[0001] Procedure for start-up and operation of a separator for separation of oil-seeds and
a separator for carrying out the procedure.
[0002] The present invention relates to a procedure for start-up and operation of a separator
of the kind described in the pre-characterising part of claim 1.
[0003] Such a separator is known from DK 170153.
[0004] Separators are also known in which the worms are pivotally suspended only at one
end, close to the inlet.
[0005] It is a disadvantage in the known separators which are used for the separation of
sorts of seeds into a solid fraction such as cattle cake, and a fluid fraction such
as oil, that the solid fraction - when the separator is idle for a period, which may
vary from 20 minutes to 24 hours - becomes so hard that it cannot be forced out of
the separator. It is therefore necessary, when the separator has been left unused
for a period, to dissemble it, knock the solid fraction to pieces and remove it, and
then afterwards assemble the separator again before it can be restarted. Consequently,
these known separators cannot form part of a process controlled plant.
[0006] It is one purpose of the present invention to describe a procedure for start-up and
operation of a separator by which the said disadvantages are avoided.
[0007] This is achieved by the procedure described in the characterising part of claim 1.
Thereby it is achieved that the solid fraction which sits as a clot of a massive,
hard material at the outlet end of the separator when the separator is restarted after
a standstill, is cut into pieces or divided into fine particles to enable it to be
moved out of the separator by the separator itself.
[0008] It is thus not necessary to dissemble the separator, clean it and assemble it again
before it can be restarted, and it can therefore form part of an automatic plant.
[0009] The invention also describes a separator for the carrying out of the procedure according
to claim 1. Claim 2 describes such a separator.
[0010] Claim 3 describes a special embodiment of the knives in a separator according to
the invention.
[0011] By what is described in claim 4 it is achieved that the cone in a separator according
to the invention can be adjusted to the correct position.
[0012] Claim 5 describes other means for the adjustment of the position of the cutting organs
in relation to the clot which is formed of the solid fraction in the separator.
[0013] The invention is explained in detail below with reference to the drawing in which
- fig. 1
- shows a separator according to the invention, viewed from above, in which part of
a feeder duct for the material to be processed is removed,
- fig. 2
- is an illustration corresponding to that of fig. 1, where part of the housing surrounding
the worms is cut out.
- fig. 3
- is a sectional view seen in the direction of arrows I-I in fig. 1,
- fig. 4
- is a sectional view seen in the direction of arrows II-II in fig. 1,
- fig. 5
- is a larger-scale side view of a cutting organ for a separator according to the invention,
- fig. 6
- is an illustration seen in the direction of arrows III-III in fig 5, and
- fig. 7
- is a picture seen in the direction of arrows IV-IV in fig 5.
[0014] As shown in the drawing a known separator consists of two equally long worms 1 and
2, which are in mesh with each other, and which have opposite directions of rotation
and equal number of revolutions.
[0015] As shown, the worms can be driven by a gear motor 3, which is coupled to one of the
shafts 4 or 5 for the worms 1 or 2, respectively. The power transmission from one
shaft 4 to the other shaft 5 can for example be by means of two identical gear wheels
6. The shafts 4 and 5 are pivotally hinged at the ends in bearings 7, which are mounted
on a frame 8.
[0016] The worms 1,2 are surrounded by a common housing 9 made of perforated plate. The
housing 9 has an inlet opening 10 and an outlet opening 11.
[0017] At the outlet end the housing 9 is extended a distance X outside the end 12 of the
worms 1,2.
[0018] As shown in figs. 3 and 4 the frame can be embodied with two side members with a
plane topside, and the housing 9 can in each side be embodied with a horizontal bracket
or profile 18, which can slide on the top surface of the side members.
[0019] The frame 8 can be stationary and mounted on legs 19. However, the housing 9 can
be stationary, and in that case the frame 8 and worms 1,2 are displaceably mounted
in the longitudinal direction of the housing 9.
[0020] Below the housing 9 can be mounted a watertight pan 20 with a discharge pipe 21 for
the fluid fraction.
