[0001] The invention relates to a method for producing a sheet metal container as indicated
in the opening part of claim 1. The base is essentially plane.
[0002] The joining of the two lateral edges of the shell material can e.g. be made by spot
welding and the base can e.g. be mounted by seaming.
[0003] The invention relates further to an apparatus for performing a method for producing
a sheet metal container.
[0004] The invention relates further to a metal sheet container as indicated in the opening
part of claim 6.
[0005] A method and a container as mentioned is disclosed in EP-A-0 033 912, which discloses
a spray can with a cylindrical side wall, the base together with its joint being pushed
into the interior of the side wall, preferably to be biased against the side wall.
[0006] The present invention is based on a container, e.g. used for transport and retail
sale of paint and the like, i.e. a so-called technical sheet metal packaging, and
with a form as the one shown in WO 92/04248 where the base is formed by a method corresponding
to the one shown in EP-A-0 377 985 by narrowing and flanging an end of a shell and
mounting of a base, e.g. by seaming. Thus is obtained a container where the rim of
the base is formed by a flange, and the side wall from the flange extends a little
obliquely upwards and outward to a bend and then further essentially vertically upward.
The diameter in the area with said bend has no particularly precise dimensions, and
therefore, in order to stack both empty and filled containers and containers closed
with a lid, relatively small dimensions with a large tolerance must be given, which
is inconvenient when stacking more containers upon each other since such a stack might
not be vertical, and thus under unfortunate circumstances will be likely to overturn.
Said bend can furthermore form a weak point in relation to the large loads from above,
e.g. when stacking many containers on top of each other.
[0007] The container described in WO 92/04248 has a mounted rim element at the top portion
of the shell. This rim element is formed by punching a ring out of a quadrilateral
sheet blank, forming the ring and seaming it on to the shell. A surplus hereof will
be a circular disc punched out of said ring.
[0008] WO 99/37420 describes a deep-drawn can body in which a hole is provided in the base,
and a reversed cup is inserted and glued on to the rim of said hole or seamed there
on to whereupon the flange is pressed up in the can. A beverage can with a refrigerating
facility is thus obtained.
[0009] US-A-5 022 254 describes the expansion of a tubular can body by means of an expansion
cartridge divided in segments.
[0010] DE-A-195 02 992 describes a pressure vessel, e.g. an aerosol can produced by rolling
a sheet metal piece together with a large overlap (at least one turn) and seaming
a base from within, the end portion of the vessel body being narrowed after the base
has been inserted in the interior of the body, and seamed with the base, the flange
being in the interior of the can.
[0011] EP-A-0 377 985 describes a method of and an apparatus for narrowing and formation
of flanges in the end of a tubular can blank.
[0012] DE-A-34 02 197 describes an apparatus and a method for producing aerosol cans, whereby
the seams of the bottom and the top are pressed into the can and a thus resulting
"sandwich-flange" is bent over the seam.
[0013] US-A-3 921 848 describes an aerosol can where the base in an embodiment is formed
such that the shell extends through a curvature and essentially vertically up to a
seam where it is connected to a base sheet. Thus, the shell provides a single, narrow
base area around the mounted base. The base of the aerosol can is designed in the
same way as described above with reference to DE-A-34 02 197, the mounted base with
the seam being pressed up in the container.
[0014] The object of the invention is to provide a container, a method for producing such
a container and an apparatus for performing the method, whereby disadvantages of the
prior art are avoided.
[0015] This object is achieved by the method of claim 1, the container of claim 6 and the
apparatus of claim 10.
[0016] According to the invention, this is obtained by a method which is characterized in
that the shell is expanded whereby the portion of the shell immediately above the
base portion is expanded essentially more strongly than the base portion, and that
the more strongly expanded portion is pressed down around the base in order to provide
the additional, annular base surface around the mounted base. It is thus possible
by expansion of the portion of the shell immediately above the base portion to calibrate
the diameter of the base portion. Thereby, the conicity of a conical container can
be reduced in relation to that of known containers (approximation to a cylindrical
form), which is an advantage as to strength. The strength of the corner of the container
between the base and the side wall is further enhanced as the joint between the side
wall material and the base material which is usually a flange joint or seam constitutes
a weak point. By means of the invention, this joint is removed into the base surface
of the container where the joint is less exposed to impacts, e.g. if a container falls
by accident and lands on the edge between the base and the side wall.
