| (19) |
 |
|
(11) |
EP 1 177 708 B2 |
| (12) |
NEW EUROPEAN PATENT SPECIFICATION |
|
After opposition procedure |
| (45) |
Date of publication and mentionof the opposition decision: |
|
12.12.2012 Bulletin 2012/50 |
| (45) |
Mention of the grant of the patent: |
|
23.11.2005 Bulletin 2005/47 |
| (22) |
Date of filing: 04.05.2000 |
|
| (51) |
International Patent Classification (IPC):
|
| (86) |
International application number: |
|
PCT/GB2000/001695 |
| (87) |
International publication number: |
|
WO 2000/067527 (09.11.2000 Gazette 2000/45) |
|
| (54) |
IMPROVEMENTS RELATING TO HEATING ELEMENTS, PARTICULARLY IN THE FIELD OF THICK FILM
HEATIING ELEMENTS
VERBESSERUNGEN FÜR HEIZELEMENTE, INSBESONDERE FÜR DICKSCHICHTHEIZELEMENTE
AMELIORATIONS APPORTEES A DES ELEMENTS CHAUFFANTS, NOTAMMENT DANS LE DOMAINE DES ELEMENTS
CHAUFFANTS EN COUCHE EPAISSE
|
| (84) |
Designated Contracting States: |
|
AT BE CH CY DE DK ES FI FR GR IE IT LI LU MC NL PT SE |
| (30) |
Priority: |
04.05.1999 GB 9910286
|
| (43) |
Date of publication of application: |
|
06.02.2002 Bulletin 2002/06 |
| (73) |
Proprietor: Otter Controls Limited |
|
Derbyshire SK17 7LF (GB) |
|
| (72) |
Inventors: |
|
- O'NEILL, Robert, Andrew
Buxton,
Derbyshire SK17 9NQ (GB)
- MOORE, Robin, Keith
Buxton,
Derbyshire SK17 9NQ (GB)
|
| (74) |
Representative: Cross, James Peter Archibald et al |
|
R.G.C. Jenkins & Co
26 Caxton Street London SW1H 0RJ London SW1H 0RJ (GB) |
| (56) |
References cited: :
EP-A1- 0 574 310 EP-A1- 0 885 579 WO-A-96/17496 WO-A1-96//18331 DE-A1- 3 625 087 US-A- 5 657 532
|
EP-A1- 0 585 015 EP-A2- 0 229 928 WO-A-99/08484 WO-A1-97//14269 GB-A- 2 321 579
|
|
| |
|
|
|
|
| |
|
Field of the Invention:
[0001] This invention concerns improvements relating to electric heating elements and, more
particularly, concerns heating elements of the so-called thick film type comprising
a substrate, commonly formed of stainless steel, carrying a resistance heating track
or layer which, as appropriate having regard to the nature of the substrate, may be
formed on an electrically-insulating layer, commonly of glass, provided on the substrate.
An additional electrically-insulating layer may be provided over the resistance heating
track or layer as a protective measure. Thick film heating elements are employed in
a variety of applications and are currently becoming popular in the field of electrically-heated
water boiling vessels, domestic kettles and hot water jugs for example, where their
clean appearance as compared to the conventional immersion heating element of metal
sheathed construction has aesthetic advantages. In addition it is possible with a
thick film heating element to accommodate a greater power density than is readily
accommodated with conventional sheathed heating elements, leading to more rapid boiling
times.
Background of the Invention:
[0002] As mentioned above, thick film heating elements are commonly formed on a stainless
steel substrate, for example by first providing an electrically-insulating layer of
glass on one or both surfaces of a stainless steel plate or disc and then screen-printing
a resistance heating track onto the glass surface using electrically conductive inks
which are then fired. As abovementioned, a further layer of glass may then be provided
over the resistive track. International
PCT Patent Application No. WO 96/17496 discloses one such element that comprises, as aforementioned, a stainless steel substrate
that is overlaid with an electrically insulating layer, a resistive heating track,
and finally with a further insulating layer.
