[0001] The invention discloses a new and original process for preparing lubricant cutting
oils intended for various machining operations, with cutting of metals.
[0002] As is known, fluid lubricants and coolants which act between the tool and the workpiece
are required in metal machining operations, allowing various effects to be brought
about, including cooling of the part and the tool as a consequence of friction and
of the work involved in cutting, a lubricating action to reduce the coefficient of
friction and other characteristics such as resistance to extremely high pressure,
which is important in certain types of machining, as well as bactericidal or fungicidal
and other characteristics.
[0003] At present coolants are prepared by means of the components required in each application,
the user subsequently diluting them in water in the proportion intended to produce
the lubricant and coolant which is to be disposed in each cutting machine in accordance
with the characteristics of metal, tool, machine, finishing etc..
[0004] The problems which arise when using lubricants and coolants in the currently known
form principally consist in the need to have available a large variety of said fluids,
commonly called "cutting compounds", in order to be able to use one of them in the
appropriate operation and machine. Another considerable disadvantage lies in the fact
that once the chosen lubricant has been placed in a certain machine the degradation
which said lubricant experiences during the operation is difficult to compensate for
since adding water from the dilution to compensate for the volume lost will vary the
concentrations of the basic products and, therefore, the characteristics of the lubricant/coolant
product.
[0005] To alleviate the aforementioned disadvantages, the inventor has invented a process
for preparing the coolant/lubricant fluid
in situ, starting from a basic range of products and proceeding to mix the same in the desired
proportions. It is possible by means of the present invention therefore, above all
in large machines which only support stocks of the basic range of products which form
part of the present invention, to mix and dilute said products in water in the suitable
proportions, which also form part of the present invention, in such a way that to
achieve the cutting compound necessary for a certain machining operation the user
may only proceed to consult the table of compositions in order to ascertain the precise
proportions of the different basic components which have to be used in order to achieve
said lubricant/coolant liquid.
[0006] Application of the process which is the subject of the present invention will also
allow easy recuperation of the coolant/lubricant liquid as it will allow the individual
components which have been lost during the operation to be replaced by reconstructing
the initial conditions of the cutting compound.
[0007] To achieve this aim the present invention provides the use of four basic components
in different proportions as will be explained hereinafter.
[0008] The basic components are the following:
A) oil phase
B) aqueous phase
C) bactericide/fungicide
D) high pressure components
[0009] Component A fundamentally consists of the mixture of products soluble in oil with
a composition defined as follows:
COMPONENT |
PERCENTAGE |
|
Generic |
Preferred |
Basic lubricant |
20-80 |
30-65 |
Dispersant detergents |
5-20 |
5-15 |
Non-ionic emulsifiers |
5-20 |
5-15 |
Fatty acids |
5-20 |
5-12 |
Cosolvents |
1-5 |
1-3 |
High molecular weight esters |
2-25 |
2-10 |
[0010] We understand the basic lubricant to be the fluid which prevents friction between
sliding surfaces and is also the carrier of certain additives which modify the behaviour
thereof, behaving in the system like a lipophilic part and which therefore contains
the grease-soluble functional additives.
[0011] The basic lubricants considered in the process of the invention are:
- Paraffin mineral oil with a viscosity at 40°C between 10 and 46 cSt, preferably between
15 and 32 cSt.
- Naphthene mineral oil with a viscosity at 40°C between 10 and 45 cSt, preferably between
5 and 32 cSt.
- Paraffin mineral oil treated with H2 and high pressure (free of aromatics and S),
known as hydrocracking, with a viscosity at 40°C between 10 and 46 cSt, preferably
between 15 and 32 cSt.
- Alpha polyolefins with a viscosity at 100°C of 4 to 8 cSt, preferably of 4 to 6 cSt.
- Internal polyolefins with a viscosity at 100°C of 4 to 8 cSt, preferably of 4 to 6
cSt.
- Lubricant esters based on di- or tricarboxylic acids reacted with monoalcohols with
a viscosity at 40°C of 10 to 46 cSt, preferably 15 to 32 cSt.
