BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] This invention relates to a fuel discharge member that is preferably used to reduce
the amount of NOx exhaust, and a burner, a premixing nozzle of a combustor, a combustor,
a gas turbine and a jet engine, which are equipped with this fuel discharge member.
2. Description of Related Art
[0002] A gas turbine and a jet engine each include a compressor, a combustor, and a turbine.
The compressor and the turbine are connected to each other by means of a main shaft.
The combustor is connected to an outlet of the compressor.
[0003] A working fluid gas is compressed by the compressor in order to supply a high-pressure
gas to the combustor. The high-pressure gas is heated to a predetermined turbine inlet
temperature by the combustor in order to supply a high-pressure and high-temperature
gas to the turbine. The high-temperature and high-pressure gas is expanded in a cylinder
of the turbine, as the high-temperature and high-pressure gas passes between a stator
blade and a rotor blade disposed on the main shaft of the turbine. Thereby, the main
shaft is rotated, so that a shaft output is generated. Since a shaft output can be
obtained, wherein the consumption power of the compressor is excluded, the shaft output
can be used as a driving source by connecting an electric power generator to the main
shaft at the opposite side of the turbine, for example.
[0004] The jet engine uses the output in the form of kinetic energy of a high-velocity jet
to directly propel an aircraft.
[0005] The development of the gas turbine and the jet engine described above has been promoted
in order to reduce the emissions of NOx and the like, in view of recent environmental
problems. Particularly, various research and development related to combustors has
been undertaken and is disclosed in Japanese Unexamined Patent Application, First
Publication No. Hei 8-54119, No. Hei 10-318541, No. Sho 60-126521, No. Hei 8-21627,
No. Hei 9-119639, No. Hei 4-283316, and Japanese Examined Patent Application, Second
Publication No. Hei 6-84817, for example.
[0006] In Japanese Unexamined Patent Application, First Publication No. Hei 8-21627, a fuel
nozzle, which is used during the entire operation of a gas turbine to reduce emissions
of air pollutants in exhaust gas of the gas turbine, is disclosed. In the following,
the fuel nozzle is described with reference to FIG. 11.
[0007] This fuel nozzle includes a housing 1 and a central tube 2, and an annular chamber
3 is formed between the housing 1 and the central tube 2. Downstream of the central
tube 2, an inner swirler 4 and an outer swirler 5 are disposed so as to be connected
to the downstream side of the annular chamber 3. Downstream of the inner swirler 4
and the outer swirler 5, a combustion area is provided.
[0008] In a diffusion combustion mode, when a fuel gas is supplied to the inner swirler
4 from an aperture 2a that is provided near the front end of the central tube 2, a
portion of the air, which is supplied to the annular chamber 3, is mixed with the
fuel gas by the inner swirler 4, so that diffusion flames are maintained in a diffusion
mixing cup 6 disposed at the downstream side of the inner swirler 4. On the other
hand, the remaining air which is supplied to the annular chamber 3, is led to the
outer swirler 5 after being separated from the air which is supplied to the inner
swirler 4, by means of a splitter vane which extends circumferentially to form the
diffusion mixing cup 6. At the upstream portion of the annular chamber 3, a plurality
of spokes 7 protrude toward the inside of the annular chamber 3. In a premixing combustion
mode, the fuel gas is supplied to the annular chamber 3 from apertures 7a of the spokes
7, and is subsequently mixed with the air which is supplied to the annular chamber
3. At that time, the flow passage of the fuel gas, which communicates with the aperture
2a to supply the fuel gas to the inner swirler 4, is shut, and thereby, the entire
fuel gas is supplied to the spokes 7. In FIG. 11, a fuel source 6 and a fuel gas passage
switching valve 9 are also shown.
[0009] As described above, since the spokes 7 are disposed at the upstream side of the inner
swirler 4 and the outer swirler 5, a fuel/air mixture in the premixing combustion
mode is supplied to the inner swirler 4 and the outer swirler 5 from the annular chamber
3, and is accelerated to a high-velocity swirl through an aerodynamic vane. This high-velocity
swirl prevents the flashback of combustion from the combustion zone into the annular
chamber 3. Therefore, the surface of the premixing flame is stabilized, and the entirety
of air which is supplied from the compressor is used so as to be mixed with the fuel
gas which is supplied from the spokes 7. Therefore, a lean fuel/air ratio in the premixing
combustion mode can be obtained, thereby reducing the amount of NOx exhaust in the
mid to high-load operating range of the turbine.
[0010] However, in recent gas turbines and jet engines, the combustion temperature in the
combustor tends to be set at a high temperature to improve the efficiency of the combustion.
Even in the premixing combustion mode described above, since the range of the concentration
distribution of the premixed fuel is broad due to the reasons described below, a rich
zone, wherein the fuel concentration (fuel/air ratio) is greater than 1, is generated,
so that NOx is generated in a high concentration in the rich zone. Thus, it is difficult
to reduce the amount of NOx exhaust from the combustor.
[0011] Particularly, when the combustion temperature is raised to over approximately 1600°C,
it is known that the concentration of NOx contained in the combustion gas is rapidly
increased. Therefore, when the combustion temperature is set to become near 1600°C
in order to increase the efficiency of the combustion, even if the range of the concentration
distribution of the fuel is relatively narrow, NOx may be easily generated. Therefore,
it is desired to make the concentration of the premixed fuel uniform in order to improve
efficiency of the gas turbine and the jet engine, and to reduce the NOx exhaust at
the same time.
[0012] In the following, the reasons why the range of the concentration distribution of
the fuel is broad in the premixing combustion mode are described. In this case, the
fuel gas is supplied from the apertures 7a of the spokes 7 of which a comparatively
large cross-sectional area protrudes into the air flow passage. Thereby, downstream
of the spokes 7, a negative pressure zone is generated in the flow direction of the
air. Then, the air flow is engulfed by the negative pressure area, so that swirls
are generated in the negative pressure area. Due to the generation of swirls, the
fuel gas can be circumferentially supplied for a short time from the apertures 7a
disposed perpendicular to the air flow passage, for example. That is, the fuel gas
loses penetration force through the air flow. Therefore, the concentration distribution
of the fuel gas becomes circumferentially nonuniform.
