Field of the Invention
[0001] This invention relates to a pet treat, preferably retorted, which simulates the appearance
of meat. The invention also relates to a process of producing the pet treat.
Background of the Invention
[0002] Pet treats differ from normal pet foods in that they are not intended to supply the
pet's main ration. Instead, they generally intended as a means of rewarding a pet;
particularly as part of a process to modify behavior. Therefore, while pet treats
may contain essential nutrients, they are usually not nutritionally balanced. They
are, however, highly palatable to pets, in particular to cats and dogs.
[0003] An example of a normal pet food designed to provide a complete meal is described
in United States Patent Number 5,869,121. This is a moisture-reduced formulated emulsion
product having a moisture content of less than about 20% by weight, moisture being
reduced typically by deep fat frying. Another example is presented by PCT publication
number WO97/02760, where an intermediate moisture product having a simulated meat-like
texture is produced from a meat emulsion cut into chunks. The emulsion includes alkaline
to raise the pH and promote the retention of moisture through modifying the gellation
of the protein.
[0004] Pet treats are available in different forms. The first category is dried pet treat
which contain less than about 15% by weight moisture. Examples are baked products,
such as bone shaped products for dogs. A second category is semi-moist or intermediate
moisture pet treat which have moisture contents of about 20% to 50% by weight. These
products are generally characterized by a soft, crumbly texture and densities comparable
to meat or leathery products. These products are rendered stable by the inclusion
of various acids and solutes which alter the pH and water activity to a level which
prevents mold and bacterial growth. The third category covers pet chews or jerkies.
These products are chewy, have low to intermediate moisture contents, are relatively
dense and are shelf stable. These products are primarily intended to be chewed by
the pets.
[0005] However, there is a need for additional forms of pet treats which are highly palatable.
It is thus an object of the invention to provide a pet treat that is of excellent
palatability and that has texture and appearance similar to that of cooked meat while
being of relatively low moisture content.
Summary of the invention
[0006] In one aspect, this invention provides a pet treat comprising
a sealed container; and
one or more pieces of a formulated food product in the container, each piece comprising
a fried body of a thermally gelled matrix containing protein and starch and having
a moisture content of at least 25% by weight
[0007] In a preferred form of the invention, the moisture content exceeds 30% by weight.
[0008] The pieces of the formulated food product have a texture and appearance similar to
that of cooked meat. Further, the pieces have excellent palatability making them suitable
for use as treats.
[0009] Preferably the pet treat is retorted and the sealed container is retortable.
[0010] Preferably the thermally gelled matrix is in the form of a layered, gelled matrix.
The pieces preferably have a moisture content of 30% to 50% by weight.
[0011] The pet treat may further include a preservative.
[0012] The invention extends to a retorted pet treat comprising a retortable, sealed container;
and one or more pieces of a formulated food product in the container, each piece comprising
a fried body of a thermally gelled matrix containing protein and starch and having
a moisture content of above 30% by weight.
[0013] In a preferred form of the invention, the retorted pet treat has a moisture content
of 35% to 50% by weight.
[0014] The fried body of each piece may comprise layers of a thermally gelled matrix containing
the protein and the starch.
[0015] In another aspect, this invention provides a process for producing a fried pet treat
product, the process comprising:
thermally gelling a protein source and a starch source for providing a thermally gelled
matrix;
forming the thermally gelled matrix into pieces;
frying the pieces for providing fried pieces and reducing the moisture content of
the pieces to no less than 25% moisture by weight;
providing a container to receive the pieces;
filling the pieces into the container; and
sealing the container.
[0016] Preferably the process further comprises forming the thermally gelled matrix into
a layered, gelled matrix prior to forming the matrix into pieces. This may be accomplished
by using mechanical energy to heat the protein source and the starch source.
[0017] In a preferred form of the invention, the process includes introducing a preservative
into the container.
[0018] The process may include the further step of reducing the pH of the pieces to the
range from 4.5 to 5.2.
[0019] Preferably the frying is flash frying.
[0020] In a further preferred form of the invention, the container is a sealable pouch.
[0021] In a further aspect, this invention provides a process for producing a retorted pet
treat, the process comprising:
thermally gelling a protein source and a starch source for providing a thermally gelled
matrix;
forming the thermally gelled matrix into pieces;
flash frying the pieces for providing fried pieces;
providing a retortable container,
filling the pieces into the container; and
retorting the container.