- Lubricant esters based on monoacids reacted with monoalcohols with a viscosity at
40°C of 10 to 46 cSt, preferably 15 to 32 cSt.
- Polyol esters with natural or synthetic acids with a viscosity at 40°C of 10 to 46,
preferably 10 to 32 cSt (all acids and alcohols considered being natural or synthetic
and branched or unbranched).
[0012] Dispersant detergents are substances which allow the formation of emulsions/micro-emulsions
and in the same way as in the final formulation allow cleaning of machines and machined
products. They are generally molecules with a hydrophilic/lipophilic balance suitable
for the requirements. The most representative are:
- Alkanol amides of saturated and unsaturated organic acids C8 to C24, preferably C14 - C18.
- Natural or synthetic sodium or potassium alkyl benzene sulphonates with a mean molecular
weight between 400 and 500, preferably between 430 and 470.
- Alkyl benzene sulphonic acids with a molecular weight of 370 to 470, preferably 400
to 440 or acylsuccinic acids or the sodium, potassium or amine salts thereof, the
acyl group being C12 to C18.
[0013] The emulsifiers or non-ionic surfactants are surface-active agents which form emulsions/microemulsions
and impart cleaning properties to the machines and machined products. They are generally
molecules with OH radicals and ethylene oxide condensates.
[0014] The following may be used:
Ethoxylated C8 to C22, preferably C12 to C16 natural fatty alcohols with ethoxylation value (ethylene oxide moles/product molecule)
between 2 and 30, preferably between 2 and 12. Synthesised alcohols, both linear and
branched, with the same number of carbon atoms stated and the same ethoxylation value,
may also be used.
Amines derived from C12 to C20, preferably C14 to C18, natural or synthetic fatty acids both saturated and unsaturated with ethoxylation
value between 2 and 10, preferably between 2 and 8.
Ethoxylated C8 to C24, preferably C8 to C10 fatty acids, both natural and synthesised (monocarboxylates) which can be linear
or branched and with ethoxylation value between 3 and 10, preferably between 4 and
6.
Ethoxylated C8 to C10 alkyl phenols with linear or branched alkyl group and with an ethoxylation value
between 2 and 12, preferably between 2 and 9.
C12 to C20 preferably C14 to C18 natural or synthetic fatty acid amides with an ethoxylation value between 2 and 10,
preferably between 2 and 8.
C12 to C10 fatty acid esters with or without hydroxyl, ethoxylated with an ethoxylation value
between 6 and 30.
[0015] On reacting the organic acids with some components from the aqueous phase (B) salts
or soaps are formed, which impart dispersant detergent and anticorrosive characteristics,
in particular the latter, to the emulsion/microemulsion. The monoacids used have C
7 to C
20 atoms, preferably C
5 to C
18 which can be saturated or unsaturated (with OH
- groups) and linear or branched. Tall oil or synthetic fatty acids.
[0016] The cosolvents are substances with the peculiarity of having part of the soluble
molecule in a non-polar or slightly polar medium and functional group or groups soluble
in very polar substances, for example water.
[0017] Characteristic chemical compounds are the glycols, butyl glycol/branched or cyclic
butyl glycol alcohols with C
6 to C
24 which can have one or more alcoholic groups, preferably between one or two groups.
[0018] The principle function of the esters is to impart high pressure, anti-degassing and
oiliness properties and to contribute to the stability of the emulsion/microemulsion
conferring anti-foaming properties to the same.
[0019] Esters derived from the triethanolamine partially reacted with diacids and monoacids.
The ratio monocarboxyl/dicarboxyl allows the molecular weight of the polymerised ester
to be defined. The following may be mentioned as examples of this group:
HOSTAGLISS-H
HOSTAGLISS-FN
HOSTAGLISS-D
CLARIANT, Trademark
Simple or complex esters obtained from polyols:
NEOPENTYLGLYCOL
GLYCERINE
TRIMETHYLOLPROPANE
PENTAERITHYRITOL
[0020] Also reacted with diacids and monoacids in which the ratio monocarboxylics/dicarboxylics
allows the molecular weight of the polymeric ester to be defined.
