[0001] The present invention relates to filling containers known as tubes, made of e.g.
aluminium or synthetic material, with paste products, and relates in particular to
a station for feeding products to tubes and to a method for cleaning and sterilizing
said station.
[0002] According to a known and widely used technique, the tubes are produced with cylindrical
shape, with the bottom open and the top already closed with a cap. The tubes are fed
to the line of the tube filling and closing machine with the open bottom turned upwards,
so that product dispensing means, situated in a feeding station, can introduce the
product into the tubes.
[0003] In following stations, the tubes are closed assuming the classical, known to everyone,
shape, and are subjected to possible additional operations e.g. coding, before being
discharged from the line and sent to the packaging.
[0004] Problems are encountered with the tube filling and closing machines when cleaning
and sterilizing of the product dispensing means in the feeding station are carried
out, when the kind of product is to be changed, or for other reasons.
[0005] The problems include the necessity to stop the machine and consequently, the production,
so as to clean and sterilize all elements which were in contact with the product.
[0006] This operation is extremely inconvenient and can soil the surrounding areas, which
afterwards must be cleaned and sterilized, thus increasing time required for the whole
operation.
[0007] Another disadvantage derives from the fact that the products can contain substances
which are acid, corrosive or anyway harmful to the materials and/or elements of the
machine being in contact and/or attacked by these products,
[0008] The object of the present invention is to propose a station for feeding products,
associated to a tube filling and closing machine machine, which outweighs the above
drawbacks by a technical solution which allows to simplify and speed up the cleaning
and sterilization operations.
[0009] The above mentioned objects are achieved by the features of the independent claim,
while preferred features are defined in the dependent claims.
[0010] The invention will now be described in more detail with reference to particular,
non-limiting embodiments and with reference to the accompanying drawings, in which:
- Figure 1 is a schematic front view of a tube filling and closing machine equipped
with the station for feeding products to tubes, proposed by the present invention;
- Figure 1a is a view of the above station separated from the machine, according to
the same view as Figure 1;
- Figure 2 is a top view of the machine of Figure 1;
- Figure 3 is a lateral view of the machine of Figure 1;
- Figure 3a is a lateral view of the proposed station separated from the machine, as
seen in Figure 3..
[0011] With reference to the above figures, the reference indication M indicates a tube
filling and closing machine, to which the proposed feeding station SA can be associated.
[0012] The machine M includes an endless close-looped conveying line 1, which extends in
a horizontal plane.
[0013] The conveying line 1 is equipped with equispaced gripping means 2, for supporting
relative tubes 3, upside down i.e. with their longitudinal axis being kept vertical.
[0014] The tubes 3 are placed on the conveying line 1 by transferring means, which are situated
in a loading station S1, and which pick up the tubes 3 from conveying means 4 in a
predetermined picking up area.
[0015] According to the shown, not limitative, example, the machine M operates in stepwise
fashion, with two tubes being processed each time a step is performed, and the conveying
means 4 include two conveyors 4a, 4b, each of which feeds one tube 3 in said picking
up area each time.
[0016] Then, the line 1 brings the tubes 3 to the feeding station SA, where product dispensing
means 5 fill each tube 3 with a measured quantity of the paste product.
[0017] The product dispensing means 5 substantially include a hopper 50, from which the
product is withdrawn and introduced into distributing groups 51, e.g. syringes, which
communicate with relative nozzles 53 situated over the open bottoms, turned upwards,
of the corresponding tubes 3.
[0018] The pistons of the distributing groups 51 are operated, through stems 54, by respective
actuators 55 carried by the structure 100 of the machine M and connected to the stems
54 by known quick connect/disconnect couplings , not shown in detail.
[0019] The product dispensing means 5 are supported by a plate 100a integral with the structure
100 of the machine M, by known and not shown in detail, quick locking means 10, which
engage with a collar 56a formed by a frame 56 supporting the product dispensing means,
thus reducing considerably the machine stop time for the product change.
[0020] At least one station S2, where known means 6 for closing the tubes 3 work, is situated
downstream of the station SA.
[0021] In a discharge station S3, situated also downstream of the station SA, the tubes
are discharged from the conveying line 1 and taken to an outlet line 7 by transferring
means, which are substantially similar to the ones in the loading station S1.
[0022] The presence of the proposed feeding station is particularly advantageous when the
product dispensing means 5 are to be cleaned and/or sterilized.
[0023] According to the method claimed herein, it is enough to stop the machine M, close
the apertures (nozzles, hopper etc.) with suitable caps, so as to prevent the product
from going out, release the quick connect/disconnect couplings and the quick locking
means 10, remove the product dispensing means 5 to be cleaned and sterilized and substitute
them with sterilized product dispensing means 5.
[0024] At this point, it is possible to start again the machine M (and consequently, to
resume the production), losing very little time and without soiling any other element.
[0025] The dirty product dispensing means 5 can be easily transferred to a suitable place,
separated from the machine M, so as to be cleaned and/or sterilized in the most appropriate
way.
[0026] The above description allows to understand how the proposed solution, although having
a simple structure, allows to outweigh the disadvantages of the known tube filling
and closing machines, already mentioned in the prior art.
[0027] Consequently, the construction of the tube filling and closing machine is simpler
and cheaper, because preventing the loss of product during the cleaning operations
allows to avoid all the technical precautions (protections, materials and elements
particularly suitable for dirty environments, etc.), which considerably increase the
costs, although they do not affect the machine operation.
1. Station for feeding product to containers, in particular tubes, including product
dispensing means (5) for feeding said product to said tubes, characterized in that said product dispensing means may be constrained to the structure 100 of a related
machine (M) in a position where they are associated with relative driving actuators
(55) on said machine (M) positioned in such a way as to actuate said feeding, together
with said product dispensing means (5), said product dispensing means being removable
from said structure (100) to enable them to be cleaned and/or sterilised in a suitable
location away from said machine (M).
2. Feeding station, according to claim 1, characterized in that it includes quick locking means (10) for fastening quickly said product dispensing
means (5) to said structure (100).
3. Feeding station, according to claim 2, characterized in that said quick locking means (10) are fastened to a plate (100a), which is integral with
said structure (100) and which supports said product dispensing means (5), with said
quick locking means (10) engaging with a collar (56a) formed by the frame (56) supporting
said product dispensing means (5).
4. Feeding station, according to claim 1, characterized in that it includes quick connect/disconnect couplings for coupling said product dispensing
means (5) with actuators (55).
5. A method for cleaning a station for feeding product to containers, in particular tubes,
including product dispensing means (5) for feeding said product to said tubes said
product dispensing means (5) being fastened to a structure (100) of a relative machine
(M) in a selected position in which said product dispensing means (5) are associated
to related control actuators (55) of said machine (M), for feeding said product, the
method being , characterized in that with said product dispensing means (5) are removed from the structure (100), to be
cleaned and/or sterilized in a suitable place, separated from the machine (M), while
product dispensing means already cleaned and/or sterilised are mounted on the structure
(100) of the machine, fastened thereto by means of quick locking means (10) and the
machine is re-started.