[0017] In an embodiment where the top portion of the shell is provided with a rim element
formed by an annular piece of sheet material of the same kind as that of the base,
the mounted base is formed preferably of a piece of sheet material of a diameter equal
to or smaller than a piece remaining from the formation of the rim element. An essential
material saving is thus obtained since a piece of material which would be wasted in
the prior art is used for the base.
[0018] By a first expansion of the shell, the base portion of the shell is essentially not
expanded, whereas the remaining portion of the shell is expanded whereby a shoulder-shaped
transition is formed between the base portion and the remaining portion of the shell.
This facilitates the later pressing down of the portion of the shell above the base
portion.
[0019] The portion of the shell immediately above the base portion is expanded preferably
to predetermined dimensions in connection with its being pressed down around the base.
The said calibration is thus obtained of the diameter of the base portion
[0020] In a preferred embodiment of the method, a top portion of the shell is expanded essentially
less than a central part of the shell during the expansion of this central part, and
subsequently the top portion is expanded and flanged separately. It is thus possible
to obtain a very heavy deformation of the top portion of the shell, either with a
view to mounting a rim element or with a view to rolling the top portion of the shell
in order to provide an integrated rim reinforcement.
[0021] The object is further obtained by a container which is characterized in that the
shell is expanded, the side wall using expanded essentially more than the base portion,
whereby the annular base areas have a radial extension and the radially interior base
area extends a distance in a radial direction away from the joint.
[0022] In an embodiment with a mounted rim element formed by an annular piece of sheet material
with an internal and an external diameter, the mounted base is preferably formed by
a piece of material with a diameter being equal to or smaller than the internal diameter
of the annular blank of the rim element. It is thus obtained that the base can be
formed by the centre circle part from the cut-out of the rim element.
[0023] In a preferred embodiment where the base is seamed on to the shell, the shell extends
in the base area from the curvature at the side wall inward toward the centre of the
base, upward and through a curvature inverse in relation to the first curvature to
the seam situated outside the container between the shell and the base.
[0024] The shell thus extends preferably essentially horizontally from the first curvature
to a second curvature, from there obliquely into the interior of the container to
said inverse curvature and further on essentially horizontally to the seam.
[0025] According to the invention, an apparatus for performing the method comprises means
for formation of a shell by bending of an essentially quadrilateral, preferably rectangular
piece of sheet material and joining of two essentially parallel lateral edges of the
sheet material, which sides thus meet, means for narrowing and flanging of a base
portion of the shell and means for mounting of a base of a corresponding sheet material,
the apparatus further comprising means for expansion of the shell, said means for
expansion being adapted for expanding the portion of the shell immediately above the
base portion essentially more strongly than the base portion and being adapted to
also press this portion down around the base in order to provide an additional, annular
base surface around the mounted base. Furthermore, there are preferably means for
expanding and flanging the top portion of the shell separately.
[0026] By means of the invention, it is possible to provide a sheet metal container, which
because of a very heavy extension of its material is relatively light and thus material
saving without the strength being reduced in relation to that of known containers.
Especially in the preferred embodiment where the container has a mounted rim element,
a material saving is obtained.
[0027] In the following, the invention will be explained more in detail by means of an example
of embodiment with reference to the schematic drawing, where
Fig. 1 shows a metal sheet container with a cover,
Fig. 2 is a partial sectional view of a container like the one shown in Fig. 1 with
a corresponding container placed on the top,
Fig. 3 is a vertical sectional view of the container in Fig. 1 before the mounting
of a rim,
Fig. 4 is a vertical sectional view of a known container with another rim form, and
Figs. 5-11 illustrate the production of the container in Fig. 1.