[0013] Japanese Unexamined Patent Application, First Publication No. Hei 8-21627, No. Hei
10-318541, and No. Hei 9-119639 disclose spokes protruding in the air flow passage
and a device that supplies a fuel gas from an aperture of a hollow pole, for example.
However, the concentration distribution cannot be made uniform according to these
prior art publications.
SUMMARY OF THE INVENTION
[0014] The present invention has been made to solve the problems described above. An object
of the present invention is to provide a fuel discharge member, which can be operated
with high effectiveness by setting a high-temperature of the combustion, and to reduce
the amount of NOx exhaust at the same time, and is provided with a burner, a premixing
nozzle, a combustor, a gas turbine, and a jet engine.
[0015] In order to achieve the object described above, the present invention utilizes the
following constitution.
[0016] A fuel discharge member according to the present invention includes a main body to
be fixed on a fuel supply conduit. The fuel discharge member includes a main body
which has an internal space that communicates with a fuel passage in the fuel supply
conduit, fuel discharge outlets which communicated with the internal space, and a
trailing edge. The thickness of the trailing edge may be no more than 5 mm, or a flow
passage block ratio of the fuel discharge member may be no more than 10% of the cross-sectional
area of the air flow passage in which the fuel discharge member is to be placed.
[0017] By the use of this fuel discharge member, since the thickness of the trailing edge
is thin enough such that the flow passage block ratio of the fuel discharge member
is no more than 10%, the effective area of the air flow passage is enlarged, so that
the generation of swirls is suppressed at the downstream side of the fuel discharge
member with respect to the air flow.
[0018] Alternatively, the main body of the fuel discharge member may be a flat tube. By
the use of this fuel discharge member, since the projected area of the main body in
the air flow direction is decreased, the effective area of the air flow passage is
increased, so that the generation of swirls is suppressed at the downstream side of
the fuel discharge member with respect to the air flow.
[0019] The fuel discharge member may be disposed so that the fuel discharge outlets of the
main body open the perpendicular or approximately perpendicular to the air flow passage.
In this case, the fuel is discharged by a strong penetration force through the air
flow in which the generation of swirls is suppressed at downstream side of the fuel
discharge member.
[0020] In the fuel discharge member, the trailing edge of the main body may be inclined
so that the base end of the trailing edge extends further downstream from the tip
end of the trailing edge with respect to the air flowwhich is to be formed in the
air flow passage. Thereby, the air flows in a radially outward direction along the
trailing edge, so that the generation of a second flow, which may cause the generation
of swirls, is suppressed. In this case, the trailing edge may be formed with a detachable
inclined member. Thus, the fuel discharge member of which the trailing edge is inclined
can be easily manufactured.
[0021] In the fuel discharge member, the fuel discharge outlets may be disposed axially
in a plurality of lines at radially staggered positions on both sides of the main
body. Thereby, the fuel flow discharged from the respective fuel discharge outlets
can be made uniform.
[0022] In the fuel discharge member, the fuel discharge outlets may open toward the downstream
direction so as to discharge the fuel in the downstream direction of the fuel discharge
member with respect to the air flow. By the use of this fuel discharge member, it
is possible to make the concentration distribution of the fuel uniform.
[0023] The cross-sectional shape of the fuel discharge member may be an elliptical shape,
a flat oval shape, or an annular shape. The trailing edge may be formed with a protruding
portion at the downstream side with respect to the air flow.
[0024] A burner according to the present invention includes a fuel supply conduit in which
a fuel passage is formed so as to communicate with a fuel supply source; the fuel
discharge member described above; and swirlers which are fixed on the fuel supply
conduit so as to rotate an air flow or a premixed gas flow containing air and fuel.
[0025] A plurality of fuel discharge members may be arranged axially in a plurality of lines
on the fuel supply conduit. Thereby, the number of fuel discharge outlets can be increased
without decreasing the effective area of the air flow passage.
[0026] The fuel discharge members may be disposed so that the fuel discharge members are
circumferentially displaced in relation to one another. In this case, the circumferential
concentration distribution of the fuel can be made uniform.
[0027] The swirlers may be disposed downstream of the fuel discharge member with respect
to the air flow. The swirler and the fuel discharge member may be arranged circumferentially
in the same line. In this case, since the turbulence of the flow velocities caused
by the fuel discharge member interacts with the turbulence of the flow velocities
caused by the swirler, the turbulence of the flow velocities caused by the fuel discharge
member downstream thereof can be prevented.
[0028] Alternatively, the swirlers may be disposed so that the swirler and the fuel discharge
member are circumferentially staggered with respect to each other. In this case, since
the turbulence of the flow velocities are generated respectively downstream of the
fuel discharge member and the swirler, the turbulence of the flow velocities are made
approximately uniform downstream of the swirler.
[0029] The fuel supply conduit may further comprise a liquid fuel passage which communicates
with a liquid fuel supply source, and fuel discharge holes which communicate with
the liquid fuel passage substantially at the tip end portions of the fuel supply conduit.
[0030] This burner suppresses the generation of swirls downstream of the fuel discharge
member, so that the concentration distribution of the fuel can be made uniform. Thus,
since the amount of fuel burned at a high fuel/air ratio, which causes an increase
in the amount of NOx exhaust, is reduced, the amount of NOx exhaust can be reduced.
[0031] A premixing nozzle of the combustor according to the present invention has a pilot
burner which is disposed on the central axis of the premixing nozzle, and also has
the burners described above which are disposed as main burners surrounding the pilot
burner.
[0032] Since the premixing nozzle of the combustor is provided with the burners which suppress
the generation of swirls downstream of the fuel discharge member, it is possible to
make the concentration distribution of the fuel uniform. Therefore, the amount of
fuel burned at a high fuel/air ratio, which causes an increase in the amount of NOx,
exhaust is reduced, and the amount of NOx exhaust is reduced.
