[0001] The present invention relates to an edging unit applicable to machines for working
the edges of plates particularly of glass plates.
[0002] It is known that edging units are currently applied to machines for working the edges
of plates in general and of glass plates in particular; in practice, said units are
used to produce a slight bevel at the edge of the plate.
[0003] This operation, which is absolutely necessary for glass plates to be subsequently
subjected to tempering, is meant to bevel the edge and is performed by means of a
grinding wheel rotatable inside a carousel element provided by a plurality of rollers
which form the coupling with the edge of the plate, so that the grinding wheel produces
the bevel in the intended manner.
[0004] In solutions of the prior art, the edging unit is generally constituted by an oscillating
arm which supports a single grinding wheel and is pushed by way of elastic means against
the front edge of the incoming plate; then the plate, as it continues its translation
movement, in practice moves the arm so that the rollers engage the longitudinal edge
until, once they have arrived at the rear edge, the grinding wheel must be advanced,
together with the plate, so as to follow the working of the edge.
[0005] For this purpose, the oscillating arm is mounted on a movable unit which follows
the passing plate for a certain length until the rear edge has been worked.
[0006] In the solutions of the prior art, therefore, a single grinding wheel is provided
being supported by an oscillating arm which also supports the grinding wheel actuation
motor, which is usually axially aligned with the grinding wheel.
[0007] With this type of edging unit, the advancement speed of the plate has to be reduced,
since the grinding wheel has to follow the plate along a certain length during the
working of the rear edge.
[0008] It is further necessary to keep a certain distance between the contiguous plates
since, once a rear edge has been worked, the arm and the associated grinding wheel
must return to the initial condition so as to engage the front edge of the next plate.
[0009] In addition to a reduced operating speed, the moving masses involved are relatively
large, and it is necessary to move the grinding wheel with the corresponding actuation
motor; accordingly, impacts can occur which damage the plate.
[0010] The aim of the invention is to eliminate the above-mentioned drawbacks, by providing
an edging unit applicable to machines for working the edges of plates in general and
of glass plates in particular which allows to significantly increase the operating
speeds by allowing to increase the advancement speed of the plates being worked.
[0011] Within this aim, an object of the invention is to provide an edging unit which allows
to reduce the distance between two contiguous plates being worked, accordingly reducing
idle times.
[0012] Another object of the present invention is to provide an edging unit which allows
to significantly reduce the moving masses, thus allowing to apply lower pressures
and reducing the impact that inevitably occurs when the plate makes contact with the
grinding wheel; accordingly, the speed with which the glass makes contact with the
grinding wheel can be much higher, with the advantage of higher productivity of the
machine.
[0013] Another object of the present invention is to provide an edging unit which, thanks
to its particular constructive characteristics, is capable of giving the greatest
assurances of reliability and safety in use.
[0014] This aim and these and other objects which will become better apparent hereinafter
are achieved by an edging unit applicable to machines for working the edges of plates
particularly of glass plates, according to the invention, characterized in that it
comprises, at at least one edge of a plate being worked, a first movable element and
a second movable element which respectively support a first grinding wheel and a second
grinding wheel, said movable elements being connected to actuation means in order
to respectively move said first grinding wheel so that it acts on the front edge of
said plate being worked and said second grinding wheel so that it acts on the rear
edge.
[0015] Further characteristics and advantages will become better apparent from the description
of a preferred but not exclusive embodiment of an edging unit applicable to machines
for working the edges of plates particularly of glass plates, illustrated only by
way of non-limitative example in the accompanying drawings, wherein:
Figure 1 is a schematic view of the edging unit according to the invention, illustrating
the two grinding wheels engaged with a plate;
Figure 2 is a partially sectional view of the movable elements with the corresponding
actuators;
Figure 3 is a schematic plan view, taken from the rear side, of the edging unit, illustrating
the grinding wheel actuation means;
Figure 4 is a sectional view, taken along the line IV-IV of Figure 3;
Figure 5 is a sectional view, taken along the line V-V of Figure 3.
[0016] With reference to the figures, the edging unit applicable to machines for working
the edges of plates in general and glass plates in particular, generally designated
by the reference numeral 1, is usually provided at the end of the production cycle
of edging machines.
[0017] In the case of machines which work two opposite edges, with the plate arranged flat,
two edging units are provided, one for each side, whereas in the case of machines
which work one edge of a vertically arranged plate a single edging unit is provided
arranged vertically at the end of the working of such edge.
[0018] The edging unit has a first movable element 2 and a second movable element 3 which
are advantageously provided by means of a first arm and a second arm which are mutually
pivoted at a central shaft, designated by the reference numeral 4.
[0019] The movable elements respectively support, at their free end, a first grinding wheel
5 and a second grinding wheel 6 being arranged inside a conventional carousel element,
generally designated by the reference numeral 10, which is provided by means of a
rotating drum 11 which supports a plurality of rotating rollers 12 being distributed
circumferentially so as to determine the coupling with the edge of a plate, designated
by the letter L, with correct positioning with respect to the grinding wheel, which
accordingly provides the bevel to the intended length.
[0020] The arms 2 and 3 can oscillate respectively by way of the action of a first actuator
20 and of a second actuator 21 which are constituted by a first double-acting cylinder
20 and by a second double-acting cylinder 21 which act respectively at the end of
either arm.