[0003] It is known that the manufacture of thick film heating elements by this process can
give rise to problems of distortion of the heating element out of its normal planar
configuration and that distortions can arise furthermore in use of the heating element
on account of differential thermal expansion effects. In order to at least alleviate
these problems, it has been proposed to select the materials deposited onto the stainless
steel substrate to have compatible thermal expansion coefficients insofar as is possible
and it has been proposed furthermore to provide layers on both sides of the stainless
steel substrate so as to subject it to similar thermal expansion and contraction effects
from both sides. All of these solutions give rise to cost implications which, when
added to the basic cost of appropriate quality stainless steel substrates as are required
for water boiling vessels, tend to render the product unattractive on considerations
of cost irrespective of its other clear advantages.
[0004] To overcome or at least substantially reduce the distortion problem abovementioned,
the invention of our British Patent Application No.
2349322 proposed to form the substrate of a thick film heating element with a slightly domed
curvature, form the heating element track or layer on the convex surface of the domed
substrate, and bond the thus formed thick film heating element to a planar surface
to be heated by a process which flattens the domed thick film heating element onto
the planar surface.
[0005] Whilst the invention of our British Patent Application No.
2349322 promises to overcome the distortion problem, there are a number of other problems
in the manufacture and use of thick film heating elements which tend to limit their
wider adoption, namely:
- (i) The materials used are relatively expensive. Anything that can be done to reduce
material content is desirable. This includes a reduction in thickness of the substrate,
and a reduction in size of the substrate and printed area.
- (ii) The usable power density is limited by the noise generated by such heaters during
heating water. The noise principally arises from local formation of steam bubbles,
which rapidly collapse, because the power density is too high to allow convection
currents to become established close to the element surface, and especially directly
opposite the location of the heater track.
- (iii) The limiting power density leads to heaters that are of relatively large area,
leading not only to increased costs but also to an inability to operate on more than
a very small angle of slope. To overcome this problem it has been conventional to
employ costly solutions of multiple protectors or electronics.
- (iv) At present the only steel substrate which is successfully used is 400 series
stainless steels. These materials have poor resistance to corrosion and give a low
quality cosmetic surface. To overcome this various coatings have been proposed, which
increases the cost and raises the running temperature of the heater tracks.
- (v) In order to withstand thermal and mechanical shock arising from abuse of the appliance,
it has normally been necessary to employ relatively thick steel substrates, which
increases costs.
- (vi) The screen printing techniques presently employed can only be applied to flat
surfaces, with no rims or other projections above the printing surface. This limits
the applications which can make use of such elements.
- (vii) To overcome the limitations of the flat printing process it might be possible
to fabricate the plate into a separate vessel. However the materials from which such
vessels are commonly made (typically 300 series stainless steel) are not sufficiently
compatible to allow straightforward and inexpensive direct assembly and joining.
Summary of the Invention
[0006] To overcome or at least substantially reduce these problems we propose to use a relatively
small heater mounted to a larger vessel, with a layer of material of relatively high
thermal conductivity between the steel substrate of the heater and the material of
the vessel to act to spread the heat from the heater over a wider area of the liquid
heating surface.
[0007] Any material may be used for the intermediate heat dispersion layer, provided it
has a thermal conductivity significantly greater than the stainless steels used, i.e.
about 20W/sqM/°C. Preferred materials are copper and aluminium, chosen for their thermal
conductivity, relatively low cost and compatibility with the proposed assembly processes.
[0008] The joining process may be the same as or similar to any of the existing known methods
of attaching aluminium mounting plates as for Blitzkocher type elements, i.e. impact
pressure bonding, welding or brazing, with any of the known sources of heat. However
the preferred method, because of its controllability, is induction brazing. This technique
claims to give a good quality, repeatable, joint with few voids. The join of the heat
dispersion layer to the vessel may be done first, for example by impact bonding, and
the heating element may be induction brazed separately, giving the opportunity of
inspecting the quality of the vessel/dispersion layer joint. Vents could be left in
the part of the dispersion layer which extends beyond the heating element to allow
the escape of flux and fumes generated during brazing. During the brazing process,
the assembly is desirably pressed together with a clamping force, possibly as much
as 4 tons, to ensure that the plates are flattened together without any gaps in the
joint area. This clamping force enables the invention of our British Patent Application
No.
2349322 be utilized in the practice of the present invention.
[0009] The above and further features of the present invention are set forth in the appended
claims and will be explained in the following by reference to an exemplary embodiment
which is illustrated in the accompanying drawings.
Description of the Drawings:
[0010]
Figure 1 is a schematic side elevation view of a thick film heating element embodying
the present invention;
Figures 2A and 2B show alternative constructions of the peripheral edge of the thick
film heating element of Figure 1; and
Figure 3 is a plan elevation view of the thick film heating element of Figure 1.
