BACKGROUND OF THE INVENTION
Field of the Invention:
[0001] The present invention relates to an electron gun used in a cathode-ray tube.
Description of the Related Art:
[0002] FIG. 1 shows one example of grid arrangement of an electron gun. This electron gun
1 is comprised of three cathodes K (K
R, K
G, K
B) arranged in an inline fashion, and a plurality of grid electrodes arranged to be
in common with each of the cathodes K
R, K
G, K
B. The three cathodes K (K
R, K
G, K
B) are used for displaying red, green and blue, respectively. These grid electrodes
include a first grid G
1, a second grid G
2, a third A grid G
3A, a third B grid G
3B, a fourth grid G
4, a fifth A grid G
5A, a fifth B grid G
5B, an intermediate grid G
M, and a sixth grid G
6. A shield cup G
7 is integrally provided on the end of the sixth grid G
6.
[0003] A lead wire 3 is connected to the first grid G
1. A lead wire 4 is connected to the second grid G
2 and the fourth grid G
4. Namely, the second grid G
2 and the fourth grid G
4 are electrically connected to each other. A lead wire 6 is connected to the third
A grid G
3A and the fifth B grid G
5B. Namely, the third A grid G
3A and the fifth B grid G
5B are electrically connected to each other. In addition, a lead wire 5 is connected
to the third B grid G
3B and the fifth A grid G
5A. Namely the third B grid G
3B and the fifth A grid G
5A are electrically connected to each other.
[0004] A predetermined voltage is respectively applied to the grids G
1, G
2, G
3, G
4 and G
5. through each lead wire. In other words, a predetermined low voltage is applied to
the first grid G
1. In addition, a predetermined low voltage is applied to the second grid G
2 and the fourth grid G
4. A predetermined focus voltage Fc is applied to the third B grid G
3B and the fifth A grid G
5A. A dynamic focus voltage Fv is applied to the third A grid G
3A and the fifth B grid G
5B. An anode voltage VH is applied to the sixth grid G
6 and the shield cup G
7. The anode voltage VH is applied to the sixth grid G
6 and the shield cup G
7. Further, the voltage V
M is applied to the intermediate grid G
M. The voltage V
M has an intermediate voltage between the anode voltage VH and the focus voltage Fv.
In FIG. 1 the voltage VH is obtained by dividing the anode voltage VH through an internal
resistance board 7.
[0005] The shield cup G
7 is formed in a cylindrical shape. Three beam apertures which correspond to each of
the three cathodes K (K
R, K
G, K
B) are formed in the first grid G
1, the second grid G
2, the third A grid G
3A, the third B grid G
3B, the fourth grid G
4, the fifth A grid G
5A, the fifth B grid G
5B and the sixth grid G
6.
[0006] The triple-pole portion 8 of the electron gun 1 is formed of the cathode K (K
R, K
G, K
B), a second grid G
2 that draws the electron beam from the cathode K, and a first grid G
1 that enters between the cathode K and the second grid G
2 to thereby restrict the electron beam by an electric field therebetween.
[0007] Normally, the material used for the grid assembly that comprises the electron gun
is a metal. The grid assembly is manufactured by means of a press process technique.
For example, because a beam aperture is formed in a metal plate by a punch process,
it can be formed with good accuracy.
[0008] Recently, however, requests to reduce the electron beam spot diameter on fluorescent
surfaces even further have been increasing following the higher precision of color
cathode-ray tubes used for, for example, displays. Consequently, in the three-pole
portion of the electron gun even more reductions have been requested in the beam aperture
diameters of the grids. Concretely, there is a growing demand that the beam apertures
of the first grid G
1 and the second grid G
2 be reduced. This made it necessary to form beam apertures with smaller diameters
without using thick plates for the metal plates.
[0009] For the diameters of conventional beam apertures, however, aperture diameters that
occupied approximately 80% of the metal plate were limits. That was because there
was a need to maintain the durability of the punch die.