[0033] A combustor of the present invention has the premixing nozzle described above, and
a cylinder which holds the premixing nozzle therein.
[0034] Since this combustor includes the premixing nozzle which can suppress the generation
of swirls downstream of the fuel discharge member, it is possible to make the concentration
distribution of the fuel uniform. Thereby, the amount of fuel burned at a high fuel/air
ratio, which causes an increase in the amount of NOx exhaust, is reduced, and the
amount of NOx exhaust is reduced.
[0035] A gas turbine of the present invention comprises a compressor which compresses air
to generate a high-pressure gas; the combustor described above, which is connected
to the compressor so as to be supplied with the high-pressure gas from the compressor,
and which heats the high-pressure gas to generate a high-temperature and high-pressure
gas; and a turbine which is connected to the combustor so as to be supplied with the
high-temperature and high-pressure gas from the combustor, and which rotates an out
shaft by expanding the high-temperature and high-pressure gas to generate a shaft
output.
[0036] Since this gas turbine includes the combustor which can suppress the generation of
swirls downstream of the fuel discharge member, it is possible to make the concentration
distribution of the fuel uniform. Thereby, the amount of fuel burned at a high fuel/air
ratio, which causes an increase in the amount of NOx exhaust, is reduced, and the
amount of NOx exhaust is reduced.
[0037] A jet engine of this present invention comprises a compressor which compresses air
to generate a high-pressure gas, the combustor described above, which is connected
to the compressor so as to be supplied with the high-pressure gas from the compressor,
and which heats the high-pressure gas to generate a high-temperature and high-pressure
gas, and the turbine which is connected to the combustor so as to be supplied with
the high-temperature and high-pressure gas from the combustor.
[0038] Since this jet engine includes the combustor which can suppress the generation of
swirls downstream of the fuel discharge member, it is possible to make the concentration
distribution of the fuel uniform. Thereby, the amount of fuel burned at a high fuel/air
ratio, which causes an increase in the amount of NOx exhaust, is reduced, and the
amount of NOx exhaust is reduced.
BRIEF DESCRIPTION OF DRAWINGS
[0039]
FIGS. 1A to 1C show a burner comprising a fuel discharge member of a first embodiment
according to the present invention: FIG. 1A is a cross-sectional view of a key portion
of the burner; FIG. 1B is a cross-sectional view of the fuel discharge member taken
along the line A-A of FIG. 1A; and FIG. 1C is a cross-sectional view of the burner
taken along the line B-B of FIG. 1A.
FIG. 2 is a graph which shows the relationship between the flow passage block ratio
of a fuel discharge member and the NOx concentration.
FIGS. 3A to 3E show respective modified cross-sectional shapes of the fuel discharge
member of a first embodiment according to the present invention: FIG. 3A is a cross-sectional
view of a first modification; FIG. 3B is a cross-sectional view of a second modification;
FIG. 3C is a cross-sectional view of a third modification; FIG. 3D is a cross-sectional
view of a fourth modification, and FIG. 3E is a cross-sectional view of a fifth modification.
FIG. 4A is a cross-sectional view of a key portion of a burner comprising a fuel discharge
member of a second embodiment according to the present invention. FIG. 4B is a cross-sectional
view of the fuel discharge member, which is taken along the line C-C of FIG. 4A.
FIGS. 5A and 5B show a modified fuel discharge member according to the present invention:
FIG. 5A is a cross-sectional view, and FIG. 5B is a cross-sectional view taken along
the line D-D of FIG. 5A.
FIG. 6 is a schematic representation which illustrates the action of the second embodiment
shown in FIG. 4A.
FIGS. 7A and 7B show a fuel discharge member of a third embodiment according to the
present invention: FIG. 7A is a cross-sectional view of a key portion of the fuel
discharge member, and FIG. 7B is a cross-sectional view taken along the line E-E of
FIG. 7A.
FIGS. 8A and 8B show the relationship between the fuel discharge member and swirlers
of a fourth embodiment according to the present invention: FIG. 8A is a schematic
representation which illustrates the relationship between the fuel discharge member
and the main swirlers, wherein the fuel discharge member and the main swirlers are
staggered; and FIG. 8B is a schematic representation which illustrates the relationship
between the fuel discharge member and the main swirlers, wherein the fuel discharge
member and one main swirler are arranged in the same line.
FIG. 9 is a cross-sectional view which shows a burner according to a fifth embodiment
of the present invention.
FIGS. 10A and 10B show a combustor including a fuel discharge member of the present
invention: FIG. 10A is a cross-sectional view of a key portion of the combustor, and
FIG. 10B is a cross-sectional view of FIG. 10A.
FIG. 11 is a cross-sectional view which shows a combustor according to the prior art.
DETAILED DESCRIPTION OF THE INVENTION
[0040] In the following, embodiments according to the present invention will be explained
with reference to the drawings.
FIRST EMBODIMENT
[0041] A gas turbine expands a high-temperature and high-pressure gas in the turbine and
rotates the main shaft to generate a shaft output which is used as a driving force
for an electric power generator and the like. A jet engine expands the high-temperature
and high-pressure gas in the turbine and rotates the main shaft to exert kinetic energy
of a high-velocity jet (exhaust), discharged from an outlet of the turbine, as a propelling
force of an aircraft.
[0042] The main components of the gas turbine and the jet engine are a compressor, a combustor,
and a turbine.
[0043] The compressor compresses a gas, that is air, which is introduced from an inlet thereof,
as a working fluid in order to supply a high-pressure gas to the combustor that is
connected to the outlet of the compressor. This compressor used is an axial compressor
which is connected to the turbine through the main shaft. In the combustor, the high-pressure
gas is burned to generate a high-temperature and high-pressure. Then, the high-temperature
and high-pressure gas is supplied to the turbine.
[0044] In the following, the combustor according to a first embodiment is described with
reference to FIGS. 10A and 10B.