[0022] Preferably the process further comprises forming the thermally gelled matrix into
a layered, gelled matrix prior to forming the matrix into pieces. This may be accomplished
by heating the protein source and the starch source using mechanical energy in an
emulsion mill and ejecting the heated mixture from the emulsion mill into a holding
tube.
[0023] The pieces preferably have a moisture content of 50% to 65% by weight prior to frying.
After frying, the fried pieces preferably have a moisture content of 25% to 50% by
weight.
[0024] The process may further comprise filling moisture into the retortable container with
the fried pieces, sufficient moisture being provided to raise the moisture content
of the fried pieces to that of the pieces prior to frying, or to any other desired
level.
[0025] The process may include introducing a preservative into the container.
Detailed Description of Preferred Embodiments of the Invention
[0026] Embodiments of the invention are now described, by way of example only.
[0027] The invention is a pet treat in the form of pieces of a formulated food product in
a sealed container. Each piece comprises a fried body of a thermally gelled matrix
containing protein and starch and having a moisture content of above 25% by weight.
Treats in this form are particularly suited to cats and dogs, depending respectively
on the final product make-up, as set out more fully below.
[0028] Where the pieces are sealed in a retortable container, for retorting in due course,
their moisture content may be above 30% by weight, preferably from 35% to 50% by weight
and more preferably about 40%. For non-retorted products, it is desirable to keep
the moisture content relatively low, for example preferably from 25% to 35% by weight.
[0029] The protein source and starch source used in the thermally gelled matrix may be any
suitable protein and starch source. The choice of the starch and protein sources will
be largely determined by nutritional needs, palatability considerations, and the type
of food produced.
[0030] The protein source may be a vegetable protein source, an animal protein source, or
a mixture of these protein sources. Suitable vegetable protein sources are wheat protein,
soy protein, rice protein, corn protein, and the like. These proteins may be provided
in the form of flours, concentrates and isolates as desired. Suitable animal protein
sources are muscular or skeletal meat of mammals, poultry, and fish; meals such as
meat meal, bone meal, fish meal, and poultry meal; by-products such as hearts, liver,
kidneys, tongue and the like; and milk proteins.
[0031] The starch source is conveniently a grain such as corn, rice, wheat, barley, oats,
or soy, and mixtures of these grains. The grain is conveniently provided in the form
of a flour. Pure or substantially pure starches may also be used if desired. If flours
are used, they will also provide some protein. Hence it is possible to use a material
which is both a protein source and a starch source.
[0032] Various other ingredients, for example, salt, spices, seasonings, vitamins, minerals,
flavoring agents, lipids, humectants, sugar and the like may also be incorporated
into the thermally gellable mixture as desired. If added, the lipids may be any suitable
animal fats; for example tallow, or may be vegetable fats.
[0033] The pet treat is produced by forming a thermally gelled matrix, forming the matrix
into pieces, frying the pieces and filling the pieces into a container. The container
is preferably retortable and is retorted. If the container is not retorted, suitable
preservatives and agents to modify water activity to prevent or reduce microbial growth
should be added. They may optionally be added to the retortable mixture to increase
shelf life after opening of the end product by the end user.
[0034] The thermally gelled matrix may be produced in many different ways as desired.
[0035] For example, a thermally gellable mixture may be prepared from water and all the
ingredients which make up the moisture-reduced, formulated food product. The thermally
gellable mixture is then heated and formed into layers. This may be done as described
in US patents 4,781,939 and 5,132,137. As described in these patents, the thermally
gellable mixture is fed to an emulsion mill in which the mixture is subjected to rapid
mechanical heating and shearing. Any suitable emulsion mill may be used, for example
the emulsion mill disclosed in US patent 5,132,137. Other suitable emulsion mills
are commercially available under the trade name of Trigonal and may be obtained from
Siefer Machinenfabrik GmbH & Co KG, Bahnhofstrasse 114, Postfach 101008, Velbert 1,
Germany.
[0036] In the emulsion mill, the temperature of the mixture is raised to the desired gelling
temperature within a very short time; usually less than one or two seconds. Preferably
the temperature is raised to about 100°C to about 120°C. Alternatively, the temperature
may be raised to in the range of about 45°C to about 75°C as described in US patent
5,132,137. Usually the mechanical energy generated in the emulsion mill will be sufficient
to heat the mixture to the desired temperature but this may be supplemented by the
injection of superheated steam.