*AKZO
KETJEHLUBE (*)
[0021]
** SYN ESTER GY-25
** SYN ESTER GY-15
** De BECKER-LUBRIZOL CORP.
[0022] Examples of complementary cosolvent additives are:
- Alkylbenzenes and dialkylbenzenes with a viscosity at 40°C between 2 to 12 cSt, preferably
2 to 6 cSt.
- Linear or cyclical hydrocarbons or their mixtures without aromatic contents with an
ignition point of 40 to 110°C, preferably of 60 to 110°C. These products improve the
detergent properties of the basic lubricant and fluidise the same, improving the velocity
of the emulsification.
[0023] The components which are soluble in water and/or which on reacting with other components
form soluble salts in water make up the aqueous phase or component B.
[0024] They can have substances which, in turn, react with active components from the oil
phase and which impart the desired properties to the final product.
[0025] The chemical components used in the aqueous/alkaline phase are:
- alkaline reserve contributors with increased pH
- alkaline metal hydroxides
- hydroxylated amines
- primary, tertiary or secondary amines
- diglycol amines
[0026] Products which impart anticorrosive and/or bacteriostatic properties such as:
- Lactic acid
- Boric acid
- Benzoic acid
- Sebacic acid*
- Alkylated or non-alkylated succinic acid*
- Ethyl hexanoic acid
- Azelaic acid*
- Isononanoic acid
- Cyanic acid
- Cecanoic acid
- Trimellitic acid* products.
- Undecylic acid
- Phthalic acid*
- Reocor 190 (CIBA)
- IRGACOR 252 FC (CIBA)
- HICOR EK/C (CLARIANT)
* They can be partially esterified with alcohols and neutralisers with some of the
alkaline products.
[0027] Examples of metallic passivators which may be mentioned are:
- Benzotriazole
- Mercaptobenzotriazole
- Tolyltriazole
- IRGAMET 42 (CIBA);
- IRGAMET BTA/M (CIBA);
- ANTICOR C-6 (ADD - APT)
[0028] The bactericides/fungicides (component C) are used to disinfect and maintain the
low concentration level of fungal and yeast bacteria in the operation systems. They
can also contribute to bacteriostatic properties.
[0029] Salts derived from orthoacids, such as borax (penta- or decahydrated) IRGACOR 252
FC (CIBA) may also be used.
[0030] The following are preferably used in this invention:
1. Oxide-2-pyridinethiol-1 sodium salt
2. 1,3,5 triazine 1,3,5-(2H, 4H, 6H triethanol)
3. N,N-methylene-bis-(5-methyloxyzolidine)
4. 2-(2 methoxyethoxy) ethoxy methanol
5. 1-2 ethanediyl-bis (oxi)-bis methanol
6. 5-chloro-2-methyl-(2H)-isothiazolone
7. 2 methyl-(2H)-isothiazolone
8. Hemiformyl propylene glycol
9. Hexahydrotriazine derivatives
10. VANCIDE 51 (VANDERBILT)
[0031] Dissolved or neat, mixtures with substances which complex alkaline earth metals,
principally:
[0032] Citric acid, tartaric acid, diethyldiaminotetraacetic acid or whole or partial sodium
or potassium salts thereof Aqueous solution of a polycarboxylic acid having a molecular
weight of approximately 1,400:
- POCHS 2050 (DEGUSSA);
- Acetodiphosphonic acid
- Sodium hexametaphosphate
- Sodium pyrophosphate
- Sodium tripolyphosphate
- Nitrile triacetic acid sodium salt
- Sodium gluconate
[0033] The high pressure (HP) additives (component D) are substances which confer high pressure
properties to the emulsions increasing these to those of the basic product (component
A).