[0028] The container shown in Figs. 1 and 2 has a body with a side wall 2 formed by a shell
1, on which wall supports 3 are mounted for a handle 4. The container has furthermore
a cover 5 of a design known per se and which abuts on the rim surrounding the opening
of the container. The cover 5 has as usual an essentially plane centre area 5a surrounded
by plane rim area 5b raised in relation to the centre area. The rim is in the shown
embodiment constituted of a rim element 6 mounted at the opening of the container
(Fig. 2), which element through a flange joint or seam 7 is connected with the top
portion 8 of the shell 1. The side wall has in the embodiment example a circular cross
section and is vaguely conical such as it is per se known according to containers
for paint and the like, so-called technical tinplate packaging. The invention can
also be used in connection with containers with a cylindrical side wall and containers
with another cross section than circular. The container shown in Fig. 1 can have a
cubic content of 2-5 1, however, the invention can be used in connection with containers
with a cubic content from 1 to 20 1 or even from 0.25 to 40 1.
[0029] As appears from Figs. 2 and 3, the container according to the invention has a base
with a characteristic form. A part of the base is constituted by a base element 9
which is connected to the shell 1 by a flange joint or seam 10 which is known per
se. However, the shell 1 has a base portion 11 which from the side wall 2 through
a curvature 12 with a small radius of curvature extends radially toward the central
axis of the container during formation of an annular, external base surface 13, through
a further curvature 14 up in the container and through yet another curvature 15 to
the seam 10. The container rests essentially on the external base surface 13 when
the container stands on a plane surface.
[0030] As appears from Fig. 2, by means of this base form and a corresponding dimensioning
of the different areas 5a and 5b of the cover, an improved control of the stacked
containers in relation to each other is obtained, as the base area 23 between the
curvature 15 and the seam 10 of a container when stacked rests on and is guided in
position by the cover area 5b of the subjacent container.
[0031] Fig. 4 shows a vertical section through the top of a container known per se where
instead of the mounted rim 6, a folding 6a is formed of the top portion of the shell
1 in order to provide a strong rim. A container with this rim form can also be provided
with a base designed according to the invention.
[0032] A container with a base according to the invention can be produced as will be explained
in the following with reference to Figs. 5-11.
[0033] At first, a preferably rectangular piece of sheet metal, e.g. with a thickness of
0.20-0.24 mm and of the quality T 56 or T 61, is folded to form a tubular shell 1,
and the lateral edges thus meeting are mutually connected e.g. by means of a spot
welding 16 (Fig. 5). The portions of the shell 1 placed above the base portion 11
are expanded radially to form a tube with an expanded top portion 17, a non-expanded
base portion 11 and a shoulder or curvature 12 at the transition from the top portion
17 to the base portion 11 (Fig. 6).
[0034] The base portion 1 is narrowed radially and flanged by methods known per se to form
a narrowed base portion 11 with a flange 19 (Fig. 7). A base element prepared for
the purpose 9 is seamed in a known manner together with the base portion 11 by means
of the flange 19 during the formation of a seam 10 (Fig. 8).
[0035] An expander cartridge with thrust pad segments 20 and preferably an extension equalizing
membrane is guided down into the shell 1 and presses first the area at the shoulder
or the curvature 12 down to the level of the underside of the seam 10 (Fig. 9). It
is preferably controlled that the segments 20 are placed such in relation to the spot
welding 16 of the shell (1) that this is positioned centrally in relation to a segment
20 as shown in Figs. 9 and 10. The segments 20 are then dispersed radially as their
top portions are dispersed more than their bottom portions, the central part 21 of
the shell 1 being provided with a conical form with determined dimensions (Fig. 10).
The height of the segments 20 is limited such that the top portion 8 of the shell
1 is essentially not expanded at this step. The succession of the pressing down and
dispersion of the segments 20 can be inverted in relation to the above mentioned,
or the two movements can be effected more or less at the same time.