[0045] A combustor 10 is equipped with a premixing nozzle 12 along a central axis of an
internal cylinder 11. The internal cylinder 11 is a circular cylinder of which both
ends open. The premixing nozzle 12 includes a pilot burner 13 and a plurality of main
burners 14. The pilot burner 13 is provided at the central position which coincides
with the central axis of the premixing nozzle 12. The plurality of main burners 14
are disposed at even intervals so as to surround the pilot burner 13. Therefore, the
central axis of the pilot burner 13 is the central axis of the internal cylinder 11.
In FIG. 10B, eight main burners 14 are disposed so as to surround the pilot burner
13, wherein the main burners 14 each have the same form.
[0046] The pilot burner 13 of the premixing nozzle 12 includes a pilot fuel tube 15 and
pilot swirlers 16. The pilot fuel tube 15 is a circular cylinder of which one end
is connected to a fuel supply source which is not shown, so that pilot fuel is supplied
to the pilot fuel tube 15 from the fuel supply source. At the other end of the pilot
fuel tube 15, a pilot fuel nozzle 15a is formed so as to open toward a combustion
chamber 10a of the combustor 10 which is formed on the internal cylinder 11. Thus,
the pilot fuel is supplied to the combustion chamber 10a from the pilot fuel nozzle
15a. The pilot swirlers 16 have a twisted shape, and are fixed on the pilot fuel tube
15 at even intervals in the circumferential direction. In FIG. 10B, the pilot swirlers
16 are disposed on the pilot fuel tube 15 at intervals of 45° in the circumferential
direction. The pilot swirlers 16 give a swirling motion to the air flow (shown by
an arrow) which passes through the pilot swirlers 16. Thereby, the air flow is emitted
to the surroundings of the pilot fuel nozzle 15a.
[0047] The pilot fuel supplied from the pilot fuel nozzle 15a burns the swirled flow of
air as combustion gas to generate flames in the combustion chamber 10a. Thus, flames
generated by the pilot burners 13 are used to generate flames at the main burner 14.
[0048] The main burner 14 of the premixing nozzle 12 includes a fuel supply conduit 17,
fuel discharge members 20, and swirlers 18. The fuel supply conduit 17 is a circular
cylinder in which a fuel passage is formed. One end of the fuel supply conduit 17
is connected to a fuel supply source, which is not shown, in order to supply main
fuel to the fuel supply conduit 17. The other end of the fuel supply conduit 17 is
closed. The fuel discharge members 20 are fixed on the fuel supply conduit 17 at even
intervals in the circumferential direction. The fuel discharge member 20 includes
a main body having an internal space which communicates with the fuel supply conduit
17, and fuel discharge outlets 21 which communicate with the internal space, so as
to discharge the main fuel into the air flow. The swirlers 18 have a twisted shape,
and are fixed on the fuel supply conduit 17 at even intervals in the circumferential
direction. In FIG. 10B, the swirlers 18 are disposed on the fuel supply conduit 17
at intervals of 45° in the circumferential direction. The swirlers 18 are disposed
downstream of the fuel discharge members 20. The swirlers 18 give a swirling motion
to the air flow passing at the peripheral portion of the fuel supply conduit 17. In
FIG. 10B, eight main burners 14 contact each other and surround the pilot burner 13.
[0049] Thus, the main burners 14 discharge the main fuel gas, which is introduced through
the fuel supply conduit 17 to a fuel discharge outlet 21, into the air flow from the
fuel discharge outlet 21. Thereby, the fuel gas and the air are premixed, so that
a premixed gas is generated. When the premixed gas passes through the swirlers 18,
the premixed gas is swirled by the swirlers 18, and subsequently emitted to the combustion
chamber 10a of the combustor 10. The premixed gas is led to the surroundings of the
pilot burner 13 from the eight main burners 14 in the combustion chamber 10a. The
premixed gas is ignited by the flames generated by the pilot burner 13 described above,
so that a high-temperature gas is generated. The generated gas is emitted from an
aperture which is disposed at one end of the internal cylinder 11.
[0050] An external cylinder 19 is disposed on the outer side of the internal cylinder 11.
The external cylinder 19 is a circular cylinder of which one end is opened. At the
other end of the external cylinder 19, an introductory passage of the air flow is
formed so as to reverse the air flow direction.
[0051] In the following, the burner used as the main burner 14 according to the first embodiment
will be explained in further detail.
[0052] FIG. 1A shows the burner including the fuel supply conduit 17, the fuel discharge
members 20, and the swirlers 18. The fuel discharge member 20 includes the main burner
14, the fuel supply conduit 17, the swirlers 18, and the fuel discharge outlets 21.
[0053] As shown in FIG. 1A, the fuel discharge members 20 are fixed on the fuel supply conduit
17 and radially protrude into the air flow passage (shown by an arrow). The fuel discharge
member 20 includes a main body 23 having an internal space 22, fuel discharge outlets
21, and a trailing edge 23a. The tip end of the main body 23 is closed, and the base
end of the main body 23 communicates with the fuel passage in the fuel supply conduit
17 through the internal space 22. The internal space 22 is formed so as to communicate
with the fuel passage in the fuel supply conduit 17 at the base end of the internal
space 22. In FIG. 1A, two fuel discharge outlets 21 are centrally aligned at opposite
sides of the main body 23, respectively. The fuel discharge outlets 21 open toward
a perpendicular or almost perpendicular direction to the air flow passage. The fuel
discharge outlets 21 are formed so as to communicate with the internal space 22. However,
the number of fuel discharge outlets 21 formed in the main body 23 is not limited
to two, and the relationship between the fuel discharge outlets 21 is also not limited
such that they are aligned.
