Field of the Invention
[0001] The present invention relates to a take-up winder for winding the filament yarn around
the bobbin set on a bobbin holder.
Background of the Invention
[0002] Conventionally, as shown in Figure 4 which is the right side view of the take-up
winder, the take-up winder for filament yarn 1 comprises a turn table 4 supported
rotatable by a machine body 2 as to form a revolving device 3, two bobbin holders
5, 5 projecting in cantilever toward the front hand side by being supported by the
turn table 4, a contact roller 6 wherein a winding bobbin B-1 is contacted against
thereon, a braking device 7 for stopping the rotation of the bobbin holder 5 of which
is carrying a wound-up bobbin B-2, a compressed air supplying device 8 for supplying
the compressed air for releasing the bobbin to the bobbin holder 5 of which is carrying
the wound-up bobbin B-2, and a rotating speed measuring device 9 for measuring the
rotating speed of the bobbin holder 5 of which is carrying the winding bobbin B-1.
[0003] Moreover, to attempt the miniaturization of the mechanism for supporting the contact
roller 6, there is a take-up winder for filament yarn 1 wherein the elevating and
descending amount of the contact roller 6 is decreased, or the contact roller 6 is
made not to elevate and descend.
[0004] Furthermore, in this take-up winder for filament yarn, the turn table 4 is rotated
gradually accompanying the increase in the winding diameter of the winding bobbin
B-1, and the position of the winding bobbin B-1 is arranged to be changed during the
winding process.
[0005] In the bobbin exchanging work for exchanging the wound-up bobbin B-2 with an empty
bobbin, after the wound-up bobbin B-2 is turned to the exchanging position, the rotation
of the bobbin holder 5 with the wound-up bobbin B-2 by inertia is stopped by the braking
device 7, the compressed air supplying device 8 supplies the compressed air for releasing
the bobbin to the stopped bobbin holder 5, and the wound-up bobbin B-2 is made into
a released state. The stopping operation and the compressed air supplying operation
to the bobbin holder 5 are carried out with the rotation of the turn table 4 stopped,
since the principal parts of the braking device 7 and the compressed air supplying
device 8 are provided fixed to the exchanging position. However, the winding by the
winding bobbin B-1 is continued while this operation is being carried out. As a result,
since it is required to resume as soon as possible the rotation of the winding bobbin
B-1 of which the winding diameter is prone to be increasing, and to contact the winding
bobbin B-1 against the contact roller 6 at a designated position under an appropriate
pressure, both of these operations in the bobbin exchanging work are required to be
terminated within a short period of time.
[0006] There is a limit for the bobbin exchanging work to carry out the stopping operation
and the compressed air supplying operation to the bobbin holder 5 within a short period
of time. Therefore, there are cases in which the bobbin exchanging work takes a long
period of time and fails. In the case the bobbin exchanging work does not complete
within a prescribed period of time, an alarm is generated, and the winding is required
to be suspended. Especially in the case the filament yarn is thick, since the increasing
speed of the winding diameter is fast, it is difficult to carry out the bobbin exchanging
work within a short period of time. Therefore, conventionally, concerning the speeding
up of the spinning speed, there was a limit from the bobbin exchanging work side.
[0007] Moreover, the take-up winder for filament yarn is required to measure the rotating
speed of the bobbin holder 5 of the winding bobbin B-1 side during the winding process.
Therefore, in the take-up winder for filament yarn, the sensor of the rotating speed
measuring device 9 (not shown in the drawings) is provided for each bobbin holder
5, 5 in the turn table 4 side, the slip ring is provided in the midst of the lead
wire extending from the sensor, and by securing the rotation of the turn table 4 by
the slip ring, a signal transmission to the measuring circuit from the sensor is carried
out. However, the slip ring is prone to generate noise, thus the measuring level is
not reliable.
[0008] Thus, it is an object of the present invention to provide a take-up winder for filament
yarn, in consideration to the problems described above, capable of interlocking the
device for bobbin holder such as the compressed air supplying device or the rotating
speed measuring device, and the position changing of the bobbin holder.
Summary of the Invention
[0009] The take-up winder for filament yarn including the revolving device for changing
the position of a plurality of bobbin holders by revolving, is characterized in that
the means adopted by the present invention for relating the device for bobbin holder
to the position changing of the bobbin holder, comprises a swinging member capable
of swinging to both directions around the revolving center line of the revolving device,
an interlocking means for interlocking the revolving device and the swinging member
capable of being disconnected and connected, and a device for the bobbin holder provided
in the swinging member. Further, to simplify the structure by sharing with the braking
device of the bobbin holder, the interlocking means may comprise a brake wheel rotating
with the bobbin holder in a unity, a brake shoe provided in the swinging member, and
an operating member for advancing and receding the brake shoe. The brake shoe is advanced
and receded from the receding position which does not interfere with the position
changing of the bobbin holder and the swinging of the swinging member, to the advancing
position contacting against the periphery surface of the brake wheel. The contacting
surface of the brake shoe is formed like an arc so that to hold in the periphery surface
of the brake wheel. The revolving device and the swinging member become into an interlocked
state by the advancing of the brake shoe, and into a non-interlocked state by the
receding of the brake shoe.
