[0001] The invention relates to a plug for a connector arrangement consisting of a plug
and an accompanying mating plug according to the preamble of claim 1.
[0002] Connector arrangements are common components in electrical networks, for instance
telecommunication networks or on board networks in motor vehicles. By means of a plug
and an accompanying mating plug of the connector arrangement, a cable is connected
to another cable or to further components of the electrical network.
[0003] In any environment, the plug and mating plug are securely held together to insure
for a positive electrical connection. One such method of securing or locking the components
together utilizes a locking latch in the connector housing. As the plug and mating
plug are mated together, the plug comes into contact with a correspondingly formed
recess of the mating plug.
[0004] The plug and the mating plug of the connector arrangement are not always produced
by the same manufacturer and are rarely standardised in their concrete embodiment.
Therefore connector arrangements are typically developed with varying permissible
variations (tolerances). Therefore, during the mating and unmating of the connector
components, i.e. the plug and the mating plug, there is a danger that the tolerances
will vary and the locking means will not function properly, i.e. the locking latch
of the plug could be shorn off. In addition, as plugging behaviour can vary, and since
the necessary force for joining or detaching the locking varies noticeably, the problem
of ineffective latching is magnified.
[0005] It is the object of the invention to provide a plug for use in a connector assembly,
which displays a more standardised plugging behaviour with relation to mating plugs
manufactured with permissible tolerances.
[0006] This object is achieved by a plug displaying the characterising features of claim
1. The subclaims describe preferred embodiments of the invention.
[0007] In accordance with the invention, a plug for a connector arrangement or assembly
has a connector housing with a locking latch secured thereto, such that during mating
of the plug to a mating receptacle or plug, the locking latch comes into contact with
part of the mating plug. The locking latch is a separate part which can be connected
to the housing. The locking latch can be designed independently of the housing and
can therefore be connected to mating plugs with varying permissible variations.
[0008] The locking latch may be made of a material which displays greater strength characteristics
than the material of the housing. This enables a secure connection of the plug and
mating plug, over many cycles (insertion/withdrawal) and prevents the shearing off
of the locking latch after only a few cycles, as is the case with conventional plugs.
[0009] The connector housing may be manufactured from a synthetic material, since it is
easy to manufacture and has a low net weight.
[0010] An alternate embodiment of the plug is achieved when the locking latch is designed
as a metal member with a locking projection. In comparison with customary synthetic
materials, the metal does not wear off as easily and can be manufactured at a low
cost due to an easily accomplished punching or deep-drawing process.
[0011] In one embodiment, the locking latch is arranged on an outside wall of the housing
and comprises a fastening device for fastening the locking latch to the housing wall.
[0012] According to another embodiment of the plug, a recess is provided in the side wall
of the housing and extends under part of the locking latch, enabling the mating plug
to press the locking latch into the recess in a resilient manner. In this embodiment,
the insertion forces required for locking the plug with the mating plug can be reduced.
[0013] Embodiments of the invention will be described hereinafter with reference to the
figures, in which:
Figure 1a and 1b shows perspective views of the locking latch;
Figure 2 shows a sectional drawing of a connector housing part with a locking latch
secured to it;
Figure 3 shows a perspective view of the connector housing part with a housing cover;
and
Figure 4a and 4b shows a front and sectional view of the connector housing part with
the locking latch.
[0014] Figure 1 shows a separate locking latch which can be connected to a housing (as shown
in Figure 2). In this embodiment, the locking latch is a metal member 10 with a locking
projection 11. The metal member 10 has parts or arms 12, 13 which extend in opposite
directions from the projection 11. V-shaped widened sections are provided at free
ends of arms 12, 13, the sections have recesses extending therethrough.
[0015] As is shown in Figure 2, the metal member 10 is secured to a side wall of a connector
housing part 20 of a connector assembly. The metal member extends in a direction which
is essentially parallel to the longitudinal axis of the housing part 20 and to the
axis of mating of the plug and mating plug. A recess or indentation 21 is formed in
the side wall of the housing part 20 in such a manner that it can accommodate the
metal member 10. With the locking latch positioned in the housing recess 21, the recesses
14 and 15 cooperate with projections 22, 23 extending from the sidewall to secure
the metal member to the housing part 20. Alternatively, the fastening of the locking
latch to the connector housing can also be achieved by means of ultrasonic or heat
caulking.
[0016] Figure 3 shows a perspective view of the housing part 20 with the housing cover 30.
When joined together, they form a two-pin synthetic socket housing of the plug and
are suitable for receiving metallic sockets or plug contacts for connecting with cables.
[0017] Referring to Figure 4b, a cross-sectional view of the metal member 10 secured to
the side wall of the housing part 20 is illustrated. Under the locking projection
11 and the slightly outwardly arched arms 12 and 13 of the metal member 10, a recess
24 is arranged in the side wall of the housing part 20.
[0018] During the mating of the connector assembly, the projection 11 recedes into the recess
24 under the pressure of a correspondingly formed part of a mating plug (not shown)
of the connector assembly. As the projection 11 and 12, 13 can resiliently deform
into the recess 24, the force required to move the mating plug beyond the projection
11 is reduced. Consequently, the mating force for mating the plug and mating plug
is significantly reduced over the prior art.
[0019] The arrangements and characteristic features of the described embodiments can be
easily combined with one another.
1. A plug for a connector assembly, consisting of a plug and an accompanying mating plug,
the plug comprising:
a connector housing;
a locking latch which is arranged on the housing, and which, during a mating of the
plug and the mating plug, comes into contact with a part of the mating plug;
characterised in that:
the locking latch is designed as a separate part (10) which can be connected to
the housing.
2. The plug according to claim 1, characterised in that the locking latch is made of a material which has greater strength characteristics
than the material of the housing.
3. The plug according to claim 1 or 2, characterised in that the connector housing is made from a synthetic material.
4. The plug according to one of claims 1 to 3, characterised in that the locking latch is a metal member (10) with a locking projection (11) projecting
therefrom.
5. The plug according to one of claims 1 to 4, characterised in that the locking latch is arranged on an outside wall of the housing and comprises a fastening
device (14, 15) for fastening to the housing wall.
6. The plug according claim 5, characterised in that the side wall of the housing has a recess (24) which extends under part of the locking
latch whereby the locking latch is moved into the recess (24) in a resilient manner
when the mating plug is mated to the plug.
7. The plug according to one of claims 5 or 6, characterised in that the fastening device (14, 15) comprises a recess in the metal member (10), which
can be latched to a projection (22, 23) extending from the housing.
8. The plug according to one of claims 5 to 7, characterised in that the side wall of the housing comprises indentations (21), to accommodate the locking
latch.
9. The plug according to at least claim 4, characterised in that the metal member extends in the direction parallel to the axis of a mating of the
plug with the mating plug.
10. Connector arrangement, consisting of a plug according to one of claims 1 to 9 and
an accompanying mating plug.