contact with the outer circumference of the crankshaft 12 is fitted
in the tank outer half 13b.
[0026] A drive plate 27 is fixed to the right-hand end of the crankshaft 12 projecting out
of the oil tank 13, and a plurality of centrifugal shoes 28 (one thereof is shown
in the figure) are pivotally supported on the drive plate 27 in a rockable manner.
These centrifugal shoes 28, together with a clutch drum 30 connected to a drive shaft
29 for driving the aforementioned cutter C, form a centrifugal clutch 31 and when
the rotational rate of the crankshaft 12 exceeds a predetermined value, the centrifugal
shoes 28 are pressed onto the inner periphery of the clutch drum 30 due to the centrifugal
force of the shoes so transmitting the output torque of the crankshaft 12 to the drive
shaft 29.
[0027] An engine cover 65 is fixed to the engine main body 1 so as to cover it, a recoil
type starter 64 is supported in the cover 65, and an air inlet 66 is provided in the
engine cover 65 around the recoil type starter 64 so as to face the cooling vanes
26a of the flywheel 26.
[0028] An intake port 9i and an exhaust port 9e opening into the combustion chamber 8a are
formed in the cylinder head 8, and the cylinder head 8 is also provided with an intake
valve 18i and an exhaust valve 18e and an ignition plug 63, the intake valve 18i and
the exhaust valve 18e opening and closing the intake port 9i and the exhaust port
9e, and the electrodes of the ignition plug 63 extending into the combustion chamber
8a.
[0029] A rocker chamber 19a whose upper face is blocked by a head cover 10 is provided in
the cylinder head 8, a pushrod chamber 19b extending from one side of the rocker chamber
19a down to the top of the oil tank 13 is formed in one side wall of the cylinder
block 7, and the rocker chamber 19a and the pushrod chamber 19b together form a valve
operation chamber 19. A valve operation mechanism 25 for closing and opening the intake
and exhaust valves 18i and 18e is provided running through the valve operation chamber
19 and the oil tank 13.
[0030] That is to say, the valve operation mechanism 25 includes a rotational movement section
25a housed in the oil tank 13 and a reciprocating movement section 25b housed in the
valve operation chamber 19. The rotational movement section 25a includes a drive gear
32 fixed to the crankshaft 12, a cam gear 36 rotatably supported on a support shaft
33 and meshed with the drive gear 32, the two ends of the support shaft 33 being supported
in the oil tank 13, and an intake cam 21 i and an exhaust cam 21e formed integrally
with the cam gear 36, and the cam gear 36 is driven by the drive gear 32 at a reduction
rate of 1/2. The drive gear 32 and the cam gear 36 are positioned above the crankshaft
12 and close to the outside wall of the oil tank 13.
[0031] The reciprocating movement section 25b includes valve springs 20i and 20e forcing
the intake and exhaust valves 18i and 18e respectively in the closed direction, rocker
arms 22i and 22e supported in a rockable manner in the cylinder head 8, one end of
each of the rocker arms 22i and 22e being in contact with the corresponding upper
ends of the intake and exhaust valves 18i and 18e, and pushrods 23i and 23e (see Fig.
4), the upper end of each of the pushrods 23i and 23e being in contact with the corresponding
other ends of the rocker arms 22i and 22e. The rocker arms 22i and 22e are housed
in the rocker chamber 19a, and the pushrods 23i and 23e are housed in the pushrod
chamber 19b. Tappets 24i and 24e receiving the lower end of each of the pushrods 23i
and 23e and engaging with the intake and exhaust cams 21 i and 21 e respectively are
fitted in a sliceable manner in guide holes 43 and 43 in a partition wall 42 between
the pushrod chamber 19b and the oil tank 13.
[0032] The engine E is thus constructed as an OHV type.
[0033] When the intake and exhaust cams 21i and 21e are rotated by the crankshaft 12 via
the drive gear 32 and the cam gear 36, these cams 21i and 21e work together with the
valve springs 20i and 20e, and allow the corresponding pushrods 23i and 23e to ascend
and descend alternately so as to rock the rocker arms 22i and 22e, and the intake
and exhaust valves 18i and 18e are thus opened and closed alternately with appropriate
timing.
[0034] As shown in Fig. 3, the intake port 9i is connected to a carburettor 2 and an air
cleaner 4 in that order, and the exhaust port 9e is connected to an exhaust muffler
3. The carburettor 2 and the exhaust muffler 3 are placed along a direction perpendicular
to the axes of both the crankshaft 12 and the cylinder bore 7a.
[0035] The lubrication system of the engine E is explained below by reference to Figs. 2
and 4.