Detailed Description of the Embodiment:
[0011] The illustrated embodiment comprises a thick film heating element 1 of relatively
small diameter which is bonded to a heat dispersion plate 2, formed of aluminium or
copper for example and having a diameter greater than that of the thick film heating
element 1, which in turn is bonded to a heating surface 3 shown in the example as
a thin metal plate adapted to be fitted into the bottom of a water heating appliance,
the alternative edge details shown in Figures 2A and 2B are, respectively, intended
to provide a water-retaining well around the heating element periphery to facilitate
sealing of the element into a vessel body by providing a cooler sealing environment
and to facilitate interfacing with the vessel body; other edge configurations are
of course possible.
[0012] It is conventionally considered that a thick film heating element having a power
density of more than 30W/cm
2 will give rise to unacceptable noise. This equates to an overall power output of
about 3kW on an element formed on a 120mm diameter disc with a plain sealing area
left all round. It is proposed according to the teachings of the present invention
to use a significantly higher power density heating element formed on a disc of around
60mm, for example. It is proposed that the dispersion layer will spread the heat over
an area extending about 10mm beyond the disc, thus giving a heating element of an
effective diameter of 80mm. Bearing in mind that the material costs of a thick film
heating element are proportion to its area (thickness being constant), a conventional
80mm diameter element would use 78% more material than one of 60mm diameter constructed
according to the present invention, which represents a significant saving.
[0013] There are, of course, approximations in the above, since the power density of the
embodiment will fall rapidly outside the disc region 1, and will tend to be concentrated
towards the centre. However, examination of a conventional thick film heater on a
stainless steel substrate shows that the heat is not spread evenly over the surface,
but is closely concentrated directly above the tracks with little heating occurring
between the tracks. The true power density is much greater than simply dividing the
power by the disc area would suggest. It is believed that this is the cause of the
excessive noise generation. This effect is caused by the low thermal conductivity
of the stainless steel substrate, which forces the heat to flow perpendicularly to
the plane of the heater, through the thickness, and significantly limits lateral heat
flow. By the addition of the dispersion layer taught by the present invention, heat
can flow laterally as well as transversely, so that a more uniform heat distribution
is obtained on the liquid heating surface. Thus the power density on the liquid heating
surface is close to the calculated value of the power divided by the surface area,
rather than to the value of the power divided by the (much smaller) heater track area.
The result is a lower effective power density and a significant reduction in noise
generated.
[0014] As an example of the improvements that can be made, the following values are taken
from present production elements. For a conventional element of around 110mm diameter,
the heater track power density is 68W/cm
2. Thus, if the dispersion layer is fully effective, the area of the heater could be
reduced to less than half, whilst maintaining the same power density on the liquid
heating surface. By adding the further gain in surface area around the periphery of
the heater disc, the heater can be reduced still further in size. The net result of
this is a major reduction in the cost of the materials of the element. A disc of 77mm
diameter has half the area of one of 110mm, and taking into account the dispersion
layer, this gives an element diameter of approximately 60mm, the value used in the
example above. Thus theoretically it should be possible, with an element of only 60mm
diameter, to achieve approximately the same power density at the liquid heating surface
as is presently achieved with a conventional 110mm diameter element. This is a reduction
to just over one third of the area. The material cost of the element makes up over
80% of the total element cost, when fully automated. We believe that the track power
density can be still further increased to in excess of 100W/cm
2, leading to still further cost reduction. In the end the limit is likely to be caused
by the loss of area caused by the need to make electrical connections, with their
associated creepage and clearances, and by the area needed to accommodate any necessary
element protector controls as schematically shown in Figure 3.