[0036] The top portion 8 is subsequently expanded and flanged separately by means of rolls
22 (Fig. 11).
[0037] By the method according to the invention, the shell 1 is expanded more strongly than
usually. In order to avoid that the area around the spot welding 16 which is usually
the weakest place in the shell 1, cracks during expansion, the said central placement
of the spot welding 16 is made in relation to a segment 20, and the top portion 8
is expanded as stated by spin flanging such that the tensile stress in the deformation
zone is kept at a relatively low level during expansion. If the area around the spot
welding 16, or the joint if another type of joint is used, will hold, there is according
to the invention nothing to prevent that the top portion 8 is expanded together with
the central part 21 of the shell 1.
[0038] After the flanging of the top portion 8, the container blank is ready for mounting
of the rim element 6 in a manner known per se.
[0039] By the invention, several advantages are obtained. Firstly, material and thus weight
are saved because the shell 1 due to the heavy, even extension of the material is
relatively and uniformly thin. Because of strain-hardening, this weight saving is
obtained without reducing the strength of the container. Secondly, it is obtained
that as a blank for the production of the base element 9, a disc material or a centre
circle part cut out of the blank from which the rim element 6 is formed. This centre
circle part is wasted in prior art, and therefore, a general considerable saving of
material and weight is obtained in the production of a container. Thirdly, a container
is obtained with a more precise diameter at the bottom portion of the side wall 2,
because this diameter is determined by the expansion of the segments 20. Therefore,
the container can be produced with a finer tolerance and thus a little larger diameter
dimensions on said place, which is an advantage when the containers are stacked as
shown in Fig. 2, since a more precise positioning is obtained of the base of one container
within an edge 23 of the cover 5 of the next container. The possibility of a stack
of several containers being skew is thus minimized and consequently the risk of such
a stack tumbling over is minimized. The said larger diameter dimension entails furthermore
that the conicity of the container is smaller, which is an advantage as to strength.
[0040] In relation to known containers where the side wall below has a bend in order that
a seam edge between the side wall and the base does not project over the diameter
of the side wall, a larger strength is obtained because said bend entails that at
a major load, the container may during stacking yield such that the breakpoint on
one single place along the circumference sinks to the foundation. The stacking may
then risk tumbling. A base designed according to the invention essentially eliminates
the risk of the base yielding at one single place in relation to the rest of the circumference.
1. A method for producing a sheet metal container, including
- formation of a shell (1) by bending an essentially quadrilateral, preferably rectangular,
piece of sheet metal and joining (16) two essentially parallel lateral edges of the
sheet material, which sides thus meet,
- narrowing and flanging of a base portion (11) of the shell and
- mounting of a base (9) of a corresponding sheet material, and
- pressing down the shell (1) around the base (9), thereby providing an additional,
annular base surface (13) around the mounted base (9),
characterized in that the shell (1) is expanded, whereby the portion (17) of the shell immediately above
the base portion (11) is expanded essentially more strongly than the base portion
(11), and
that the more strongly expanded portion (17) is pressed down around the base (9) in
order to provide the additional, annular base surface (13) around the mounted base
(9).
2. A method according to claim 1, where the top portion (8) of the shell is provided
with a rim element (6) formed by an annular piece of sheet material of the same kind
as that of the base (9), characterized in that the mounted base (9) is formed of a piece of sheet material of a diameter equal to
or smaller than a piece remaining from the formation of the rim element (6).
3. A method according to claim 1 or 2, characterized in that by a first expansion of the shell (1), the base portion (11) of the shell is essentially
not expanded, whereas the remaining portion (17) of the shell is expanded whereby
a shoulder-shaped transition (12) is formed between the base portion (11) and the
remaining portion (17) of the shell (1).
4. A method according to claims 1-3, characterized in that the portion (21) of the shell immediately above the base portion (11) is expanded
to predetermined dimensions in connection with its being pressed down around the base
(9).