[0010] In other words, as shown in FIG. 2, a beam aperture 14 is formed in the metal plate
11 using round or elliptical punch die (12, 13). Hereupon, the plate thickness Ti
of the beam aperture portion and the aperture diameter ΦD of the beam aperture 14
are decisive factors in determining the basic characteristics of an electron gun as
well as extremely important dimensions. In current punch process technology, however,
aperture diameters that occupy 80% or less of the metal plate thickness T
1 have not been realized from the perspective of durability of the punch die (12, 13).
[0011] Because of this, conventional beam apertures formed in grids of electron guns did
not have much degree of freedom in the design because the beam diameter ΦD had the
relationship ΦD ≧ 0.8T
1 for the thickness T
1.
[0012] If the plate thickness T
1 is made thinner, the aperture diameter can proportionately be reduced in size. But
electric fields permeate particularly the second grid G
2 from the first grid G
1 and the third grid G
3. For this reason the thickness T
1 of the beam aperture of the second grid G
2 is in need of a required thickness according to the demand of the characteristics.
Therefore, there were also limits on the plate thickness being made thinner.
[0013] Furthermore, as shown in FIG. 3, there is a case in which coining 15 is applied to
the beam apertures corresponding to the red, green and blue of the second grid G
2. A thickness T
0 in FIG. 3 is a plate thickness of the coining portion. The coining 15 is applied
to the second grid G
2 in order to form an astigmatic electric field lens or the like. For the degree of
freedom in the design of the grid to improve, it is desirable that separate voltages
be applied to the beam aperture 14 portion and the coining 15 portion. However, in
the structure shown in FIG. 3, it is impossible to apply separate voltages to the
beam aperture 14 portion and the coining 15 portion.
SUMMARY OF THE INVENTION
[0014] The present invention is an electron gun for a cathode-ray tube comprised of a plurality
of grids and of the grids a required grid is comprised of a plurality grid plates
each having an beam aperture. At least one grid plate among the plurality of grid
plates has a beam aperture with an aperture diameter of 80% or less of a pseudo plate
thickness formed of the plurality of grid plates.
[0015] The electron gun according to the present invention is such that a required grid
constituting the electron gun is comprised of the plurality of grid plates. Therefore,
since it is possible to make the thickness of each grid plate thinner, it becomes
possible to form the beam aperture with a small diameter as well as make a pseudo
plate thickness of the grid necessary for the characteristics thereof. Since it becomes
possible to form the beam aperture with a small diameter, formation of a plurality
of beam apertures corresponding to each cathode becomes possible, thereby increasing
the degree of freedom in the design of the electron gun. In addition, since the required
grid is comprised of the plurality of grid plates, it becomes possible that an electric
potential difference is held within the grid and a dynamic electric potential is applied
to the grid plates making it possible to change the shape of the beam apertures in
the grid plates. Namely, since it becomes possible to form an astigmatic electric
field lens, to control the path of the electron beam and so on, the degree of freedom
in the design of the electron gun is increased. Consequently, by means of providing
the electron gun of the present invention it becomes possible to offer a cathode-ray
tube of high performance.
[0016] Moreover, the electron gun according to the present invention is such that the second
grid thereof is comprised of a plurality of grid plates.
[0017] The electron gun of the present invention is such that the second grid thereof is
comprised of the plurality of grid plates. Therefore, since the thickness of each
grid can be made smaller, it becomes possible to form the beam aperture with a small
diameter.
[0018] From the standpoint of the characteristics of the electron gun, the second grid needs
to have a predetermined thickness. According to the present invention, the thickness
of the second grid becomes an overall pseudo plate thickness formed of a plurality
of grid plates. Consequently, it becomes possible to secure a required plate thickness
necessary for the characteristics of the electron gun. In the second grid it becomes
possible to form a beam aperture with an aperture diameter which is smaller than the
press process limit with respect to the overall pseudo plate thickness, that is, 80%
or less of the required thickness. Consequently, for the electron gun it becomes possible
to realize a three-pole portion having a beam aperture with a small diameter, which
has been unable to realize.