[0015] This significant reduction in area may be accompanied by a similar reduction in substrate
thickness. At present, substrates of between 1.2 and 1.5mm are used to achieve satisfactory
mechanical rigidity and resistance to thermal and mechanical shock. We propose to
reduce the substrate thickness, for example to 0.3mm, to allow the use of high power
density without a penalty in increased track running temperatures. We anticipate that
the improved heat transfer efficiency afforded by the dispersion layer will reduce
the track running temperature to acceptable values, but this will only be possible
by reducing the thermal resistance of the whole sandwich to values similar to those
at present, taking into account the narrow thermal path of the present designs. The
thin substrate becomes possible because of the support and cushioning of the dispersion
layer, further supported by the water treating plate and/or vessel wall. Thus the
complete assembly will be able to withstand mechanical impact and thermal shock better
than an element with a unitary substrate of the present thickness. To further improve
the heat transfer we propose that the vessel wall, which is preferably formed of a
300 series stainless steel commonly used in stainless steel cooking vessels like saucepans,
is also reduced to around 0.3mm. This compares with 0.5mm normally found in stainless
steel kettles. The arrangement of the sandwich is preferably such that the thermal
resistance between the printed heater tracks and the heating surface is not more than
that of a conventionally made thick film heating element on a 1.2mm substrate of 400
series (S430D or S444) stainless steel, with a dielectric thickness of no more than
100µ.
[0016] The complete heating element sandwich can be made as an "Easifix" (
GB 2330064A) type element or as a Strix "Sure Seal" (
WO 96/18331) for fitting to a moulded vessel, or it may be made directly onto the base of a stainless
steel vessel. This latter option is a very cost effective method of fitting a thick
film heater to a stainless steel appliance, something that, so far as we are aware,
has only been done by Pifco - Russell Hobbs by using the same (costly) plastic securing
ring as was developed for the Millennium kettle. Examples of such mountings are in
Pifco's
GB 2 291 324 and
GB 2 319 154 which show the complexity of the method. It is possible to attach the small thick
film element 1 into a depression, which would otherwise prevent screen printing, and
this gives further advantages in that it allows a well to be formed around the periphery
of the element to retain some water in the event of boiling dry, which will give protection
to any adjacent seals or cosmetic mouldings. Such protection is given at present by
providing an area free of heating element track around the element periphery, which
increases the diameter and hence the cost of the heating element. An example of such
a well is shown in Sunbeam,
CA 1 202 659, applied to a mechanical embedded element. The ability to attach the element within
a depression will allow a thick film printed element to be used where previously it
was not possible. An example is a hotplate element which may have a raised heating
surface surrounded by a mounting flange, so that the heating surface is above the
general level of the top of the appliance.
[0017] A further advantage of the small element proposed by the present invention, which
gives rise to savings in the manufacturing cost of the elements, is that they may
be processed several at a time. The number of elements which can be printed simultaneously
is limited by the area of the screen printer and by the width of the processing ovens.
Clearly, by halving the diameter of the element, four times as many may be printed
and processed together on the same equipment. Depending on the type of equipment used,
this may be achieved by carrying the elements in a strip and separating them on completion,
or by automated handling, placing individual discs into location jigs for printing
and onto the oven belts for drying and firing. It is believed that retaining the discs
in a strip for processing will lead to reduced distortion, as a result of the support
of the strip. In any case, measures such as this may be desirable to reduce the effects
of distortion.
[0018] The small diameter element has an additional operational advantage, in that it is
less sensitive to being operated on a slope whilst heating liquids. The dispersion
layer will ensure that, as liquid boils away, the exposed area of the heater is cooled
to some extent by the remaining liquid until a protector can operate. In addition,
any thermal protector will tend to cover a larger proportion of the heating element
and give protection over a wider area.
[0019] The proposal of the invention may be considered to be similar in principle to the
Blitzkocher type of heating element construction, where a sheathed heating element
is secured to a heat transfer plate which in turn is secured to a steel plate which
is part of a liquid heating vessel. However the power density available from a sheathed
heating element is limited by the insulation of the mineral filling of the sheath
and by the robustness of the joint between the sheath and the heat dispersion material.
If the power density of a Blitzkocher heating element is too great, the thermal expansion
of the sheath causes it to peel away from its support, leading to further overheating
and subsequent premature failure. We are also aware of thick film ceramic heaters
secured by conductive cement to the base of water heating vessels, such as the Hywel
egg boiler. Such arrangements are limited by the relatively poor thermal conductivity
of the ceramic substrate and are only suitable for low power density applications.
[0020] While the invention has been described in the foregoing with particular reference
to water boiling vessels such as kettles and hot water jugs, the invention is not
limited to such applications and, in particular, could be used in electric cooker
hobs and hotplates for example.
1. A heating element assembly comprising a heating element (1), of thick film construction
and comprising a substrate, secured to a surface to be heated (3) characterised in that a high thermal conductivity heat dispersion layer (2) is provided between the heating
element (1) and the surface to be heated (3), the heat dispersion layer (2) extending
laterally beyond the periphery of the heating element (1).