5. A method according to claims 1-4, characterized in that a top portion (8) of the shell (1) is expanded substantially less than a central
part (21) of the shell during the expansion of this central part (21), and subsequently
the top portion (8) is expanded and flanged separately.
6. A metal sheet container comprising a shell (1) of a single layer of the sheet material,
a joint (16) extending from the top of the container to its base, which shell (1)
forms a side wall (21) of the container, and comprising a rim at the top of the container
and a mounted base (9) of metal sheet, whereby a base portion (11) of the shell (1)
in the base area of the container from the side wall (2) extends through a curvature
(12) and radially toward the centre of the base and in to the joint (10) between the
shell (1) and the mounted base (9), whereby a part of the shell (1) forms two annular
base areas (13, 23) around the mounted base (9), a radially exterior (13) of the two
base areas being situated in the bottom level of the container, and the radially interior
(23) of the two base areas being situated at a higher level, characterized in that the shell (1) is expanded, the side wall (21) being expanded essentially more than
the base portion (11), whereby the annular base areas have a radial extension and
the radially interior base area (23) extends a distance in a radial direction away
from the joint.
7. A container according to claim 6 with a mounted rim element (6) formed by an annular
piece of sheet material with an internal and an external diameter, characterized in that the mounted base is (9) formed by a piece of material with a diameter being equal
to or smaller than the internal diameter of the annular blank of the rim element (6).
8. A container according to claim 6 or 7, characterized in that the shell (1) in the base area from the curvature (12) at the side wall (2) extends
inward toward the centre of the base, upward and through a curvature (15) inverse
in relation to the first curvature (12) to the seam (10) situated outside the container
between the shell (1) and the base (9).
9. A container according to claim 8, characterized in that the shell (1) extends essentially horizontally from the first curvature (12) to a
second curvature (14), from there obliquely into the interior of the container to
said inverse curvature (15) and further on essentially horizontally to the seam (10).
10. An apparatus for performing the method according to claim 1, comprising
- means for formation of a shell by bending of an essentially quadrilateral, preferably
rectangular piece of sheet material and joining of two essentially parallel lateral
edges of the sheet material, which sides thus meet,
- means for narrowing and flanging of a base portion of the shell and
- means for mounting of a base of a corresponding sheet material, characterized in comprising means for expansion of the shell,
said means (20) for expansion being adapted for expanding the portion of the shell
immediately above the base portion essentially more strongly than the base portion
and being adapted to also press this portion down around the base in order to provide
an additional, annular base surface around the mounted base.
11. An apparatus according to claim 10, characterized by means (22) for expanding and flanging the top portion of the shell separately in
relation to the remaining part of the shell.
1. Verfahren zum Herstellen eines Blechbehälters, umfassend
- Bilden eines Mantels (1) durch Biegen eines im Wesentlichen viereckigen, vorzugsweise
rechteckigen, Stücks von Blech und Verbinden (16) von zwei im Wesentlichen parallelen
seitlichen Rändern des Blechs, deren Seiten sich somit treffen,
- Verjüngen und Bördeln eines Bodenabschnitts (11) des Mantels und
- Montieren eines Bodens (9) aus einem entsprechenden Blechmaterial, und
- Niederdrücken des Mantels (1) um den Boden (9) herum, wodurch eine zusätzliche,
ringförmige Bodenfläche (13) um den montierten Boden (9) herum vorgesehen wird,
dadurch gekennzeichnet,
dass der Mantel (1) aufgeweitet wird, wobei der Abschnitt (17) des unmittelbar über dem
Bodenabschnitt (11) befindlichen Abschnitts wesentlich stärker aufgeweitet wird als
der Bodenabschnitt (11), und
dass der stärker aufgeweitete Abschnitt (17) um den Boden (9) herum niedergedrückt wird,
um die zusätzliche, ringförmige Bodenfläche (13) um den montierten Boden (9) herum
vorzusehen.