[0019] According to the present invention, since it becomes possible to form a beam aperture
with a small diameter in the second grid, formation of a plurality of beam apertures
corresponding to each cathode becomes easier, thereby increasing the degree of freedom
in the design of the electron gun.
[0020] In addition, since the required grid is comprised of a plurality of grid plates,
it becomes possible that an electric potential difference is held within the grid
and a dynamic electric potential is applied to the grid plates making it possible
to change the shape of the beam apertures in the grid plates. Namely, since it becomes
possible to form an astigmatic electric field lens, and to control the path of the
electron beam and so on, the degree of freedom in the design of the electron gun is
increased.
[0021] Consequently, by means of providing the electron gun of the present invention it
becomes possible to offer a cathode-ray tube of high performance.
[0022] The present invention is suitable for being applied to, for example, the second grid
and can realize a three-pole portion having a very small beam aperture which has conventionally
been unable to be realized due to the limit on the plate thickness.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
FIG. 1 is a diagram showing one example of the configuration of a conventional electron
gun as well as explaining a layout and electrical connections of each grid;
FIG. 2 is a diagram showing the method of how to make an aperture in a metal plate
using a punch die as the method of forming a beam aperture;
FIG. 3 is a diagram explaining an example of the structure in the vicinity of a beam
aperture of a second grid comprised of one sheet of metal as well as explaining the
structure in which a coining process is applied in the vicinity thereof;
FIG. 4 is a diagram showing one embodiment of an electron gun according to the present
invention as well as explaining the layout and electrical connections of a grid when
a second grid is comprised of a plurality of grid plates;
FIG. 5 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a beam aperture as one example of a second grid according to the present
invention as well as the state in which the second grid is comprised of two grid plates
and beam apertures are provided in the grids, respectively;
FIG. 6 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a beam aperture as an another example of a second grid according to the
present invention as well as the state in which the second grid is comprised of two
sheets of grids and beam apertures with different diameters are provided in the grids,
respectively;
FIG. 7A is a diagram showing a further another example of the shape of a beam aperture
used in the second grid according to the present invention, wherein a grid aperture
of a grid plate G2A is made laterally long in shape in the horizontal, that is, left and right direction
of FIG. 4 and an aperture of a grid plate G2B is made circular in shape;
FIG. 7B is a diagram showing a still further another example of the shape of a beam
aperture used in the second grid according to the present invention, wherein a grid
aperture of the grid plate G2A is longitudinally long in shape in the vertical, that is, vertical direction with
respect to the paper surface of FIG. 4 and the aperture of the grid plate G2B is made circular in shape;
FIG. 7D is a diagram showing a still further another example of the shape of a beam
aperture used in the second grid according to the present invention, wherein the beam
aperture of the grid plate G2A is made the shape of a large circle and the beam aperture of the grid plate G2B is made the shape of a small circle;
FIG. 8 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a beam aperture as a further another example of the second grid according
to the present invention, wherein the second grid is comprised of three sheets of
grid plates and beam apertures are provided in the grid plates, respectively;
FIG. 9 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a beam aperture of a conventional second grid in order to compare with
the present invention;
FIG. 10 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a second grid to be explained in an embodiment 1; and
FIG. 11 is a diagram showing a cross-sectional view of an essential portion in the
vicinity of a second grid to be explained in an embodiment 2.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] In the following embodiments of the present invention will be described while referring
to the drawings.
[0025] FIG. 4 shows an embodiment of the electron gun of the present invention. The electron
gun shows an electron gun as applied to an inline electron gun as previously described.
The electron gun 21 is comprised of three cathodes K (K
R, K
G, K
B) arranged in an inline fashion, and a plurality of grid electrodes arranged to be
in common with each of the cathodes K
R, K
G, K
B. The three cathodes K (K
R, K
G, K
B) are used for displaying red, green and blue, respectively. These plurality of grids
are, for example, a first grid G
1, a second grid G
2 (described later), a third A grid G
3A, a third B grid G
3B, a fourth grid G
4, a fifth A grid G
5A, a fifth B grid G
5B, an intermediate grid G
M, and a sixth grid G
6. A cylindrical shield cup G
7 is integrally provided on the end of the sixth grid G
6.