2. A heating element assembly as claimed in claim 1 wherein the substrate is of stainless
steel.
3. A heating element assembly as claimed in claim 2 wherein said substrate has a thickness
of less than 0.5mm.
4. A heating element assembly as claimed in any preceding claim wherein said heat dispersion
layer (2) comprises copper or aluminium.
5. A heating element assembly as claimed in any of the preceding claims wherein the power
density of the thick film heating element (1), measured over its total area, is substantially
greater than 30W/cm2.
6. A heating element assembly as claimed in claim 5 wherein the power density of the
thick film heating element (1), measured over its total area, is at least 60W/cm2.
7. A heating element assembly as claimed in any of the preceding claims wherein the area
of the thick film heating element (1) is of the order of one third to one half of
the area of the surface to be heated.
8. A heating element assembly as claimed in claim 7 wherein the surface to be heated
(3) is a disc of diameter of around 100 or 110mm and the thick film heating element
(1) is a disc of diameter around 60 to 80mm.
9. A heating element assembly as claimed in any of the preceding claims wherein the heat
dispersion layer (2) extends at least 10mm beyond the periphery of the thick film
heating element (1).
10. A heating element assembly as claimed in any of the preceding claims wherein the surface
to be heated (3) comprises a heater plate adapted to be assembled into a plastic bodied
liquid heating vessel.
11. A heating element assembly as claimed in claim 10 wherein the heater plate is formed
around its periphery with a well.
12. A heating element assembly as claimed in any of claims 1 to 9 wherein the surface
to be heated (3) comprises the bottom of a liquid heating vessel.
13. A heating element assembly as claimed in claim 12 wherein said liquid heating vessel
bottom is formed of stainless steel.
14. A heating element assembly as claimed in claim 13, wherein the heating vessel bottom
is formed of 300 series stainless steel.
15. A heating element assembly as claimed in claim 13 or 14 wherein said stainless steel
has a thickness of less than 0.5mm, preferably 0.3mm.
16. A heating element assembly as claimed in any of claims 10 to 15 wherein the surface
to be heated (3), viewed from the side to which the thick film heating element is
affixed, has a depression into which the thick film heating element is affixed.
17. A heater assembly according to claim 1, wherein the thick film heating element (1)
provides an output having a predetermined power density and the effect of the heat
dispersion layer (2) is to provide the overall assembly with a power density which
is substantially less than that of the thick film heating element (1) itself.
18. A liquid heating vessel comprising a heating element assembly according to claim 1,
wherein said thick film heating element (1) is significantly smaller than said surface
to be heated (3), and said heat dispersion layer (2) is significantly larger than
the thick film heating element (1).
19. A liquid heating vessel according to claim 18, wherein said thick film heating element
is of a diameter which is less than half the diameter of said surface to be heated.
20. A liquid heating vessel according to claim 18 or 19, wherein said heat dispersion
layer is of a diameter which is approaching twice the diameter of said thick film
heating element.
21. A liquid heating vessel including a heating element assembly (1,2,3) as claimed in
any of claims 1 to 17.
1. Heizelementaufbau, umfassend ein Heizelement (1) aus einem Dickschichtaufbau und umfassend
einen Träger, der an einer zu erhitzenden Oberfläche (3) befestigt ist, dadurch gekennzeichnet, dass zwischen dem Heizelement (1) und der zu erhitzenden Oberfläche (3) eine Wärmezerstreuungsschicht
(2) mit hoher Wärmeleitfähigkeit bereitgestellt ist, wobei sich die Wärmezerstreuungsschicht
(2) über den Umfang des Heizelements (1) hinaus erstreckt.
2. Heizelementaufbau nach Anspruch 1, wobei der Träger aus Edelstahl ist.
3. Heizelementaufbau nach Anspruch 2, wobei der Träger eine Dicke von weniger als 0,5
mm aufweist.
4. Heizelementaufbau nach einem der vorhergehenden Ansprüche, wobei die Wärmezerstreuungsschicht
(2) Kupfer oder Aluminium umfaßt.
5. Heizelementaufbau nach einem der vorhergehenden Ansprüche, wobei die über seine gesamte
Fläche gemessene Leistungsdichte des Dickschichtheizelements (1) wesentlich größer
als 30 W/cm2 ist.