[0021] The grinding wheels 5 and 6 are preset so that the first grinding wheel works the
front edge of the plate L, while the second grinding wheel works the rear edge of
the plate.
[0022] For this purpose, as shown schematically in Figure 1, the arms 2 and 3 are pushed
toward the plate passage region; after the first grinding wheel has worked the front
edge, the advancement of the plate causes the arm 2 to move away thanks to the fact
that the rollers 12 engage the lateral edge of the plate.
[0023] Once the end of the plate has been reached, the second actuator, constituted by the
second piston 21, pushes the second grinding wheel 6 so that it works the rear edge,
without having to move the entire unit in order to follow the plate.
[0024] The arms 2 and 3 are divaricated and are pushed against the edge of the plate so
as to work the edges according to a preset program.
[0025] It is noted that since it is not necessary to follow the plate during its translation
movement, it is possible to achieve considerably higher operating speeds than in the
prior art and it is further possible to leave a very small distance between two contiguous
plates.
[0026] Another important aspect of the invention consists in that a fixed-position motor,
designated by the reference numeral 30 is provided, such motor being supported by
the frame of the machine and turns, by way of transmission means such as a first belt
31, a central pulley 32 which is arranged coaxially to the central shaft 4 and includes
pulley regions on which a first transmission belt 35 and a second transmission belt
36 act; said belts respectively turn a first pulley 37 and a second pulley 38 which
are keyed on the same respective supporting shafts as said first and second grinding
wheels, supported at the carousel 10.
[0027] In this manner it is possible to turn the grinding wheels without having to arrange
the motor coaxially to the grinding wheel as occurs in the prior art; in the described
solution, the motor is connected to the frame of the machine and motion is transmitted
by means of belts, so that the moving masses are very small, thus allowing to have
low pressure for the actuation of the actuators, since the mass to be moved is small.
[0028] Moreover, since the moving mass is small, the impact is reduced considerably and
it is therefore possible to increase operating speeds.
[0029] For the sake of completeness of description, it should also be added that a first
belt tensioner and a second belt tensioner, both designated by the reference numeral
40, act respectively on the first and second belts 35 and 36.
[0030] It should also be added that in order to vary the axial position of the grinding
wheels with respect to the glass plate, for the purpose of providing uniform grinding
wheel wear and of positioning plates having different thicknesses in different points
of the grinding wheel, the entire unit can be moved parallel to the axis of the grinding
wheels.
[0031] According to a further embodiment, the unit is connected to the fixed frame of the
machine by means of a slider 50 and a handwheel 51 is provided, to actuate a threaded
stem 52 which engages a seat formed by the edging unit.
[0032] From the above description it is thus evident that the invention achieves the intended
aim and objects, and in particular the fact is stressed that an edging unit is provided
which, by using two separate grinding wheels for working the front edge and the rear
edge, allows to increase operating speeds considerably, since the grinding wheel does
not have to follow the plate during the working of the rear edge as instead occurs
in the known art.
[0033] Another important aspect consists in that the drastic reduction in moving masses
allows to further increase speed without the danger of damaging impacts between the
grinding wheel and the glass plate.
[0034] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims.
[0035] All the details may further be replaced with other technically equivalent elements.
[0036] In practice, the materials used, as well as the contingent shapes and dimensions,
may be any according to requirements.
[0037] The disclosures in Italian Patent Application No. MI2000A001617 from which this application
claims priority are incorporated herein by reference.
[0038] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. An edging unit applicable to machines for working the edges of plates, particularly
of glass plates, characterized in that it comprises, at at least one edge of a plate (L) being worked, a first movable element
(2) and a second movable element (3) which respectively support a first grinding wheel
(5) and a second grinding wheel (6), said movable elements (2,3) being connected to
actuation means (20,21) in order to respectively move said first grinding wheel (5)
so that it acts on the front edge of said plate (L) being worked and said second grinding
wheel (6) so that it acts on the rear edge.
2. The edging unit according to claim 1, characterized in that said first and second movable elements comprise a first arm (2) and a second arm
(3) which are mounted so that they can oscillate, moving toward or away from the edge
of said plate (L).
3. The edging unit according to one or more of the preceding claims, characterized in that said first (2) and second (3) arms are pivoted to a central shaft (4).
4. The edging unit according to one or more of the preceding claims, characterized in that said actuation means are constituted by a first cylinder (20) and a second cylinder
(21) which act respectively at the ends of said first (2) and second (3) arms.
5. The edging unit according to one or more of the preceding claims, characterized in that it comprises a motor (30) for actuating said first (5) and second (6) grinding wheels
which is supported by the frame of the machine.
6. The edging unit according to one or more of the preceding claims, characterized in that it comprises transmission means (51) for connecting said motor (30) to a central
pulley (32) which is coaxial to said central shaft (4), pulley regions being formed
at said central pulley (32) for actuating a first transmission belt (35) and a second
(36) transmission belt which are connected to a first pulley (37) and a second pulley
(38) which are keyed on the supporting shafts of said first and second grinding wheels,
respectively.
7. The edging unit according to one or more of the preceding claims, characterized in that it comprises means for moving said edging unit (1) along a direction which is substantially
parallel to the axes of said grinding wheels (5,6).