[0036] An end of each of two support shafts 34 and 35 arranged around and beneath the crankshaft
12 is supported in the oil tank 13, and toothed oil slingers 37 and 38 meshed with
the above-mentioned drive gear 32 are rotatably supported on the support shafts 34
and 35. These toothed oil slingers 37 and 38 are positioned close to the outside wall
of the oil tank 13 in the same way as the cam gear 36, and vane type oil slingers
39 and 40 positioned close to the inside wall of the oil tank 13 are joined integrally
to the corresponding toothed oil slingers 37 and 38 via bosses.
[0037] As shown in Fig. 4, the above-mentioned cam gear 36 and the two toothed oil slingers
37 and 38 are positioned with equal intervals therebetween around the crankshaft 12.
The peripheral wall of the oil tank 13 is formed in a circular shape so as to surround
these gears 36 to 38, a predetermined amount of lubricating oil O is stored inside
the oil tank 13, at least one of the cam gear 36, the toothed oil slingers 37 and
38 and the vane type oil slingers 39 and 40 around the drive gear 32 is partially
immersed in the stored oil O regardless of the operational position of the engine
E, and its rotation scatters the stored oil O so generating an oil mist. The cam gear
36 therefore also functions as part of the oil slingers around the drive gear 32.
[0038] The route taken by the oil mist generated in the oil tank 13 includes an oil inlet
45 provided in the crankshaft 12 and providing communication between the oil tank
13 and the crank chamber 6a, a valve hole 47 provided in the base of the crank case
6, a valve chamber 48 formed in the lower part of the crankcase 6 and communicated
with the crank chamber 6a via the above-mentioned valve hole 47, an oil feed passage
49 rising from one side of the valve chamber 48 and extending to the rocker chamber
19a through a side wall of the engine main body 1, the rocker chamber 19a, the pushrod
chamber 19b, and an oil return passage 50 extending from the pushrod chamber 19b to
the oil tank 13 through the outside wall of the oil tank 13. Open ends 45a and 50a
of the above-mentioned oil inlet 45 and the oil return passage 50 inside the oil tank
13 are positioned so as to be always above the liquid level of the stored oil O regardless
of the operational position of the engine E.
[0039] The above-mentioned valve chamber 48 includes a one-way valve 51 in the form of a
reed valve for blocking and unblocking the valve hole 47, and the one-way valve 51
opens so as to unblock the valve hole 47 when the pressure of the crank chamber 6a
becomes positive and closes so as to block the valve hole 47 when the pressure becomes
negative accompanying the descent and ascent respectively of the piston 15.
[0040] In Figs. 3 and 4, a flat-shaped first breather chamber 53a forming the middle part
of the oil return passage 50 is formed in the partition wall 42 between the valve
operation chamber 19 and the oil tank 13, and the first breather chamber 53a is connected
to a second breather chamber 53b via a link passage 54, the second breather chamber
53b being formed in the above-mentioned head cover 10. The second breather chamber
53b is communicated with the above-mentioned air cleaner 4 on one side via a first
orifice 55a and a breather pipe 56, and with the rocker chamber 19a on the other side
via a plurality of second orifices 55b which open at different positions and are in
different directions from each other.
[0041] The action of this embodiment is explained below.
[0042] When the drive gear 32 rotates together with the crankshaft 12 during operation of
the engine E, the valve operation mechanism 25 is operated as mentioned above, and
at the same time; the cam gear 36, the toothed oil slingers 37 and 38, and the vane
type oil slingers 39 and 40 all supported by the three support shafts 33, 34 and 35
rotate simultaneously. Since at least one of the cam gear 36, the toothed oil slingers
37 and 38, and the vane type oil slingers 39 and 40 scatters the stored oil O so generating
an oil mist regardless of the operational position of the engine E, the oil tank 13
can always be filled with the oil mist. Since the rotational movement section 25a
of the valve operation mechanism 25 is provided in such an oil tank 13, the rotational
movement section 25a can be lubricated with the above-mentioned oil mist particularly
well.
[0043] A negative pressure and a positive pressure are generated alternately in the crank
chamber 6a accompanying the ascent and descent of the piston 15 so causing pressure
pulsations; when a negative pressure is generated, the one-way valve 51 closes so
as to block the valve hole 47, and the oil mist inside the oil tank 13 is drawn up
into the crank chamber 6a through the oil inlet 45 of the crankshaft 12 thus lubricating
the crankshaft 12 and the piston 15. At this stage, the internal pressure of the oil
tank 13 is reduced due to the oil mist drawn up into the crank chamber 6a.
[0044] When a positive pressure is generated, since the one-way valve 51 opens so as to
unblock the valve hole 47, the oil mist inside the crank chamber 6a is discharged
together with the blowby gas generated in the crank chamber 6a into the rocker chamber
19a through the valve hole 47, the valve chamber 48 and the oil feed passage 49, so
that the oil mist is spread over the entire valve operation chamber 19, and the reciprocating
movement section 25b of the valve operation mechanism 25 can thus be lubricated. The
oil mist is then liquefied.