6. Heizelementaufbau nach Anspruch 5, wobei die über seine gesamte Fläche gemessene Leistungsdichte
des Dickschichtheizelements (1) zumindest 60 W/cm2 beträgt.
7. Heizelementaufbau nach einem der vorhergehenden Ansprüche, wobei die Fläche des Dickschichtheizelements
(1) in der Größenordnung von einem Drittel bis zu einer Hälfte der Fläche der zu erhitzenden
Oberfläche liegt.
8. Heizelementaufbau nach Anspruch 7, wobei die zu erhitzende Oberfläche (3) eine Scheibe
mit einem Durchmesser von etwa 100 oder 110 mm ist, und das Dickschichtheizelement
(1) eine Scheibe mit einem Durchmesser von etwa 60 bis 80 mm ist.
9. Heizelementaufbau nach einem der vorhergehenden Ansprüche, wobei sich die Wärmezerstreuungsschicht
(2) zumindest 10 mm über den Umfang des Dickschichtheizelements (1) hinaus erstreckt.
10. Heizelementaufbau nach einem der vorhergehenden Ansprüche, wobei die zu erhitzende
Oberfläche (3) eine Heizerplatte umfaßt, die dazu geeignet ist, in ein Flüssigkeitsheizgefäß
mit Kunststoffkörper eingebaut zu werden.
11. Heizelementaufbau nach Anspruch 10, wobei die Heizerplatte um ihren Umfang herum mit
einer Einsenkung ausgebildet ist.
12. Heizelementaufbau nach einem der Ansprüche 1 bis 9, wobei die zu erhitzende Oberfläche
(3) den Boden eines Flüssigkeitsheizgefäßes umfaßt.
13. Heizelementaufbau nach Anspruch 12, wobei der Flüssigkeitsheizgefäßboden aus Edelstahl
gebildet ist.
14. Heizelementaufbau nach Anspruch 13, wobei der Heizgefäßboden aus Edelstahl der 300er-Gruppe
gebildet ist.
15. Heizelementaufbau nach Anspruch 13 oder 14, wobei der Edelstahl eine Dicke von weniger
als 0,5 mm, und vorzugsweise 0,3 mm aufweist.
16. Heizelementaufbau nach einem der Ansprüche 10 bis 15, wobei die zu erhitzende Oberfläche
(3) von der Seite, an der das Dickschichtheizelement angebracht ist, her gesehen eine
Vertiefung aufweist, in der das Dickschichtheizelement angebracht ist.
17. Heizeraufbau nach Anspruch 1, wobei das Dickschichtheizelement (1) einen Ausgang bereitstellt,
der eine vorbestimmte Leistungsdichte aufweist, und die Wirkung der Wärmezerstreuungsschicht
(2) ist, den gesamten Aufbau mit einer Leistungsdichte zu versehen, die wesentlich
geringer als jene des Dickschichtheizelements (1) selbst ist.
18. Flüssigkeitsheizgefäß, umfassend einen Heizelementaufbau nach Anspruch 1, wobei das
Dickschichtheizelement (1) deutlich kleiner als die zu erhitzende Oberfläche (3) ist,
und die Wärmezerstreuungsschicht (2) deutlich größer als das Dickschichtheizelement
(1) ist.
19. Flüssigkeitsheizgefäß nach Anspruch 18, wobei das Dickschichtheizelement einen Durchmesser
aufweist, der weniger als die Hälfte des Durchmessers der zu erhitzenden Oberfläche
beträgt.
20. Flüssigkeitsheizgefäß nach Anspruch 18 oder 19, wobei die Wärmezerstreuungsschicht
einen Durchmesser aufweist, der sich dem Doppelten des Durchmessers des Dickschichtheizelements
nähert.
21. Flüssigkeitsheizgefäß, umfassend einen Heizelementaufbau (1, 2, 3) nach einem der
Ansprüche 1 bis 17.
1. Ensemble d'élément chauffant comprenant un élément chauffant (1), d'une structure
à film épais et comprenant un substrat, fixé contre une surface à chauffer (3), caractérisé en ce qu'une couche de dispersion de la chaleur à haute conductivité thermique (2) est prévue
entre l'élément chauffant (1) et la surface à chauffer (3), la couche de dispersion
de la chaleur (2) s'étendant latéralement au-delà de la périphérie de l'élément chauffant
(1).
