[0001] An object of the present invention is a tubular ceramic contact for filter connectors.
It can be applied more particularly in the field of connectors, whether male or female,
having one or more contacts such that each of the contacts has its own electrical
filter. Connectors of this kind are preferably used in electronic instruments sensitive
to undesired signals such as parasitic RF signals. The advantage of the invention
is that it proposes a connector in which the filters of the contacts can be easily
withdrawn and replaced.
[0002] In the prior art, there are known contacts provided with filters and mounted in connectors.
A contact provided with a filter has an elongated conductive part having a coupling
extremity at a first end and a reception extremity at the second end. The coupling
extremity is generally opposite the reception extremity. The reception extremity can
receive, for example, a wire or a cable strand. On an intermediate part, between the
first end and the second end, the filter contact has a filter mounted around the contact.
The filter is brittle, and the filter contact thus obtained is brittle. In a preferred
example, the contacts are generally mounted permanently in a connector to ensure that
there are no stresses on each of the different portions of the filter contact.
[0003] A connector of this kind poses a problem, especially when one of the contacts has
to be replaced, for example when one of its ends is defective or when one of the filters
is damaged. Indeed, the replacement of a filter contact inside a connector of this
kind is a lengthy business inasmuch as it is difficult to handle small-sized elements,
especially when they are brittle. Furthermore, the total replacement of such connectors
is costly, given the intrinsic cost of each of the filter contacts.
[0004] In the prior art, there also exist connectors for which the mounting and dismantling
and, if necessary, the replacement is simplified by the designing of a three-part
contact. Such a contact comprises especially a detachable, front coupling part, a
rear reception part which is also detachable, and a central stem provided with a filter,
the central stem alone being anchored in the casing of the connector. Since the two
parts, namely the front and rear parts, are detachable, it is easy to replace them.
For example, the rear reception part is connected with the central stem by means of
a union nut. Furthermore, the coupling front part may be mounted by means of keying
means and elastic bolts. These means may be positioned on the outer rim of a casing
containing the filtered central stem.
[0005] However, the filtered central stem is preferably mounted in such a way that it is
held at a front end of the casing, on the front part side, and similarly at a rear
end of this central stem, on the rear part side. The filtered central stem is held,
for example, by a wall of the casing. This wall is preferably obtained by moulding
an epoxy resin around the filter contact. A mounting of this kind is clearly irreversible.
[0006] A device of this kind is described especially in the document FR-A-2 464 581. The
advantage of the device is that the contacts compatible with the filter contact portion
are individually detachable and replaceable. Should one of these reception and/or
coupling parts be faulty, it can easily be changed. However, this type of connector
poses a problem since it is still impossible to access the filtered central stem to
make a replacement if necessary. Indeed, the filtered central stem may be damaged
during the connection and disconnection with the non-filtered front and rear parts,
because of mishandling or deteriorating connections. In this case, it is always necessary
to make a total replacement of the portion of the connector comprising especially
the filtered central stem. Now this portion of the connector is the most expensive
part.
[0007] It is an object of the invention to resolve the problem by proposing a filter connector
comprising a filter contact, such that the filter of this contact is easily detachable.
In the solution of the invention, the filter is mounted so as to be sliding on the
contact. Furthermore, this filter is held on the contact by means of a spring to that
is compressed between a retention bushing, mounted so as to be supported on the filter,
and an adapter element. This adapter element is held by mechanical means on a rear
end of the contact. This adapter means is preferably used as the reception extremity
of a cable. This spring, along with the retention bushing and the adapter element,
are mounted so as to be sliding around the contact. Thus, the simple withdrawal of
the adapter element mounted at the end of the contact releases the spring and thus
eliminates the compression force applied to the retention bushing of the filter. Since
the filter is itself in a sliding position, it can be easily dismounted from the contact.
Indeed, the filter is itself held around the contact between a ring of this contact
and the retention bushing.
[0008] An object of the invention of a filter connector comprising a contact, a filter around
this contact, when the filter is held between a shoulder of the contact and a sliding
sleeve on the contact, this sleeve being held by means of a spring compressed between
this sleeve and an adapter element mounted at a rear end of the contact.
[0009] The invention will be understood more clearly from the following description and
the appended figures. These figures are given purely by way of an indication and in
no way restrict the scope of the invention. Of these figures:
- Figure 1 a shows a sectional view of a filter contact according to a first embodiment
of the invention;
- Figure 1b is a schematic diagram representing an electrical equivalent of the filter
contact shown in figure 1a;
- Figure 2a shows a sectional view of a filter contact according to a second embodiment
of the invention;
- Figure 2b is a schematic diagram representing an electrical equivalent of the filter
contact shown in figure 1a.