[0054] In FIG. 1B, the main body 23 used is a flat tube of which the cross-sectional shape
is a flat oval shape. The flat oval shape has two opposite linear portions disposed
parallel to each other and both tip ends of the opposite linear portions are connected
to each other forming semicircular portions, as shown in FIG. 1B. The thickness t
of the main body 23 in a direction perpendicular to the air flow passage is set to
be no more than 5 mm or to be thin enough such that the flow passage block ratio thereof
(the ratio of the cross-sectional area, wherein the trailing edge 23a of the fuel
discharge member 23 occupies the air flow passage, to the total cross-sectional area
of the air flow passage) is no more than 10%. As a result, the thickness of the trailing
edge 23a of the main body 23 becomes thin.
[0055] In FIG. 1C, four fuel discharge members 20 are disposed at intervals of 90° in the
circumferential direction. The swirlers 18 are disposed at intervals of 45° in the
circumferential direction downstream of the fuel discharge members 20, with respect
to the flow of the air. The swirlers 18 have a twisted shape.
[0056] As described above, since the thickness t of the trailing edge 23a of the main body
23 is set to be no more than 5 mm or to be thin enough such that the flow passage
block ratio thereof is no more than 10%, an interrupted effective area of the air
flow passage, wherein the air flow is interrupted by the fuel discharge member 20
fixed on the fuel supply conduit, is decreased, so that the flow of the premixed gas
is made uniform. Thus, a negative pressure area, caused by the interruption of the
flow of the premixed gas by the fuel discharge member 20 and formed downstream of
the trailing edge 23a, is decreased, so that the generation of swirls caused by the
negative pressure area, wherein the air flow is entrained, is reduced.
[0057] Thereby, the turbulence of the velocity distribution of the air flow is decreased
at the downstream side of the fuel discharge member 20. Thus, since the penetration
force of the fuel gas discharged from the fuel discharge outlet 21 can be maintained
approximately constantly, the concentration distribution of the fuel gas in the premixed
gas can be constantly maintained in spite of the quality or the quantity of the fuel
gas in the premixed gas.
[0058] Since four fuel discharge members 20 are disposed at intervals of 90° in the circumferential
direction and the plurality of fuel discharge outlets 21 are disposed respectively
on both sides of the fuel discharge members 20, the circumferential concentration
distribution of the fuel gas is made uniform. Moreover, since two fuel discharge outlets
21 are disposed radially in a line on the opposite sides of the fuel discharge member
20, the radial concentration distribution of the fuel gas is made uniform. The number
of fuel discharge members 20 and the arrangement of the fuel discharge members 20
may be suitably decided.
[0059] In FIG. 2, experimental results show the relationship between the flow passage block
ratio of the fuel discharge members 20 and the concentration of NOx exhausted. When
the flow passage block ratio of the fuel discharge members 20 is increased, the concentration
of NOx exhausted is also increased.
[0060] In the United States, the concentration of NOx exhausted is restricted to be no greater
than 25 ppm. According to the experimental results shown in FIG. 2, the flow passage
block ratio of the fuel discharge members 20 may be set to no more than 10 % to satisfy
the restriction of the concentration described above. When the flow passage block
ratio of the fuel discharge members 20 is set to 7%, the concentration of NOx exhausted
is 9 ppm.
[0061] The cross-sectional shape of the main body 23 described above may be another modified
shape other than the flat oval shape shown in FIG. 1B.
[0062] In a first modification shown in FIG. 3A, a flat tube, wherein the cross-sectional
shape is a flat oval shape, is used, and two fuel discharge outlets 21 are disposed
on both sides and staggered with respect to each other in the direction of the air
flow, that is, in the axial direction of the fuel supply conduit 17. Thus, interaction
between the fuel discharge outlets 21 can be reduced, so that the fuel gas is constantly
supplied.
[0063] In a second modification shown in FIG. 3B, a flat tube, wherein the cross-sectional
shape is an elliptical shape, is used, and the opposite sides in which the fuel discharge
outlets 21 are disposed, are curved.
[0064] In a third modification shown in FIG. 3C, the trailing edge 23a is formed with a
protruding portion 24 disposed on the end of the trailing edge side of the first modification.
In this case, the protruding portion 24 may be formed into a semicircle of which the
radius R is small enough so that the thickness t of the trailing edge 23a is no more
than 5 mm or the flow passage block ratio of the fuel discharge member is no more
than 10% with respect to the cross-sectional area of the air flow passage in which
the fuel discharge member 20 is to be placed. Thereby, the internal space 22 of the
main body 23 has a large cross-sectional shape, so that a large flow of the fuel gas
can be easily maintained. Moreover, the generation of swirls at the downstream side
is prevented, so that the fuel concentration distribution can be made uniform.
[0065] In a fourth modification shown in FIG. 3D, protruding portions 24 and 25 are disposed
at opposite sides to form the trailing edge 23a and a leading edge of the fuel discharge
member 20 according to the second modification, and thereby, the generation of swirls
downstream of the fuel discharge member 20 is satisfactorily prevented. These protruding
portions 24 and 25 may be disposed in another type of fuel discharge member of which
the cross-sectional shape is a flat oval shape or a circular shape, for example.
[0066] In a fifth modification shown in FIG. 3E, the trailing edge 23a is thin enough such
that the thickness of the trailing edge 23a is no more than 5 mm or the flow passage
block ratio of the fuel discharge member 20 is no more than 10% (R < 2.5 mm). The
cross-sectional shape of the main body 23 is a wing shape, and the cross-sectional
shape of the internal space 22 is an elliptical shape. In this case, the generation
of swirls is suppressed as described above.
[0067] The cross-sectional shape of the internal space 22 is not limited to an elliptical
shape, and may be a flat oval shape or an annular shape.
SECOND EMBODIMENT
[0068] In the following, a burner including a fuel supply conduit 17, a fuel discharge member
30, and swirlers 18 of the second embodiment will be explained with reference to FIGS.
4A. and 4B. In this case, the same members as those of the first embodiment are indicated
by the same reference numbers, and descriptions of the same members are omitted.
[0069] In FIG. 4A, fuel discharge members 30 and swirlers 18 are fixed on the fuel supply
conduit 17.
