[0001] The present invention is related to the methods and apparatus for the verification
and validation of coins, both single colour and two-colour; specifically, it refers
to a method and an apparatus for obtaining the physical characteristics of coins for
their identification and subsequent validation and/or rejection.
Background of the invention
[0002] The methods and apparatus for verification of coins in those in which a coin is subjected
to an alternating magnetic field generated by inductive coils are well known. The
coin produces a determined variation of the magnetic field depending on the field
frequency, the coin dimensions, the spacing between the coin and the coil and the
electrical properties (electrical conductivity and magnetic permeability) of the metal
of the coin. The size of the inductive sensors is habitually comparable with that
of the coin in order to ensure sufficient sensitivity. Large sensors tend to respond
to the overall properties of the coins. It is for this reason that with these sensors
it is not possible to identify easily the two-colour coins which have and internal
disc surrounded by an external ring, in which the disc has electromagnetic properties
different to those of the external ring. Likewise, the measurement of the diameter
of the coin and, in particular, of the diameter of the internal disc of the two-colour
coins proves difficult with large coils. The sensor coils are connected, habitually,
to a self-oscillating circuit and the changes undergone in the oscillation amplitude
caused by the coin are measured and used in the verification of the coin. In this
configuration, an inductive coil measures only at a single frequency and an independent
circuit is necessary for each inductive coil. This implies that the electronic system
has to be more complicated and costly. Moreover, the self-oscillating circuits are
liable to age and tend to show thermal drift and need to be calibrated often. No satisfactory
system has been designed to resolve the problem produced by the dependence which the
signal has on the distance separating the coin and the coil. This problem is mitigated
if the coin passes through a narrow passageway between two coils, but it still remains.
[0003] For the verification and validation of coins, a diversity of apparatus and methods
are already known, based on the principles expressed above, among which are:
[0004] The United States' patent US-3870137-A which describes a method and apparatus for
examining coins by submitting them to two magnetic fields at two frequencies, which
are produced by independent inductances. In this patent only the change of the coil
inductance is measured.
[0005] The United States' patent US-4754862-A which describes an apparatus for discriminating
coins in which the detectors comprises three coils, each one of which is mounted in
a parallel L-C resonant circuit. The resonant circuits are activated sequentially
by a voltage-controlled oscillator VCO by means of a multiplexer; the VCO is synchronised
in phase to any of the three L-C circuits to which it is connected via a phase comparator
and a feedback circuit. The resonant frequency and the amplitude are digitised; their
values depend on the coin parameters. The method of detection presented in this patent
has various drawbacks: the phase synchronisation requires tuning and its implementation
is costly; the resonant circuits are prone to ageing and tend to show thermal drift
and, as a consequence, require calibration frequently; moreover, the sequential monitoring
of the phase-synchronised L-C circuits is slow.
[0006] The patent application PCT n° publ. WO 93/02431 describes a method for a coin verification
apparatus in which the coins are made to pass through a magnetic detection field,
produced by a single coil to which is applied simultaneously one high frequency and
two low frequency signals. The apparatus has a receiving coil connected in series
with an auxiliary receiving coil. A transmitter-receiver set-up is employed. The attenuation
of the field is measured from the transmitting coil to the receiving coil caused by
the coin and it is used for verification of the coil, but the measured attenuation
is not clearly specified; moreover, the amplitude attenuation of an alternating magnetic
field is not a very sensitive method.
[0007] The patent application PCT n° publ. WO 93/21608 describes a method for coin verification
in an oscillating field of a single coil by measuring the influence of the coin on
the coil impedance. The verification is based on measuring the direction of the impedance
plane of a displacement line which represents the displacement of the point at which
the coin is present with respect to a point where the coin is not present and in the
determination of whether this direction corresponds with a reference direction. The
object of this method is the verification of coins in a manner which is not sensitive
to the distance separating the coin and the sensor. The reactive and resistive components
of a single sensor are measured either through the use of a freely running oscillator
or by means of a phase detection method.
[0008] The patent application PCT n° publ. WO 93/22747 describes a coin validator which
has a sensor circuit which includes two sensor coils, which are positioned in such
a manner that the coin which runs along the channel passes by them in succession.
Electrically the coils are connected in a bridge circuit, the second arm of which
is comprised of reference resistances. The two coils on the same side of the coin,
hence the signals are heavily dependent on the lateral separation existing between
the coil and the coin. Secondly, the resistances that are employed as reference in
the bridge generate thermal noise which finally delimits the signal to noise ratio.
Thirdly, the detector circuit cannot measure separately the reactive and resistive
components in the coil impedance, of a signal which is a certain combination of these
components. This severely limits the coin identification capability of the method.
[0009] The United States' patent US-5337877-A presents a method which measures the thickness
of the coin. Two coils lodged one on each side of the coin passage comprise the sensor;
two frequencies are independent oscillators are employed for each of the coils. The
outputs from the coils are processed separately in order to obtain values which are
combined in order to provide an indication of the thickness of the coin. Each output
is processed separately by using a transformation table to obtain the thickness, which
requires many calibration readings.
[0010] The application for European patent n° publ. EP-0724237-A2 describes a method for
classification of coins by means of two pairs of sensor coils situated on the right
and left of the channel, which comprise internal and external coils for the reduction
in size of the coin classification machine. The internal and external coils are connected
in a different manner: one of the connections is differential whilst the other is
additive. The internal and external coils are, each of them, connected to an oscillating
circuit; the oscillating frequencies are such that one of them is greater than twice
the other.
[0011] The application for European patent n° publ. EP-0805423-A2 describes a method for
verification of coins or other metallic elements based on the use of a coil, which
is fed simultaneously from two voltage or current sources at different frequencies;
the coil is coupled to the sources with capacitors, with which it forms the impedances
Z1 and Z2. The verification of the coins is based on measuring the difference in phase
between the voltage across the impedances Z1 and Z2 and the pertinent source voltages.
This patent has a serious drawback: the phase difference depends on the resistance
of the coils and on their coupling capacitance, both of which are sensitive to temperature
change and to ageing which cause drift.
[0012] The United States' patent US-5687830-A describes a method and apparatus which consists
of a two-coil system. The dimensions of the coil system exceed the diameter of the
largest acceptable coin. The coils are operating in two independent L-C circuits oscillating
at frequencies of 120 kHz and 2 MHz, that is, each functional coil system at a single
frequency. The method discriminates between an acceptable and an unacceptable coin
through the measurement of six characteristics: two oscillation frequencies, two signals
related with the amplitude of oscillation and the variation with time of the last
two signals. The drift inherent in all self-oscillating detection systems is offset
by means of automated calibration. These six characteristics do not permit an accurate
measurement of the outside diameter of the coin or of the inside diameter of the outside
ring of a two-colour coin.
[0013] The application for patent PCT n° publ. WO 98/37522 describes a method for validation
of two-colour coins. An oval-shaped sensor is employed for measuring the type of material
that constitutes the outside ring of a two-colour coin and of the coin diameter. An
independent coil is employed, mounted inside the oval sensor, for measuring the thickness
and the type of material of the coin. The two-coil systems are situated in two independent
self-excited oscillators. The frequency and amplitude of oscillation are measured.
Description of the invention
[0014] The object of the present invention is a method and a multi-frequency apparatus for
the identification of coins, by means of which it is possible to perform the measurement
of the following parameters of the coins: outside diameter, inside diameter of the
concentric ring of bimetal coins, total thickness, presence of an internal magnetic
layer, and a set of parameters for the identification of the metallic alloys in the
coin, or of each part of the coin, centre and ring, in the case of two-colour coins.
The method of the invention is based on measuring the impedance of inductive coils
at, at least, two frequencies, by employing four coils of reduced dimensions in a
bridge configuration.
[0015] An object of the invention is to achieve an apparatus in which the same voltage is
applied to the four coils, which are in a bridge configuration, and each of said coils
is simultaneously controlled with, at least, two different frequencies. In the present
invention use is made of only one generator and from its signal, at least two measuring
frequencies are obtained.
[0016] The impedance of the coils is measured, and the detection sensitive to the change
in phase of the impedance of the coil in a bridge, employed in the present invention,
offer a signal to noise ratio and an immunity to greater external disturbances.
[0017] The present invention proposes a simple new method based on a four-coil bridge which
measures the real distance separating the coin and the coil, and which employs the
result of said measurement to offset the effect that the separation has on the measured
values of the impedance change.
[0018] The coils of reduced dimensions employed in the present invention are capable also
of detecting the concentric ring of a two-colour coin.
[0019] Specifically, the invention refers to a method of obtaining physical characteristics
of coins for their identification, which consists in subjecting the coins to two consecutive
stages of electromagnetic measurement, defined by a first and a second pair of coils,
in one of said pairs the coils are connected in such a manner that their magnetic
fields are added and in the other pair the coils are connected in such a manner that
their magnetic fields are subtracted; these stages of electromagnetic measurement
provide signals which are processed in order to obtain parameters representative of
the coins. The four coils are connected to each other in a bridge configuration. The
two pairs of coils that constitute the bridge are supplied simultaneously with at
least two, and preferably three signals of different frequencies, being obtained simultaneously
on the passage of the coins, two signals from the full bridge for each frequency and
another two signals from the half-bridge for the highest frequency, in each case one
of the signals being representative of the variation in the inductive component and
the other representative of the variation in the resistive component.
[0020] The two pairs of coils that constitute the bridge are supplied simultaneously with,
at least, two and preferably three, signals at frequencies situated in clearly different
bands, that of low frequency being a few kHz, preferable around 2.5 kHz, that of high
frequency being about 1 MHz or higher, preferably around 1.2 MHz, and the frequency
of the third signal to be a few tens of kHz, preferably around 75 kHz.
[0021] For the purpose of obtaining the correct variations in impedance, both of the inductive
component and of the resistive component, the method incorporates a calibration in
which the measurement is carried out with a disc fabricated from low-loss ferrite;
this disc has the property of producing a change of the inductive part in the coils
whilst the change in the resistive part remains negligible. The correct changes in
the resistive and inductive part are obtained from the measurements of voltage changes
of the full bridge making use of the equations:




where β is the angle of rotation of the system of coordinates in the impedance plane,
ΔVi and
ΔVr are the changes in the imaginary and real parts, respectively, of the output voltage
of the full bridge,
ΔL and
ΔR are the variations in the inductive and resistive component, respectively, of the
coil,
V is the supply voltage of the full bridge and
R and
X are the resistance and reactance of the of the coil uninfluenced by a coin.
[0022] The calibration is carried out by seeking an angle β for each of the frequencies,
which gives a variation in the resistive component equal to zero.
[0023] To obtain optimal signals from the first and second pairs of coils, the coins must
pass as uniformly as possible in regard to the relative separation of the coin with
respect to the side walls on which are mounted said pairs of coils. In practice the
coins do not meet this requirement and their passage along a measurement channel in
which the two pairs of coils are mounted, is altered by a lateral displacement with
respect to the ideal trajectory. Said displacement, known as "lift-off" and which
is unpredictable, affects the measurements and impairs the accuracy of the readings
taken, which in the coin identification phase can signify rejection of valid coins
or acceptance of counterfeit ones. Further below an explication shall be given of
a procedure to counteract this occurrence.
[0024] The measurement of the thickness T of a coin is based on the fact that the variation
in the inductive component at the highest frequency f
k is related principally with the distance between the face of the coin and the coil.
[0025] The following model is established:


where s
1 and s
2 are the separations between the two coils which add their magnetic fields and the
face of the coin, N>0 a parameter and A another parameter, both obtained by calibration,
ΔL
k the signal of the variation in the inductive component in the full bridge at the
highest frequency f
k in the stage defined by the coils which add their fields, and ΔL
kD the signal of the variation in the inductive component in the half-bridge at the
highest frequency f
k in the stage defined by the coils which add their fields.
[0026] Using the model given, the thickness T of a coin is calculated from the expression:

where e is the distance separating the two coils in which their fields are added.
[0027] The parameter A is determined by calibration for a coin with a known thickness T,
measuring ΔL
k and ΔL
kD and applying the expression:

[0028] It shall be necessary to calibrate the parameter A separately for each kind of alloy,
since at the highest frequency f
k employed the variation in the inductive component depends of the conductivity and
on the magnetic permeability of the alloy the coin is composed of.
[0029] When the given model is employed, a value should first be found that is suitable
for the thickness N with a given distance e. This can be encountered by measuring
each coin with different lift-offs and calculating the parameter A for each lift-off;
a correct N is obtained when A is equal for each one of the measurements. It is not
necessary to repeat this procedure for each of the arrangements set up for the two
pairs of coils, it being sufficient to find a correct N for each arrangement.
[0030] It is also possible to calibrate the parameters A and N applying a least squares
adjustment to the signals ΔL
k(T
j) and ΔL
kD(T
j) at the highest frequency f
k measured in coins or discs specially fabricated with different thicknesses T
j and different lift-offs. The thicknesses of the discs are known. The two parameters
are found by finding the minimum from

[0031] The sum examines all the measurements
l and thicknesses
j. Well known numerical algorithms are employed for adjusting the non-linear function.
This multi-parameter model offers a systematic approximation for modelling and extracting
the thickness.
[0032] It is also possible to calculate the thickness T of a coin by establishing a polynomial
approximation of order n to the theoretical curve which relates the variations in
inductive component of the coils and the coil-coin distances as per the expressions:


where s
1 and s
2 were defined above, a0, a1, ... an and b0., b1, ... bn are coefficients determined
by calibration, ΔL
k the signal of the variation in the inductive component in the full bridge at the
highest frequency f
k in the stage defined by the coils which add their fields, and ΔL
kD the signal of the variation in the inductive component in the half bridge at the
highest frequency f
k in the stage defined by the coils which add their fields.
[0033] From s
1 and s
2 the thickness T of the coin is calculated according to the following expression:

[0034] There are sufficient fourth order polynomials for a correct approximation.
[0035] The variation of the inductive component in the full bridge ΔL
k at the highest frequency f
k is mainly independent of the electrical properties of the coin. For this reason ΔL
k is adequate for determining the outside dimensions of the coin. However, for measuring
the diameter d of the centre of two-colour coins, it is necessary to use a signal
of the variation of the inductive component at a lower frequency, for the purpose
of distinguishing between the different metals.
[0036] Next a method is present for calculating the diameters from said signals. The method
is based on the fact that there is a change in the inductive component at the time
at which the edge of a coin runs passes between the coils; this change is utilised
for time measuring purposes.
[0037] The parameter t is considered to be equal to zero at the instant at which the front
edge of the coin, or of the centre for two-colour coins, penetrates between the first
pair of coils, t
1 the instant at which the rear edge of the coin, or of the centre for two-colour coins,
exits from between this first pair of coils and t
2 and t
3 the instants at which the front and rear edges of the coin, or of the centre of two-colour
coins, enters and exits, respectively between the second pair of coils, and I the
distance between the second pair of coils.
[0038] When the coin runs down a ramp with a velocity v from a point x=0 at point x, the
potential energy
mgxsin
α is transformed into rotational and kinetic energy, and into heat due to friction.
The acceleration due to gravity is
g. It is assumed the frictional work is proportional to the mass
m, to
g and the the distance times the distance
x travelled. This model implies that the force of friction is more or less proportional
to the velocity. But this model would lead to a transcendental equation which would
require a numerical solution. The approximation proposed is sufficiently good if the
velocity does not increase substantially when the coin rolls down the ramp. The following
energy relationship is obtained:

Where
m is the mass of the coin, α is the angle of inclination of the ramp,
v0 is the velocity at t=0, / is the moment of inertia of the coin,
ω0 is the angular velocity at t=0 and
η is the coefficient of friction. It is furthermore considered that the coin is a homogeneous
disc of diameter D. In this case, it is considered that τ=1/2m(D/2)
2 and that ω=2v/D. Given that
v=
dx/dt, equation (1) gives a solution for
x, as a function of time t:

[0039] Where I is the separation between the first and the second pair of coils, it is possible
to express a series of three linear equations:
x(t1)=
D, x(t2)=
I, and
x(t3)=
I+
D. The unknowns are
v0, η and
D.
[0040] Thus the diameter D of a coin, or the diameter d of the centre in the case of a two-colour
coin, can be calculated using the expression:

[0041] The distance I acts as a master length for measuring the diameter. The times t
1, t
2 and t
3, are determined by calculating the derivative of the signal of the variation of the
inductive component in the full bridge, at the highest frequency for single colour
coins, and for two-colour coins, at the lowest frequency in the case of using the
pair of coils in which their fields are subtracted, and at the intermediate frequency
in the case of using the pair of coils in which their fields are added. The passage
of the edges generates different maxima and minima in the derivative of the signal
of the variation of the inductive component in the full bridge which are those which
provide the timing instants, by adapting parabolas on said maxima and minima.
[0042] The diameter d of the centre of a two-colour coin can be calculated also from the
signal measured, but it is necessary to know the other two unknowns
v0 and
η. From the linear equations mentioned above, one obtains:

where has been obtained from the equation (2): in like manner , one obtains the initial
velocity:

where
η is obtained first from equation (3). Next, it is possible to calculate the diameter
d of the centre from the equation:

where t
4 and t
5 are the instants at which the entry and exit, respectively of the centre of the two-colour
coin are detected in one of the two measuring stages, the signal of variation of the
inductive component at the lowest being used in the case of using the pair of coils
in which their fields are subtracted, and the signal of variation of the inductive
component at the intermediate being used in the case of using the pair of coils in
which their fields are added.
[0043] As already mentioned, the displacement known as lift-off is not predictable and affects
the readings and impairs the accuracy of the measurements made, which in the coin
identification phase lead to rejection of valid coins or acceptance of counterfeit
ones.
[0044] The procedure proposed hereunder permits the offsetting to a large extent of the
errors introduced by the irregular passage of the coin along the measurement channel,
thereby improving the acceptance quality and the discrimination of counterfeits.
[0045] The coils measure the coins on both faces. It is to be expected that the voltage
amplitude of the full bridge due to the coin be less for equal coil-coin separations,
that is, when
s1 =
s2, and that it be greater when the coin is closer to either of the coils. For a trustworthy
identification of the coin, the lift-off dependency has to be offset. The variation
in the inductive component ΔL
k at the highest frequency depends firstly on the distance from the coil to the surface
of the coin. This permits the definition of a number of parameters that ought to be
virtually independent of the lateral position or lift-off of the coin with respect
to the coils, and which are representative of the electromagnetic characteristics
of the coins. These parameters are the non-dimensional values r
1 = ΔR
1/(ω
kΔL
k), r
2 = ΔR
2/(ω
kΔL
k), r
i = ΔR
i/(ω
kΔL
k), I
1 = ΔL
1/ΔL
k, I
2 = ΔL
2/ΔL
k, I
i = ΔL
i/ΔL
k, where ΔR
1, ΔR
2, Δr
i, ΔL
1, ΔL
2, ΔL
i are variations in the resistive component and in the inductive component in the full
bridge on the passage of the coins through either of the two measuring stages, for
each frequency f =1, 2, ...I, ...k, ω
k = 2πf
k where f
k is the maximum working frequency.
[0046] When these parameters are employed for the identification of coins, the lift-off
of the coin is mainly offset.
[0047] The procedures for determining the geometrical dimensions of the coin, the outside
diameter, the diameter of the inside concentric ring and the total thickness of the
coin, take lift-off into account. The method employed in determining the diameter
is virtually independent of the lift-off as is explained hereunder: The method is
based on the timing series of the data points
ΔΔL. This is an estimate of the derivative with respect to time of the signal
ΔL and is obtained by calculating the difference of the consecutive
ΔL data points. Although the amplitude of
ΔΔL depends on the lift-off, the same does not occur with the positions of the maxima
and the minima in ΔΔ
L. The method for determining the diameter is based on the use of these terms as time
signals for the equations (2) or (4).
[0048] The invention likewise refers to an apparatus for obtaining physical characteristics
of coins for their identification, which comprises two pairs of inductive coils, the
coils in each pair being disposed in a facing manner, situated on opposite sides of
a ramp along which the coin runs, at the same height with respect to said ramp. The
four coils are connected in a bridge configuration, the facing coils of each pair
being connected to opposing arms of the bridge and in such a manner that in one of
the pairs of coils their magnetic fields are added, whilst in the other they are subtracted,
all the coils being supplied simultaneously from a generator which provides at least
two first signals at different frequencies which feed the bridge, and at least, two
second signals, 90 degrees out of phase with respect to the first signals.
[0049] The apparatus additionally comprises synchronous demodulators to extract at each
of the frequencies, the variations experienced in each one of the two measuring stages
during the passage of the coin, using the first signals to obtain the variations in
the resistive component, and using the second signals, to obtain the variations in
the inductive component.
[0050] The diameters of the coils ought to be less than the diameter of the coin or, in
the event of a two-colour coin, of the radial extension of the ring.
[0051] In the present invention, the properties of the four-coil bridge are used in many
ways. The bridge is fed in bipolar fashion (amplifiers with gains of +1 and -1) in
order to reduce the common mode signal at the input of the amplifiers and, also, to
maintain the electrical balance of the bridge with respect to its environment. This
means that it is very resistant to external disturbance. In a balanced bridge, the
alternating output voltage of the full bridge is zero. It is also virtually independent
of thermal drift if the coils in the bridge are identical and if they are at the same
temperature. This is, in practice, the case of coin validators. Because the reading
is made using an alternating voltage, the system is also independent of amplifier
offset drift. The amplifier gain is determined by the ratio of the resistors and is,
as a consequence, also independent of temperature.
[0052] The operation of the method and apparatus of the present invention is as follows.
When a coins rolls down the inlet ramp, it first runs past a first pair of coils;
the inductive component and the resistive component of these coils vary and, since
the other pair of coils of the other arm of the bridge does not vary, at least during
a part of the time that the coin is passing, the bridge is out of balance. Alternating
voltages appear on the full bridge and on the half bridge. These changes in alternating
voltage depend strongly on the lift-off of the coin between the coils, and permits,
in this way, the measurement of said lift-off. The voltage changes depend on the frequency
and on the coin alloy. Since the coils are reduced in size, the changes in voltage
indicate the spatial distribution of the different metals in the coin. The signals
that are obtained from the two pairs of coils can be employed either directly or with
offsetting of the lift-off for validating the coin in motion by techniques already
known. It is also possible to employ in the identification process the diameter and
thickness calculations.
[0053] The essential point of the present invention is the fact that the four detector coils
of reduced size are in a bridge configuration and that the two pairs of coils that
comprise the bridge are supplied simultaneously with at least, two signals and preferably,
three signals at different frequencies. Since each coil acts as a sensor, and since
there are no resistive components in the bridge, this system permits the maximum signal
to noise ratio to be reached, said ratio being limited by the resistive loss due to
the coin.
[0054] A fuller description of the invention is now given, with the assistance of the drawings
appended, which are related expressly to an embodiment of said invention which is
presented by way of an illustrative example of the invention and not restrictively.
Brief description of the drawings
[0055]
Figure 1 is a schematic view of the inlet ramp and of the two pairs of detector coils
of an apparatus for obtaining the physical characteristics of coins according to a
preferred embodiment of the invention.
Figure 2 is a plan view of the part of the apparatus shown in figure 1.