[0010] Figure 1a shows a filter contact 1 according to the invention. The contact 1 is designed
to be mounted in a casing of a connector. The contact 1 has a shape such that it is
preferably elongated along an axis of orientation 2. The contact 1 has a general cylindrical
shape along this axis 2. The contact 1 has chiefly a front end 3, a rear end 4 and
an intermediate end 5 around which a filter 6 is mounted. The intermediate portion
5 also has a cylindrical shape. The front end 3 corresponds to a male pin but it can
also correspond to a female receptacle. The front end 3 corresponds to a coupling
zone designed to be coupled with a complementary contact positioned for example in
a complementary connector of the filter connector. Indeed, it is possible to define
a coupling length 7 of the front part 3 such that this length 7 is demarcated between
a terminal end of the front end 3 and a shoulder 8 of the intermediate portion 5.
Furthermore, the front end 3 has a constriction 9 before this shoulder 8. For example,
this constriction 9 improves the retaining of the contact 1 in an insulator of the
connector designed to receive the contact 1. But above all, and in general, this constriction
9 attenuates the mechanical stresses on the filter during the connection/disconnection
of the connector.
[0011] In one variant, the front end 3 may have, at the constriction 9, a threaded part
that gets engaged in a complementary nut presented in a rear part 10 of the shoulder
8. In this case, the front end 3, which is the coupling zone, may be mounted and dismounted
from the filtered intermediate portion 5. In another variant, the contact 1 is obtained
by moulding and is formed in one piece.
[0012] In a preferred example, the terminal end of the front end 3 is gold-plated so as
to improve the electrical performances and the quality of the connection made at this
coupling zone.
[0013] The intermediate portion 5 has a diameter of the order of the diameter of the constriction
9. It therefore has a diameter smaller than the diameter of the shoulder 8. Since
the intermediate portion 5 is preferably cylindrical, the filter 6 for its part is
then also cylindrical and corresponds to a sleeve.
[0014] The rear end 4 is given a profile such that it is an exact prolongation of the intermediate
portion 5 so as to enable a sliding from this rear end 4 towards the intermediate
portion 5. It therefore has a same diameter and a same cylindrical shape as this portion
5. Hence, since the filtering sleeve 6 acts as a filter, it is preferably inserted
from the rear end 4. The filtering sleeve 6 can slide along the rear end 4 until it
comes around the intermediate portion 5. An inner diameter of the filtering sleeve
6 is that it is slightly greater than the outer diameter of the intermediate portion
5. Thus, the filter 6 is not directly in contact with the intermediate portion 5.
Indeed, the filtering sleeve 6 is in contact solely with the shoulder 8. This shoulder
8 itself is in direct contact with the intermediate portion 5. The shoulder 8 in particular
has a rim 11 on which a border 12 of the filter 6 is supported.
[0015] In one example, the filtering sleeve 6 is made of ceramic. It is then perfectly symmetrical
and has a total homogeneity of structure. In another example, the filtering sleeve
6 may be obtained by a winding, on several layers, of a double foil comprising a first
insulating foil 11 and a second conductive foil, the second conductive foil alone
being connected with the contact 1 and the first insulating foil being connected to
a ground.
[0016] To be held in position strictly at the intermediate zone 5, the filtering sleeve
6 is held by means of a second insulating sleeve 13. This insulating sleeve 13 works
together with a spring 14. The spring 14 is compressed between an adapter element
15 and the insulating sleeve 13. The adapter element 15 is mounted at the level of
the real end 4. Similarly, the second insulating sleeve 13 is inserted around the
intermediate part 5 by sliding from the rear end 4.
[0017] The insulating sleeve 13 has a length such that it enables the walls of this insulating
sleeve 13 to be positioned between the intermediate contact portion 5 and the filter
6. This ensures the perfect alignment and centring of the intermediate portion 5 in
the middle of the filtering sleeve 6. This insulating sleeve 13 has a flange 16 through
it is possible to present a retention means at the second border 17 of the filter
6. This second border 17 is opposite the border 12. Furthermore, this flange 16 offers
a support surface 18 on which the spring 14 can rest. The spring 14 is furthermore
held at an edge 19 of the adapter element 15. The spring 14 is compressed so as to
retain the filtering sleeve 6 between the shoulder 8 and the flange 16. This edge
19 is preferably presented at a hole opening out into a cavity 20 of the adapter element
15, the cavity 20 receiving the rear end 4.
[0018] The adapter element 15 may for example be a shaft mounted on the rear end 4. For
example, this shaft 15 is crimped or soldered to this rear end 4. Should the shaft
15 be simply crimped to the rear end 4, then it is possible to dismantle this adapter
element.
[0019] The adapter element 15 has a second shaft 21 with a second end opposite the shaft
compatible with the rear end 4, for example to receive a cable. Thus, the contact
1 sets up a connection between a cable inserted at the rear end into the shaft 21
and a contact of a complementary connector of the front end 3.
