Technical Field
[0001] The present invention relates to a process of treating a fabric, in particular a
carpet, with a composition comprising a zeolite. More particularly, the present invention
relates to a process of treating a fabric with a composition comprising an activated
zeolite.
Background of the Invention
[0002] Carpets produced from synthetic or natural fibers and mixtures thereof are commonly
used in residential and commercial applications as a floor covering. Various types
of fibers can be used in making carpets such as polyamide fibers, polyester fibers
as well as wool, cotton or even silk in the case of rugs.
[0003] However, carpets irrespective of whether they are made from natural or synthetic
fibers are all prone to soiling and staining. Foods, grease, oils, beverages in particular
such as coffee, tea and soft drinks especially those containing acidic dyes can cause
unsightly, often dark stains on carpets ("spot stains"). Also fibers may become soiled
as a result of dirt particles, clay, dust, i.e., particulate soils in general, which
may come into contact with and adhere to the fibers of the carpet. These latter soils
often appear in the form of a diffuse layer of soils rather than in the form of spots
and tend to accumulate particularly in the so-called "high traffic areas" such as
near doors as a result of intensive use of the carpets in such areas.
[0004] Compositions for treating and/or cleaning carpets are already known in the art. Indeed,
such carpet treatment compositions can be formulated either as solid or liquid compositions.
Solid carpet cleaning compositions to be scattered over a soiled carpet are, for example,
disclosed in US 4,659,494 or DE-OS-4411047. Liquid carpet cleaning compositions may
be provided either in the form of a sprayable composition, as for example described
in WO 96/15308, or in the form of shampoos to be used in spray extraction devices,
as for example, described in WO 92/15662. Furthermore, water can be used to clean
carpets.
[0005] The currently known carpet treaters and/or cleaners as described above, usually show
an acceptable performance on removing particulate soils appearing in the form of a
diffuse layer of soils as well as on removing light spot stains.
[0006] However, it is well-known from consumer research that the carpet cleaning performance
of compositions used to treat carpets may still be further improved. In particular,
the spot stain removal performance of compositions used to treat carpets on any kind
of stubborn spot stains, as for example proteinic spot stains, greasy spot stains,
bleachable spot stains as well as particulate spot stains, and the soil removal performance
of said compositions on soiling of so-called "high traffic areas", may still be further
improved.
[0007] It is therefore an objective of the present invention to provide a process of treating
a carpet with a carpet treatment composition that delivers good overall carpet cleaning
performance. In particular, it is an objective of the present invention to provide
a process of treating a carpet with a carpet treatment composition that delivers good
spot stain removal performance on various types of stains including proteinic, greasy,
bleachable and/or particulate spot stains as well as good soil removal performance,
especially for soiling of so-called "high traffic areas".
[0008] It has now been found that the above objectives can be met by a process of treating
a fabric, and in particular a carpet, with a composition comprising an activated zeolite.
[0009] An advantage of the process as described herein is that said process provides an
effective way of treating a carpet.
[0010] A further advantage of the process as described herein is that the activated zeolite
as used in the process according to the present invention is capable of absorbing
malodorous that are present on a fabric, preferably a carpet, and/or liquids spilled
on and/or staining a fabric, preferably a carpet.
[0011] Another advantage of the process as described herein, is that said process provides
the means to selectively apply a high performance spot stain and soil removal method
on heavily stained and/or soiled parts of a fabric, preferably carpet.
[0012] Still a further advantage of the present invention is that the process of treating
a carpet herein is applicable to all carpet types, especially delicate natural fibers,
and are also safe to most of the carpet dye types, even those particularly sensitive
natural dyes used therein. The present invention is also suitable to be used to treat
upholstery and car seats covering.
Summary of the Invention
[0013] The present invention encompasses a process of treating a fabric with a composition
comprising an activated zeolite.
[0014] In a preferred embodiment the process according to the present invention is a process
of treating a carpet.
[0015] In another preferred embodiment the process herein comprises the step of applying
said composition onto said fabric, preferably carpet.
[0016] In yet another preferred embodiment said composition is a solid composition.
[0017] In still another preferred embodiment according to the present invention the composition
comprising an activated zeolite is applied onto said fabric in combination with a
second composition.
Detailed Description of the Invention
[0018] The present invention encompasses a process of treating a fabric with a composition
comprising an activated zeolite.
[0019] According to the present invention the process herein may be used for the treatment
of any kind of fabrics. Preferably, the process according to the present invention
is used to treat carpets or hard wearing textiles and fabrics, e.g., upholstery, rugs,
curtains. More preferably, the process according to the present invention is used
to treat carpets. The process according to the present invention may be used for the
removal of stains and soils as well as of odors and spilled liquids from fabrics,
preferably carpets. In addition the process according to the present invention may
be used to hygienise, disinfect and/or exterminate micro-insects from fabrics, preferably
carpets.
The composition
[0020] The composition used in the process according to the present invention may be in
its liquid or solid form. Preferably, said composition is a solid composition. More
preferably, said composition is a solid composition in the form of : a powder composition,
preferably a scatterable powder composition; a granular composition; or even in the
form of a tablet, preferably of compressed powder and/or granular solid composition.
In a highly preferred embodiment according to the present invention, the composition
herein is a scatterable powder composition.
[0021] In a preferred embodiment according to the present invention, the solid composition
herein is substantially anhydrous, preferably anhydrous. Preferably, the further ingredients
besides the activated zeolites present in said composition, when present, are substantially
anhydrous, preferably anhydrous. By "substantially anhydrous" it is meant herein,
that the water content in said composition is less than 20%, preferably less than
15%, more preferably less than 10% by weight. Indeed, by ensuring that said further
ingredients, when present, are substantially anhydrous the hydration, preferably premature
hydration, of the activated zeolite herein is prevented. By "premature hydration"
it is meant herein the hydration of the activated zeolite before the treatment of
the fabric in a process as described herein.
[0022] In yet another preferred embodiment according to the present invention, the solid
composition herein is stored under conditions that substantially prevent or even completely
prevent the contact of the composition with any kind of moisture, preferably water.
Indeed, a substantially anhydrous composition, when used, will therefore remain substantially
anhydrous upon storage, this means between the time of manufacture and usage in a
process according to the present invention. Indeed, by ensuring that said composition
remains substantially anhydrous the hydration, preferably premature hydration, of
the activated zeolite herein, and further ingredients, when present, is prevented.
[0023] Accordingly, the composition herein may be packaged in a container designed to prevent
the hydration of the composition, preferably the activated zeolite and the further
ingredients, when present.
[0024] Suitable containers designed to prevent the hydration of the composition herein may
have a low moisture-vapor permeability rate, preferably a moisture-vapor permeability
rate of less than 20 g/m
2/day, preferably less than 10 g/m
2/day, more preferably less than 1 g/m
2/day, even more preferably less than 0.5 g/m
2/day, and most preferably less than 0.1 g/m
2/day, measured at 23 °C and a relative equilibrium moisture of 85%. Suitable test
methods to determine the moisture-vapor permeability rate of a packaging system are,
for example, described in WO 00/23557 or WO 98/40464.
[0025] Preferably, the composition is packaged in a re-sealable container or a container
that provides a unit dose which is used up at once, as for example a sachet or bag,
and the like. Suitable containers are produced from glass, plastics, such as high
density polyethylene (HDPE), polypropylene (PP), polyethylene (PE), polyethylene terephthalate
(PET) and/or metals. Suitable containers for the composition herein are selected from
the group consisting of bottles, bags, pouches sachets, boxes and the like.
[0026] In a preferred embodiment, wherein the compositions herein are solid, the compositions
may comprise additional materials, which may be used for the contribution to the cleaning
process, as flow aids or simply as filler to increase the volume of the composition
herein. This additional material may be an "inert material" meaning a material that
substantially will not be part of a chemical reaction during storage of the compositions
herein and/or during the process as described herein. Any inert material known to
those skilled in the art may be used herein. Suitable additional materials herein
may be selected from the group consisting of : cellulose, anhydrous inorganic salts,
silicates, charcoal, anhydrous organic salts, and the like. The compositions herein
may comprise up 95%, preferably from 80% to 5%, more preferably from 70% to 20%, by
weight of the total composition of an additional material.
Activated Zeolite
[0027] As an essential ingredient the composition herein comprises an activated zeolite.
[0028] By "zeolite" it is meant herein, a naturally occurring aluminosilicate mineral with
three-dimensional structure based on [SiO
4]
4- and [AlO
4]
4- polyhedra. The polyhedra are linked by their corners to produce an open structural
form providing internal cavities. Without being bound by theory, the Applicant found
that in these internal cavities molecules of various sizes can be trapped. The molecular
trapping depends on the size and polar properties of the zeolite and the molecules
to be trapped. Zeolites generally act as adsorbent of molecules, which are small enough
to pass into their internal cavities by physical ("physisorption") and/or chemical
("chemisorption") bonding. One type of molecules to be absorbed by the zeolites herein
may be water or polar solvents such as ethanol.
[0029] By "activated zeolite" it is meant herein, a substantially anhydrous zeolite, preferably
an anhydrous zeolite. By "substantially anhydrous zeolite" it is meant herein, that
the water content in the zeolite is less than 12%, preferably less than 8%, more preferably
less than 5% by weight.
[0030] The activated zeolite herein is rendered anhydrous by any means known to those skilled
in the art to render material, preferably zeolites, anhydrous. A suitable means of
rendering zeolite anhydrous is to heat zeolite in a furnace at high temperature for
a suitable amount of time, preferably followed by cooling in the presence of a desiccant
or by other processes such as freeze drying etc. For example, the zeolite may be heated
at a temperature of from 200°C to 500°C, preferably 400°C or above for a period of
at least 24 hours, preferably 48 hours. A suitable desiccant may be phosphorous pentoxide.
Furthermore, suitable activated zeolites can be produced by calcination.
[0031] Suitable activated zeolites are commercially available from UOP under the tradename
Molecular Sieve UOP®.
[0032] The composition herein preferably comprises up to 50%, preferably from 5% to 50%,
more preferably from 10% to 40%, even more preferably from 15% to 40%, and most preferably
from 20% to 40%, by weight of the total composition of an activated zeolite.
Process steps
[0033] As an essential element, the process according to the present invention comprises
the step of applying the composition herein onto a fabric, preferably a carpet. Depending
on its solid or liquid state, said composition may be applied onto the fabric in any
way known to those skilled in the art, preferably by spraying, pouring, scattering
and the like said composition onto the fabric. In a preferred embodiment wherein said
composition is a solid composition, said solid composition is scattered onto the fabric,
preferably carpet.
[0034] In a preferred embodiment according to the present invention, said process comprises
the steps of applying said composition to parts, preferably heavily soiled parts of
the fabric, preferably the carpet, e.g., high traffic areas, or spot stains, and optionally
mechanically agitating the composition, preferably with an implement, into the soiled
parts of the fabric, preferably carpet layer. Any number of implements may be used
to provide said mechanical agitation, including brushes, sponges, paper towels, a
piece of fabric, a cleaning glove, a human finger and the like. Said mechanical agitation
allows the compositions to better penetrate into the fabric, preferably carpet, fibers.
In addition, said contact loosens the dirt particles forming the stain.
[0035] In another preferred embodiment according to the present invention, said process