[0026] Three beam apertures which correspond to the three cathodes K (K
R, K
G, K
B) are formed in each of the first grid G
1, the second grid G
2, the third A grid G
3A, the third B grid G
3B, the fourth grid G
4, the fifth A grid G
5A, the fifth B grid G
5B. the intermediate grid G
M and the sixth grid G
6. Each of these grids G
1 ∼ G
6 and the shield cup G
7 are maintained at required distance and secured by a pair of bead glass.
[0027] A lead wire 23 is connected to the first grid G
1. Connections of the second grid G
2 and the fourth grid G
4 will be described later. A lead wire 27 is connected to the third B grid G
3B and the fifth A grid G
5A. That is, the third B grid G
3B and the fifth A grid G
5A are connected to each other. A lead wire 28 is connected to the third A grid G
3A and the fifth B grid G
5B. That is, the third A grid G
3A and the fifth B grid G
5B are connected to each other.
[0028] A predetermined voltage is applied to each grid G
1, G
2, G
3, G
3A, G
3B, G
4, G
5A and G
5B through each lead wire. That is, a predetermined low voltage is applied to the first
grid G
1. A predetermined low voltage is applied to the second grid G
2, which will be described later. In addition, a predetermined low voltage is applied
to the fourth grid G
4, which is to be described later on. A predetermined focus voltage F
C is applied to the third B grid G
3B and the fifth A grid G
5A. A dynamic focus voltage Fv is applied to the third A grid G
3A and the fifth B grid G
5B. An anode voltage VH is applied to the sixth grid G
6 and the shield cup G
7. A voltage V
M is applied to the intermediate grid G
M. The voltage V
M has an intermediate voltage between the anode voltage VH and the focus voltage Fv.
The voltage V
M is applied to the sixth grid G
6 and the shield cup G
7 through an internal resistance board 29.
[0029] In this embodiment in particular, the second grid G
2 is comprised of a plurality of grid plates. In this example the second grid G
2 is comprised of two grid plates G
2A and G
2B. The two grid plates G
2A and G
2B are arranged in series in the direction the electron beam progresses.
[0030] The lead wire connection and the supply of the electric potential for the two grid
plates G
2A and G
2B that comprise the second grid G
2 can be obtained in various ways depending on the design of the electron gun. In the
example of FIG. 4, the lead wire 24 and the lead wire 25 are independently connected
to the grid plates G
2A and G
2B, respectively. With these two grid plates G
2A and G
2B, a predetermined low voltage is applied to at least the grid plate G
2A. Various kinds of voltage to be applied to the grid plate G
2B can be set as described later on. For example, for cases such as when a static voltage
is applied to the grid plate G
2B in a like manner to the grid plate G
2A, or when a static voltage is applied to the grid plate G
2B in a manner different from the grid plate G
2A, or when a voltage that changes dynamically (dynamic voltage) is applied to the grid
plate G
2B, various settings can be made as described later. Moreover, various kinds of voltages
applied to the fourth grid G
4 can be set. For example, for cases such as when a voltage to be applied to the fourth
grid G
4 is a predetermined voltage through an independent lead wire or, as shown by the dashed
lines in FIG. 1, when the fourth grid G
4 and the grid plate G
2A are connected in common and a voltage is applied in a like manner to the grid plate
G
2A, various settings can be made.
[0031] As shown in, for example, FIG. 5, the two grid plates G
2A and G
2B that comprise the second grid G
2 are made such that a coining process is used to form both of two metal plates 17,
18 (which has a required thickness) into a suitable shape. In an example shown in
FIG. 5, the plate thickness T
a, T
b of the coining portions 17a, 18a of both metal plates 17, 18 are processed thinner
than a desired beam aperture diameter ΦD, for example, 80% or less of the beam aperture
diameter, and next, a beam aperture 19 is simultaneously or separately formed by means
of a punch process. With the second grid G
2, an overall pseudo plate thickness T
2 (namely, the thickness between the end of the beam aperture on the first grid G
1 side and the end of the beam aperture on the third A grid G
3A side) that combines the two grid plates G
2A and G
2B forms an effective plate thickness for the second grid G
2. As the result, the second grid G
2 is formed having an aperture diameter Φd smaller than the press process limit with
respect to the overall pseudo plate thickness. For example, 80% or less of the pseudo
plate thickness T
2.