[0034] The HP additive composition is principally represented by:
- Chloroparaffins
- Sulphurised olefins
- Sulphurised organic esters
- Phosphoric acid esters
- Polyol-derived complex esters
- Esterified polyol amines with mono- and dicarboxylic acids
- Polyol esters with monocarboxylic acid compounds of P-sulphur
- Thiophosphorus compounds.
[0035] The formulations for component D are the following:
|
D1 |
D2 |
Aicoil 125 TD |
15 |
10 |
Aicoil 10 SM |
- |
10 |
TMP oleate |
- |
25 |
HICOR BA/V |
14 |
15.50 |
Emulsogem M |
14 |
14.5 |
Ricinoleic acid |
6 |
9 |
Vegetable olein |
2 |
2.5 |
Nonylphenol 9M OE |
4 |
4 |
Butyl diglycol |
2 |
2.5 |
EXXOL D 100 |
7 |
5 |
Nonylphenol 6m OE |
1 |
2 |
SYN ESTER SE GY 15 |
15 |
- |
SYN ESTER SE 110 |
10 |
- |
Trimellitic isodecanol |
10 |
- |
Characteristics
[0036]
|
D1 |
D2 |
Viscosity at 40°C |
45 cSt |
37 cSt |
Refractive index |
1.4785 |
1.4766 |
Acid number |
16 mgKOH/g |
25 mgKOH/g |
[0037] The composition in detail of component A (oil phase) is as follows:
|
A1 |
A2 |
A3 |
A4 |
Paraffin mineral oil
40°C 20 cSt |
55.80 |
- |
- |
30.00 |
Linear hydrocarbon free of aromatics |
- |
4.50 |
5.00 |
3.00 |
Oleic acid amide |
12.00 |
16.00 |
18.50 |
10.00 |
AICOIL 10 SM |
- |
- |
- |
3.50 |
Fatty alcohol (C18) with 5 M of OE |
8.00 |
13.00 |
16.00 |
10.00 |
Ricinoleic acid |
9.50 |
7.70 |
2.50 |
7.80 |
TMP oleate |
3.70 |
26.00 |
5.00 |
12.00 |
Nonylphenol 9M OE |
5.00 |
- |
- |
3.50 |
SYN ESTER SE 110 |
- |
- |
- |
3.00 |
AICOIL TD 125 |
2.00 |
2.50 |
2.50 |
5.00 |
Vegetable olein |
2.00 |
1.80 |
0.50 |
2.20 |
Butyl diglycol |
2.00 |
2.00 |
- |
2.00 |
TMP ESTER 18.2 cSt 40°C |
- |
26.00 |
- |
- |
ISOTRIDECANOL |
- |
0.50 |
0.50 |
- |
PAO 6 cSt 100°C |
- |
- |
49.50 |
- |
Alkyl benzene sulphonate of Na pm 460 |
- |
- |
- |
8.00 |
|
A1 |
A2 |
A3 |
A4 |
Acid number |
16.00 |
17.00 |
6.40 |
17.20 |
Refractive index |
1.4758 |
1.4652 |
1.4637 |
1.4682 |
[0038] The composition in detail of component B (water phase) is as follows:
|
B1 |
B2 |
B3 |
B4 |
Water |
34.00 |
35.00 |
38.00 |
37.00 |
Boric acid |
30.00 |
- |
- |
- |
Monoethanolamine |
25.00 |
39.00 |
- |
13.00 |
Triethanolamine |
10.00 |
11.00 |
27.00 |
18.00 |
IRGACOR 42 |
1.00 |
1.00 |
- |
- |
Benzoic acid |
- |
8.00 |
6.00 |
- |
Lactic acid |
- |
5.00 |
600 |
5.00 |
Sebacic acid |
- |
1.00 |
- |
4.00 |
Potassium hydroxide |
- |
- |
4.00 |
- |
Benzotriazole |
- |
- |
1.00 |
2.00 |
Succinic acid |
- |
- |
10.00 |
- |
REOCOR 190 |
- |
- |
8.00 |
- |
Cecanoic acid |
- |
- |
- |
4.00 |
Butyl amine |
- |
- |
- |
2.00 |
Mercaptobenzot riazole |
- |
- |
- |
1.00 |
Cinnamic acid |
- |
- |
- |
6.00 |
HICOR EK/C |
- |
- |
- |
8.00 |
|
B1 |
B2 |
B3 |
B4 |
pH 1% |
10.2 |
9.8 |
10.3 |
9.5 |
Alkaline reserve |
80 |
52 |
58 |
45 |
Refractive index |
1.4432 |
1.4393 |
1.4402 |
1.4461 |
[0039] In accordance with the present invention, starting from the basic components indicated,
the user will be able to make up the cutting coolant which is of interest to his specific
application. For this purpose, the supply of anticipated basic components in the present
invention will be complemented by instruction tables to suggest individual percentages
for each of the components for each particular application.