of treating a fabric, preferably carpet, further comprises the step of at least partially
removing said composition, even more preferably, said process of treating a fabric,
preferably carpet, further comprises the step of at least partially removing said
composition in combination with soil, dirt particles, malodors and/or spilled liquids.
Most preferably, the process herein comprises the additional step of leaving the composition
to act on the fabric, preferably for 1 to 60 minutes, before the step of at least
partially removing said composition, preferably at least partially removing said composition
in combination with soil, dirt particles, malodors and/or spilled liquids. The composition
and the soil particles, if any, from a carpet may be carried out with the help of
any commercially available vacuum cleaner like for instance a standard Hoover® 1300W
vacuuming machine.
[0036] In a highly preferred embodiment according to the present invention, the composition
comprising an activated zeolite is used in a process of treating a fabric comprising
the steps of applying, in any order, to said fabric said composition comprising an
activated zeolite and a second composition.
[0037] The second composition used in the process according to the highly preferred embodiment
of the present invention as described above may be in its liquid or solid form. Indeed,
when said second composition is in its liquid form, it may be an aqueous or non-aqueous
liquid composition; a thickened or non-thickened liquid composition; a sprayable liquid
composition; a foaming or non-foaming liquid composition and/or a pasteous composition.
In the case, that said second composition is in its solid form, it may be in the form
of: a powder composition, preferably a scatterable powder composition; a granular
composition; or even in the form of a tablet, preferably of compressed powder and/or
granular solid composition.
[0038] Preferably, said second composition is in its liquid form, more preferably it is
: an aqueous or non-aqueous liquid composition; a thickened or non-thickened liquid
composition; a sprayable liquid composition; a foaming or non-foaming liquid composition
and/or a pasteous composition. Most preferably, said second composition is an aqueous
or non-aqueous liquid sprayable composition.
[0039] Depending on its solid or liquid state, the second composition may be applied onto
the fabric in any way known to those skilled in the art, preferably by spraying, pouring,
scattering and the like said first and/or second compositions onto the fabric.
[0040] In a preferred embodiment according to the present invention, said second composition
is a liquid or solid carpet treatment composition or comprises ingredients selected
from the group consisting of : water; and polar solvents (like ethanol, methanol,
acetone, etc.); and mixtures thereof. More preferably, said second composition is
a conventional liquid carpet treatment composition or water. Suitable liquid carpet
treatment compositions may be sprayable, foaming or non-foaming liquid carpet treatment
compositions dispensed using a manually- or electrically-operated spraying device
or a pressurized spraying device (aerosol can, pressurizer or carbonators). It is
in this preferred embodiment wherein the additional advantage of providing the means
to selectively apply a high performance spot stain and soil removal method on heavily
stained and/or soiled parts of a fabric, preferably carpet, and apply a normal performing
spot stain and soil removal method on normally stained and/or soiled parts of a fabric,
preferably carpet is especially noteworthy.
[0041] By "conventional liquid or solid carpet treatment or cleaning composition" it is
meant herein, any carpet treatment/cleaning composition suitable for the treatment/cleaning
of carpets. Preferably, said carpet treatment/cleaning composition may comprise at
least one ingredient selected from the group consisting of surfactants, builders,
enzymes, solvents and bleaches. Suitable conventional liquid or solid carpet treatment
composition are, for instance, commercially available as Resolve liquid®, 1001 liquid®,
Resolve powder® and Capture powder®.
[0042] In another embodiment according to the present invention, further compositions, liquid
or solid, may be applied onto said fabric before, during or after the step of applying
said composition comprising an activated zeolite and a second composition onto the
fabric.
[0043] In a highly preferred embodiment according to the present invention, said composition
comprising an activated zeolite is a scatterable solid powder composition and said
second composition is a conventional liquid carpet treatment composition or water.
[0044] In a highly preferred embodiment herein, wherein said composition comprising an activated
zeolite is a solid composition and is combined with a second composition which is
in its liquid form, the combination of the two compositions generates heat upon contact
of said two compositions, preferably generates heat on the fabric to be treated upon
contact of the two compositions.
[0045] In a preferred embodiment herein, the activated zeolite is present in said composition
in an amount suitable to generate a temperature increase on a fabric treated therewith
of at least 5°C, preferably above 15°C, more preferably 30°C.
[0046] Without being bound by theory, the heat generation is achieved by an exothermic process
of physical nature, indeed, the heat generation is achieved by the hydration of substantially
anhydrous compound, the activated zeolite herein, by the combination of said substantially
anhydrous compound with a suitable hydrant.
[0047] By "exothermic process" it is meant herein a process involving two or more compounds
wherein energy is released at least partially in the form of heat, this means that
the temperature of said compounds and/or the area or space in close vicinity of the
process is increased.
[0048] In a preferred embodiment according to the present invention, the heat generation
takes place upon the fabric, preferably the carpet ("in-situ heat generation").
[0049] The generation of heat is known to significantly increase the cleaning performance
of compositions used to treat fabrics and carpets in particular. This finding is based
on the fact that the kinetics of chemical reactions involved in the removal of stains
and/or soils are significantly accelerated when the temperature of the environment
of such a chemical reaction is increased. It is general common knowledge that an increase
of approximately 10° C leads to about a two-fold increase in the kinetics of a chemical
reaction. Furthermore, the physical interaction between compositions and stains and/or
soils is improved at elevated temperatures. Indeed, it is a generally known concept
to improve the cleaning and/or soil removal performance of water by increasing its
temperature.
[0050] The Applicant has now found an efficient way of generating heat directly upon a fabric,
preferably a carpet. Indeed, it has surprisingly been found that the generation of
heat upon contact of the two compositions, as described herein, is capable of significantly
increasing the cleaning performance provided by the two compositions ("fabric, preferably
carpet, cleaning performance benefit"). The generation of heat using two separate
compositions provides a means to significantly increase the soil and/or stain removal
performance on heavily soiled (soiled high traffic areas) and/or stained (stubborn
spot stains, preferably on stubborn proteinic, greasy, bleachable and/or particulate
spot stains) areas of the carpet. Furthermore, the heat generation can be locally
limited to areas that need a special treatment due to heavy soiling or presence of
spot stains. However, it is also possible to generate the heat over a large area of
the fabric to be treated or over the whole fabric to be treated.
[0051] By "high traffic areas" it is meant herein, areas with an intensive use of the carpets
in such areas as for example near doors.
[0052] By "particulate stains" it is meant herein, any soils or stains of particulate nature
that can be found on any carpet, e.g. clay, dirt, dust, mud, concrete and the like.
[0053] By "greasy/oily stains" it is meant herein, any soils or stains of greasy/oily nature
that can be found on any carpet, e.g., make-up, lipstick, dirty motor oil and mineral
oil, greasy food like mayonnaise, spaghetti sauce and shoe polish.
[0054] By "proteinic stains" it is meant herein, any soils or stains of proteinic nature
that can be found on any carpet, e.g., grass, urine and blood stains.
[0055] Moreover, the Applicant has found that the preferred process herein provides an easy
to use way of in-situ generating heat directly on a fabric, preferably a carpet. Indeed,
as long as the two compositions herein are stored separately from each other, for
example in separate containers or at least compartments of the same container separated
from each other by any means suitable, the heat generation can easily be achieved
by combining the two compositions on the area to be treated.
[0056] In a preferred embodiment according to the present invention, the heat generated
(ΔT) upon contact of the two compositions is at least, with increasing preference
in the order given, 1° C, 2° C, 3° C, 4° C, 5° C, 10° C, 15° C, 20° C, 30° C or 40°
C when measured upon the fabric, preferably carpet, expressed as the local increase
in temperature.
[0057] In another preferred embodiment according to the present invention, the heat generated
(ΔT) upon contact of the two compositions is at least, with increasing preference
in the order given, 1° C, 2° C, 3° C, 4° C, 5° C, 10° C, 15° C, 20° C, 30° C or 40°
C when measured in a glass container.
[0058] In the above described assessments of ΔT, the thermal energy, which is used for phase,
changes, if any, and for endothermic reactions (i.e., the heat of formation), if any,
is being neglected.
[0059] The heat generation of the two compositions used in the preferred process according
to the present invention can be assessed by the following test method : Using an infra-red
camera, for instance the AGEMA 570® commercially available form FSI Flir System, the
initial temperature of a portion, preferably a 5 cm times 5 cm sized portion, of a
carpet is measured. Following this initial measurement, the two compositions according
to the present invention are applied onto said portion of the carpet and the temperature
measurement using the same infra-red camera is performed again, preferably every 5
seconds for at least 10 minutes, more preferably 5 minutes, ("set of temperature measurements").
The difference between the initial temperature and the temperature, preferably the
highest temperature measured in the set of temperature measurements, on the carpet
after the application of said two compositions is the heat generated upon the carpet
(ΔT). Typically, the measurement is performed at room temperature (24° C) with the
two compositions, prior to their combination, being stored at room temperature for
one day and therefore having a temperature of approximately 24° C.
[0060] Alternatively, the heat generation can be assessed by combining the two compositions
herein in a glass container and measure the temperature change between the two compositions
prior to their combination and after their combination using a thermometer. The heat
generated (ΔT) of the two compositions may be evaluated as being proportional to the
difference between the initial temperature of the two compositions prior to their
combination and the highest temperature measured after their combination. Preferably,
the temperature measurement is performed for at least 10 minutes, more preferably
5 minutes. Typically, the measurement is performed at room temperature (24° C) with
the two compositions, prior to their combination, the glass container and the thermometer
being stored at room temperature for one day and therefore having a temperature of
approximately 24° C.
[0061] The cleaning performance of a given set of compositions on a soiled carpet may be
evaluated by the following test method : the two compositions according to the present
invention are applied onto the stained portion of a carpet, left to act thereon from
1 to 60 minutes, preferably 20 minutes, after which the carpet is vacuum cleaned using
any commercially available vacuum cleaners like for instance a standard Hoover® 1300W
vacuuming machine. The soils used in this test may be particulate stains, greasy/oily
stains or enzymatic stain as described herein. The cleaning performance may be evaluated
by visual using panel score units to rate the cleaning performance. The visual grading
may be performed by a group of expert panelists using panel score units (PSU). To
asses the carpet cleaning benefits of a given set of first and second compositions
a PSU-scale ranging from 0, meaning no noticeable difference in cleanliness of a treated,
initially soiled, carpet versus an untreated, similarly soiled, carpet, to 4, meaning
a clearly noticeable difference in cleanliness of a treated, initially soiled, carpet
versus an untreated, similarly soiled, carpet, can be applied.
[0062] Alternatively, the cleaning performance of a given set of compositions on a soiled
carpet may be evaluated by the measurement of the delta L with a miniscan, for example
a colorimeter CR310® commercially available from Minolta. Delta L represents the difference
of gray intensity between a reference (soiled carpet tile) and a carpet tile treated
with the compositions to be assessed, this means with the compositions as described
herein. The difference in cleaning performance between different sets of compositions
may be assessed by comparing the delta Ls that have been measured for said sets of
compositions. In practice, the miniscan takes a photo of the carpet tile and quantitatively
analysis its gray intensity (L is the quantitative value, ranging from 100% for a