[0037] The heated mixture is ejected from the emulsion mill in a thin stream into a holding
tube. Because the heat mixture enters the holding tube in a thin stream, it forms
thin layers upon heated mixture already in the holding tube. The layered, heated mixture
in the holding tube then gels while moving slowly along the holding tube. Each layer
of the layered, heated mixture remains substantially, visually distinct. The residence
time of the heated mixture in the holding tube is sufficient for the mixture to gel
into a firm, gelled product upon reaching the exit of the holding tube. At this stage,
the gelled product has the highly striated appearance and the texture of meat
[0038] In another example, the thermally gelled matrix may be produced by emulsifying water
and the ingredients which make up the moisture-reduced, formulated food product. A
high speed emulsifier or homogenizer is particularly suitable for emulsification.
If necessary or desired, a gelling agent may be added. The emulsion is then heated
to thermally gel the emulsion to provide a thermally gelled matrix; for example in
a mixer-cooker or extruder. The thermally gelled matrix may then be forced through
an orifice such as an extrusion die to provide a gelled product suitable for cutting
into pieces.
[0039] The gelled product obtained from the process used is then cut into pieces in a suitable
cutter. The pieces are preferably of a size suitable for use in as a pet treat; for
example, for dogs, of length of about 20 mm to about 35 mm. For cats, the length may
be about 8 mm to about 20 mm. The pieces may be screened to remove fines.
[0040] The pieces are then flash fried. This is conveniently carried out in a deep fat frying
apparatus. Any suitable deep fat frying apparatus may be used. The fat used to fry
the pieces may be any suitable animal or vegetable fat or oil. Suitable vegetable
oils are peanut oil, corn oil, cottonseed oil, sunflower oil, hydrogenated soybean
oil and the like. Beef tallow is a suitable animal oil. The temperature of the oil
is preferably in the range of about 110°C to about 205°C; for example about 160°C
to about 180°C.
[0041] The pieces are fried for a time sufficient to reduce their moisture content - but
not to less than 25% by weight - and to provide them with a desired color and texture.
For example, the moisture content may be reduced to 40% by weight for a retortable
product. For a non-retorted, pouched product, the moisture content is preferably reduced
to between 25% and 35%. Depending upon the temperature of the oil, the frying time
may vary between about 5 seconds to about 2 minutes; preferably from about 10 seconds
to about 1 minute. The specific time and temperature needed for any particular product
will depend upon the size of the pieces but may be rapidly determined by a skilled
person.
[0042] The fried pieces produced from layered pieces retain the expanded, layered structure
of the unfried, layered pieces. Hence the meat-like appearance is retained.
[0043] The fried pieces may then be drained and cooled; for example to about 15°C to about
35°C.
[0044] The fried pieces may then be filled into suitable containers using suitable filling
apparatus. Where the containers chosen are retortable, these may be any suitable containers
such as cans, aluminum-based trays, and the like. Non-retortable containers typically
would include sealable pouches of suitable plastics materials.
[0045] Similarly, the filling machine may be any suitable filling machine. Suitable containers
and filling machines are commercially available.
[0046] Preferably, in the case of retortable containers, a small amount of moisture is filled
into the containers along with the fried pieces. The amount of moisture added may
be such as to raise the moisture content of the pieces to the moisture content prior
to frying, or to any other desired level. Flavoring agents may be included with the
moisture. Suitable flavoring agents include digests of animal matter, amino acids
such as glycine, fats such as tallow, and the like. Preservatives may optionally also
be included, for protecting the product after initial opening of the container for
end use.
[0047] The containers are then retorted under conditions sufficient to effect commercial
sterilization in the normal manner. Typically, for cans, retorting is carried out
at a temperature of about 115°C to about 125°C for about 30 to 100 minutes.
[0048] The fried pieces thus may comprise from 25% to about 60% by weight of moisture, but
preferably from 35% to 50%. If additional ingredients such as salts, sugars, spices,
seasonings, flavoring agents, minerals, and the like are included in the fried pieces,
these additional ingredients preferably make up about 0.5% to about 15% by weight
of the fried pieces. Carbohydrates and protein make up the remainder.