[0045] The oil liquefied inside the valve operation chamber 19 is transferred to the first
breather chamber 53a from the upstream section of the oil return passage 50 together
with the blowby gas, they are separated into gas and liquid in the first breather
chamber 53a, the oil portion is returned into the oil tank 13 which is at a lower
pressure via the downstream section of the oil return passage 50, and the blowby gas
ascends inside the link passage 54 to enter the second breather chamber 53b, and is
discharged into the air cleaner 4 via the second orifice 55b and the breather pipe
56.
[0046] In the case where the blowby gas entering the second breather chamber 53b contains
oil, the oil is separated from the blowby gas in the second breather chamber 53b,
and flows down through the link passage 54 or enters the valve operation chamber 19
via the second orifice 55b.
[0047] Since the second breather chamber 53b is connected to the breather pipe 56 via the
first orifice 55a, the first orifice 55a can minimise as much as possible the leakage
of negative pressure of the oil tank 13 from the second breather chamber 53b towards
the breather pipe 56, and thus the oil tank 13 can always maintain its internal negative
pressure rendered by the pressure pulsations of the crank chamber 6a during operation
of the engine E.
[0048] The oil mist can thus be circulated from the oil tank 13 to the crank chamber 6a,
the valve operation chamber 19, and back to the oil tank 13 by utilising the pressure
pulsations of the crank chamber 6a, the inside of the engine E can be lubricated regardless
of the operational position of the engine E, and it is unnecessary to employ a special
oil pump. In particular, since the rotational movement section 25a requiring a high
level lubrication of the valve operation mechanism 25 is lubricated with a large amount
of oil mist generated in the oil tank 13, the rotational movement section 25a can
be lubricated well as required.
[0049] Since the oil tank 13 is provided so as to be connected to one side wall running
the length of the crankcase 6 and the cylinder block 7, it is unnecessary to provide
an oil reservoir in the lower part of the crankcase 6, and the overall height of the
engine E can be lessened and the size thereof can be reduced.
[0050] The second and third embodiments of the present invention are explained below by
reference to Figs. 5 and 6.
[0051] The second and third embodiments are different from the first embodiment in terms
of the arrangement of the toothed oil slingers 37 and 38 around the drive gear 32,
the shape of the peripheral wall of the oil tank 13, and the shape and arrangement
of the fuel tank 5.
[0052] That is to say, in the second embodiment shown in Fig. 5, the two toothed oil slingers
37 and 38 are placed immediately beside and immediately below the drive gear 32 respectively,
and the peripheral wall of the oil tank 13 is generally made in the form of a D-shape
around the oil slingers 37 and 38 and the cam gear 36, immediately above the drive
gear 33. Since there is a comparatively large space outside the vertical wall 13w
of the oil tank 13 so formed, a fuel tank 5 having a large capacity can be placed
in this space.
[0053] In the third embodiment shown in Fig. 6, the two toothed oil slingers 37 and 38 are
placed on either side of the drive gear 32 so as to be close to the cam gear 36 placed
above the two oil slingers 37 and 38, and the peripheral wall of the oil tank 13 is
made in the form of a rounded triangle around the cam gear 36 and the oil slingers
37 and 38. The oil tank 13 so formed has a shallow base, and since there is a flat
space below the oil tank 13, an L-shaped fuel tank 5 having a large capacity can be
disposed from one side to the base of the oil tank 13.
[0054] The components in Figs. 5 and 6 corresponding to those in the first embodiment are
denoted by the same reference numerals and are not explained.
[0055] As is clear from the above-mentioned first to third embodiments, by selecting the
positions of the support shafts 33, 34 and 35 placed around the drive gear 32, that
is to say, the positions of the cam gear 36 and the toothed oil slingers 37 and 38,
the shape of the peripheral wall of the oil tank 13 surrounding them can be changed
freely, and the degree of freedom in the layout of equipment adjoining the oil tank
13 increase.
[0056] Moreover, since the cam gear 36 and the toothed oil slingers 37 and 38 are simultaneously
driven by the drive gear 32 in such a state that they are close to the peripheral
wall of the oil tank 13, the stored oil O can be scattered by at least one of the
cam gear 36 and the toothed oil slingers 37 and 38 regardless of the operational position
of the engine E so always generating an oil mist reliably.
[0057] Since the cam gear 36 functions as part of the oil slingers provided around the driven
gear 32, the number of special oil slingers can be reduced and the structure can thus
be simplified.
[0058] Lastly, a fourth embodiment of the present invention is explained by reference to
Figs. 7 and 8.