[0032] The two grid plates G
2A and G
2B can also be integrally fused together before the electron gun is assembled. Further,
the two grid plates G
2A and G
2B can also be independently secured by bead glass or electrically insulated and secured
to another structure. A static electric potential can also be applied to these two
grid plates G
2A and G
2B in a like manner to the conventional second grid G
2. The first grid G
1 is a grid for a cut-off. The third A grid G
3A is a grid for forming an electrical field such as an astigmatic electric field lens
and the like. Different static electric potentials can also be applied to the grid
plate G
2A on the first grid G
1 side and to the grid plate G
2B on the third A grid G
3A side. In other words, different static electric potentials can be applied in order
to generate an electric potential difference between the grid plates G
2A and G
2B. Further, not only can a static electric potential be applied to at least the grid
plate G
2A on the first grid G
1 side but an electric potential and a dynamic electric potential as well can also
be applied to the grid plate G
2B on the third A grid G
3A side. Even further, a dynamic electric potential can also be applied to both the
grid plates G
2A and G
2B in order to generate an electric potential difference between both of the grid plates
G
2A and G
2B.
[0033] FIG. 6 shows another example of the second grid G
2 comprised of the two grid plates G
2A and G
2B. The grid plates G
2A and G
2B are formed with different beam aperture diameters for respective beam apertures which
correspond to red, green and blue. In other words, the beam aperture 20A with an aperture
diameter Φda is formed in the grid plate G
2A on the first grid G
1 side and the beam aperture 20B with an aperture diameter Φdb (larger than aperture
diameter Φda) is formed in the grid plate G
2B on the third A grid G
3A side. Other compositions are identical to FIG. 5. The aperture 20B of the grid plate
G
2A does not need to be round.
[0034] FIGS. 7A ∼ 7D show examples of shapes for 20A and 20B. FIG. 7A shows the beam aperture
of the grid plate G
2A formed in a circular shape and the beam aperture of the grid plate G
2B formed in a horizontally long rectangular shape. FIG. 7B shows the beam aperture
of the grid plate G
2A formed in a circular shape and the beam aperture of the grid plate G
2B formed in a vertically long rectangular shape. FIG. 7C shows the beam aperture of
the grid plate G
2A formed in a circular shape and the beam aperture of the grid plate G
2B formed in a circular shape. FIG. 7D shows the beam aperture of the grid plate G
2A formed in a circular shape and the beam aperture of the grid plate G
2B formed in a square shape.
[0035] In this embodiment, of the two grid plates G
2A and G
2B the beam aperture diameter or shape of the beam aperture 20A of the grid plate G
2A and the beam aperture 20B of the grid plate G
2B on the third A grid G
3A side is made different, for example, as shown in FIGS. 7A ∼ 7D, thereby making it
possible to form an astigmatic electrical field lens. As the result, the shape of
electron beams can be altered. Provision of the beam aperture 20B of the grid plate
G
2A by shifting the center thereof with respect to that of the beam aperture 20B of the
grid plate G
2A can control the beam path. Further, of the two grid plates G
2A and G
2B, by applying a dynamic voltage to the grid plate G
2B on the third A grid G
3A side to thereby change the beam shape by forming a separate electric field such as
an astigmatic electric field, the beam path can be controlled. In addition, the beam
aperture of the grid plate G
2A is not limited to only a circular shape but can also be, for example, a square shape.
A plurality of apertures can also be provided in the grid plate G
2A for a cathode. For this case, the orientation of the plurality of apertures is not
limited to a particular direction. For example, the plurality of apertures can be
arranged lined up in the horizontal, that is, the orientation direction of the three
cathodes with respect to one cathode. A plurality of beam apertures can also be arranged
in the vertical direction or in the horizontal as well as vertical direction with
respect to one cathode. Even further, they can be radially arranged with respect to
one cathode.