2. Ensemble d'élément chauffant selon la revendication 1, dans lequel le substrat est
en acier inoxydable.
3. Ensemble d'élément chauffant selon la revendication 2, dans lequel ledit substrat
a une épaisseur de moins de 0,5 mm.
4. Ensemble d'élément chauffant selon l'une quelconque des revendications précédentes,
dans lequel ladite couche de dispersion de la chaleur (2) comprend du cuivre ou de
l'aluminium.
5. Ensemble d'élément chauffant selon l'une quelconque des revendications précédentes,
dans lequel la densité de puissance de l'élément chauffant à film épais (1), mesurée
sur sa superficie totale, est sensiblement supérieure à 30 W/cm2.
6. Ensemble d'élément chauffant selon la revendication 5, dans lequel la densité de puissance
de l'élément chauffant à film épais (1), mesurée sur sa superficie totale, est d'au
moins 60 W/cm2.
7. Ensemble d'élément chauffant selon l'une quelconque des revendications précédentes,
dans lequel la superficie de l'élément chauffant à film épais (1) est de l'ordre d'un
tiers à la moitié de la superficie de la surface à chauffer.
8. Ensemble d'élément chauffant selon la revendication 7, dans lequel la surface à chauffer
(3) est un disque d'un diamètre d'environ 100 ou 110 mm et l'élément chauffant à film
épais (1) est un disque d'un diamètre d'environ 60 à 80 mm.
9. Ensemble d'élément chauffant selon l'une quelconque des revendications précédentes,
dans lequel la couche de dispersion de la chaleur (2) s'étend à au moins 10 mm au-delà
de la périphérie de l'élément chauffant à film épais (1).
10. Ensemble d'élément chauffant selon l'une quelconque des revendications précédentes,
dans lequel la surface à chauffer (3) comprend une plaque chauffante conçue pour être
assemblée dans un récipient de chauffage pour liquides doté d'un corps en plastique.
11. Ensemble d'élément chauffant selon la revendication 10, dans lequel la plaque chauffante
est conçue avec une cavité autour de sa périphérie.
12. Ensemble d'élément chauffant selon l'une quelconque des revendications 1 à 9, dans
lequel la surface à chauffer (3) comprend le fond d'un récipient de chauffage pour
liquides.
13. Ensemble d'élément chauffant selon la revendication 12, dans lequel ledit fond du
récipient de chauffage pour liquides est conçu en acier inoxydable.
14. Ensemble d'élément chauffant selon la revendication 13, dans lequel le fond du récipient
de chauffage est conçu en acier inoxydable série 300.
15. Ensemble d'élément chauffant selon la revendication 13 ou 14, dans lequel ledit acier
inoxydable a une épaisseur de moins de 0,5 mm, de préférence 0,3 mm.
16. Ensemble d'élément chauffant selon l'une quelconque des revendications 10 à 15, dans
lequel la surface à chauffer (3), vue du côté contre lequel est fixé l'élément chauffant
à film épais, présente un creux dans lequel est fixé l'élément chauffant à film épais.
17. Ensemble chauffant selon la revendication 1, dans lequel l'élément chauffant à film
épais (1) fournit une sortie ayant une densité de puissance prédéterminée et la couche
de dispersion de la chaleur (2) doit avoir pour effet de conférer à l'ensemble global
une densité de puissance qui est sensiblement inférieure à celle de l'élément chauffant
à film épais (1) lui-même.
18. Récipient de chauffage pour liquides comprenant un ensemble d'élément chauffant selon
la revendication 1, dans lequel ledit élément chauffant à film épais (1) est nettement
plus petit que ladite surface à chauffer (3), et ladite couche de dispersion de la
chaleur (2) est nettement plus grande que ledit élément chauffant à film épais (1).
19. Récipient de chauffage pour liquides selon la revendication 18, dans lequel ledit
élément chauffant à film épais a un diamètre qui est inférieur à la moitié du diamètre
de ladite surface à chauffer.
20. Récipient de chauffage pour liquides selon la revendication 18 ou 19, dans lequel
ladite couche de dispersion de la chaleur a un diamètre qui mesure près du double
du diamètre dudit élément chauffant à film épais.
21. Récipient de chauffage pour liquides comprenant un ensemble d'élément chauffant (1,
2, 3) selon l'une quelconque des revendications 1 à 17.

REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description