[0049] In the case where the fried treats are to be placed into pouch-type containers, rather
than be retorted, suitable preservatives are added to improve shelf stability and
the pH of the prepared product is reduced. The preservatives may be added at any convenient
stage of the process. Preferably they are introduced to the gellable mixture prior
to thermal gelling. Non-limiting examples of suitable preservatives, that may beneficially
be used, include potassium sorbate and sorbic acid and others that prevent yeast and
mold growth. Potassium sorbate or sorbic acid are typically used at a level of between
0.3% and 0.65% by weight, depending on the pH and water activity (A
w) of the product. The pH of the pouch contents is reduced to a value in the range
from 4.5 to 5.2. This is preferably achieved by coating the pieces with acidulants
after frying, but prior to placing them into the pouches. Non-limiting examples of
suitable acidulants include phosphoric acid or other suitable organic acids. These
may be used at a level of 1.8% to 2.5% by weight to reach the desired pH. The examples
following further illustrate exemplary, embodiments of the invention:
Example 1
[0050] A base mix for producing a thermally gellable mixture is prepared from wheat gluten,
de-fatted soy flour, sugars, tallow, and water. The thermally gellable mixture is
run through an emulsion mill (a Trigonal Mill obtained from Siefer Machinenfabrik
GmbH & Co KG). The heated mixture leaves the emulsion mill at a temperature range
of from 103 to 115°C and is discharged into a holding tube. The residence time in
the holding tube is less than 6 minutes, but sufficient for a gel to form. The gelled
product leaving the holding tube is cut into pieces. The pieces have a thickness of
about 4 mm to about 5 mm. The length is about 10 mm for cat treats and about 25 mm
for dog treats. The pieces have a striated, meat-like appearance.
[0051] The pieces are sieved to remove fines. The moisture content of the pieces is about
55% by weight. The pieces are then transferred to a deep fat, batch fryer in which
they are fried in beef tallow at a temperature of about 177°C for about 20 seconds.
The pieces are then removed, allowed to drain in frying baskets, and cooled to ambient
temperature. The fried pieces have a moisture content of about 40% by weight and retain
their striated, meat-like appearance.
[0052] The fried pieces are then transferred to a filling apparatus. In the filling apparatus,
the pieces are filled into cans along with a flavor mix and about 15% by weight water.
The cans are sealed in the usual manner. The cans are then retorted in the usual manner.
Example 2
[0053] A base mixture for cat and dog treats was prepared in the same manner as described
in Example 1 above. However, prior to the mix being run through the emulsion mill
as per the previous example, preservatives were added.
[0054] The thermally gellable mixture so formed was run through an emulsion mill (again
a Trigonal Mill obtained from Siefer Machinenfabrik GmbH & Co KG). The heated mixture
was discharged from the emulsion mill at a temperature of 110°C into a holding tube.
The residence time in the holding tube was about 5 minutes. The product leaving the
holding tube had gelled and was then cut into pieces of approximate dimensions as
follows: thickness about 4-5mm, length about 10mm and height about 5mm. The pieces
presented a striated, meat-like appearance.
[0055] The pieces were sieved to remove fines. The moisture content of the pieces was determined
at about 55% by weight. The pieces were then transferred to a deep fat, batch fryer
and were fried in beef tallow at a temperature of about 177°C for about 20 seconds.
The pieces were removed, allowed to drain in frying baskets, and cooled to ambient
temperature. The fried pieces were found to have a moisture content of about 27% by
weight and retained their striated, meat-like appearance. The cooled pieces were coated
with acidulants to reduce their pH to about 5. The fried pieces are then transferred
to a filling apparatus. In the filling apparatus, the pieces were filled into plastic
pouches along with a flavor mix and about 15% by weight water. The pouches were sealed
in a conventional manner so as to retain moisture and flavour.
1. A pet treat comprising
a sealed container; and
one or more pieces of a formulated food product in the container, each piece comprising
a fried body of a thermally gelled matrix containing protein and starch and
being characterised in that the piece or each piece has a moisture content of at least 25% by weight.
2. A pet treat according to claim 1 which has a moisture content of above 30% by weight.
3. A pet treat according to claim 1 in which the fried body of each piece comprises layers
of a thermally gelled matrix containing the protein and the starch.
4. A pet treat according to any one of claims 1 to 3 including a preservative.
5. A retorted pet treat comprising a sealed container; and one or more pieces of a formulated
food product in the container, each piece comprising a fried body of a thermally gelled
matrix containing protein and starch and
characterised in that the container is retortable and the piece or each piece has a moisture content of
above 30% by weight.
6. A pet treat according to claim 5 which has a moisture content of 35% to 50% by weight.
7. A pet treat according to claim 5 or claim 6 in which the fried body of each piece
comprises layers of a thermally gelled matrix containing the protein and the starch.
8. A pet treat comprising a sealed container and one or more pieces of a formulated food
product and a preservative in the container, each piece comprising a fried body of
a thermally gelled matrix containing protein and starch and having a moisture content
of at least 25% by weight.
9. A pet treat according to claim 8 which has a moisture content in the range from 25%
to 35% by weight.