[0010] According to the present invention, by interlocking the revolving device and the
swinging member by the interlocking means, the device for bobbin holder can be transferred
in accordance with the position changing of the bobbin holder, and the bobbin holder
in the position changing process and the device for bobbin holder can be linked.
[0011] The means adopted by the present invention for relating the compressed air supplying
device for the bobbin releasing operation to the position changing of the bobbin holder,
is the take-up winder for filament yarn wherein the device for bobbin holder is a
compressed air supplying device for supplying compressed air for the bobbin releasing
operation to the bobbin holder.
[0012] In the present invention, the releasing operation of the bobbin holder can be carried
out by the compressed air supplying device and the exchanging of the wound-up bobbin
and the empty bobbin can be carried out at a random position, even in the midst of
the position changing process of the bobbin holder.
[0013] The means adopted by the present invention for relating the sensor for measuring
the rotating speed of the bobbin holder to the position changing of the bobbin holder,
is a take-up winder wherein the device for the bobbin holder is a sensor of the rotating
speed measuring device for measuring the rotating speed of the bobbin holder.
[0014] In the present invention, the sensor provided in the swinging member and the measuring
circuit or the like provided fixed to the rotating speed measuring device can be connected
directly by the lead wire without intervening the slip ring. Even when the bobbin
holder is in the midst of position changing process, the signal measured by the sensor
can be transmitted to the measuring circuit via the lead wire.
Brief Description of the Drawings
[0015]
Figure 1 is a right side view of the take-up winder for filament yarn showing the
embodiment according to the present invention.
Figure 2 is a rear view of the main part according to the embodiment of the present
invention.
Figure 3 is a rear view showing the interlocking means according to the embodiment
of the present invention. Figure 3A shows the interlocking condition, and Figure 3B
shows the non-interlocking condition.
Figure 4 is a right side view of the conventional take-up winder for filament yarn.
Detailed Description of the Preferred Embodiment
[0016] The take-up winder for filament yarn according to the present invention (hereinafter
referred to as the take-up winder of the present invention) will now be described
based on the embodiment shown in Figure 1 through Figure 3.
[0017] The take-up winder for a filament yarn 11 according to the embodiment of the present
invention comprises a turn table 14 supported capable of rotating by a machine body
12 so that to compose a revolving device 13, two bobbin holders 15, 15 supported by
the turn table 14 so that they project in cantilever toward the front hand side, and
a contact roller 16 of which a winding bobbin B-1 is contacted against thereon. The
two bobbin holders 15, 15 are provided in the point symmetric position to the rotating
center of the turn table 14. Each bobbin holders 15, 15 carry winding bobbins B-1
and wound-up bobbins B-2. One of the two bobbin holders 15, 15 is located at the winding
position of the contact roller 16 side, and the other bobbin holder 15 is located
at the bobbin exchanging position. The yarn is wound around the empty bobbins carried
by the bobbin holder 15 at the winding position. The bobbin of which the yarn is being
wound around is to be referred to as a winding bobbin B-1. As shown in Figure 1, the
wound-up bobbin (complete wound bobbin) B-2 of which a prescribed yarn amount is wound,
is on stand by in the bobbin holder 15 at the bobbin exchanging position, to be exchanged
with an empty bobbin of which yarn is yet to be wound. The wound-up bobbin B-2 is
then exchanged with the empty bobbin, and after the exchanging, the bobbin holder
15 of the exchanging position is to be on stand by with the empty bobbin set on, until
the winding bobbin B-1 of the bobbin holder 15 at the winding position becomes the
wound-up bobbin B-2.
[0018] The improvement of the take-up winder for filament yarn 11 is the employment of a
swinging member 21 capable of swinging in both directions of the arrow C having the
swinging center on the center line M of which is the same as the rotating center of
the turn table 14 rotating in the direction of the arrow A, an interlocking means
22 for interlocking the revolving device 13 and the swinging member 21 capable of
being connected and disconnected, and a device for bobbin holder 23 provided in the
swinging member 21. A braking device 17, a compressed air supplying device 18 and/or
a rotating speed measuring device 19 to be mentioned later on, correspond for the
device for the bobbin holder 23.