pure white to 0% for a pure black). The higher the delta L , wherein delta L = L(sample)
- L(reference), the better is the cleaning performance of a sample (set of compositions).
[0063] Additionally, it has been found that when a composition comprising an activated zeolite
is combined with a second composition, preferably a second composition being either
a conventional liquid carpet treatment composition or water, the pH of the resulting
mixture is adjusted to a pH value having a favorable effect on the cleaning performance
of the mixture. The activated zeolite provides a pH shifting benefit to said mixture,
indeed, due to the presence of the activated zeolite the pH of the mixture of a composition
comprising an activated zeolite combined with a second composition, that has either
a mildly non-buffered acidic pH or a mildly alkaline non-buffered pH, is shifted towards
a higher degree of alkalinity. Thus, it is possible to formulate the second composition
at an acidic to mildly alkaline pH and after the combination of said second composition
with the composition comprising an activated zeolite clean the fabric, preferably
the carpet, with a mildly to strongly alkaline composition. This represents an advantage
since it is well-known in the art that grease removal from fabrics is hugely promoted
in alkaline conditions. Also, this may be advantageous if the second composition is
more stable under acidic to mildly alkaline, preferably acidic to neutral, more preferably
acidic, pH conditions but shows a better cleaning performance under alkaline pH conditions.
[0064] The pH shift provided by the composition comprising an activated zeolite is naturally
dependent on the second composition. Without being bound by theory, the resulting
pH after the combination of the two compositions, when present, herein is 7.5 to 10.5
for systems wherein the second composition is water, 7.5 to 9 for systems wherein
the second composition is acidic, and 8 to 10.5 for systems wherein the second composition
is mildly alkaline.
[0065] By "mildly alkaline" it is meant herein a pH range from 7.01 to 8.5, preferably 7.01
to 8.
[0066] The present invention further encompasses a kit comprising (a) a composition comprising
an activated zeolite as described herein and (b) a cleaning composition or water,
preferably a carpet cleaning composition or water, more preferably a conventional
carpet cleaning composition or water. Preferably, the composition comprising an activated
zeolite and/or said conventional carpet cleaning composition may comprise optional
ingredients as described in the present application.
[0067] Furthermore, the present invention encompasses a kit comprising (a) a composition
comprising an activated zeolite as described herein and (b) a set of instructions
to use said composition in a process wherein the composition is applied onto a fabric,
preferably a carpet. Preferably, said set of instructions specifies that the composition
is applied in combination with a second composition, preferably a carpet cleaning
composition more preferably a conventional carpet cleaning composition, or water.
More preferably, said set of instructions specifies that the process comprises the
steps of applying, in any order given, to said fabric, preferably carpet, said composition
comprising an activated zeolite and a second composition, preferably a carpet cleaning
composition more preferably a conventional carpet cleaning composition, or water.
Most preferably, said set of instructions specifies that the process comprises steps
as described in the section titled "Process steps" of the present application.
[0068] Furthermore, the present invention encompasses the use of an activated zeolite for
the manufacture of a composition for use in the process according to the present invention.
Solvent
[0069] As a highly preferred although optional ingredient, the composition comprising an
activated zeolite may further comprise a solvent. The solvent is preferably loaded
onto the activated zeolite, this means, sprayed onto the activated zeolite described
herein and adsorbed onto the outer surface of the activated zeolite itself.
[0070] Typically, the compositions herein may comprise up to 90%, preferably from 0.1% to
20%, more preferably from 0.5% to 10% and most preferably from 3% to 10% by weight
of the total composition of a solvent or a mixture thereof.
[0071] Suitable solvents for use herein include aliphatic and/or aromatic alcohol, glycol
ethers and/or derivatives thereof, polyol and mixtures thereof.
[0072] Suitable aromatic alcohols to be used herein are according to the formula R
1-OH wherein R
1 is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon
atoms, preferably from 2 to 15 and more preferably from 2 to 10. A suitable aromatic
alcohol to be used herein is benzyl alcohol.
[0073] Suitable aliphatic alcohols to be used herein are according to the formula R
2-OH wherein R
2 is a linear or branched saturated or unsaturated hydrocarbon chain of from 1 to 20
carbon atoms, preferably from 1 to 10 and more preferably from 2 to 6. Highly preferred
herein are aliphatic alcohols with 2 to 4 carbon atoms and most preferably 4 carbon
atoms, or mixtures thereof. Suitable aliphatic alcohols to be used herein include
linear alcohol like 2-octanol, decanol, isopropyl alcohol, propyl alcohol, ethanol
and/or methanol. Highly preferred herein are ethanol, isopropyl alcohol or a mixture
thereof.
[0074] Ethanol may be commercially available from Eridania Italia under its chemical name.
[0075] Isopropanol may be commercially available from Merck/BDH Italia under its chemical
name.
[0076] Suitable glycol ethers and/or derivatives thereof to be used herein include monoglycol
ethers and/or derivatives thereof, polyglycol ethers and/or derivatives thereof and
mixtures thereof.
[0077] Suitable monoglycol ethers and derivatives thereof to be used herein include n-buthoxypropanol
(n-BP), CELLOSOLVE® solvents or mixtures thereof. Preferred Cellosolve® solvents include
propoxy ethyl acetate salt (i.e., Propyl Cellosolve acetate salt®), ethanol-2-butoxy
phosphate salt (i.e., Butyl Cellosolve phosphate salt®), 2-(Hexyloxy) ethanol (i.e.,
2-hexyl Cellosolve®), 2-ethoxy ethanol (i.e., 2-ethyl Cellosolve®), 2-butoxyethanol
(i.e., 2-buthyl Cellosolve®) or mixtures thereof.
[0078] Suitable polyglycol ethers and derivatives thereof to be used herein include n-butoxypropoxypropanol
(n-BPP), butyl triglycol ether (BTGE), butyl diglycol ether (BDGE), CARBITOL® solvents
or mixtures thereof.
[0079] Preferred CARBITOL® solvents are compounds of the 2-(2-alkoxyethoxy) ethanol class,
2-(2-alkoxyethoxy) propanol class and/or 2-(2-alkoxyethoxy) butanol class wherein
the alkoxy group is derived from ethyl, propyl or butyl. A preferred carbitol is 2-(2-butoxyethoxy)
ethanol also known as butyl carbitol®.
[0080] Preferred glycol ethers and/or derivatives thereof are 2-ethoxyethanol, 2-butoxyethanol,
n-butoxypropoxypropanol, butyl carbitol® or mixtures thereof.
[0081] Suitable polyol solvents to be used herein are the polyols having at least 2 hydroxyl
groups (-OH) like diols. Suitable diols to be used herein include 2-ethyl-1,3-hexanediol,
2,2,4-trimethyl-1,3-pentanediol, methyl-2,4 pentanediol or mixture thereof.
[0082] Other suitable solvent may be selected from the group consisting of: terpenes such
as pinene, limonene and geraniol; ketones such as dipropyl ketone, butyrolactone and
acetophenone; aromatic solvents such as toluene and xylene; and halogenated solvents
such as bromopropane and chlorobenzene; and mixtures thereof.
[0083] Preferably, the composition comprising an activated zeolite may comprise a solvent
selected from the group consisting of aliphatic and/or aromatic alcohol, glycol ethers
and derivatives thereof, and polyols and mixtures thereof.
[0084] In a preferred embodiment herein, wherein the composition comprising an activated
zeolite is a solid composition, said composition may comprise a solvent selected from
the group consisting of aliphatic and/or aromatic alcohol, glycol ethers and derivatives
thereof, and polyols and mixtures thereof. More preferably, a solvent selected from
the group consisting of glycol ethers.
[0085] The solvents, when present, contribute to the excellent overall cleaning performance
of the present invention. Additionally, their addition in the compositions herein
also enhances the sanitizing properties of the compositions.
Optional ingredients
[0086] The composition comprising an activated zeolite herein and the second composition
as described herein above, when present, may comprise optional ingredients in addition
to the activated zeolite or ingredients present in the second composition, when present.
When including optional ingredients in said compositions the compatibility of said
optional ingredients with the essential ingredients of the composition(s) have to
be taken into account. Indeed, for instance optional ingredients that hydrate the
activated zeolite are not suitable to be included in the composition comprising an
activated zeolite.
Peroxygen bleach
[0087] As an optional but highly preferred ingredient the compositions according to the
present invention may comprise a peroxygen bleach.
[0088] Suitable peroxygen bleaches to be used herein are selected from the group consisting
of: hydrogen peroxide; water soluble sources of hydrogen peroxide; organic or inorganic
peracids; hydroperoxides; diacyl peroxides; and mixtures thereof.
[0089] As used herein a hydrogen peroxide source refers to any compound that produces perhydroxyl
ions when said compound is in contact with water. Suitable water-soluble sources of
hydrogen peroxide for use herein are selected from the group consisting of percarbonates,
perborates and persilicates and mixtures thereof.
[0090] Suitable diacyl peroxides for use herein are selected from the group consisting of
aliphatic, aromatic and aliphatic-aromatic diacyl peroxides, and mixtures thereof.
[0091] Suitable aliphatic diacyl peroxides for use herein are dilauroyl peroxide, didecanoyl
peroxide, dimyristoyl peroxide, or mixtures thereof. A suitable aromatic diacyl peroxide
for use herein is for example benzoyl peroxide. A suitable aliphatic-aromatic diacyl
peroxide for use herein is for example lauroyl benzoyl peroxide. Such diacyl peroxides
have the advantage to be particularly safe to carpets and carpet dyes while delivering
excellent bleaching performance.
[0092] Suitable organic or inorganic peracids for use herein are selected from the group
consisting of : persulphates such as monopersulfate; peroxyacids such as diperoxydodecandioic
acid (DPDA) and phthaloyl amino peroxycaproic acid (PAP); magnesium perphthalic acid;
perlauric acid; perbenzoic and alkylperbenzoic acids; and mixtures thereof.
[0093] Suitable hydroperoxides for use herein are selected from the group consisting of
tert-butyl hydroperoxide, cumyl hydroperoxide, 2,4,4-trimethylpentyl-2-hydroperoxide,
di-isopropylbenzene-monohydroperoxide, tert-amyl hydroperoxide and 2,5-dimethyl-hexane-2,5-dihydroperoxide
and mixtures thereof. Such hydroperoxides have the advantage to be particularly safe
to carpets and carpet dyes while delivering excellent bleaching performance.
[0094] Preferred peroxygen bleaches herein are selected from the group consisting of hydrogen
peroxide; water soluble sources of hydrogen peroxide; organic or inorganic peracids;
hydroperoxides; and diacyl peroxides; and mixtures thereof.
[0095] More preferred peroxygen bleaches herein are selected from the group consisting of
hydrogen peroxide, water soluble sources of hydrogen peroxide and diacyl peroxides
and mixtures thereof. Even more preferred peroxygen bleaches herein are selected from
the group consisting of hydrogen peroxide, water soluble sources of hydrogen peroxide,
aliphatic diacyl peroxides, aromatic diacyl peroxides and aliphatic-aromatic diacyl
peroxides and mixtures thereof. Most preferred peroxygen bleaches herein are hydrogen
peroxide, water soluble sources of hydrogen peroxide or mixtures thereof.
[0096] Typically, the liquid compositions herein comprise from 0.01% to 20%, preferably
from 0.5 % to 10%, and more preferably from 1% to 7% by weight of the total composition
of a peroxygen bleach, or mixtures thereof.
[0097] The presence of a peroxygen bleach in preferred compositions employed in the process
of treating a fabric according to the present invention contributes to the excellent
cleaning and sanitizing performance on various types of soils including on spot stains
like bleachable stains (e.g., coffee, beverage, food) of the compositions of the present
invention.
[0098] By "bleachable stains" it is meant herein any soils or stains containing ingredients
sensitive to bleach that can be found on any carpet, e.g., coffee or tea.
Surfactants
[0099] As an optional but highly preferred ingredient the compositions according to the
present invention may comprise a surfactant or a mixture thereof.
[0100] Typically, the compositions herein may comprise up to 50%, preferably from 0.1% to
20%, more preferably from 0.5% to 10% and most preferably from 1% to 5% by weight
of the total composition of a surfactant.
[0101] Such surfactants may be selected from those well-known in the art including anionic,
nonionic, zwitterionic, amphoteric and cationic surfactants and mixtures thereof.
[0102] Particularly suitable surfactants to be used herein are anionic surfactants. Said
anionic surfactants are preferred herein as they further contribute to the outstanding
stain removal performance of the compositions of the present invention on various
types of stains. Moreover they do not stick on carpet, thereby reducing resoiling.
[0103] Suitable anionic surfactants include sulfosuccinate surfactants, sulfosuccinamate
surfactants, sulfosuccinamide surfactants, alkyl carboxylate surfactants, sarcosinate
surfactants, alkyl sulfate surfactants, alkyl sulphonate surfactants, alkyl glycerol
sulfate surfactants, alkyl glycerol sulphonate surfactants and mixtures thereof.
[0104] Suitable sulfosuccinate surfactants are according to the formula