10. A pet treat according to claim 8 or claim 9 in which the fried body of each piece
comprises layers of a thermally gelled matrix containing the protein and the starch.
11. A pet treat according to any one of claims 8 to 10 wherein each piece has a pH in
the range from 4.5 to 5.2.
12. A process for producing a fried pet treat product, the process comprising:
thermally gelling a protein source and a starch source for providing a thermally gelled
matrix;
forming the thermally gelled matrix into pieces;
frying the pieces for providing fried pieces and reducing the moisture content of
the pieces;
filling the pieces into a container; and
sealing the container,
the process being characterised in that the moisture of the pieces is reduced to no less than 25% moisture by weight.
13. A process according to claim 12 comprising forming the thermally gelled matrix into
a layered, gelled matrix prior to forming the matrix into pieces.
14. A process according to claim 12 or claim 13 including the step of introducing a preservative
into the container.
15. A process according to any one of claims 12 to 14 including reducing the pH of the
pieces to the range from 4.5 to 5.2.
16. A process according to any one of claims 12 to 15 wherein the step of frying is flash
frying.
17. A process according to any one of claims 12 to 16 wherein the container is a sealable
pouch.
18. A process for producing a retorted pet treat, the process comprising:
thermally gelling a protein source and a starch source for providing a thermally gelled
matrix; and
forming the thermally gelled matrix into pieces;
the process being characterised by flash frying the pieces for providing fried pieces having a moisture content of no
less than 25% by weight; and
filling the pieces into a retortable container and retorting the container.
19. A process according to claim 18 further comprising forming the thermally gelled matrix
into a layered, gelled matrix prior to forming the matrix into pieces.
20. A process according to claim 18 or claim 19 in which the thermally gelled matrix is
formed into the layered, gelled matrix by heating the protein source and the starch
source using mechanical energy in an emulsion mill and ejecting the heated mixture
from the emulsion mill into a holding tube.
21. A process according to any one of claims 18 to 20 in which the pieces have a moisture
content of 50% to 65% by weight prior to frying.
22. A process according to any one of claims 18 to 21 in which the fried pieces have a
moisture content of 35% to 50% by weight.
23. A process according to any one of claims 18 to 22 further comprising filling moisture
into the retortable container with the fried pieces, sufficient moisture being provided
to raise the moisture content of the fried pieces to that of the pieces prior to frying.
24. A retorted, pet treat comprising a retortable, sealed container and one or more pieces
of a formulated food product comprising a fried body of a thermally gelled matrix
in the container,
characterised in that each piece has a moisture content of no less than 25% by weight, the pet treat being
obtainable by a process comprising:
thermally gelling a protein source and a starch source for providing a thermally gelled
matrix;
forming the thermally gelled matrix into pieces;
flash frying the pieces for providing fried pieces; and
filling the pieces into a retortable container and retorting the container.
25. A pet treat according to claim 24 wherein each piece has a moisture content of 35%
to 50% by weight.
26. A pet treat according to claim 24 or claim 25 in which the fried body of each piece
comprises layers of a thermally gelled matrix containing the protein and the starch.
1. Haustierhappen, der umfaßt
einen verschlossenen Behälter; und
eines oder mehrere Stücke eines formulierten Futterprodukts in dem Behälter, wobei
jedes Stück einen gebratenen Körper aus einer thermisch gelierten Matrix aufweist,
die Protein und Stärke enthält, der dadurch gekennzeichnet ist, daß das Stück oder jedes Stück einen Feuchtigkeitsgehalt von wenigstens 25 Gew.-% aufweist.
2. Haustierhappen nach Anspruch 1, der einen Feuchtigkeitsgehalt von mehr als 30 Gew.-%
aufweist.
3. Haustierhappen nach Anspruch 1, bei dem der gebratene Körper eines jeden Stücks Schichten
einer thermisch gelierten Matrix aufweist, die das Protein und die Stärke enthält.
4. Haustierhappen nach irgendeinem der Ansprüche 1 bis 3, der ein Konservierungsmittel
enthält.
5. Wärmesterilisierter Haustierhappen, der umfaßt
einen verschlossenen Behälter; und
eines oder mehrere Stücke eines formulierten Futterprodukts in dem Behälter, wobei
jedes Stück einen gebratenen Körper einer thermisch gelierten Matrix aufweist, die
Protein und Stärke enthält, der dadurch gekennzeichnet ist, daß der Behälter wärmesterilisierbar ist und das Stück oder jedes Stück einen Feuchtigkeitsgehalt
von mehr als 30 Gew.-% aufweist.