[0036] FIG. 8 shows another example of the second grid G
2 related to this embodiment. This second grid G
2 is comprised of three grid plates G
2A, G
2B and G
2C. The aperture diameters and shapes of beam apertures 31, 32 and 33 formed in each
of these grid plates G
2A, G
2B and G
2C can be formed identically or differently. In the example in this figure, the beam
apertures 31, 32 with identical aperture diameters Φdc are formed in the two grid
plates G
2A and G
2B on the first grid G
1 side. The beam aperture 33 with an aperture diameter Φdd larger than the beam apertures
31, 32 is formed in the grid plate G
2C on the third A grid G
3A side. The shapes of the beam apertures 31, 32 and the shape of the beam aperture
33 can have the relationship shown in, for example, FIGS. 7A ∼ 7D. In the example
in this figure, the diameter of the beam apertures 31, 32 can be formed at 80% or
less of the pseudo plate thickness Tc formed of the two grid plates G
2A and G
2B. Thickness T
3 is an overall pseudo thickness of the three grid plates G
2A, G
2B and G
2C.
[0037] As for the electric potential to be applied, identical static electric potentials
can be applied to the three grid plates G
2A, G
2B and G
2C. For an electric potential difference to be generated between arbitrary two among
the three grid plates G
2A, G
2B and G
2C, different static electric potentials or a dynamic electric potential can also be
applied to the grid plates. A static electric potential can be applied to the grid
plate G
2A on the first grid G
1 side and then a dynamic electric potential may be applied to any of the remaining
grid plates. For example, a static electric potential can be applied to the grid plates
G
2A and G
2B and a dynamic electric potential can be applied to the grid plate G
2C. In addition, a static electric potential can be applied to the grid plate G
2A and a dynamic electric potential can be applied to the grid plates G
2B and G
2C.
[0038] An astigmatic electric field or the beam path can be controlled in a like manner
to the example above by means of selecting the beam aperture shape or shapes of the
three grid plates G
2A, G
2B and G
2C and the grid plate or plates where a dynamic electric potential or potentials will
be applied.
[0039] By means of providing the electron gun described above in this embodiment, color
cathode-ray tubes used in display devices such as, for example, color displays can
be constituted.
[0040] According to the embodiment described above, by means of constituting the second
grid G
2 with a plurality of grid plates, it is possible to obtain a second grid G
2 with a smaller beam aperture compared to when a second grid G
2 is formed of a single metal plate. An aperture diameter smaller than the press process
limit with respect to the effective thickness for the second grid G
2, or what is called the pseudo thickness, for example, a diameter of 80% or less of
the pseudo thickness can be formed. Consequently, a triple-pole structural portion
could be achieved that has very small beam apertures which had conventionally been
unable to be achieved due to restrictions on the plate thickness. In addition, Because
of these characteristics, a second grid G
2 having very small beam apertures can be constituted through the use of a required
and sufficient, namely, optimum plate thickness. Further, a plurality of beam apertures
can be provided for each cathode.
[0041] Since the second grid G
2 can be comprised of a plurality of grid plates, for example, two, three or more grid
plates, not only a single electric potential can be applied to these grid plates but
a separate electric potential or a dynamic voltage can also be applied to each grid
plate. Consequently, a cathode-ray tube with even higher performance can be provided
through the use of the electron gun of this embodiment. Furthermore, the beam apertures
of the grid plates G
2A and G
2B are not limited to only a circular shape but can also be, for example, a square shape.
Even further, although a description about the beam apertures of the grid plates G
2A, G
2B and G
2C arranged on the same axis was provided, the arrangement is not limited to the same
axis. For example, these beam apertures can be arranged eccentrically. By means of
arranging the beam apertures eccentrically, the electric field will be asymmetric.