Figure 3 shows the simplified schematic of the electronics of the apparatus of the
invention.
Figures 4 to 11 show an example of the signals that are obtained with the method and
apparatus of the invention for a brass coin with a diameter of 24.75 mm.
Figure 12 shows the derivative of the signal dL at the one frequency of 1.25 MHz of
figure 6 multiplied by 15, that is, 15*ΔΔL.
Figure 13 shows the result of a reading obtained with the present invention for a
two-colour coin with Magnimat centre.
Figures 14 and 15 show the signals obtained with the method and apparatus of the invention
for a British copper-coated one penny piece.
Figures 16 and 17 show the signals for a British copper-coated one penny piece with
the copper coating removed.
Figures 18 and 19 show the signals obtained with the method and apparatus of the invention
for a German five-mark piece, 5DEM.
Figures 20 and 21 show the signals obtained with the method and apparatus of the invention
for a British ten-penny piece.
.Figures 22 and 23 show the signals obtained with the method and apparatus of the
invention for French five-franc piece, 5FF.
Figures 24 and 25 show the signals obtained with the method and apparatus of the invention
for a Swedish ten-crown piece, 10SEK.
Figures 26 and 27 show the signals obtained with the method and apparatus of the invention
for a two-colour coin with Magnimat centre, slightly magnetic whilst the ring is non-magnetic.
Description of an embodiment of the invention
[0056] Figure 1 is a schematic view of a coin 1 on an inlet ramp 2 and of one of the coils
of a first pair of coils 3-3' and of one of the coils of the second pair of coils
4-4',. In the side elevation of the constructed ramp 2, in a first configuration,
it is seen that the distance I between the first pair of coils 3-3' and the second
pair of coils 4-4' over the length of the ramp is greater than the diameter of the
test coin 1, and the height
h from the base of the ramp to the centre of the coils is such that even the smallest
coin covers the coil completely. In accordance with a preferred embodiment,
I=40 mm,
h=13 mm and the angle α of inclination of the ramp 2 is α = 15 degrees. D is the outside
diameter of a coin 1, and d is the diameter of the centre of a two-colour coin.
[0057] In accordance with a second embodiment of the invention, not shown, the distance
/ is less than the diameter of the test coin, the method of the invention being equally
applicable in such case, and the operation of the pertinent apparatus correct.
[0058] Figure 2 is a top plan view of the assembly of figure 1, in which s
1 and s
2 are the face to face distances between the coin 1 and the coils, T is the thickness
of the coin 1 and e is the distance of separation between two coils, specifically
e=3.8mm.
[0059] Figure 3 shows a simplified schematic of the electronics of an apparatus of the invention,
in which can be seen the first pair of coils 3-3' and the second pair of coils 4-4'
in a bridge configuration. For each pair of coils, the two coils of a same pair of
coils are situated in opposite arms of the bridge. According to the embodiment shown
in figures 1-3, the two coils 3-3' of opposing arms of the bridge are connected in
such a manner that the magnetic fields add, and the other two coils 4-4' are connected
in such a manner that the magnetic fields they produce subtract, the pair of coils
3-3' in which the magnetic fields add being situated in first place, as the coin falls,
on the inlet ramp 2, and the pair of coils 4-4' in which their magnetic fields subtract
in second place on the inlet ramp 2. Another embodiment possible, not shown, is the
reversal of the position of the two pairs of coils on the inlet ramp 2, the pair of
coils 4-4' in which the fields subtract being situated in first place as the coin
falls, on the inlet ramp 2, and the pair of coils 3-3' in which their magnetic fields
add in second place. The operation in this case is similar to that illustrated in
figures 1.3.
[0060] The bridge is supplied with a voltage which is the sum of three alternating voltages
at frequencies
f1,
f2 and
f3. The three measurement frequencies employed are:
f1 = 2.441 kHz,
f2 = 78.125 kHz and
f3 = 1.25 MHz.
[0061] The voltage of the full bridge, across P6 and P5, and the voltage of the half bridge,
on P6 is obtained for each of the frequencies with synchronous demodulators that obtain
the components of the signals both in phase and those 90 degrees out of phase with
respect to the corresponding alternating voltages that feed the bridge, thereby obtaining
a total of eight signals for the pair of coils 3-3' in which the fields are added
and a further eight for the pair of coils in which the fields are subtracted. The
variations in the signal 90 degrees out of phase (imaginary component) correspond
to the changes in the inductive component dL and those of the in-phase signal (real
component) with the changes in the resistive component dR.
[0062] All these signals, in a subsequent stage shall be processed according to known techniques,
in order to obtain values of parameters representative of the coin under examination.
Once said values have been calculated, they shall be compared with those of valid
pieces, in order to proceed to their acceptance or rejection.
[0063] For the purpose of measuring all the parameters that are required for identifying
the coins, the two pairs of coils are of reduced dimensions and are mounted in two
housings on the walls of inlet ramp 2, as is shown in figures 1 and 2. Coin 1 rolls
between the coils of the two pairs changing, in this manner, their impedances.
[0064] As already stated, the operation is independent of the position of the two pairs
of coils 3-3' and 4-4' on inlet ramp 2. The axis of the coils is, in both pairs, perpendicular
to the surface of the coin, but the sense or orientation of the winding is different;
in the pair of coils 3-3', both coils are wound in the same sense and the axis of
the coil is perpendicular to the surface of the coin. In the pair of coils 4-4', both
coils are wound either in opposite senses with the axis of the coil pointing perpendicularly
to the surface of the coin or the coils are wound in the same sense with the axis
of the coil lying parallel to the surface of the coin.
[0065] Moreover the real and imaginary components are measured of the half-bridge voltage,
which permits the lateral position or lift-off of the coin to be measured.
[0066] Moreover, the systems permits measurement of the velocity and the frictional effect
in order to take them into account during the processing of the dimensional parameters
of the coin.
[0067] The electronics related with the coils comprise a 40 MHz oscillator, a divider, mixers
and amplifiers. The bridge is fed simultaneously with the three frequencies
f1,
f2 and
f3 which are obtained by means of a 40 MHz crystal oscillator and a divider. The divider
is in a single-chip programmable logic circuit. This circuit also supplies the in-phase
and 90 degrees out of phase reference signals for the mixers and also a timing signal
for the analogue-to-digital conversion, necessary for the acquisition of the different
signals.
Examples of the signals obtained with the method and apparatus of the present invention
[0068] In order to demonstrate the effectiveness of the method of the present invention,
the results are shown and discussed of the measurements which were obtained using
the apparatus described in the figures 1-3, with some European coins.
[0069] The signals dL and dR are shown in figures 4-18. In the figures, the signals from