6. Haustierhappen nach Anspruch 5, der einen Feuchtigkeitsgehalt von 35 bis 50 Gew.-%
aufweist.
7. Haustierhappen nach Anspruch 5 oder 6, wobei der gebratene Körper eines jeden Stücks
Schichten einer thermisch gelierten Matrix aufweist, die das Protein und die Stärke
enthält.
8. Haustierhappen, der einen verschlossenen Behälter und eines oder mehrere Stücke eines
formulierten Futterprodukts und ein Konservierungsmittel in dem Behälter umfaßt, wobei
jedes Stück einen gebratenen Körper einer thermisch gelierten Matrix aufweist, die
Protein und Stärke enthält und einen Feuchtigkeitsgehalt von wenigstens 25 Gew.-%
aufweist.
9. Haustierhappen nach Anspruch 8, der einen Feuchtigkeitsgehalt im Bereich von 25 bis
35 Gew.-% aufweist.
10. Haustierhappen nach Anspruch 8 oder 9, wobei der gebratene Körper eines jeden Stücks
Schichten einer thermisch gelierten Matrix aufweist, die das Protein und die Stärke
enthält.
11. Haustierhappen nach irgendeinem der Ansprüche 8 bis 10,
wobei jedes Stück einen pH im Bereich von 4,5 bis 5,2 aufweist.
12. Verfahren zur Herstellung eines gebratenen Haustierhappen-Produkts, wobei das Verfahren
umfaßt:
thermisches Gelieren einer Proteinquelle und einer Stärkequelle, um eine thermisch
gelierte Matrix zu erzeugen;
Formen der thermisch gelierten Matrix zu Stücken; Braten der Stücke, um gebratene
Stücke zu erzeugen und
den Feuchtigkeitsgehalt der Stücke zu vermindern; Einfüllen der Stücke in einen Behälter;
und
Verschließen des Behälters,
wobei das Verfahren
dadurch gekennzeichnet ist, daß die Feuchtigkeit der Stücke auf nicht weniger als 25 Gew.-% Feuchtigkeit vermindert
ist.
13. Verfahren nach Anspruch 12, das die Ausbildung der thermisch gelierten Matrix als
schichtförmige gelierte Matrix vor der Formung der Matrix zu Stücken umfaßt.
14. Verfahren nach Anspruch 12 oder 13, das die Schritte der Einführung eines Konservierungsmittels
in den Behälter einschließt.
15. Verfahren nach irgendeinem der Ansprüche 12 bis 14, das die Verminderung des pH der
Stücke auf einen Bereich von 4,5 bis 5,2 einschließt.
16. Verfahren nach irgendeinem der Ansprüche 12 bis 15, wobei der Schritt des Bratens
ein Kurzbraten ist.
17. Verfahren nach irgendeinem der Ansprüche 12 bis 16, wobei der Behälter ein verschließbarer
Beutel ist.
18. Verfahren zur Herstellung eines wärmesterilisierten Haustierhappens, wobei das Verfahren
umfaßt:
thermisches Gelieren einer Proteinquelle und einer Stärkequelle, um eine thermisch
gelierte Matrix zu erzeugen; und
Formen der thermisch gelierten Matrix zu Stücken,
wobei das Verfahren
gekennzeichnet ist durch ein Kurzbraten der Stücke, um gebratene Stücke mit einem Feuchtigkeitsgehalt von
nicht weniger als 25 Gew.-% zu erzeugen, und Einfüllen der Stücke in einen wärmesterilisierbaren
Behälter sowie die Wärmesterilisierung des Behälters.
19. Verfahren nach Anspruch 18, das außerdem die Formung der thermisch gelierten Matrix
zu einer geschichteten gelierten Matrix umfaßt, bevor die Matrix zu Stücken geformt
wird.
20. Verfahren nach Anspruch 18 oder Anspruch 19, bei dem die thermisch gelierte Matrix
dadurch zu der schichtförmigen gelierten Matrix geformt wird, daß man die Proteinquelle
und die Stärkequelle unter Verwendung mechanischer Energie in einer Emulgiermühle
erhitzt und die erhitzte Mischung aus der Emulgiermühle in ein Halterohr auswirft.
21. Verfahren nach irgendeinem der Ansprüche 18 bis 20, wobei die Stücke vor dem Braten
einen Feuchtigkeitsgehalt von 50 bis 65 Gew.-% aufweisen.