2. Verfahren nach Anspruch 1, wobei der obere Abschnitt (8) des Mantels mit einem durch
ein ringförmiges Stück von Blechmaterial der gleichen Art wie die des Bodens (9) gebildeten
Randelement (6) versehen ist, dadurch gekennzeichnet, dass der montierte Boden (9) aus einem Stück von Blechmaterial ausgebildet ist, welches
einen Durchmesser aufweist, der kleiner ist als der Durchmesser eines aus der Bildung
des Randelements (6) restlichen Stücks oder diesem Durchmesser gleicht.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass bei einer ersten Aufweitung des Mantels (1) dessen Bodenabschnitt (11) im Wesentlichen
nicht aufgeweitet wird, während der übrige Abschnitt (17) des Mantels aufgeweitet
wird, wodurch zwischen dem Bodenabschnitt (11) und dem übrigen Abschnitt (17) des
Mantels (1) sich ein schulterförmiger Übergang (12) bildet.
4. Verfahren nach den Ansprüchen 1 bis 3, dadurch gekennzeichnet, dass der unmittelbar über dem Bodenabschnitt (11) befindliche Abschnitt (21) des Mantels
bei seinem Niederdrücken um den Boden (9) herum auf vorgegebene Abmessungen aufgeweitet
wird.
5. Verfahren nach den Ansprüchen 1 bis 4, dadurch gekennzeichnet, dass ein oberer Abschnitt (8) des Mantels (1) im Wesentlichen weniger aufgeweitet wird
als ein zentraler Teil (21) des Mantels während des Aufweitens dieses zentralen Teils
(21), und anschließend der obere Abschnitt (8) gesondert aufgeweitet und gebördelt
wird.
6. Blechbehälter umfassend einen Mantel (1) aus einer einzigen Schicht des Blechmaterials
mit einer sich vom oberen Teil des Behälters bis zu seinem Boden erstreckenden Verbindung
(16), welcher Mantel (1) eine Seitenwand (21) des Behälters bildet, und umfassend
einen Rand am oberen Teil des Behälters und einen montierten Boden (9) aus Blech,
wobei ein Bodenabschnitt (11) des Mantels (1) im Bodenbereich des Behälters sich ausgehend
von der Seitenwand (2) durch eine Krümmung (12) hindurch und radial in Richtung des
Zentrums des Bodens und in die Verbindung (10) zwischen dem Mantel (1) und dem montierten
Boden (9) erstreckt, wobei ein Teil des Mantels (1) zwei ringförmige Bodenbereiche
(13, 23) um den montierten Boden herum (9) bildet, indem ein radiales Äußere (13)
der beiden Bodenbereiche in der unteren Ebene des Behälters befindlich ist, und das
radiale Innere (23) der beiden Bodenbereiche in einer höheren Ebene gelagert ist,
dadurch gekennzeichnet, dass der Mantel (1) aufgeweitet ist, indem die Seitenwand (21) im Wesentlichen mehr als
der Bodenabschnitt (11) aufgeweitet ist, wobei die ringförmigen Bodenbereiche eine
radiale Erstreckung aufweisen, und der radiale innere Bodenbereich (23) sich um eine
Strecke in einer der Verbindung abgewandten radialen Richtung erstreckt.
7. Behälter nach Anspruch 6 mit einem durch ein ringförmiges Stück von Blechmaterial
mit einem Innen- und einem Außendurchmesser gebildeten montierten Randelement, dadurch gekennzeichnet, dass der montierte Boden (9) durch ein Stück von Material mit einem Durchmesser gebildet
ist, der kleiner ist als der innere Durchmesser des ringförmigen Rohlings des Randelements
(6) oder diesem Durchmesser gleicht.
8. Behälter nach dem Anspruch 6 oder 7, dadurch gekennzeichnet, dass sich der Mantel (1) im Bodenbereich ausgehend von der Krümmung (12) an der Seitenwand
(2) nach innen zum Zentrum des Bodens, aufwärts und durch eine relativ zur ersten
Krümmung (12) invertierte Krümmung (15) hindurch bis zur außerhalb des Behälters zwischen
dem Mantel (1) und dem Boden (9) befindlichen Falzverbindung erstreckt.