[0020] From the electrical viewpoint, as shown in the schematic diagram of figure 1b, the
contact 1 described here above is an electrical assembly provided with a capacitor
filter. Indeed, the current passing through the path 22 is filtered by a capacitor
23 parallel-mounted on this path 22. A plate of this capacitor 23 is connected to
a ground 24.
[0021] In a second embodiment shown in figure 2a, the contact 1 has a Pi (π) filter. In
a preferred example, the contact 1 comprises ferrites 25. The ferrites 25 preferably
have a tubular shape and are mounted around the contact 1 at the intermediate portion
5 in such a way that they are positioned between this intermediate portion 5 and the
filter 6. The insulating sleeve 13 then has a different shape. In this case, the insulating
sleeve 13 is conductive. In particular, in this example, the insulating sleeve 13
no longer has long walls along the intermediate portion 5 so as to centre the contact
1 in the middle of the filter 6. In this example, the insulating sleeve 13 has a narrowed
portion 26 behind the flange 16. This narrowed portion 26 has a small length and extends
slightly along the intermediate portion 5 between the contact 1 and the filter 6.
In fact, the centring of the intermediate portion 5 in the middle of the filter 6
is guaranteed by means of the ferrites 25.
[0022] Furthermore, this insulating sleeve 13, on the other side of the flange 26, may have
a narrowed and split part 27 that sets up the electrical continuity and lies partly
along the rear end 4 of the contact 1. Thus, the holding of the insulating sleeve
13 along the axis 2 does not damage the structure of the contact 1. Indeed, given
the length of the contact 1, the insulating sleeve 13 thus permits a slight mobility
of the contact 1 within the filter 6.
[0023] With respect to the mode of retention of the filter 6 at the intermediate portion
5, the insulating sleeve 13 also cooperates with the spring 14 and the adapter element
15 mounted around the rear end 4 of the contact 1. This shaft is similarly crimped
or else soldered.
[0024] For example, a ferrite tube 25 has a length such that it is totally masked by the
filter 6. Furthermore, the length of the narrowed portion 26 is designed in such a
way that the ferrite 25 is positioned so as to be centred with respect to the filter
6, along the axis 2. Thus, the structure of the filter proposed in figure 2a is perfectly
symmetrical.
[0025] The schematic diagram of the filter proposed by this configuration is shown in figure
2b. It also comprises the path 22 connected to the first capacitor 23, a plate of
this capacitor 23 being connected to the ground 24, and series-connected with a coil
28 corresponding to the ferrite 25. This: coil is parallel-connected with a second
node 29 with a second capacitor 30. The ferrite 25 therefore plays the role of the
coil 28. The coil 28 is series-connected with the path 22 conveying the current received
by the contact 1. It has an electromagnetic shielding role. The structure thus described
truly corresponds to a Pi (π) filter.
[0026] Inasmuch as the filter 6 is perfectly homogeneous and as the ferrite 25 is also constituted
by a homogeneous tube and positioned so as to be centred with respect to the filter
6, the capacitors 26 and 30 each correspond to two half-capacitors of equal value.
[0027] The Pi (π) filter is a quadrupole filter, namely an inductive-effect filter. Its
main purpose is high-frequency filtering and it additionally provides a shielding
against disturbances conducted by the contact 1. A Pi (π) filter is useful especially
when the disturbances generated in the coupling zone are great. Furthermore it has
the effect of counterbalancing the inductive effect of the spring 14.
1. Filter connector comprising a contact (1), a filter (6) around this contact, when
the filter is held between a shoulder (8) of the contact and a sliding sleeve (13)
on the contact, this sleeve being held by means of a spring (14) compressed between
this sleeve and an adapter element (15) mounted at a rear end (4) of the contact..
2. Connector according to claim 1, characterised in that the filter is a tubular sleeve, preferably made of ceramic, sliding and mounted from
the rear end around the contact.
3. Connector according to one of the claims 1 to 2, characterised in that the filter is obtained by the winding of a double foil comprising a first insulating
foil and a second conductive foil, this second foil being connected alone with the
contact, the first foil being connected to a ground (24).
4. Connector according to one of the claims 1 to 3, characterised in that the filter is a capacitive filter.
5. Connector according to one of the claims 1 to 3, characterised in that the filter is a Pi (π) filter.
6. Connector according to claim 5 characterised in that it comprises a ferrite, this ferrite (25) preferably forming a tube mounted around
the contact between the contact and the filter.
7. Connector according to one of the claims 1 to 6, characterised in that the adapter element is a shaft soldered to the rear end (4) of the contact.
8. Connector according to one of the claims 1 to 7, characterised in that the adapter element is a shaft crimped on the rear end (4) of the contact.
9. Connector according to one of the claims 1 to 8, characterised in that the sleeve (13) and the adapter element (15) respectively comprise a shoulder (18,
19) on which the spring takes support.