[0070] The fuel discharge member 30 including a main body 33 having fuel discharge outlets
31, an internal space 32, and a trailing edge 33a is shown. In this embodiment, the
trailing edge 33a is inclined so that the base end of the trailing edge 33a extends
further downstream from the tip end of the trailing edge 33a with respect to the air
flow which is to be formed in the air flow passage. That is, the shape of the fuel
discharge member 30 as viewed from the side is a tail assembly shape.
[0071] The internal space 32 communicates with the fuel passage in the fuel supply conduit
17 at the base end of the internal space 32. In the main body 33, the fuel discharge
outlets 31 open toward a direction perpendicular to the air flow passage and communicate
with the internal space 32. In FIG. 4A, on the opposite sides of the main body 33,
two fuel discharge outlets 31 are arranged along an angular line with respect to the
air flow and are staggered axially with respect to each other. Thus, four fuel discharge
outlets 31 are disposed on the respective main bodies 33 so as to be axially displaced
in relation to one another.
[0072] In this case, the main body 33 used is a flat tube wherein the cross-sectional shape
is a flat oval shape of which both opposite sides are parallel to each other and both
tip ends are connected to each other forming a curve, as shown in FIG. 4B. The thickness
t of the main body 33 in a direction perpendicular to the air flow passage is set
to be no more than 5 mm or to be thin enough such that the flow passage block ratio
of the fuel discharge member is no more than 10% with respect to the cross-sectional
area of the air flow passage in which the fuel discharge member 20 is to be placed.
In this case, the thickness of the trailing edge 33a of the main body 33 becomes thin.
[0073] In FIG. 4A, four fuel discharge members 30 are disposed at intervals of 90° in the
circumferential direction and protrude radially, and swirlers 18 are disposed at intervals
of 45° in the circumferential direction downstream of the fuel discharge members 30
with respect to the air flow.
[0074] The cross-sectional shape of the main body 33 is not limited to the flat oval shape
described above, and may be the cross-sectional shapes shown in FIGS. 3A to 3E, respectively.
[0075] As shown in FIG. 5A, the trailing edge 33a may be formed with a detachable inclined
member 34 of which the lateral shape is a triangle, so that the trailing edge 33a
is inclined. This construction makes it easy to manufacture the fuel discharge member
30 of which the trailing edge 33a is inclined.
[0076] In the following, the effects of the fuel discharge member 30, of which trailing
edge 33a is inclined, will be explained with reference to FIG. 6.
[0077] In general, a negative pressure area is formed downstream of the fuel discharge member
33, and thereby, the air flow is swirled. In contrast, when the trailing edge 33a
of the fuel discharge member 30 is inclined as shown in FIG. 6, the air flows from
the base end of the fuel discharge member 30 along the incline of the trailing edge
33a, so that the air flow is prevented from being swirled. Thus, the concentration
distribution of the fuel gas can be made uniform.
[0078] Since the fuel discharge member 30 is a flat tube, the fuel discharge outlets 31
are staggered axially. That is, one of the fuel discharge outlets 31, positioned axially
upstream with respect to the air flow, is disposed near the tip end of the fuel discharge
member 30. The other of the fuel discharge outlets 31, positioned axially downstream
with respect to the air flow, is arranged near the base end of the fuel discharge
member 30. The fuel gas can be uniformly discharged from both fuel discharge outlets
31 which are axially staggered. Therefore, even if the number of fuel discharge outlets
31 is increased, the radial penetration force is made uniform. Moreover, the radial
concentration distribution of the fuel gas can be made uniform by inclining the trailing
edge 33a as described above. The circumferential concentration distribution can be
easily made uniform by increasing the number of fuel discharge members 30 and fuel
discharge outlets 31.
THIRD EMBODIMENT
[0079] In the third embodiment, the fuel discharge members 30 are disposed on the fuel supply
conduit 17 in a plurality of lines along the axial direction of the fuel supply conduit
17 (along the flow direction of the air). In FIG. 7A, the fuel discharge members 30
are axially arranged in two lines.
[0080] In this case, a fuel discharge member 30A located upstream and a fuel discharge member
30B located downstream may be arranged at the same position circumferentially and
protrude radially. Alternatively, the fuel discharge members 30A and 30B may be staggered
circumferentially as shown in FIG. 7B.
[0081] When the plurality of fuel discharge members 30 are respectively arranged at the
same positions circumferentially as described above, the effective area of the air
flow passage in which the plurality of fuel discharge members 30 are to be placed
hardly changes compared to the effective area in which only one fuel discharge member
30 is to be placed. Therefore, the number of fuel discharge outlets 31 to be disposed
can be increased while maintaining the effective area of the air flow passage, and
the circumferential concentration distribution of the fuel gas can be made uniform.
[0082] When the plurality of fuel discharge members 30 are staggered circumferentially,
the interval which circumferentially separates the fuel discharge outlets 31 from
each other becomes small, in accordance with the increase in the number of fuel discharge
outlets 31. Therefore, the circumferential concentration distribution of the fuel
gas can be made more uniform.
FOURTH EMBODIMENT
[0083] In the fourth embodiment shown in FIGS. 8A and 8B, the relationship between the fuel
discharge member 30 and the swirlers 18 is described.
[0084] In FIG. 8A, the fuel discharge member 30 and the swirlers 18 are staggered circumferentially.
That is, the fuel discharge member 30 is disposed upstream of a position which is
located between the adjacent swirlers 18. In this case, the intensity of the turbulence
of flow velocity v' is enlarged in accordance with the proximity to the fuel discharge
member 30, as shown in FIG. 8A. The fuel gas is engulfed in swirls generated at downstream
of the fuel discharge member 30, so that the fuel gas becomes concentrated. In contrast,
the intensity of the turbulence of flow velocity v" is generated downstream of the
swirlers 18, as shown in FIG. 8A. The turbulence of flow velocity v" interacts with
the turbulence of flow velocity v', so that the distribution of the turbulence of
the flow velocity becomes uniform at downstream of the swirlers 18. Then, a premixed
gas, wherein the fuel gas is discharged into the air, is mixed by this uniform turbulence
of the flow velocity, so that the concentration distribution of the fuel gas becomes
uniform.