[0040] Some examples of compositions for machining different metallic materials such as
aluminium, steel and cast iron by the machining processes indicated are given hereinafter.

[0041] To duly observe the effects of the present invention in comparison with a conventional
cutting coolant liquid we carried out the following examples:
Example
[0042] In this example the aluminium L-216 was machined in drilling, milling and screwing
operations. The water was at 25°F and contained 350 ppm chloride. The capacity of
the machine's reservoir was 400 litres and the flow of the liquid lubricant and coolant
was 150 to 180 litres/minute.
[0043] A lubricant compound of: 0.7% A1; 1.4% B2; 0.4% D2; and the remainder (97.5%) water
was used.
[0044] The cooling lubricant liquid was prepared with addition of B2 and water according
to the composition indicated on the reservoir, with recirculation for 10 minutes followed
by the slow addition of the proportion of A1 with 15 minutes of recirculation after
the end of the addition, the addition of the proportion indicated of D2, also with
recirculation and with the final addition of 800 ppm of C1. In this way a lubricant
and cooling liquid was obtained for cutting with pH 9.5; alkaline reserve- 84; and
a refractive index of 1.3512.
[0045] The machined parts are acceptable according to the predetermined quality control
specifications for the same.
[0046] Machining continued in the machine for a period of three months giving rise to the
following measured parameters on the days mentioned, as they are shown in the following
table:

[0047] As can be seen in the results reflected in the table mentioned, during the three
months of the test it has been possible to maintain in a virtually unaltered fashion
the initial parameters, the production capacity of the system, correct finishing of
the part in different operations without any industrial accidents and the condition
of the machine without incidents.
[0048] The comparative example was carried out with a conventional cutting lubricant in
identical machining operations and otherwise identical conditions. The results are
shown in the following table:

[0049] As can be seen in the table, in the comparison example the pH was maintained throughout
the said period with an increase in the alkaline reserve and with signs of corrosion.
There were no odours or dermatosis.
[0050] Therefore, the improvement in behaviour brought about by applying the present invention
can clearly be seen.
1. Process for preparing cutting lubricant fluids in situ, characterised by the following basic components: A)an oil phase; B) an aqueous phase; C) a bactericide/fungicide;
and D) high pressure components, proceeding in situ by successively mixing said components with water, at the site of use, the proportions
of the components varying in accordance with the type of machining and metal to be
machined.
2. Process for preparing cutting lubricant fluids in situ according to claim 1, characterised in that the basic components are divided into composition sub-groups for their allocation
to different machining conditions.
3. Process for preparing cutting lubricant fluids in situ according to claim 1, characterised in that the components are mixed in the appropriate lubricant reservoir of the cutting machine.