[0021] The material to be processed is taken to the inlet opening 10 by means of a not shown
conveyor. The material is moved forward by the worms 1,2 towards the outlet opening
11 of the housing 9. On its way the fluid fraction runs through the openings of the
housing 9 and down into the pan 20, from which it runs off through the pipe 21 into
a not shown container.
[0022] As shown in the drawing each of the shafts 4 and 5 is - close to the separator's
outlet end - fitted with a cutting organ, which preferably is embodied as a cone 23,
which is oriented with its conical surface 24 directed towards the clot 22 of the
solid fraction. Each cone 23 extends a distance into the housing 9 at the outlet end
11. The conical surface 24 is embodied with one or more cutters 25, which for example
can be milled out in the conical surface.
[0023] When the separator, after some time of standstill during which the clot 22 has hardened,
is restarted, the clot 22 will be forced forward by the worms 1,2 against the cutting
organs 23, where the end of the clot is cut to pieces or divided into fine particles
by the cutting organs and the finely sliced material is forced out of the space between
the cutting organs 23 and the housing 9 and discharged from the separator.
[0024] The cutting organs can be adjustably mounted in the longitudinal direction, each
on its own shaft 4 or 5, so that they can be brought to their optimum positions in
relation to the clot 22 of the solid fraction.
[0025] This adjustment of the cutting organs' position in relation to the clot 22 of the
solid fraction can also be obtained by having the housing 9 displaceably mounted in
relation to the shafts 4 and 5. This displacement can for example be carried out by
means of two tightening arrangements 14, which can each consist of a screw 15, which
at one end is pivotally, but not axially displaceable, mounted in a bracket or plate
16, which is mounted on the frame 8, and at the other end is screwed into a thread
in a bracket or plate 17, which is mounted on the housing 9. Instead of a screw 15
it is also possible to use a screw shackle.
[0026] The shown and described separator serves only the purpose of illustrating the invention.
1. Procedure for start-up and operation of a separator for the separation of sorts of
seeds - such as rape, sunflower and palm kernel - into a fluid fraction and a solid
fraction, which is separated at an outlet opening (11) in the separator, and which
at this point forms a clot 22
characterised by the fact that
the solid fraction (22), when the separator after some time of operational standstill
has become hard, is cut into pieces or finely divided into particles by cutting organs
(23) in the separator, and that the finely divided material is thereafter removed
from the separator.
2. Separator for the carrying out of the procedure according to claim 1, which separator
consists of two equally long worms (1,2), which are mounted each on its own shaft,
respectively (4) and (5), which are embedded at both ends in bearings (7), and which
have equally large pitch and are meshing with each other and rotate in opposite directions
with identical number of rotations, and are driven, for example, by a common gear
motor, which said worms are surrounded by a common housing (9), which is made of perforated
plate, and which has an inlet opening (10), for example in the shape of a funnel,
and an outlet opening for the solid fraction (11), and which at the outlet end is
extended a distance (X) outside the end of the worms (1,2), where a clot (22) is formed
of the solid fraction,
characterised by the fact that
each shaft (4) and (5) close to the outlet end, is mounted with a cutting organ, preferably
embodied as a cone (23), which rotates together with the shaft and which extends into
the housing (9) at the outlet opening (11) and which is oriented with the conical
surface (24) turned towards the clot (22) and which has a larger external diameter
(d), which is a little smaller than the internal diameter of the housing (9), and
that the conical surface (24) is embodied with one or more cutting organs (25) or
knives.
3. Separator according to claim 2,
characterised by the fact that
the cutters (25) are embodied as milled grooves in the conical surface (24).
4. Separator according to claim 2,
characterised by the fact that
each cone (23) is adjustably mounted in the longitudinal direction on its own shaft
(4) or (5).
5. Separator according to claim 2,
characterised by the fact that
the housing (9) is displaceably mounted in the longitudinal direction in relation
to the shafts (4,5).