wherein : R
1 is hydrogen or a hydrocarbon group selected from the group consisting of straight
or branched alkyl radicals containing from 6 to 20 carbon atoms, preferably 8 to 18
carbon atoms, more preferably 10 to 16 carbon atoms, and alkyl phenyl radicals containing
from 6 to 18 carbon atoms in the alkyl group; R
2 is a hydrocarbon group selected from the group consisting of straight or branched
alkyl radicals containing from 6 to 20 carbon atoms, preferably 8 to 18 carbon atoms,
more preferably 10 to 16 carbon atoms, and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group; and M is hydrogen or a cationic moiety, e.g.,
an alkali metal cation (e.g., sodium, potassium, lithium, calcium, magnesium and the
like) or ammonium or substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl
ammonium cations and quaternary ammonium cations, such as tetramethyl-ammonium and
dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof, and the like).
[0105] Such sulfosuccinate surfactants are commercially available under the tradenames Aerosol®
from Cytec, Anionyx® from Stepan, Arylene® from Hart, Setacin® from Zschimmer & Schwarz,
Mackanate® from McIntyre and Monawet® from Mona Industries.
[0106] Suitable alkyl sulphonate surfactants for use herein include water-soluble salts
or acids of the formula RSO
3M wherein R is a C
6-C
20 linear or branched, saturated or unsaturated alkyl group, preferably a C
8-C
18 alkyl group and more preferably a C
10-C
16 alkyl group, and M is H or a cation, e.g., an alkali metal cation (e.g., sodium,
potassium, lithium), or ammonium or substituted ammonium (e.g., methyl-, dimethyl-,
and trimethyl ammonium cations and quaternary ammonium cations, such as tetramethyl-ammonium
and dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof, and the like).
[0107] An example of a C
14-C
16 alkyl sulphonate is Hostapur® SAS available from Hoechst.
[0108] Suitable alkyl sulphate surfactants for use herein are according to the formula R
1SO
4M wherein R
1 represents a hydrocarbon group selected from the group consisting of straight or
branched alkyl radicals containing from 6 to 20, preferably 8 to 18, more preferably
10 to 16, carbon atoms and alkyl phenyl radicals containing from 6 to 18 carbon atoms
in the alkyl group. M is H or a cation, e.g., an alkali metal cation (e.g., sodium,
potassium, lithium, calcium, magnesium and the like) or ammonium or substituted ammonium
(e.g., methyl-, dimethyl-, and trimethyl ammonium cations and quaternary ammonium
cations, such as tetramethyl-ammonium and dimethyl piperdinium cations and quaternary
ammonium cations derived from alkylamines such as ethylamine, diethylamine, triethylamine,
and mixtures thereof, and the like).
[0109] By "linear alkyl sulphate or sulphonate" it is meant herein a non-substituted alkyl
sulphate or sulphonate wherein the alkyl chain comprises from 6 to 20 carbon atoms,
preferably from 8 to 18 carbon atoms, and more preferably from 10 to 16 carbon atoms,
and wherein this alkyl chain is sulphated or sulphonated at one terminus.
[0110] By "branched sulphonate or sulphate", it is meant herein an alkyl chain having from
6 to 20 total carbon atoms, preferably from 8 to 18 total carbon atoms, and more preferably
from 10 to 16 total carbon atoms, wherein the main alkyl chain is substituted by at
least another alkyl chain, and wherein the alkyl chain is sulphated or sulphonated
at one terminus.
[0111] Particularly preferred branched alkyl sulphates to be used herein are those containing
from 10 to 14 total carbon atoms like Isalchem 123 AS®. Isalchem 123 AS® commercially
available from Enichem is a C
12-13 surfactant which is 94% branched. This material can be described as CH
3-(CH
2)
m-CH(CH
2OSO
3Na)-(CH
2)
n-CH
3 where n+m = 8-9. Also preferred alkyl sulphates are the alkyl sulphates where the
alkyl chain comprises a total of 12 carbon atoms, i.e., sodium 2-butyl octyl sulphate.
Such alkyl sulphate is commercially available from Condea under the trade name Isofol®
12S. Particularly suitable liner alkyl sulphonates include C12-C16 paraffin sulphonate
like Hostapur® SAS commercially available from Hoechst.
[0112] Suitable sulfosuccinamate surfactants for use herein are according to the formula