4. Process for preparing cutting lubricant fluids
in situ according to claim 1,
characterised in that the oil phase is formed by the following components:
Component |
% by weight |
Basic lubricant |
20-80 |
Dispersant detergents |
5-20 |
Non-ionic emulsifiers |
5-20 |
Fatty acids |
5-20 |
Cosolvents |
1-5 |
High molecular weight esters |
2-25 |
5. Process for preparing cutting lubricant fluids in situ according to claim 4, characterised by the use, as basic lubricants, of paraffin mineral oil with a viscosity at 40°C between
10 and 46 cSt, preferably 15 and 32 cSt; naphthene mineral oil with a viscosity at
40°C between 10 and 45 cSt, preferably 15 and 32 cSt; paraffin mineral oil treated
with H2 and high pressure (free of aromatics and S), known as hydrocracking, with a viscosity
at 40°C between 10 and 46 cSt, preferably 15 and 32 cSt; alpha polyolefins with a
viscosity at 100°C of 4 to 8 cSt, preferably of 4 to 6 cSt; internal polyolefins with
a viscosity at a 100°C of 4 to 8 cSt, preferably of 4 to 6 cSt; lubricant esters based
on di- or tricarboxylic acids reacted with monoalcohols with a viscosity at 40°C of
10 to 46 cSt, preferably 15 to 32 cSt; lubricant esters based on monoacids reacted
with monoalcohols with a viscosity at 40°C of 10 to 46 cSt, preferably 15 to 32 cSt;
and polyol esters with natural or synthetic acids with a viscosity at 40°C of 10 to
46, preferably 10 to 32 cSt (all acids and alcohols considered being natural or synthetic
and branched or unbranched).
6. Process for preparing cutting lubricant fluids
in situ according to claim 2,
characterised by the subdivision of the basic component A from the oil phase into four sub-groups
A1, A2, A3, A4 in accordance with the following compositions:
|
A1 |
A2 |
A3 |
A4 |
Paraffin mineral oil 40°C 20 cSt |
55.80 |
- |
- |
30.00 |
Linear hydrocarbon free of aromatics |
- |
4.50 |
5.00 |
3.00 |
Oleic acid amide |
12.00 |
16.00 |
18.50 |
10.00 |
AICOIL 10 SM |
- |
- |
- |
3.50 |
Fatty alcohol (C18) with 5 M of OE |
8.00 |
13.00 |
16.00 |
10.00 |
Ricinoleic acid |
9.50 |
7.70 |
2.50 |
7.80 |
TMP oleate |
3.70 |
26.00 |
5.00 |
12.00 |
Nonylphenol 9M OE |
5.00 |
- |
- |
3.50 |
SYN ESTER SE 110 |
- |
- |
- |
3.00 |
AICOIL TD 125 |
2.00 |
2.50 |
2.50 |
5.00 |
Vegetable olein |
2.00 |
1.80 |
0.50 |
2.20 |
Butyl diglycol |
2.00 |
2.00 |
- |
2.00 |
TMP ESTER 18.2 cSt 40°C |
- |
26.00 |
- |
- |
Isotridecanol |
- |
0.50 |
0.50 |
- |
PAO 6 cSt 100°C |
- |
- |
49.50 |
- |
Alkyl benzene sulphonate of Na pm 460 |
- |
- |
- |
8.00 |
7. Process for preparing cutting lubricant fluids in situ according to claim 1, characterised in that the aqueous phase B comprises the following components: alkaline reserve contributors
to increase pH; alkali metal hydroxides; hydroxylated amines; primary, tertiary or
secondary amines; diglycol amines; products which impart anticorrosive and/or bacteriostatic
properties such as: lactic acid; boric acid; benzoic acid, sebacic acid; alkylated
or non-alkylated succinic acid; ethyl hexanoic acid; azelaic acid; isononanoic acid;
cyanic acid; cecanoic acid; trimellitic acid; undecylic acid; phthalic acid; Reocor
190 (CIBA); IRGACOR 252 FC (CIBA); HICOR EK/C (CLARIANT); and, as metallic passivators:
benzotriazole, mercaptobenzotriazole; tolyltriazole; IRGAMET 42 (CIBA); IRGAMET BTA/M
(CIBA); and ANTICOR C-6 (ADD - APT).