9. Behälter nach Anspruch 8, dadurch gekennzeichnet, dass der Mantel (1) sich im Wesentlichen von der ersten Krümmung (12) horizontal bis zu
einer zweiten Krümmung (14), von dort aus schräg in das Innere des Behälters hinein
bis zur erwähnten invertierten Krümmung (15) und weiterhin im Wesentlichen horizontal
bis zur Falzverbindung (10) erstreckt.
10. Vorrichtung zum Durchführen des Verfahrens nach Anspruch 1, umfassend
- Mittel zur Bildung eines Mantels durch Biegen eines im Wesentlichen viereckigen,
vorzugsweise rechteckigen Stücks von Blech, und Verbinden von zwei im Wesentlichen
parallelen seitlichen Rändern des Blechmaterials, welche Seiten sich somit treffen,
- Mittel zum Verjüngen und Bördeln eines Bodenabschnitts des Mantels und
- Mittel zum Montieren eines Bodens aus einem entsprechenden Blechmaterial, dadurch gekennzeichnet, dass es Mittel zum Aufweiten des Mantels umfasst,
wobei das erwähnte Mittel (20) zum Aufweiten dazu angepasst ist, den unmittelbar über
dem Bodenabschnitt befindlichen Abschnitt des Mantels stärker aufzuweiten als den
Bodenabschnitt, und auch dazu angepasst ist, diesen Abschnitt um den Boden herum niederzudrücken,
um eine zusätzliche, ringförmige Bodenfläche um den montierten Boden herum vorzusehen.
11. Vorrichtung nach Anspruch 10, gekennzeichnet durch Mittel (22) zum gesonderten Aufweiten und Bördeln des oberen Abschnitts des Mantels
relativ zum verbleibenden Teil des Mantels.
1. Procédé pour la fabrication d'un récipient en tôle, comprenant
- la formation d'une enveloppe (1) en pliant une portion de tôle essentiellement carrée,
de préférence rectangulaire, et en assemblant (16) deux bords latéraux essentiellement
parallèles du matériau de tôle dont les faces se réunissent par conséquent,
- le rétrécissement et le bordage d'une portion de base (11) de l'enveloppe et
- le montage d'une base (9) en un matériau de tôle correspondant, et
- la pression de l'enveloppe (1) vers le bas autour de la base (9), réalisant ainsi
une surface de base supplémentaire annulaire (13) autour de la base montée (9),
caractérisé en ce que l'enveloppe (1) est élargie, la portion (17) de l'enveloppe juste au-dessus de la
portion de base (11) étant de cette manière élargie essentiellement plus fortement
que la portion de base (11), et
en ce que la portion (17) élargie plus fortement est pressée vers le bas autour de la base
(9) dans le but de réaliser la surface de base supplémentaire annulaire (13) autour
de la base montée (9).
2. Procédé selon la revendication 1, dans lequel la portion supérieure (8) de l'enveloppe
est pourvue d'un élément de bord (6) formé d'une portion annulaire en un matériau
de tôle du même type que celui de la base (9), caractérisé en ce que la base montée (9) est formée d'une portion en un matériau de tôle présentant un
diamètre égal ou inférieur à une portion restant de la formation de l'élément de bord
(6).
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que, lors d'un premier élargissement de l'enveloppe (1), la portion de base (11) de l'enveloppe
n'est pas élargie essentiellement, tandis que la portion restante (17) de l'enveloppe
est élargie, ce qui crée une transition sous forme d'épaulement (12) entre la portion
de base (11) et la portion restante (17) de l'enveloppe (1).
4. Procédé selon les revendications 1 à 3, caractérisé en ce que la portion (21) de l'enveloppe juste au-dessus de la portion de base (11) est élargie
à des dimensions prédéterminées à l'occasion de la pression de celle-ci vers le bas
autour de la base (9).