[0019] The revolving device 13 comprises the turn table 14 supported capable of rotating
via a horizontal shaft 24 by the machine body 12, and a driving motor 25 for rotating
the turn table 14 in the arrow A direction. The contact roller 16 is provided in the
designated position of the machine body 12, and is made to rotate and drive by the
driving motor 26. The contact roller 16 is provided at a designated height position
so that the elevating and descending amount is to be reduced according to the winding
condition or not to elevate or descend. Each of the two bobbin holders 15, 15 is made
to be rotated and driven by an adjustable speed type driving motor 27.
[0020] The turn table 14 rotates gradually to the direction of the arrow A from the winding
starting position J to the winding terminating position K, accompanying the enlarging
of the winding diameter of the winding bobbin B-1. Likewise, the bobbin holder 15
at the winding position transfers gradually from the winding starting position J to
the winding terminating position K. At the same time, the bobbin holder 15 at the
bobbin exchanging position also transfers from the bobbin exchanging starting practicable
position D (" interlocking starting position" to be mentioned later on) to the bobbin
exchanging terminating position ("interlocking terminating position" to be mentioned
later on) E, in the same manner. The winding terminating position K is a position
where the wound yarn amount of the winding bobbin B-1 reaches the prescribed amount,
in other words, the position where the bobbin becomes the wound-up bobbin B-2, and
a position to be changed according to how the kinds of the yarn, the thickness of
the yarn, and the prescribed amount of the wound yarn are determined. When the bobbin
holder 15 of the winding position reaches the winding terminating position K, the
turn table 14 rotates rapidly to the arrow A direction to the bobbin exchanging starting
position D. Accompanying this, the bobbin holder 15 of the bobbin exchanging position
(bobbin exchanging terminating position E) is brought to the winding starting position
J, and the winding of the yarn is to be carried out to the empty bobbin set on the
bobbin holder 15. Therefore, the wound-up bobbin B-2 set on the bobbin holder 15 at
the bobbin exchanging position is required to be exchanged with an empty bobbin at
least before the bobbin reaches the bobbin exchanging terminating position E. In other
words, the wound-up bobbin B-2 should be exchanged with an empty bobbin between the
bobbin exchanging starting practicable position D and the bobbin exchanging terminating
position E. The time required for the bobbin to reach the bobbin exchanging terminating
position E from the bobbin exchanging starting practicable position D, in other words,
the time required for the bobbin to reach the winding terminating position K from
the winding starting position J, is the time required for the wound-up bobbin B-2
to be formed, and is a long period of time.
[0021] The swinging member 21 is formed like both arms extending to the diameter direction,
supported by the horizontal shaft 24 of the revolving device 13, and is capable of
swinging to both directions of the arrow C between the interlocking starting position
D and the interlocking terminating position E. Further, structurally, the swinging
member 21 is capable of swinging beyond the area of the interlocking starting position
D and the interlocking terminating position E. However, due to the reasons such as
there are no rooms of more than a fixed level in a pipe 36 of the compressed air supplying
device 18, a pipe 37 of the interlocking means 22 and a lead wire 38 of the rotating
speed measuring device 19 which are attached to the swinging member 21, when aforementioned
area is passed over, the alarm is generated electrically and the operation of the
take-up winder for filament yarn stops. As a result, the swinging member 21 is made
not to swing beyond aforementioned area. The braking device 17 which shares the interlocking
means 22, and the compressed air supplying device 18 are provided in the lower end
side of the swinging member 21, and the rotating speed measuring device 19 is provided
in the upper end side of the swinging member 21.
[0022] The braking device 17 of which shares the interlocking means 22 comprises brake wheels
29, 29 attached to the back end of rotating shafts 27a, 27a of the driving motors
27, 27 which drives each bobbin holders 15, 15, a brake shoe 31 which advances and
recedes by being guided by a guiding member 30 provided in the swinging member 21,
and an operating tool 32 which is formed by the air cylinder or the like which advances
and recedes a brake shoe 31. The advancing and receding area of the brake shoe 31
is between the receding position F where the swinging of the swinging member 21 is
not interrupted, and the advancing position G contacting and pressing against a periphery
surface 29a of the brake wheel 29. The pipe 37 having flexibility such as a hose is
connected to the operating tool 32, for supplying compressed air. A pressing surface
31a (refer to Figure 3) of the brake shoe 31 is formed like an arc, so that the brake
shoe 31 is capable of holding in the periphery surface 29a of the brake wheel 29.