the pair of coils 3-3' are given in the interval of time from 0 to 0.1s and the signals
from the pair of coils 4-4' are given approximately between 0.1 and 0.2s depending
on the velocity and size of the coin.
[0070] Figures 4 to 11 show an example of the signals which are obtained with the method
and apparatus of the invention for a brass coin with a diameter of 24.75 mm. The signals
from the pair of coils 3-3' are given in the interval of time from 0.02 to 0.07s and
the signals from the pair of coils 4-4' are given approximately between 0.07 and 0.11s.
[0071] Figure 12 shows the derivative of the signal dL at the one frequency of 1.25 MHz
of figure 6 multiplied by 15, that is 15*ΔΔL. As already explained, this signal is
employed for calculating the times t
1, t
2 , t
3 that intervene in the equation (2) for calculation of the diameter D of a coin.
[0072] Figure 13 shows the result from measuring ΔΔL obtained with the present apparatus
for a two-colour coin with Magnimat centre, which is the signal which is employed
for calculating the times t
4, t
5 that intervene in the equation (4) for calculation of the diameter d of the centre
of a two-colour coin.
[0073] Figures 14 and 15 show the signals obtained with the method and apparatus of the
invention for a British one penny piece with Copper coating, whilst figures 16 and
17 show the signals for a British penny piece when the Copper coating has been removed.
These measurements illustrate the quality with which the present method can distinguish
between a genuine steel coin with a Copper coating and a counterfeit coin without
the coating. There are various highly distinctive characteristics by means of which
the two coins can be distinguished from each other: it can be detected easily that
the steel base of both coins is magnetic from the signal dL(2K441). The signal dL(78K125),
is located on the side of the eddy current of the Copper-coated coin, whilst dL(78K125)
of the coin without Copper coating is slightly on the magnetic side. The signal in
the pair of coils 4-4' (dL1M25) of the coin without Copper coating is practically
zero whilst in a coated coin it is on the side of the eddy current. As is to be expected,
dR(1M25) is considerably less in the coated coin than in the uncoated counterfeit
coin, both in the pair of coils 3-3' and in the pair of coils 4-4'. In brief, the
characteristics found from the magnetic measurements are: diameter, thickness, magnetic
and electrical properties of the steel and of the Copper coating. The parameter dL(2K441)
is always negative in these coins, since the base steel is magnetic. The value of
the parameter dR(1M25) is low due to the high electrical conductivity of the Copper
coating.
[0074] Figures 18 and 19 show the signals obtained with the method and apparatus of the
invention for a 5DEM coin which has a thin internal magnetic layer of Ni between the
non-magnetic CuNi, and figures 20 and 21 show the signals obtained with the method
and apparatus of the invention for a British coin of ten pence, all of which is non-magnetic
CuNi. Consequently the dR signals of these coins are virtually identical. Likewise
dL(78K125) and dL(1M25) are not distinguishable from each other. However the signals
dL(2K441) show clearly that the 5DEM coin has an internal magnetic layer which the
British ten pence coin does not.
[0075] Figures 22 and 23 show the signals obtained with the method and apparatus of the
invention for a 5FF coin, which differs from the 5DEM coin in that the magnetic layer
in the French five-franc coin is on the surface. This is revealed in the signals in
two clearly different ways: first, the signal dR(1M25) of the 5FF coin is greater
(by a factor of 1.6) than that of the 5DEM coin. Second, the signal dL(78K125) from
the pair of coils 4-4' for the 5FF coin shows that its surface is of magnetic metal,
whilst same signal for the 5DEM coin is on the side of the eddy current. This is due
to the fact that in the 5DEM coin the magnetic field at 78.125 kHz of the pair of
coils 4-4' does not penetrate to the Ni magnetic layer. In brief, the parameter dL(78K125)
of the pair of coils 3-3' is positive for both coins but is, in some respect, lower
for the 5FF coin than for the 5DEM coin. The parameter dL(78K125) of the pair of coils
4-4' is small but positive for the 5DEM coin, whilst it is clearly negative for that
of 5FF.
[0076] Figures 24 and 25 show the signals obtained with the method and apparatus of the
invention for a 10SEK coin, a single layer Nordic gold piece, which is not magnetic.
Consequently in these coins, only the eddy current effects can be observed. This signifies
that the parameters dL(2K441) and dL(78K125) are both positive. The parameters dL(2K441)
and dR(2K441) are small. As well as measuring the magnitude of the parameters and
detecting that they are on the eddy current side, the diameter and thickness measurements
must be employed to identify these coins.
[0077] Figures 26 and 27 show the signals obtained with the method and apparatus of the
invention for a two-colour coin with Magnimat centre, whilst the ring is non-magnetic.
From the signal dL(2K441) of the pair of coils 4-4' and from the signal dL(78K125)
from the pair of coils 3-3', it is possible to detect clearly that the coin under
examination is a two-colour coin. The data from these signals can be employed to determine
the diameter of the inside part of the coin. The parameter dL(2K441) is zero for the
pair of coils 3-3', whilst it is clearly negative for the pair of coils 4-4'. The
parameter dL(78K125) is positive both for the pair of coils 3-3' and for the pair
of coils 4-4', but of lower value in the latter case.
1. Method for obtaining the physical characteristics of coins for their identification,
which consists in subjecting the coins (1) to two consecutive stages of electromagnetic
measurement, defined by a first (3-3') and a second (4-4') pairs of coils, in one
of said pairs the coils are connected in such a manner that their magnetic fields
are added and in the other pair the coils are connected in such a manner that their
magnetic fields are subtracted, which stages provide signals which are processed in
order to obtain parameters representative of the coins, characterised in that the four coils (3,3',4,4') are connected to each other according to a bridge configuration
and in that the two pairs of coils that constitute the bridge are supplied simultaneously with
at least two, and preferably three signals of different frequencies, being obtained
simultaneously in each stage, on the passage of the coins (1), two signals from the
full bridge for each frequency and another two signals from the half-bridge for the
highest frequency, in each case one of the signals being representative of the variation
in the inductive component and the other representative of the variation in the resistive
component.
2. Method in accordance with claim 1, characterised in that the two pairs of coils that constitute the bridge are supplied simultaneously with
three signals at different frequencies, around 2.5 kHz, 75 kHz and 1.2 MHz.
3. Method in accordance with claim 1, which comprises the calibration of the means through
which said signals are obtained, characterised in that said calibration is carried out with a disc fabricated in low-loss ferrite seeking
an angle of rotation β of the coordinate system in the impedance plane, for each of
the frequencies, which gives a variation of the resistive component equal to zero.
4. Method in accordance with claim 1,
characterised in that the thickness (T) of the coins is calculated by means of the expression:

where e is the distance separating the two coils in which their magnetic fields are
added, N>0 a parameter and A another parameter, both obtained by calibration, ΔL
k the signal of the variation in the inductive component in the full bridge at the
highest frequency f
k in the stage defined by the coils which add their fields, and ΔL
kD the signal of the variation in the inductive component in the half bridge at the
highest frequency f
k in the stage defined by the coils which add their fields.
5. Method in accordance with claim 1, in which the thickness (T) of the coins is calculated
by means of the expression:

Where e is the distance separating the two coils in which the magnetic fields are
added, and s
1 and s
2 are the distances between the two coils which add their magnetic fields and the surface
of the coin,
characterised in that s
1 and s
2 are calculated by polynomial approximation by means of the expressions:


where n is the order of polynomial approximation, a0, a1, ... an and b0, b1, ...
bn are coefficients determined by calibration, ΔL
k the signal of the variation in the inductive component in the full bridge at the
highest frequency f
k in the stage defined by the coils which add their fields, and ΔL
kD the signal of the variation in the inductive component in the half bridge at the
highest frequency f
k in the stage defined by the coils which add their fields.
6. Method in accordance with claim 1, in which the diameter (D) of the coin, or the diameter
(d) of the centre in the case of a two-colour coin, is calculated by means of the
expression:

where t equal to zero at the instant at which the front edge of the coin, or of the
centre for two-colour coins, enters between the first pair of coils, t1 the instant
at which the rear edge of the coin, or of the centre for two-colour coins, exits from
between this first pair of coils and t
2 and t
3 the instants at which the front and rear edges of the coin, or of the centre of two-colour
coins, enters and exits, respectively between the second pair of coils, and I the
distance between the two pairs of coils,
characterised in that the times t
1, t
2 and t
3 are determined by calculating the derivative of the signal of the variation of the
inductive component in the full bridge, at the highest frequency for single-colour
coins and, for two-colour coins, at the lowest frequency in the case of using the
pair of coils in which the fields are subtracted, and at the intermediate frequency
in the case of using the pair of coils in which the fields are added, and their subsequent
adapting to parabolas on maxima and minima.
7. Method in accordance with claims 1 and 2,
characterised in that for two-colour coins, the diameter (d) of the centre is obtained by means of the
expression:

where v
0 is the velocity at time t=0 at which the front edge of the coin enters between one
of the pairs of coils, g is the acceleration due to gravity, α is the angle that the
inlet ramp forms with the horizontal, η is the coefficient of friction, and t
4 and t
5 are the times at which the entry and exit, respectively, of the centre of the two-colour
coin are detected in one of the two measurement stages, the signal of variation of
the inductive component at the lowest being used in the case of using the pair of
coils in which their fields are subtracted, and the signal of variation in the inductive
component at the intermediate being used in the case of using the pair of coils in
which their fields are added.
8. Method in accordance with claim 1, characterised in that taken as representative parameters of the electromagnetic characteristics of the
coins are the non-dimensional values r1 = ΔR1/(ωkΔLk), r2 = ΔR2/(ωkΔLk), ri = ΔRi/(ωkΔLk), I1 = ΔL1/ΔLk, I2 = ΔL2/ΔLk, Ii = ΔLi/ΔLk, where ΔR1, ΔR2, Δri, ΔL1, ΔL2, ΔLi are variations in the resistive component and in the inductive component in the full
bridge on the passage of the coins through either of the two measuring stages, for
each frequency f =1, 2, ...l, ...k, ωk = 2Πfk where fk is the maximum working frequency.
9. Method in accordance with claim 1, characterised in that, at each one of the frequencies, the variations undergone in each of the two measuring
stages are extracted, both in the real part and the imaginary part, by means of synchronous
demodulators.
10. Apparatus for obtaining physical characteristics of coins for their identification,
which comprises two pairs of inductive coils, the coils in each pair being disposed
opposite each other, situated on opposing sides of a coin inlet ramp, at the same
height with respect to said ramp, characterised in that the four coils are connected in a bridge configuration, the opposing coils of each
pair being connected to opposite arms of the bridge and in such a manner that in one
of the pairs of coils their magnetic fields are added, whilst in the other they are
subtracted, all the coils being fed simultaneously from a generator which produces
at least, two first signals at different frequencies which supply the bridge, and
at least, two second signals, 90 degrees out of phase with respect to the first signals.
11. Apparatus in accordance with claim 10, characterised in that it comprises synchronous demodulators for extracting at each one of the frequencies,
the variations undergone in each of the two measuring stages during the passage of
the coin, making use of the first signals for obtaining the variations of the resistive
component, and making use of the second signals for obtaining the variations of the
inductive component.