wherein R
1 and R
2 each independently represent a hydrocarbon group selected from the group consisting
of straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18,
more preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0113] Suitable sulfosuccinamide surfactants for use herein are according to the formula

wherein R
1 and R
2 each independently represent a hydrocarbon group selected from the group consisting
of straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18,
more preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0114] Suitable alkyl carboxylate surfactants for use herein are according to the formula
RCO
2M wherein : R represents a hydrocarbon group selected from the group consisting of
straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18, more
preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6 to 18
carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0115] Suitable sarcosinate surfactants to be used herein include acyl sarcosinate or mixtures
thereof, in its acid and/or salt form, preferably long chain acyl sarcosinates having
the following formula:

wherein M is hydrogen or a cationic moiety and wherein R is an alkyl group of from
11 to 15 carbon atoms, preferably of from 11 to 13 carbon atoms. Preferred M are hydrogen
and alkali metal salts, especially sodium and potassium. Said acyl sarcosinate surfactants
are derived from natural fatty acids and the amino-acid sarcosine (N-methyl glycine).
They are suitable to be used as aqueous solution of their salt or in their acidic
form as powder. Being derivatives of natural fatty acids, said acyl sarcosinates are
rapidly and completely biodegradable and have good skin compatibility.
[0116] Accordingly, particularly preferred long chain acyl sarcosinates to be used herein
include C
12 acyl sarcosinate, i.e., an acyl sarcosinate according to the above formula wherein
M is hydrogen and R is an alkyl group of 11 carbon atom, sodium N-lauroyl sarcosinate,
i.e., an acyl sarcosinate according to the above formula wherein M is sodium and R
is an alkyl group of 11 carbon atom, and C
14 acyl sarcosinate (i.e., an acyl sarcosinate according to the above formula wherein
M is hydrogen and R is an alkyl group of 13 carbon atoms). Sodium N-lauroyl sarcosinate
is commercially available, for example, as Hamposyl L-30® supplied by Hampshire or
Crodasinic LS30® supplied by Croda. C
14 acyl sarcosinate is commercially available, for example, as Hamposyl M-30® supplied
by Hampshire or Crodasinic MS30® supplied by Croda.
[0117] Suitable nonionic surfactants include amine oxide surfactants. Suitable amine oxide
surfactants are according to the formula R
1R
2R
3NO, wherein each of R
1, R
2 and R
3 is independently a saturated substituted or unsubstituted, linear or branched alkyl
groups of from 1 to 30 carbon atoms, preferably of from 1 to 20 carbon atoms, and
mixtures thereof.
[0118] Particularly preferred amine oxide surfactants to be used according to the present
invention are amine oxide surfactants having the following formula R
1R
2R
3NO wherein R
1 is a saturated linear or branched alkyl group of from 1 to 30 carbon atoms, preferably
of from 6 to 20 carbon atoms, more preferably of from 6 to 16 carbon atoms, and wherein
R
2 and R
3 are independently substituted or unsubstituted, linear or branched alkyl groups of
from 1 to 4 carbon atoms, preferably of from 1 to 3 carbon atoms, and more preferably
are methyl groups. Preferred amine oxide surfactants used herein are pure-cut amine
oxide surfactants, i.e., a pure single amine oxide surfactant, e.g. C
8 N,N-dimethyl amine oxide, as opposed to mixtures of amine oxide surfactants of different
chain lengths
[0119] Suitable amine oxide surfactants for use herein are for instance pure cut C
8 amine oxide, pure cut C
10 amine oxide, pure cut C
14 amine oxide, natural blend C
8-C
10 amine oxides as well as natural blend C
12-C
16 amine oxides. Such amine oxide surfactants may be commercially available from Hoechst
or Stephan.
[0120] Suitable nonionic surfactants for use herein also include any ethoxylated C
6-C
24 fatty alcohol nonionic surfactant, alkyl propoxylates and mixtures thereof, fatty
acid C
6-C
24 alkanolamides, C
6-C
20 polyethylglycol ethers, polyethylene glycol with molecular weight 1000 to 80000 and
glucose amides, alkyl pyrrolidones.
[0121] Suitable cationic surfactants for use herein include quaternary ammonium compounds
of the formula R
1R
2R
3R
4N+ where R
1,R
2 and R
3 are methyl groups, and R
4 is a C
12-15 alkyl group, or where R1 is an ethyl or hydroxy ethyl group, R
2 and R
3 are methyl groups and R
4 is a C
12-15 alkyl group.
[0122] Suitable zwitterionic surfactants are zwitterionic betaine surfactants. Suitable
zwitterionic betaine surfactants for use herein contain both a cationic hydrophilic
group, i.e., a quaternary ammonium group, and anionic hydrophilic group on the same
molecule at a relatively wide range of pHs. The typical anionic hydrophilic groups
are carboxylates and sulphonates, although other groups like sulfates, phosphonates,
and the like can be used. A generic formula for the zwitterionic betaine surfactant
to be used herein is :
R
1-N+(R
2)(R
3)R
4X-
wherein R
1 is a hydrophobic group; R
2 is hydrogen, C
1-C
6 alkyl, hydroxy alkyl or other substituted C
1-C
6 alkyl group; R
3 is C
1-C
6 alkyl, hydroxy alkyl or other substituted C
1-C
6 alkyl group which can also be joined to R
2 to form ring structures with the N, or a C
1-C
6 sulphonate group; R
4 is a moiety joining the cationic nitrogen atom to the hydrophilic group and is typically
an alkylene, hydroxy alkylene, or polyalkoxy group containing from 1 to 10 carbon
atoms; and X is the hydrophilic group, which is a carboxylate or sulphonate group.
[0123] Preferred hydrophobic groups R
1 are aliphatic or aromatic, saturated or unsaturated, substituted or unsubstituted
hydrocarbon chains that can contain linking groups such as amido groups, ester groups.
More preferred R
1 is an alkyl group containing from 1 to 24, preferably from 8 to 18, and more preferably
from 10 to 16 carbon atoms. These simple alkyl groups are preferred for cost and stability
reasons. However, the hydrophobic group R
1 can also be an amido radical of the formula R
a-C(O)-NH-(C(R
b)
2)m, wherein R
a is an aliphatic or aromatic, saturated or unsaturated, substituted or unsubstituted
hydrocarbon chain, preferably an alkyl group containing from 8 up to 20, preferably
up to 18, more preferably up to 16 carbon atoms, R
b is selected from the group consisting of hydrogen and hydroxy groups, and m is from
1 to 4, preferably from 2 to 3, more preferably 3, with no more than one hydroxy group
in any (C(R
b)
2) moiety.
[0124] Preferred R
2 is hydrogen, or a C
1-C
3 alkyl and more preferably methyl. Preferred R
3 is C
1-C
4 sulphonate group, or a C
1-C
3 alkyl and more preferably methyl. Preferred R
4 is (CH
2)
n wherein n is an integer from 1 to 10, preferably from 1 to 6, more preferably is
from 1 to 3.
[0125] Some common examples of betaine/sulphobetaine are described in U.S. Pat. Nos. 2,082,275,
2,702,279 and 2,255,082, incorporated herein by reference.
[0126] Examples of particularly suitable alkyldimethyl betaines include coconut-dimethyl
betaine, lauryl dimethyl betaine, decyl dimethyl betaine, 2-(N-decyl-N, N-dimethyl-ammonia)
acetate, 2-(N-coco N, N-dimethylammonio) acetate, myristyl dimethyl betaine, palmityl
dimethyl betaine, cetyl dimethyl betaine, and stearyl dimethyl betaine. For example
Coconut dimethyl betaine is commercially available from Seppic under the trade name
of Amonyl 265®. Lauryl betaine is commercially available from Albright & Wilson under
the trade name Empigen BB/L®.
[0127] Examples of amidobetaines include cocoamidoethylbetaine, cocoamidopropyl betaine
or C
10-C
14 fatty acylamidopropylene (hydropropylene) sulfobetaine. For example C
10-C
14 fatty acylamidopropylene (hydropropylene) sulfobetaine is commercially available
from Sherex Company under the trade name "Varion CAS® sulfobetaine".
[0128] A further example of betaine is Lauryl-immino-dipropionate commercially available
from Rhone-Poulenc under the trade name Mirataine H2C-HA®.
[0129] A preferred surfactant for use herein is an anionic surfactant or a zwitterionic
surfactant or a mixture thereof, a more preferred surfactant is a sulfosuccinate surfactant,
sulfosuccinamate surfactant, sulfosuccinamide surfactant, carboxylate surfactant,
sarcosinate surfactant, alkyl sulfate surfactant, alkyl sulphonate surfactant, alkyl
glycerol sulfate surfactant, alkyl glycerol sulphonate surfactant or a zwitterionic
betaine surfactant and mixtures thereof.
[0130] In a preferred embodiment a preferred surfactant for use herein is a sarcosinate
surfactant, an alkyl sulphonate surfactant, an alkyl sulphate surfactant, or a zwitterionic
betaine surfactant and mixtures thereof, and the most preferred surfactant herein
is an alkyl sarcosinate surfactant.
[0131] In another preferred a preferred surfactant for use herein is a mixture of a sulfosuccinate
surfactant and a second anionic surfactant. More preferably, said surfactant is a
mixture of a sulfosuccinate surfactant and a sulphate surfactant. Most preferably,
said surfactant is a sulfosuccinate surfactant.
[0132] The presence of a surfactant in preferred compositions when employed in the process
of treating a fabric according to the present invention contributes to the excellent
cleaning performance on various types of soils including diffuse soils (e.g., particulate
and/or greasy soils) that tend to accumulate in the so-called "high traffic areas"
but also in delivering good cleaning performance on other types of stains or soils,
i.e., proteinic stains like blood.
Solvents
[0133] The second composition according to the present invention, when present, may comprise
a solvent or a mixture thereof.
[0134] Typically, the compositions herein may comprise up to 90%, preferably from 0.1% to
20%, more preferably from 0.5% to 10% and most preferably from 1% to 5% by weight
of the total composition of a solvent or a mixture thereof.
[0135] Suitable solvents for use herein include aliphatic and/or aromatic alcohol, glycol
ethers and/or derivatives thereof, polyol and mixtures thereof.
[0136] Suitable aromatic alcohols to be used herein are according to the formula R
1-OH wherein R
1 is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon
atoms, preferably from 2 to 15 and more preferably from 2 to 10. A suitable aromatic
alcohol to be used herein is benzyl alcohol.
[0137] Suitable aliphatic alcohols to be used herein are according to the formula R
2-OH wherein R
2 is a linear or branched saturated or unsaturated hydrocarbon chain of from 1 to 20
carbon atoms, preferably from 1 to 10 and more preferably from 2 to 6. Highly preferred
herein are aliphatic alcohols with 2 to 4 carbon atoms and most preferably 4 carbon
atoms, or mixtures thereof. Suitable aliphatic alcohols to be used herein include
linear alcohol like 2-octanol, decanol, isopropyl alcohol, propyl alcohol, ethanol
and/or methanol. Highly preferred herein are ethanol, isopropyl alcohol or a mixture
thereof.
[0138] Ethanol may be commercially available from Eridania Italia under its chemical name.
[0139] Isopropanol may be commercially available from Merck/BDH Italia under its chemical
name.
[0140] Suitable glycol ethers and/or derivatives thereof to be used herein include monoglycol
ethers and/or derivatives thereof, polyglycol ethers and/or derivatives thereof and
mixtures thereof.
[0141] Suitable monoglycol ethers and derivatives thereof to be used herein include n-buthoxypropanol
(n-BP), CELLOSOLVE® solvents or mixtures thereof. Preferred Cellosolve® solvents include
propoxy ethyl acetate salt (i.e., Propyl Cellosolve acetate salt®), ethanol-2-butoxy
phosphate salt (i.e., Butyl Cellosolve phosphate salt®), 2-(Hexyloxy) ethanol (i.e.,
2-hexyl Cellosolve®), 2-ethoxy ethanol (i.e., 2-ethyl Cellosolve®), 2-butoxyethanol
(i.e., 2-buthyl Cellosolve®) or mixtures thereof.
[0142] Suitable polyglycol ethers and derivatives thereof to be used herein include n-butoxypropoxypropanol
(n-BPP), butyl triglycol ether (BTGE), butyl diglycol ether (BDGE), CARBITOL® solvents
or mixtures thereof.
[0143] Preferred CARBITOL® solvents are compounds of the 2-(2-alkoxyethoxy) ethanol class,
2-(2-alkoxyethoxy) propanol class and/or 2-(2-alkoxyethoxy) butanol class wherein
the alkoxy group is derived from ethyl, propyl or butyl. A preferred carbitol is 2-(2-butoxyethoxy)
ethanol also known as butyl carbitol®.
[0144] Preferred glycol ethers and/or derivatives thereof are 2-ethoxyethanol, 2-butoxyethanol,
n-butoxypropoxypropanol, butyl carbitol® or mixtures thereof.
[0145] Suitable polyol solvents to be used herein are the polyols having at least 2 hydroxyl
groups (-OH) like diols. Suitable diols to be used herein include 2-ethyl-1,3-hexanediol,
2,2,4-trimethyl-1,3-pentanediol, methyl-2,4 pentanediol or mixture thereof.
[0146] Other suitable solvent may be selected from the group consisting of: terpenes such
as pinene, limonene and geraniol; ketones such as dipropyl ketone, butyrolactone and
acetophenone; aromatic solvents such as toluene and xylene; and halogenated solvents
such as bromopropane and chlorobenzene; and mixtures thereof.
[0147] The solvents, when present, further contribute to the excellent overall cleaning
performance of the present invention. Additionally, their addition in the compositions
herein also enhances the sanitising properties of the compositions.
Stabilizing agents
[0148] The compositions of the present invention may further comprise a stabilizing agent
selected from the group consisting of hydroxy pyridine N-oxides or derivatives thereof
and mixtures thereof.
[0149] Suitable hydroxy pyridine N-oxides or derivatives thereof are according to the following
formula:

wherein X is nitrogen, Y is one of the following groups oxygen, -CHO, -OH,-(CH
2)n-COOH, wherein n is an integer of from 0 to 20, preferably of from 0 to 10 and more
preferably is 0, and wherein Y is preferably oxygen. Accordingly particularly preferred
hydroxy pyridine N-oxides or derivatives thereof to be used herein is 2-hydroxy pyridine
N-oxide.
[0150] Hydroxy pyridine N-oxides or derivatives thereof may be commercially available from
Sigma.
[0151] Typically, the compositions herein may comprise up to 2%, preferably from 0.001%
to 1% and more preferably from 0.001% to 0.5% by weight of the total composition of
a hydroxy pyridine N-oxide or derivatives thereof or mixtures thereof.
Chelating agents
[0152] The compositions of the present invention may further comprise a chelating agent.
[0153] Suitable chelating agents are those known to those skilled in the art. Particularly
suitable chelating agents include for examples phosphonate chelating agents, polyfunctionally-substituted
aromatic chelating agents, amino carboxylate chelating agents, other chelating agents
like ethylene diamine N,N'-disuccinic acid and mixtures thereof.
[0154] Typically, the compositions herein may comprise up to 4%, preferably from 0.001%
to 1%, and more preferably from 0.001% to 0.5% by weight of the total composition
of a chelating agent.
[0155] Suitable phosphonate chelating agents to be used herein may include ethydronic acid,
alkali metal ethane 1-hydroxy diphosphonates as well as amino phosphonate compounds,
including amino alkylene poly (alkylene phosphonate), alkali metal ethane 1-hydroxy
diphosphonates, nitrilo trimethylene phosphonates, ethylene diamine tetra methylene
phosphonates, and diethylene triamine penta methylene phosphonates. The phosphonate
compounds may be present either in their acid form or as salts of different cations
on some or all of their acid functionalities. Preferred phosphonate chelating agents
to be used herein are diethylene triamine penta methylene phosphonates (DETPMP). Such
phosphonate chelating agents are commercially available from Monsanto under the trade
name DEQUEST®.
[0156] Polyfunctionally-substituted aromatic chelating agents may also be useful in the
compositions herein. See U.S. patent 3,812,044, issued May 21, 1974, to Connor et
al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such
as 1,2-dihydroxy -3,5-disulfobenzene.
[0157] A preferred biodegradable chelating agent for use herein is ethylene diamine N,N'-
disuccinic acid, or alkali metal, or alkaline earth, ammonium or substitutes ammonium
salts thereof or mixtures thereof. Ethylenediamine N,N'- disuccinic acids, especially
the (S,S) isomer, have been extensively described in US patent 4, 704, 233, November
3, 1987, to Hartman and Perkins. Ethylenediamine N,N'- disuccinic acid is, for instance,
commercially available under the tradename ssEDDS® from Palmer Research Laboratories.
[0158] Suitable amino carboxylate chelating agents to be used herein include ethylene diamine
tetra acetates, diethylene triamine pentaacetates, diethylene triamine pentaacetate
(DTPA), N-hydroxyethylethylenediamine triacetates, nitrilotriacetates, ethylenediamine
tetrapropionates, triethylenetetraaminehexaacetates, ethanoldiglycines, propylene
diamine tetracetic acid (PDTA) and methyl glycine di-acetic acid (MGDA), both in their
acid form, or in their alkali metal, ammonium, and substituted ammonium salt forms.
A particularly suitable amino carboxylate to be used herein is diethylene triamine
penta acetic acid (DTPA).
[0159] Other suitable chelating agents to be used herein include salicylic acid or derivatives
thereof, or mixtures thereof according to the following formula:

wherein X is carbon, Y is one of the following groups -CHO, -OH, -(CH2)n-COOH, and
preferably is -(CH2)n-COOH, and wherein n is an integer of from 0 to 20, preferably
of from 0 to 10 and more preferably is 0. Salicylic acid and derivatives thereof may
be used herein either in their acid form or in their salts form as for example sodium
salts.
[0160] Salicylic acid is particularly preferred herein and may be commercially available
from Rhone Poulenc.
Radical scavengers:
[0161] The compositions herein may comprise a radical scavenger as another optional ingredient.
Suitable radical scavengers for use herein include the well-known substituted mono
and di hydroxy benzenes and derivatives thereof, alkyl- and aryl carboxylates and
mixtures thereof. Preferred radical scavengers for use herein include trimethoxy benzoic
acid (TMBA), di-tert-butyl hydroxy toluene (BHT), p-hydroxy-toluene, hydroquinone
(HQ), di-tert-butyl hydroquinone (DTBHQ), mono-tert-butyl hydroquinone (MTBHQ), tert-butyl-hydroxy
anysole (BHA), p-hydroxy-anysol, benzoic acid, 2,5-dihydroxy benzoic acid, 2,5-dihydroxyterephtalic
acid, toluic acid, catechol, t-butyl catechol, 4-allyl-catechol, 4-acetyl catechol,
2-methoxy-phenol, 2-ethoxy-phenol, 2-methoxy-4-(2-propenyl) phenol, 3,4-dihydroxy
benzaldehyde, 2,3-dihydroxy benzaldehyde, benzylamine, 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl)
butane, tert-butyl-hydroxy-anyline, p-hydroxy anyline as well as n-propyl-gallate.
Highly preferred for use herein is di-tert-butyl hydroxy toluene, which is for example
commercially available from SHELL under the trade name IONOL CP® and/or tert-butyl-hydroxy
anysole and/or propyl gallate. These radical scavengers further contribute to the
stability of the compositions herein.
[0162] Typically, the compositions according to the present invention may comprise up to
5%, preferably from 0.002% to 1.5% by weight and more preferably from 0.002% to 0.5%
by weight of the total composition of a radical scavenger.
Anti-resoiling agent
[0163] The compositions as disclosed herein may comprise as a preferred optional ingredient
an anti-resoiling agent.
[0164] Suitable anti-resoiling agents include anti-resoiling polymers.
[0165] Suitable poly (vinyl methyl ether / maleic acid) copolymers are according to the
general formula :