22. Verfahren nach irgendeinem der Ansprüche 18 bis 21, wobei die gebratenen Stücke einen
Feuchtigkeitsgehalt von 35 bis 50 Gew.-% aufweisen.
23. Verfahren nach irgendeinem der Ansprüche 18 bis 22, das außerdem das Einbringen von
Feuchtigkeit zusammen mit den gebratenen Stücken in den wärmesterilisierbaren Behälter
umfaßt, wobei ausreichend Feuchtigkeit bereitgestellt wird, um den Feuchtigkeitsgehalt
der gebratenen Stücke auf denjenigen der Stücke vor dem Braten zu erhöhen.
24. Wärmesterilisierter Haustierhappen mit einem wärmesterilisierbaren verschlossenen
Behälter und einem oder mehreren Stücken eines formulierten Futterprodukts, das einen
gebratenen Körper einer thermisch gelierten Matrix in dem Behälter umfaßt,
dadurch gekennzeichnet, daß jedes Stück einen Feuchtigkeitsgehalt von nicht weniger als 25 Gew.-% aufweist, wobei
der Haustierhappen nach einem Verfahren erhältlich ist, das umfaßt:
thermisches Gelieren einer Proteinquelle und einer Stärkequelle zur Erzeugung einer
thermisch gelierten Matrix;
Formen der thermisch gelierten Matrix zu Stücken; Kurzbraten der Stücke zur Erzeugung
gebratener Stücke; und
Einfüllen der Stücke in einen wärmesterilisierbaren Behälter und Wärmesterilisierung
des Behälters.
25. Haustierhappen nach Anspruch 24, wobei jedes Stück einen Feuchtigkeitsgehalt von 35
bis 50 Gew.-% aufweist.
26. Haustierhappen nach Anspruch 24 oder 25, wobei der gebratene Körper eines jeden Stücks
Schichten einer thermisch gelierten Matrix umfaßt, die das Protein und die Stärke
enthalten.
1. Friandise pour animaux de compagnie, comprenant
un récipient clos hermétiquement ; et
un ou plusieurs morceaux d'un produit alimentaire formulé dans le récipient, chaque
morceau comprenant un corps frit d'une matrice gélifiée à chaud contenant des protéines
et de l'amidon, et
caractérisée en ce que le ou chaque morceau a une teneur en humidité d'au moins 25 % en poids.
2. Friandise pour animaux de compagnie suivant la revendication 1, qui a une teneur en
humidité supérieure à 30 % en poids.
3. Friandise pour animaux de compagnie suivant la revendication 1, dans laquelle le corps
frit de chaque morceau comprend des couches d'une matrice gélifiée à chaud contenant
les protéines et l'amidon.
4. Friandise pour animaux de compagnie suivant l'une quelconque des revendications 1
à 3, comprenant un conservateur.
5. Friandise autoclavée pour animaux de compagnie, comprenant
un récipient clos hermétiquement ; et
un ou plusieurs morceaux d'un produit alimentaire formulé dans le récipient, chaque
morceau comprenant un corps frit d'une matrice gélifiée à chaud contenant des protéines
et de l'amidon, et
caractérisée en ce que le récipient est autoclavable et le morceau ou chaque morceau a une teneur en humidité
supérieure à 30 % en poids.
6. Friandise pour animaux de compagnie suivant la revendication 5, qui a une teneur en
humidité de 35 à 50 % en poids.
7. Friandise pour animaux de compagnie suivant la revendication 5 ou la revendication
6, dans laquelle le corps frit de chaque morceau comprend des couches d'une matrice
gélifiée à chaud contenant les protéines et l'amidon.
8. Friandise pour animaux de compagnie comprenant un récipient clos hermétiquement et
un ou plusieurs morceaux d'un produit alimentaire formulé et un conservateur dans
le récipient, chaque morceau comprenant un corps frit d'une matrice gélifiée à chaud
contenant des protéines et de l'amidon et ayant une teneur en humidité d'au moins
25 % en poids.
9. Friandise pour animaux de compagnie suivant la revendication 8, qui a une teneur en
humidité comprise dans l'intervalle de 25 % à 35 % en poids.
10. Friandise pour animaux de compagnie suivant la revendication 8 ou la revendication
9, dans laquelle le corps frit de chaque morceau comprend des couches d'une matrice
gélifiée à chaud contenant les protéines et l'amidon.
11. Friandise pour animaux de compagnie suivant l'une quelconque des revendications 8
à 10, dans laquelle chaque morceau a un pH compris dans la plage de 4,5 à 5,2.