[0085] In FIG. 8B, the fuel discharge member 30 and one of the swirlers 18 are aligned circumferentially.
That is, the fuel discharge member 30 is located circumferentially upstream of the
swirlers 18. In this case, positions of the turbulence of flow velocity v' caused
by the fuel discharge member 30 and the turbulence of flow velocity v" caused by the
swirlers 18 are circumferentially consistent with each other, so that effects caused
by the fuel discharge member 30 at the downstream side can be suppressed. That is,
the turbulence of the flow velocity caused by the fuel discharge member 30 is substantially
negligible.
FIFTH EMBODIMENT
[0086] In FIG. 9, a burner 14A including a fuel supply conduit 40, fuel discharge members
30, and swirlers 18 according to the fifth embodiment is shown. In the fuel supply
conduit 40, a fuel passage (not shown), a liquid fuel passage (not shown), and fuel
discharge outlets 41 are formed. The fuel passage is formed so as to communicate with
a fuel gas supply source to supply the fuel gas to the fuel discharge members 30.
The liquid fuel passage is formed so as to communicate with a liquid fuel supply source
to supply liquid fuel to the fuel discharge outlets 41. The fuel discharge outlets
41 are formed so as to communicate with the liquid fuel passage substantially at the
tip end portions of the fuel supply conduit 40. The fuel discharge outlets 41 open
toward the downstream direction of the swirlers 18 with respect to the air flow.
[0087] By the use of this burner 14A, premixed gas, wherein the concentration of the fuel
gas is uniform, can be formed in the same manner as described above.
[0088] As described above, by using the fuel discharge member 20 or 30, the concentration
distribution of the fuel gas in the premixed gas, wherein air and fuel gas are mixed,
can be made circumferentially and radially uniform, so that the area, wherein the
concentration of the fuel gas is high, that is, the fuel/air ratio is over 1, can
be reduced.
[0089] When the concentration distribution of the fuel gas is made uniform, even if the
temperature for the combustion is raised to near 1600°C, the amount of NOx generated
during the combustion can be reduced. Thus, by using a burner having a fuel discharge
member, a premixing nozzle having a burner, and a combustor having a premixing nozzle,
the total amount of NOx generated can be reduced. Moreover, a gas turbine and a jet
engine, which include a burner, a premixing nozzle, and a combustor, can reduce the
amount of NOx generated, even if the temperature for the combustion is raised to operate
with high effectiveness. Particularly, when the trailing edge of the fuel discharge
member 20 or 30 is set to be thin enough such that the thickness thereof is no more
than 5 mm or the flow passage block ratio of the fuel discharge member is no more
than 10% with respect to the cross-sectional area of the air flow passage in which
the fuel discharge member is to be placed, the generation of NOx can be considerably
reduced.
[0090] Although the fuel discharge outlets 21 and 31 are respectively disposed in the fuel
discharge members 20 and 30 perpendicular or approximately perpendicular to the air
flow passage, the fuel discharge outlets according to the present invention may be
disposed downstream of the fuel discharge members with respect to the direction of
the air flow.
[0091] Although the swirlers 18 are preferably disposed downstream of the fuel discharge
members 20 or 30, the swirlers may be disposed upstream of the fuel discharge members.
[0092] Although the fuel discharge members are disposed in the main burner of the premixing
nozzle in the respective embodiments described above, the fuel discharge members may
be disposed in a pilot burner.
[0093] Although the combustor 10, the premixing nozzle 12, the main burner 14, the gas turbine,
and the jet engine include the fuel discharge member according to the present invention,
configurations of the combustor 10, the premixing nozzle 12, the main burner 14, the
gas turbine, and the jet engine are not limited to the configurations described in
the respective embodiments. That is, the number of pilot burners 13 and main burners
14 disposed in the premixing nozzle 12 or the number of fuel discharge members protruding
from the main burner 14 may be suitably selected, for example.
[0094] It is understood, by those skilled in the art, that the foregoing description is
a preferred embodiment of the disclosed configurations and that various changes and
modifications may be made to the invention without departing from the spirit and scope
thereof.
[0095] The following effects can be obtained by the present invention.
[0096] By using the fuel discharge member of which the thickness at the trailing edge is
no more than 5 mm or the flow passage block ratio of the fuel discharge member is
no more than 10% with respect to the cross-sectional area of the air flow passage
in which the fuel discharge member is to be placed, the generation of swirls downstream
of the fuel discharge member is reduced, so that the concentration distribution of
the premixed gas including air and fuel is made uniform. Therefore, the total amount
of NOx exhaust can be reduced, even if the temperature for the combustion is raised.
[0097] By using a flat tube as the fuel discharge member, the generation of swirls downstream
of the fuel discharge member is reduced, so that the concentration distribution of
the premixed gas including air and fuel is made unifrom. Moreover, the number of fuel
discharge outlets can be increased, and the fuel discharge outlets can be suitably
disposed. Thereby, the concentration distribution can be made radially and circumferentially
uniform.
[0098] By using the burner, the premixing nozzle, and the combustor, the concentration distribution
of the premixed gas including air and fuel is made uniform. Therefore, the total amount
of NOx exhaust can be reduced, even if the temperature for the combustion is raised.
[0099] By using the gas turbine or the jet engine, since the concentration distribution
of the premixed gas is uniformly maintained, the total amount of NOx exhaust can be
reduced, even if the temperature for the combustion is raised. Thus, highly effective
operation and the reduction of the amount of NOx exhaust can be achieved at the same
time.
1. A fuel discharge member to be fixed on a fuel supply conduit (17), comprising:
a main body (23) having an internal space (22) which communicates with a fuel passage
in the fuel supply conduit; fuel discharge outlets (21) which communicates with the
internal space; and a trailing edge (23a),
wherein the thickness (t) of the trailing edge (23a) is no more than 5 mm, or a
flow passage block ratio of the fuel discharge member is no more than 10% with respect
to the cross-sectional area of the air flow passage in which the fuel discharge member
is to be placed.