8. Process for preparing cutting lubricant fluids in situ according to claim 1, characterised by the use, as bactericides and fungicides C, of the following components: oxide-2-pyridine
thiol-1 sodium salt; 1,3,5 triazine 1,3,5-(2H, 4H, 6H triethanol); N,N-methylene-bis-(5-methyloxyzolidine);
2-(2 methoxyethoxy) ethoxy methanol; 1-2 ethanediyil-bis (oxy)-bis methanol; 5-chloro-2-methyl-(2H)-isothiazolone;
2 methyl-(2H)-isothiazolone; hemiformyl propylene glycol; hexahydrotriazine derivatives;
and VANCIDE 51 (VANDERBILT), dilute or neat, mixtures with complexing agents for alkaline
earth metals, in particular citric acid, tartaric acid, diethyldiaminotetraacetic
acid or whole or partial sodium or potassium salts thereof, aqueous solution of a
polycarboxylic acid having a molecular weight of approximately 1,400; POCHS 2050 (DEGUSSA);
acetodiphosphonic acid; sodium hexametaphosphate; sodium pyrophosphate; sodium tripolyphosphate;
nitrile triacetic acid sodium salt; and sodium gluconate.
9. Process for preparing cutting lubricant fluids in situ according to claim 1, characterised in that as high pressure components D): chloroparaffins; sulphurised olefins; sulphurised
organic esters; phosphoric acid esters; polyol-derived complex esters; esterified
polyol amines with mono- and dicarboxylic acid; monocarboxylic acid polyol ester compounds
of P-sulphur; and thiophosphorus compounds are preferably used.
10. Process for preparing cutting lubricant fluids
in situ according to claim 2,
characterised by the formation of the following sub-groups for the aqueous component B:
|
B1 |
B2 |
B3 |
B4 |
Water |
34.00 |
35.00 |
38.00 |
37.00 |
Boric acid |
30.00 |
- |
- |
- |
Monoethanolamine |
25.00 |
39.00 |
- |
13.00 |
Triethanolamine |
10.00 |
11.00 |
27.00 |
18.00 |
IRGACOR 42 |
1.00 |
1.00 |
- |
- |
Benzoic acid |
- |
8.00 |
6.00 |
- |
Lactic acid |
- |
5.00 |
5.00 |
5.00 |
Sebacic acid |
- |
1.00 |
- |
4.00 |
Potassium hydroxide |
- |
- |
4.00 |
- |
Benzotriazole |
- |
- |
1.00 |
2.00 |
Succinic acid |
- |
- |
10.00 |
- |
REOCOR 190 |
- |
- |
8.00 |
- |
Cecanoic acid |
- |
- |
- |
4.00 |
Butyl amine |
- |
- |
- |
2.00 |
Mercaptobenzotriazole |
- |
- |
- |
1.00 |
Cinnamic acid |
- |
- |
- |
6.00 |
HICOR EK/C |
-- |
--- |
--- |
8.00 |
11. Process for preparing cutting lubricant fluids
in situ according to claim 2,
characterised by the sub-division of the group of high pressure components into the following sub-groups:
|
D1 |
D2 |
Aicoil 125 TD |
15 |
10 |
Aicoil 10 SM |
- |
10 |
TMP oleate |
- |
25 |
HICOR BA/V |
14 |
15.50 |
Emulsogem M |
14 |
14.5 |
Ricinoleic acid |
6 |
9 |
Vegetable olein |
2 |
2.5 |
Nonylphenol 9M OE |
4 |
4 |
Butyl diglycol |
2 |
2.5 |
EXXOL D 100 |
7 |
5 |
Nonylphenol 6m OE |
1 |
2 |
SYN ESTER SE GY 15 |
15 |
- |
SYN ESTER SE 110 |
10 |
- |
Trimellitic isodecanol |
10 |
- |
Viscosity at 40°C |
45 cSt |
37 cSt |
Refractive index |
1.4785 |
1.4766 |
Acid number |
16 mgKOH/g |
25 mgKOH/g |
12. Cutting lubricant fluids prepared in accordance with the process in the above claims
1 to 11.