12. Procédé pour la production d'une friandise frite pour animaux de compagnie, le procédé
comprenant les étapes consistant :
à gélifier à chaud une source de protéines et une source d'amidon pour produire une
matrice gélifiée à chaud ;
à mettre la matrice gélifiée à chaud sous forme de morceaux ;
à faire frire les morceaux pour produire des morceaux frits et réduire la teneur en
humidité des morceaux ;
à remplir un récipient avec les morceaux ; et
à obturer hermétiquement le récipient,
le procédé étant caractérisé en ce que l'humidité des morceaux est réduite à une valeur non inférieure à 25 % en poids.
13. Procédé suivant la revendication 12, comprenant la transformation de la matrice gélifiée
à chaud en une matrice gélifiée stratifiée avant de mettre la matrice sous forme de
morceaux.
14. Procédé suivant la revendication 12 ou la revendication 13, comprenant l'étape consistant
à introduire un conservateur dans le récipient.
15. Procédé suivant l'une quelconque des revendications 12 à 14, comprenant la réduction
du pH des morceaux dans la plage de 4,5 à 5,2.
16. Procédé suivant l'une quelconque des revendications 12 à 15, dans lequel l'étape de
cuisson en friture consiste en une cuisson en friture instantanée.
17. Procédé suivant l'une quelconque des revendications 12 à 16, dans lequel le récipient
est une poche soudable.
18. Procédé pour la production d'une friandise autoclavée pour animaux de compagnie, le
procédé comprenant les étapes consistant :
à gélifier à chaud une source de protéines et une source d'amidon pour produire une
matrice gélifiée à chaud ; et
à mettre la matrice gélifiée à chaud sous forme de morceaux ;
le procédé étant caractérisé par la cuisson en friture instantanée des morceaux pour produire des morceaux frits ayant
une teneur en humidité non inférieure à 25 % en poids ; et
le conditionnement des morceaux dans un récipient autoclavable et l'autoclavage du
récipient.
19. Procédé suivant la revendication 18, comprenant en outre la transformation de la matrice
gélifiée à chaud en une matrice gélifiée et stratifiée avant de mettre la matrice
sous forme de morceaux.
20. Procédé suivant la revendication 18 ou la revendication 19, dans lequel la matrice
gélifiée à chaud est mise sous forme de la matrice gélifiée et stratifiée en chauffant
la source de protéines et la source d'amidon au moyen d'énergie mécanique dans un
broyeur d'émulsion et en éjectant le mélange chauffé du broyeur d'émulsion dans un
tube de maintien.
21. Procédé suivant l'une quelconque des revendications 18 à 20, dans lequel les morceaux
ont une teneur en humidité comprise dans l'intervalle de 50 % à 65 % en poids avant
la cuisson en friture.
22. Procédé suivant l'une quelconque des revendications 18 à 21, dans lequel les morceaux
frits ont une teneur en humidité comprise dans l'intervalle de 35 % à 50 % en poids.
23. Procédé suivant l'une quelconque des revendications 18 à 22, comprenant en outre l'introduction
d'humidité dans le récipient autoclavable avec les morceaux frits, une quantité d'humidité
suffisante pour élever la teneur en humidité des morceaux frits à celle des morceaux
avant la cuisson en friture étant fournie.
24. Friandise autoclavée pour animaux de compagnie, comprenant un récipient autoclavable
clos hermétiquement et un ou plusieurs morceaux d'un produit alimentaire formulé comprenant
un corps frit d'une matrice gélifiée à chaud dans le récipient,
caractérisée en ce que chaque morceau a une teneur en humidité non inférieure à 25 % en poids, la friandise
pour animaux de compagnie pouvant être obtenue par un procédé comprenant les étapes
consistant :
à gélifier à chaud une source de protéines et une source d'amidon pour produire une
matrice gélifiée à chaud ;
à mettre la matrice gélifiée à chaud sous forme de morceaux ;
à soumettre à une cuisson en friture instantanée les morceaux pour produire des morceaux
frits ; et
à conditionner les morceaux dans un récipient autoclavable et à autoclaver le récipient.
25. Friandise pour animaux de compagnie suivant la revendication 24, dans laquelle chaque
morceau a une teneur en humidité comprise dans l'intervalle de 35 % à 50 % en poids.
26. Friandise pour animaux de compagnie suivant la revendication 24 ou la revendication
25, dans laquelle le corps frit de chaque morceau comprend des couches d'une matrice
gélifiée à chaud contenant les protéines et l'amidon.