2. A fuel discharge member according to claim 1, wherein the fuel discharge outlets (21)
open toward a substantially perpendicular direction to the air flow passage.
3. A fuel discharge member according to claim 1, wherein the trailing edge (23a) of the
main body (23) is inclined so that the base end of the trailing edge extends further
downstream from the tip end of the trailing edge with respect to the air flow which
is to be formed in the air flow passage.
4. A fuel discharge member according to claim 3, further comprising a detachable inclined
member, which forms the trailing edge.
5. A fuel discharge member according to claim 1, wherein the fuel discharge outlets (21)
are axially arranged in a plurality of lines and radially staggered on the main body
(23).
6. A fuel discharge member according to claim 1, wherein the fuel discharge outlets (21)
open toward the downstream direction with respect to the air flow.
7. A fuel discharge member according to claim 1, wherein the cross-sectional shape of
the main body (23) is a flat oval shape, an elliptical shape, or an annular shape,
and the trailing edge (23a) is formed with a protruding portion (24, 25) at the downstream
side with respect to the air flow.
8. A fuel discharge member to be fixed on a fuel supply conduit (17), comprising:
a main body (33) having an internal space (32) which communicates with a fuel passage
in the fuel supply conduit; fuel discharge outlets (31) which communicate with the
internal space; and a trailing edge (33a),
wherein the main body is a flat tube.
9. A fuel discharge member according to claim 8, wherein the fuel discharge outlets (31)
open toward a substantially perpendicular direction to the air flow passage.
10. A fuel discharge member according to claim 8, wherein the trailing edge (33a) of the
main body (33) is inclined so that the base end of the trailing edge extends further
downstream from the tip end of the trailing edge with respect to the air flow which
is to be formed in the air flow passage.
11. A fuel discharge member according to claim 10, further comprising a detachable inclined
member, which forms the trailing edge.
12. A fuel discharge member according to claim 8, wherein the fuel discharge outlets (31)
are axially arranged in a plurality of lines and radially staggered on the main body.
13. A fuel discharge member according to claim 8, wherein the fuel discharge outlets (31)
open toward the downstream direction with respect to the air flow.
14. A fuel discharge member according to claim 8, wherein the flat tube has a cross-sectional
shape of a flat oval shape or an elliptical shape.
15. A burner comprising:
a fuel supply conduit (17) in which a fuel passage is formed which communicates with
a fuel supply source;
a fuel discharge member (20) according to claim 1; and
swirlers (18) which are fixed on the fuel supply conduit (17) so as to rotate an air
flow or a premixed gas flow containing air and fuel.
16. A burner according to claim 15, wherein the fuel discharge members (20) are arranged
axially in a plurality of lines.
17. A burner according to claim 16, wherein the fuel discharge members (20) are so disposed
so as to be circumferentially displaced with respect to each other.
18. A burner according to claim 15, wherein the swirlers are disposed downstream of the
fuel discharge members (20) with respect to the air flow, and are circumferentially
aligned with the fuel discharge members.
19. A burner according to claim 15, wherein the swirlers (18) are disposed downstream
of the fuel discharge members (20) with respect to the air flow, and the swirlers
and the fuel discharge members are circumferentially staggered with respect to each
other.
20. A burner according to claim 15, wherein the fuel supply conduit (17) further comprises:
a liquid fuel passage which communicates with a liquid fuel supply source; and fuel
discharge outlets which communicate with the liquid fuel passage substantially at
the tip end portions of the fuel supply conduit.
21. A burner comprising:
a fuel supply conduit (17) in which a fuel passage is formed which communicates with
a fuel supply source;
a fuel discharge member (30) according to claim 8; and
swirlers (18) which are fixed on the fuel supply conduit so as to rotate an air flow
or a premixed gas flow containing a air and fuel.
22. A burner according to claim 21, wherein the fuel discharge members (30) are arranged
axially in a plurality of lines.
23. A burner according to claim 22, wherein the fuel discharge members (30) are so disposed
so as to circumferentially displaced with respect to each other.
24. A burner according to claim 21, wherein the swirlers (18) are disposed downstream
of the fuel discharge members (30) with respect to the air flow, and are circumferentially
aligned with the fuel discharge members.
25. A burner according to claim 21, wherein the swirlers (18) are disposed at downstream
of the fuel discharge members (30) with respect to the air flow, and the swirlers
and the fuel discharge members are circumferentially staggered with respect to each
other.
26. A burner according to claim 21, wherein the fuel supply conduit (17) further comprises:
a liquid fuel passage which communicates with a liquid fuel supply source; and fuel
discharge outlets (31) which communicate with the liquid fuel passage substantially
at the tip end portions of the fuel supply conduit.
27. A premixing nozzle of a combustor, comprising:
a pilot burner (13) disposed on a central axis of the premixing nozzle; and
a plurality of burners (14) according to claim 15 or 20, which are disposed as main
burners surrounding the pilot burner (13).
28. A combustor comprising:
a premixing nozzle (12) according to claim 27; and
a cylinder which holds the premixing nozzle therein.
29. A gas turbine comprising:
a compressor which compresses an air to generate a high-pressure gas;
a combustor (10) according to claim 28, which is connected to the compressor so as
to be supplied with the high-pressure gas from the compressor, and which heats the
high-pressure gas to generate a high-temperature and high-pressure gas; and
a turbine which is connected to the combustor (10) so as to be supplied with the high-temperature
and high-pressure gas from the combustor, and which rotates an out shaft by expanding
the high-temperature and high-pressure gas to generate a shaft output.
30. A jet engine comprising:
a compressor which compresses an air to generate a high-pressure gas;
the combustor (10) according to claim 28, which is connected to the compressor so
as to be supplied with the high-pressure gas from the compressor, and which heats
the high-pressure gas to generate a high-temperature and high-pressure gas; and
a turbine which is connected to the combustor (10) so as to be supplied with the high-temperature
and high-pressure gas from the combustor.