Therefore, the path of the electron beam can be bent in response to the amount of
the eccentricity. In addition, a plurality of apertures can also be provided for the
grid plates G
2A and G
2B. For this case, the orientation of the plurality of apertures is not limited to a
particular direction. For example, the plurality of apertures can be arranged in the
horizontal direction, namely, in the direction the three cathodes are arranged. Further,
they can also be arranged in the vertical direction or the horizontal direction. Even
further, they can be arranged radially as well.
[0042] Using a plurality of grid plates as described above is not limited to the second
grid G
2 but can also be applied to other grids comprising an electron gun. A single electric
potential, separate electric potentials or a dynamic voltage can be applied to these
grids. In addition, the present invention is not limited to the electron gun shown
in FIG. 4 but can also be applied to electron guns which utilize other formats
[0043] According to the present invention, a plurality of beam apertures can be provided
for each cathode. Therefore, the present invention is suitably applied to a cathode-ray
tube which displays a monochromatic image by using a plurality of electron beams,
that is, multi-beam cathode-ray tube. Further, by means of making eccentric respective
beam apertures for the plurality of grid plates comprising the second grid G
2, the curvature of the path of the electron beam can be adjusted. Consequently, the
present invention is also suited for use in electron guns used for multi-beam format
cathode-ray tubes which require a plurality of electron beams for each color to be
converged on a fluorescent surface.
[Embodiments]
<Embodiment 1>
[0044] FIG. 9 shows a structure of the conventional second grid G
2 in order to compare with the present invention. For this second grid G
2, a metal plate 41 with a plate thickness T
o of 0.4 mm undergoes a coining process to obtain a plate thickness T
1 of 0.2mm at the coining portion. Thereafter, an beam aperture 42 with an aperture
diameter ΦD of 0.16 mm is formed at the coining portion 41a. This aperture diameter
is the punch process limit, that is, 80% of the plate thickness.
[0045] FIG. 10 shows an embodiment of a second grid G
2 related to the present invention. For the second grid G
2 of this example, a metal plate 44 with a plate thickness T
o of 0.4 mm undergoes a coining process to obtain a plate thickness t
2 of 0.05 mm at the coining portion. Thereafter, a beam aperture 45 with an aperture
diameter Φd of 0.04mm is formed at a coining portion 44a of the grid plate. This aperture
diameter is the punch process limit, that is, 80% of the plate thickness. The second
grid G
2 of this embodiment is comprised of above processed two grid plates G
2A and G
2B being arranged at an interval d
1 of 0.1mm. The beam aperture diameter Φd (0.04 mm) is 20% of the coining portion pseudo
plate thickness T
2 (0.2 mm). According to this embodiment, it is possible to obtain a second grid G
2 that has an effective plate thickness T
2 identical to the conventional plate thickness T
1 (t
2 + t
2 + d
1 = T
1) and a very small beam aperture 45 with an aperture diameter of 80% or less with
respect to the plate thickness.
<Embodiment 2>
[0046] FIG. 11 shows another embodiment of the second grid G
2 according to the present invention. The grid plate G
2 according to this embodiment is such that a metal plate 44 with a plate thickness
T
0 of 0.4 mm undergoes a coining process to obtain a plate thickness t
2 of 0.05mm at the coining portion. Thereafter, a beam aperture 45 with an aperture
diameter Φd of 0.04 mm is formed in the coining portion. This aperture diameter is
the punch process limit, that is, 80% of the plate thickness. The grid plate G
2 is comprised of above processed two grid plates G
2A and G
2B being arranged at an interval of 0.05mm. The beam aperture diameter (0.04 mm) is
8% of the coining portion pseudo plate thickness T
3 (0.5 mm). According to the second grid G
2 of this embodiment example, a pseudo plate thickness T
3 having a very small beam aperture can be made thicker as well.
[0047] Having described preferred embodiments of the present invention with reference to
the accompanying drawings, it is to be understood that the present invention is not
limited to the above-mentioned embodiments and that various changes and modifications
can be effected therein by one skilled in the art without departing from the scope
of the present invention as defined in the appended claims.