[0059] The main difference between the fourth embodiment and each of the above-mentioned
embodiments is that the fourth embodiment particularly includes an engine E which
is of the side-valve type. That is to say, the cylinder block 7 and the cylinder head
8 have an overhang section 44 which overhangs on the side of the oil tank 13, and
the lower part of the overhang section 44 forms part of the upper wall of the oil
tank 13. The combustion chamber 8a is formed in the part of the cylinder head 8 corresponding
to this overhang section 44, and an intake port 109i and an exhaust port 109e communicated
with the combustion chamber 8a are formed in the cylinder block 7.
[0060] An intake valve 118i and an exhaust valve 118e are mounted in the overhang 44, that
is, the upper wall of the oil tank inner half 13a, in a ascendable-descendable manner
so that their valve heads project into the oil tank 13, the intake valve 118i and
the exhaust valve 118e opening and closing the intake port 109i and the exhaust port
109e respectively. A valve operation mechanism 125 for operating the intake valve
118i and the exhaust valve 118e so as to open and close them is placed inside the
oil tank 13,
[0061] This valve operation mechanism 125 includes the drive gear 32 fixed to the crankshaft
12, a pair of cam gears 136 and 137 rotatably supported on a pair of support shafts
133 and 134 provided in the oil tank 13 above the crankshaft 12, the cam gears 136
and 137 being driven by the drive gear 32 at a reduction rate of 1/2, an intake cam
121i and an exhaust cam 121e formed integrally with the cam gears 136 and 137 respectively,
an intake cam follower 122i and provided between the intake cam 121i and the intake
valve 118i, an exhaust cam follower 122e pivotally supported in the oil tank 13 in
a rockable manner and provided between the exhaust cam 121e and the exhaust valve
118e, and valve springs 120i and 120e forcing the intake valve 118i and the exhaust
valve 118e respectively in the closed direction. The engine E is thus arranged as
a side-valve type.
[0062] The cam gear 136 and the intake cam 121i, and also the cam gear 137 and the exhaust
cam 121e are placed at a large distance from each other in the axial direction so
that they closely adjoin the left and right side walls respectively of the oil tank
13. Toothed oil slingers 139 and 140 are formed integrally with the intake cam 121i
and the exhaust cam 121e respectively so as to adjoin them.
[0063] A support shaft 135 is also provided in the oil tank 13 at a position beneath the
crankshaft 12, and this support shaft 135 supports a toothed oil slinger 138 and a
vane type oil slinger 141 in a rotatable manner, the toothed oil slinger 138 being
driven by the drive gear 32 and the oil slinger 141 being integrated with the toothed
oil slinger 138. The toothed oil slinger 138 and the vane-type oil slinger 141 are
positioned at a distance from each other in the axial direction so that they closely
adjoin the left and right inner walls respectively of the oil tank 13.
[0064] A predetermined amount of lubricating oil O is stored in the oil tank 13, at least
one of the cam gears 136 and 137 and the oil slingers 138 to 141 is partially immersed
in the stored oil O regardless of the operational position of the engine E, and the
stored oil O is scattered by the rotation thereof so generating an oil mist. The cam
gears 136 and 137 therefore function as part of the oil slingers around the drive
gear 32.
[0065] The cam gears 136 and 137 and the oil slinger 138 arranged around the drive gear
32 are positioned so as to be at each of the vertexes of an inverted triangle, and
the peripheral wall of the oil tank 13 surrounding them is formed into a polygonal
shape according to the above-mentioned arrangement. As a result, there is a large
space around the lower half of the oil tank 13, and a fuel tank 5 having a large capacity
can be placed in this space.
[0066] In this embodiment, since the entire valve operation mechanism 125 is housed inside
the oil tank 13, the oil mist that fills the inside of the oil tank 13 can lubricate
the valve operation mechanism 125 effectively.
[0067] The oil mist generated in the oil tank 13 is circulated between the oil tank 13 and
the crank chamber 6a by utilising the pressure pulsations of the crank chamber 6a
and a one-way valve in the same way as in the first embodiment.
[0068] The components in Figs. 7 and 8 corresponding to those in the first embodiment are
denoted by the same reference codes and are not explained.
[0069] The present invention is not limited to the above-mentioned embodiments and can be
modified in a variety of ways without departing from the spirit and scope of the invention.
For example, a rotary valve operable in association with the crankshaft 12 and operating
so as to unblock the oil feed passage 49 when the piston 15 descends and to block
the oil feed passage 49 when the piston 15 ascends can be provided instead of the
one-way valve 51.
[0070] In an oil mist generation system, an oil slinger is disposed in an oil tank and is
rotated by a crankshaft, the oil slinger scattering oil store in the oil tank by the
rotation of the oil slinger so as to generate an oil mist. The oil mist generation
system includes a drive gear provided on the crankshaft, and at least three oil slingers
supported on three support shafts and simultaneously driven by the drive gear, the
three support shafts being arranged around the drive gear. Therefore, besides a circular
shape, various shapes can be imparted to the peripheral wall of the oil tank.