wherein n (degree of polymerisation) is an integer of from 50 to 1600, preferably
from 100 to 800, and more preferably from 200 to 400.
[0166] Accordingly, suitable poly (vinyl methyl ether / maleic acid) copolymers for use
herein have an average molecular weight of from 1'000 to 10'000'000, preferably 10'000
to 1'000'000, more preferably from 10'000 to 500'000, and most preferably from 50'000
to 100'000.
[0167] Suitable poly (vinyl methyl ether / maleic acid) copolymers are commercially available,
for instance, from ISP Corporation, New York, NY and Montreal, Canada under the product
names Gantrez AN Copolymer® (AN-119 copolymer, average molecular weight of 20'000;
AN-139 copolymer, average molecular weight of 41'000; AN-149 copolymer, average molecular
weight of 50'000; AN-169 copolymer, average molecular weight of 67'000; AN-179 copolymer,
average molecular weight of 80'000), Gantrez S® (Gantrez S97®, average molecular weight
of 70'000), and Gantrez ES® (ES-225, ES-335, ES-425, ES-435), Gantrez V® (V-215, V-225,
V-425).
[0168] Preferably the poly (vinyl methyl ether / maleic acid) copolymers are either crosslinked
or not crosslinked, i.e., linear. More preferably the poly (vinyl methyl ether / maleic
acid) copolymers are not crosslinked.
[0169] Suitable anti-resoiling polymers include soil suspending polyamine polymers. Any
soil suspending polyamine polymer known to those skilled in the art may also be used
herein. Particularly suitable polyamine polymers for use herein are alkoxylated polyamines.
Such materials can conveniently be represented as molecules of the empirical structures
with repeating units :

and

wherein R is a hydrocarbyl group, usually of 2-6 carbon atoms; R
1 may be a C
1-C
20 hydrocarbon; the alkoxy groups are ethoxy, propoxy, and the like, and y is from 2
to 30, most preferably from 7 to 20; n is an integer of at least 2, preferably from
2 to 40, most preferably from 2 to 5; and X- is an anion such as halide or methylsulfate,
resulting from the quaternization reaction.
[0170] The most highly preferred polyamines for use herein are the so-called ethoxylated
polyethylene amines, i.e., the polymerized reaction product of ethylene oxide with
ethyleneimine, having the general formula :

wherein y is from 2 to 50, preferably from 5 to 30, and n is from 1 to 40, preferably
from 2 to 40. Particularly preferred for use herein is an ethoxylated polyethylene
amine, in particular an ethoxylated polyethylene amine wherein n=2 and y=20, and an
ethoxylated polyethylene amine wherein n=40 and y=7.
[0171] Suitable ethoxylated polyethylene amines are commercially available from Nippon Shokubai
CO., LTD under the product names ESP-0620A® (ethoxylated polyethylene amine wherein
n=2 and y=20) or from BASF under the product names ES-8165 and from BASF under the
product name LUTENSIT K - 187/50® (ethoxylated polyethylene amine wherein n=40 and
y=7).
[0172] Suitable anti-resoiling polymers also include polyamine N-oxide polymers.
[0173] Suitable polyamine N-oxide polymers for use herein are according to the following
formula : R-A
X-P; containing at least one N-oxide group (N-O group); wherein : P is a polymerizable
unit to which an N-O group can be attached and/or the N-O group can form part of the
polymerizable unit;
A is one of the following structures:

x is 0 or 1;
and R is an aliphatic, ethoxylated aliphatic, aromatic, heterocyclic or alicyclic
group or any combination thereof to which the N-O group can be attached to R or the
nitrogen of the N-O group is part of R.
[0174] By "N-O group" it is meant one of the following general structures:

wherein R
1, R
2, R
3 are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof;
x, y and z are 0 or 1; and the nitrogen of the N-O group can be attached or form part
of any of the aforementioned groups.
[0175] Any polymerizable unit P can be used as long as the amine oxide polymer formed is
water-soluble and provides the carpet treatment composition with carpet cleaning and/or
carpet anti-resoiling benefits. Preferred polymerizable unit P are vinyl, alkylenes,
esters, ethers, amides, imides, acrylates and mixtures thereof. A more preferred polymerizable
unit P is vinyl.
[0176] Preferred polyamine N-oxide polymers are those wherein R is a heterocyclic group
such as pyridine, pyrrole, imidazole, or a derivative thereof, to which the nitrogen
of the N-O group can be attached or the N-O group is part of these groups. Most preferred
polyamine N-oxide polymers are those wherein R is a pyridine.
[0177] The polyamine N-oxide polymer can be obtained in almost any degree of polymerization.
Typically, the average molecular weight is within the range of 1,000 to 100,000; more
preferred 5,000 to 100,000; most preferred 5,000 to 25,000.
[0178] Suitable polyamine N-oxide polymer are polyvinyl pyridine-N-oxide polymers wherein
the polymerizable unit P is vinyl; x=0; and R is pyridine.
[0179] Suitable polyvinyl pyridine-N-oxide polymers are commercially available from Hoechst
under the trade name of Hoe S 4268®, and from Reilly Industries Inc. under the trade
name of PVNO.
[0180] Furthermore, suitable anti-resoiling polymers include N-vinyl polymer.
[0181] Suitable N-vinyl polymers include polyvinyl pyrrolidone polymers, co-polymers of
N-vinylpyrrolidone and N-vinylimidazole, co-polymers of N-vinylpyrrolidone and acrylic
acid, and mixtures thereof.
[0182] Suitable co-polymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred
to as a class as "PVPVI") are according to the formula :

in which n is between 50 and 500 and preferably between 80 and 200 and m is between
50 and 500 and preferably between 80 and 200.
[0183] Preferably the PVPVI has an average molecular weight range from 1,000 to 100,000,
more preferably from 5,000 to 100,000, and most preferably from 5,000 to 20,000. (The
average molecular weight range is determined by light scattering as described in Barth,
et al.,
Chemical Analysis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which are
incorporated herein by reference.)
[0184] The PVPVI co-polymers typically have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone
from 1:1 to 0.2:1, more preferably from 0.8:1 to 0.3:1, most preferably from 0.6:1
to 0.4:1. These co-polymers can be either linear or branched.
[0185] Suitable co-polymers of N-vinylpyrrolidone and N-vinylimidazole are commercially
available from BASF, under the trade name of Sokalan® PG55.
[0186] Suitable polyvinylpyrrolidone ("PVP") for use herein are homopolymers of N-vinylpyrrolidone
having the following repeating monomer:

[0187] Preferred vinylpyrrolidone homopolymers for use herein have an average molecular
weight of from 1,000 to 100,000, preferably from 5,000 to 100,000, and more preferably
from 5,000 to 20,000.
[0188] Suitable vinylpyrrolidone homopolymers are commercially available from BASF under
the trade names Luviskol® K15 (viscosity molecular weight of 10,000), Luviskol® K25
(viscosity molecular weight of 24,000), Luviskol® K30 (viscosity molecular weight
of 40,000), and other vinylpyrrolidone homopolymers known to persons skilled in the
detergent field (see for example EP-A-262,897 and EP-A-256,696).
[0189] Suitable co-polymers of N-vinylpyrrolidone and acrylic acid (referred to as a class
as "PV/AA") are according to the formula :