5. Procédé selon les revendications 1 à 4, caractérisé en ce qu'une portion supérieure (8) de l'enveloppe (1) est élargie sensiblement plus faiblement
qu'une partie centrale (21) de l'enveloppe lors de l'élargissement de cette partie
centrale (21), et subséquemment, la portion supérieure (8) est élargie et bordée séparément.
6. Récipient en tôle comprenant une enveloppe (1) faite d'une seule couche du matériau
de tôle, un joint (16) s'étendant à partir de la partie supérieure du récipient jusqu'à
sa base, ladite enveloppe (1) formant une paroi latérale (21) du récipient, et comprenant
un bord à la partie supérieure du récipient et une base montée (9) en tôle, la portion
de base (11) de l'enveloppe (1) dans la région de base du récipient à partir de la
paroi latérale (2) s'étendant ainsi à travers une courbure (12) et radialement vers
le centre de la base et dans le joint (10) entre l'enveloppe (1) et la base montée
(9), une partie de l'enveloppe (1) formant ainsi deux régions de base annulaires (13,
23) autour de la base montée (9), une face extérieure radiale (13) des deux régions
de base étant située au niveau du fond du récipient, et la face intérieure radiale
(23) des deux régions de base étant située à un niveau plus haut, caractérisé en ce que l'enveloppe (1) est élargie, la paroi latérale (21) étant élargie essentiellement
plus fortement que la portion de base (11), les régions de base annulaires présentant
par conséquent une étendue radiale et la région de base intérieure radiale (23) s'étendant
sur une distance dans une direction radiale s'éloignant du joint.
7. Récipient selon la revendication 6 avec un élément de bord monté (6) formé d'une portion
annulaire en un matériau de tôle ayant un diamètre intérieur et un diamètre extérieur,
caractérisé en ce que la base montée (9) est formée d'une portion de matériau présentant un diamètre qui
est égal ou inférieur au diamètre intérieur de la pièce brute annulaire de l'élément
de bord (6).
8. Récipient selon la revendication 6 ou 7, caractérisé en ce que l'enveloppe (1) dans la région de base à partir de la courbure (12) à la paroi latérale
(2) s'étend vers l'intérieur vers le centre de la base, vers le haut et à travers
une courbure (15) inverse par rapport à la première courbure (12) jusqu'au joint agrafé
(10) situé à l'extérieur du récipient entre l'enveloppe (1) et la base (9).
9. Récipient selon la revendication 8, caractérisé en ce que l'enveloppe (1) s'étend essentiellement horizontalement à partir de la première courbure
(12) jusqu'à une deuxième courbure (14), à partir de là obliquement dans l'intérieur
du récipient jusqu'à ladite courbure inverse (15) en continuant essentiellement horizontalement
jusqu'au joint agrafé (10).
10. Appareil pour la mise en oeuvre du procédé selon la revendication 1, comprenant
- des moyens pour former une enveloppe en pliant une portion en matériau de tôle essentiellement
carrée, de préférence rectangulaire, et en assemblant deux bords latéraux essentiellement
parallèles du matériau de tôle dont les faces se réunissent par conséquent,
- des moyens pour rétrécir et border une portion de base de l'enveloppe et
- des moyens pour monter une base en un matériau de tôle correspondant, caractérisé en ce qu'ils comprennent des moyens pour élargir l'enveloppe,
lesdits moyens (20) pour l'élargissement étant adaptés à élargir la portion de l'enveloppe
juste au-dessus de la portion de base essentiellement plus fortement que la portion
de base et étant aussi adaptés à presser cette portion vers le bas autour de la base
dans le but de réaliser une surface de base supplémentaire annulaire autour de la
base montée.
11. Appareil selon la revendication 10, caractérisé par des moyens (22) pour élargir et border la portion supérieure de l'enveloppe séparément
par rapport à la partie restante de l'enveloppe.