in which n is between 50 and 1000 and preferably between 100 and 200 and m is between
150 and 3000 and preferably between 300 and 600.
[0190] Preferably the PV/AA have an average molecular weight range from 1,000 to 100,000,
more preferably from 5,000 to 100,000, and most preferably from 5,000 to 25,000.
[0191] Suitable co-polymers of N-vinylpyrrolidone and acrylic acid are commercially available
from BASF under the trade name Sokalan® PG 310.
[0192] Preferred N-vinyl polymers are polyvinyl pyrrolidone polymers, co-polymers of N-vinylpyrrolidone
and N-vinylimidazole, co-polymers of N-vinylpyrrolidone and acrylic acid, and mixtures
thereof, even more preferred are polyvinyl pyrrolidone polymers.
[0193] Suitable anti-resoiling polymers also include soil suspending polycarboxylate polymers.
[0194] Any soil suspending polycarboxylate polymer known to those skilled in the art can
be used according to the present invention such as homo- or co-polymeric polycarboxylic
acids or their salts including polyacrylates and copolymers of maleic anhydride or/and
acrylic acid and the like. Indeed, such soil suspending polycarboxylate polymers can
be prepared by polymerizing or copolymerizing suitable unsaturated monomers, preferably
in their acid form. Unsaturated monomeric acids that can be polymerized to form suitable
polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride),
fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic acid and methylenemalonic
acid. The presence in the polymeric polycarboxylates herein of monomeric segments,
containing no carboxylate radicals such as vinylmethyl ether, styrene, ethylene, etc.
is suitable provided that such segments do not constitute more than 40% by weight.
[0195] Particularly suitable polymeric polycarboxylates to be used herein can be derived
from acrylic acid, including polyacrylic polymers and copolymers of acrylic acid.
Most preferred anti-resoiling polymers are copolymer of acrylic acid and methacrylic
acid. Such acrylic acid-based polymers, which are useful herein, are the water-soluble
salts of polymerized acrylic acid. The average molecular weight of such polymers in
the acid form preferably ranges from 2,000 to 10,000, more preferably from 4,000 to
7,000 and most preferably from 4,000 to 5,000. Water-soluble salts of such acrylic
acid polymers can include, for example, the alkali metal, ammonium and substituted
ammonium salts. Soluble polymers of this type are known materials. Use of polyacrylates
of this type in detergent compositions has been disclosed, for example, in Diehl,
U.S. Patent 3,308,067, issued March 7, 1967.
[0196] Acrylic/maleic-based copolymers may also be used as a preferred soil suspending polycarboxylic
polymer. Such materials include the water-soluble salts of copolymers of acrylic acid
and maleic acid. The average molecular weight of such copolymers in the acid form
preferably ranges from 2,000 to 100,000, more preferably from 5,000 to 75,000, most
preferably from 7,000 to 65,000. The ratio of acrylate to maleate segments in such
copolymers will generally range from 30:1 to 1:1, more preferably from 10:1 to 2:1.
Water-soluble salts of such acrylic acid/maleic acid copolymers can include, for example,
the alkali metal, ammonium and substituted ammonium salts. Soluble acrylate/maleate
copolymers of this type are known materials, which are described in European Patent
Application No. 66915, published December 15, 1982. Particularly preferred is a copolymer
of maleic / acrylic acid with an average molecular weight of 70,000. Such copolymers
are commercially available from BASF under the trade name SOKALAN® CP5.
[0197] Other suitable anti-resoiling polymers include those anti-resoiling polymers having:
(a) one or more nonionic hydrophile components consisting essentially of (i) polyoxyethylene
segments with a degree of polymerization of at least 2, or (ii) oxypropylene or polyoxypropylene
segments with a degree of polymerization of from 2 to 10, wherein said hydrophile
segment does not encompass any oxypropylene unit unless it is bonded to adjacent moieties
at each end by ether linkages, or (iii) a mixture of oxyalkylene units comprising
oxyethylene and from 1 to about 30 oxypropylene units wherein said mixture contains
a sufficient amount of oxyethylene units such that the hydrophile component has hydrophilicity
great enough to increase the hydrophilicity of conventional polyester synthetic fiber
surfaces upon deposit of the soil release agent on such surface, said hydrophile segments
preferably comprising at least about 25% oxyethylene units and more preferably, especially
for such components having about 20 to 30 oxypropylene units, at least about 50% oxyethylene
units; or (b) one or more hydrophobe components comprising (i) C
3 oxyalkylene terephthalate segments, wherein, if said hydrophobe components also comprise
oxyethylene terephthalate, the ratio of oxyethylene terephthalate: C
3 oxyalkylene terephthalate units is about 2:1 or lower, (ii) C
4-C
6 alkylene or oxy C
4-C
6 alkylene segments, or mixtures therein, (iii) poly (vinyl ester) segments, preferably
polyvinyl acetate), having a degree of polymerization of at least 2, or (iv) C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether substituents, or mixtures therein, wherein said substituents are
present in the form of C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether cellulose derivatives, or mixtures therein, and such cellulose
derivatives are amphiphilic, whereby they have a sufficient level of C
1-C
4 alkyl ether and/or C
4 hydroxyalkyl ether units to deposit upon conventional polyester synthetic fiber surfaces
and retain a sufficient level of hydroxyls, once adhered to such conventional synthetic
fiber surface, to increase fiber surface hydrophilicity, or a combination of (a) and
(b).
[0198] Typically, the polyoxyethylene segments of (a)(i) will have a degree of polymerization
of from about 1 to about 200, although higher levels can be used, preferably from
3 to about 150, more preferably from 6 to about 100. Suitable oxy C
4-C
6 alkylene hydrophobe segments include, but are not limited to, end-caps of polymeric
soil release agents such as MO
3S(CH
2)
nOCH
2CH
2O-, where M is sodium and n is an integer from 4-6, as disclosed in U.S. Patent 4,721,580,
issued January 26, 1988 to Gosselink.
[0199] Anti-resoiling polymers useful in the present invention also include cellulosic derivatives
such as hydroxyether cellulosic polymers, co-polymeric blocks of ethylene terephthalate
or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate,
and the like. Such anti-resoiling polymers are commercially available and include
hydroxyethers of cellulose such as METHOCEL® (Dow). Cellulosic anti-resoiling polymers
for use herein also include those selected from the group consisting of C
1-C
4 alkyl and C
4 hydroxyalkyl cellulose; see U.S. Patent 4,000,093, issued December 28, 1976 to Nicol,
et al.
[0200] Anti-resoiling polymers characterised by poly(vinyl ester) hydrophobe segments include
graft co-polymers of poly(vinyl ester), e.g., C
1-C
6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones,
such as polyethylene oxide backbones. See European Patent Application 0 219 048, published
April 22, 1987 by Kud, et al. Commercially available anti-resoiling polymers of this
kind include the SOKALAN® type of material, e.g., SOKALAN HP-22®, available from BASF.
[0201] One type of preferred anti-resoiling polymers is a co-polymer having random blocks
of ethylene terephthalate and polyethylene oxide (PEO) terephthalate. The molecular
weight of these anti-resoiling polymers is in the range of from about 25,000 to about
55,000. See U.S. Patent 3,959,230 to Hays, issued May 25, 1976 and U.S. Patent 3,893,929
to Basadur issued July 8, 1975.
[0202] Another preferred anti-resoiling polymers is a polyester with repeat units of ethylene
terephthalate units which contains 10-15% by weight of ethylene terephthalate units
together with 90-80% by weight of polyoxyethylene terephthalate units, derived from
a polyoxyethylene glycol of average molecular weight 300-5,000. Examples of this polymer
include the commercially available material ZELCON 5126® (from Dupont) and MILEASE
T® (from ICI). See also U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.
[0203] Another preferred anti-resoiling polymers agent is a sulfonated product of a substantially
linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and
oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone.
These anti-resoiling polymers are fully described in U.S. Patent 4,968,451, issued
November 6, 1990 to J.J. Scheibel and E.P. Gosselink. Other suitable anti-resoiling
polymers include the terephthalate polyesters of U.S. Patent 4,711,730, issued December
8, 1987 to Gosselink et al, the anionic end-capped oligomeric esters of U.S. Patent
4,721,580, issued January 26, 1988 to Gosselink, and the block polyester oligomeric
compounds of U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.
[0204] Preferred anti-resoiling polymers also include the soil release agents of U.S. Patent
4,877,896, issued October 31, 1989 to Maldonado et al, which discloses anionic, especially
sulfoaroyl, end-capped terephthalate esters.
[0205] Still another preferred anti-resoiling agent is an oligomer with repeat units of
terephthaloyl units, sulfoisoterephthaloyl units, oxyethyleneoxy and oxy-1,2-propylene
units. The repeat units form the backbone of the oligomer and are preferably terminated
with modified isethionate end-caps. A particularly preferred anti-resoiling agent
of this type comprises about one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy
and oxy-1,2-propyleneoxy units in a ratio of from about 1.7 to about 1.8, and two
end-cap units of sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said anti-resoiling agent
also comprises from about 0.5% to about 20%, by weight of the oligomer, of a crystalline-reducing
stabilizer, preferably selected from the group consisting of xylene sulfonate, cumene
sulfonate, toluene sulfonate, and mixtures thereof. See U.S. Pat. No. 5,415,807, issued
May 16, 1995, to Gosselink et al.
[0206] The liquid compositions may comprise from 0.01% to 10%, preferably from 0.01% to
5%, and more preferably from 0.05% to 2% by weight of the total composition of a further
anti-resoiling agent.
[0207] A preferred anti-resoiling agent is an anti-resoiling polymer. A more preferred anti-resoiling
agent is a poly (vinyl methyl ether / maleic acid) copolymer, a soil suspending polyamine
polymer, a poly vinyl pyridine-N-oxide polymer or a mixture thereof. An even more
preferred anti-resoiling agent is a poly (vinyl methyl ether / maleic acid) copolymer,
an alkoxylated polyamine polymer, a poly vinyl pyridine-N-oxide polymer or a mixture
thereof. The most preferred anti-resoiling agent useful in the compositions herein
are selected from the group consisting of : a poly (vinyl methyl ether / maleic acid)
copolymer; an ethoxylated polyethylene amine according to the formula as described
above wherein n=2 and y=20; an ethoxylated polyethylene amine according to the formula
as described herein wherein n=40 and y=7; a poly vinyl pyridine-N-oxide polymer; and
mixtures thereof.
Silica
[0208] In a preferred embodiment, wherein the composition comprising an activated zeolite
herein is a solid composition, said composition may further comprise silica.
[0209] Suitable, silica are commercially available from Degussa under the tradenames Ultrasil®
and Sipernat®.
[0210] Preferably, the composition comprising an activated zeolite herein may comprise up
to 50%, more preferably from 0.1% to 40%, even more preferably from 0.5% to 10%, by
weight of the total composition of a silica.
Cellulose
[0211] In a preferred embodiment, wherein the composition comprising an activated zeolite
herein is a solid composition, said composition may further comprise a microcrystalline
cellulose and/or a cellulose or a derivative thereof.
[0212] Suitable celluloses are commercially available under the trade name Arbocel®, commercially
available from Rettenmaier and Nymcel® available from Metsa-serla. Suitable microcrystalline
celluloses are available under the trade name Vivapur® from Rettenmaier.
[0213] Preferably, the composition comprising an activated zeolite herein may comprise up
to 90%, more preferably from 1% to 60%, even more preferably from 3% to 50%, by weight
of the total composition of a microcrystalline cellulose and/or a cellulose or a derivative
thereof.
Other optional ingredients
[0214] The compositions herein may further comprise conventional carpet treating ingredients.
Preferably, the compositions herein may further comprise a number of additional compounds
such as stabilising agents, builder systems, radical scavengers, perfumes, dyes, suds
suppressing agents, photobleaching agents, and other minors.
Examples
[0215] The following examples will further illustrate the present invention. The compositions
are made by combining the listed ingredients in the listed proportions (weight % unless
otherwise specified). The following Examples are meant to exemplify compositions used
in a process according to the present invention but are not necessarily used to limit
or otherwise define the scope of the present invention.
Examples:
[0216]
Compositions (weight %) |
I |
II |
|
Molecular Sieve UOP 13X® |
Molecular Sieve UOP 4A® |
|
(45%) |
(35%) |
Compositions (weight %) |
I |
II |
|
NaHCO3 |
Na2CO3 |
|
(45%) |
(20%) |
|
n-BP |
Arbocel B800® |
|
(8%) |
(35%) |
|
Perfume |
Hexyl Cellosolve |
|
(2%) |
(10%) |
Compositions (weight %) |
III |
IV |
|
Molecular Sieve UOP 3A® |
Molecular Sieve UOP 13X® |
|
(35%) |
(30%) |
|
Arbocel B800® |
Arbocel B800® |
|
(35%) |
(35%) |
|
Hexyl Cellosolve |
Ultrasil UN3SP® |
|
(10%) |
(10%) |
|
Ultrasil UN3SP® |
Hexyl Cellosolve |
|
(10%) |
(10%) |
Molecular Sieve UOP 13X®, 4A and 3A are activated zeolites supplied by UOP.
NaHCO
3 and Na
2CO
3 are supplied by Solvay.
n-BP is n-butoxy propanol supplied by Union Carbide.
Hexyl Cellosolve is a solvent supplied by Union Carbide.
Ultrasil UN3SP® is 20 micron silica supplied by Degussa.
Arbocel B800® is a cellulose supplied by Rettenmaier.