When the brake shoe 31 advances to the advancing position G to hold in, the brake
wheel 29 which is to be a part of the revolving device 13, and the swinging member
21 are interlocked, and the brake is applied to the bobbin holder 15 and the driving
motor 27 of which are rotating by inertia. Contrary, when receding to the receding
position F, the brake wheel 29 of which is to be a part of the revolving device 13,
and the swinging member 21 are brought into non-interlocked state.
[0023] The braking device 17 sharing the interlocking means 22 turns along with the bobbin
holder 15 carrying the wound-up bobbin B-2, advances the brake shoe 31 on stand by
under non-interlocking state (refer to Figure 3B), and contacts against the brake
wheel 29 which has reached the interlocking starting position D, to reach the interlocking
state (refer to Figure 3A). When this interlocking state is maintained, the swinging
member 21 rotates in the direction of the arrow A along with the turn table 14 (wound-up
bobbin B-2), and reaches the interlocking terminating position E. Then, the brake
shoe 31 recedes so that non-interlocking state is reached. After swinging following
the revolving device 13 toward the interlocking terminating position E from the interlocking
starting position D, the swinging member 21 is made to return forcibly to the interlocking
starting position D from the interlocking terminating position E by the return motor
33, so that the swinging member 21 can return accurately to the interlocking starting
position D. Further, when swinging from the interlocking starting position D to the
interlocking terminating position E, the return motor 33 can be driven subsidiary.
[0024] The interlocking means 22 is not to be limited for the case in which sharing with
the braking device 17, but can be provided separately with the braking device 17.
The drawings are abbreviated, however, the interlocking means of a different embodiment
can be comprising an interlocking plug rotating in a unity with a turn table 14 provided
in the back end side of the driving motor 27 for example, and an interlocking pin
capable of advancing and receding provided in the swinging member 21; and can be formed
to be connected and disconnected by inserting and exerting the interlocking pin to
the interlocking plug.
[0025] The compressed air supplying device 18 comprises a compressed air inlet 34a provided
in the center of the back end side of the brake wheel 29, and a compressed air supplying
tool 34 provided freely advancing and receding in the swinging member 21. When the
revolving device 13 and the swinging member 21 are interlocked, by interlocking the
advanced compressed air supplying tool 34 to a compressed air inlet 34a, the compressed
air for releasing the bobbin is supplied to the bobbin holder 15. Further, when the
revolving device 13 and the swinging member 21 are not interlocked, by receding the
compressed air supplying tool 34, the revolving device 13 and the swinging member
21 can be transferred separately. For the supplying of the compressed air, a pipe
having flexibility such as a hose is connected to the compressed air supplying tool
34.
[0026] The rotating speed measuring device 19 which measures the rotating speed of the bobbin
holder 15 during the winding process, comprises a sensor 35 provided in the swinging
member 21, and a measuring circuit (not shown in the drawings) provided in the machine
body 12 side, and the sensor 35 and the measuring circuit are connected by the lead
wire 38. Since the swinging member 21 swings within a designated area in both directions
of the arrow C, the sensor 35 and the measuring circuit can be connected directly
by the lead wire 38 without intervening the slip ring in the midst of the lead wire
38. The sensor 35 detects the rotating speed by approaching under non-contacting state,
to protrusions 29b, 29b projecting from the back end side of the brake wheel 29, in
the case the revolving device 13 and the swinging member 21 are interlocked.
[0027] Next, the operation of the take-up winder for filament yarn 11 of the embodiment
according to the present invention will now be described.
[0028] When the filament yarn (such as polyester filament yarn, nylon yarn, urethane rubber
yarn) of the designated amount is wound up in the winding bobbin B-1, the take-up
winder for filament yarn 11 rotates the turn table 14 rapidly in the arrow A direction,
and the bobbin holder 15 holding the wound-up bobbin B-2 is transferred to the interlocking
starting position D in the lower section. In addition, the bobbin holder 15 holding
an empty bobbin is transferred to the winding position J. Consequently, the transferring
of the yarn is carried out between the wound-up bobbin B-2 and the empty bobbin contacting
against the contact roller 16, and the brake shoe 31 of the braking device 17 sharing
the interlocking means 22 is advanced immediately and is pressed against the brake
wheel 29 of the bobbin holder 15 of the wound-up bobbin B-2 side. The revolving device
13 and the swinging member 21 are interlocked immediately, and the brake is applied
to the bobbin holder 15 of the wound-up bobbin B-2 side which is rotating by inertia.
[0029] Further, the transferring of the yarn and the interlocking by the interlocking means
22, are carried out with the revolving device 13 stopped, but can be carried out within
a short suspension time. When the transferring of the yarn is carried out, the yarn
is wound around an empty bobbin, and the revolving device 13 rotates gradually accompanying
the enlarging of the winding diameter of the winding bobbin B-1. The distance between
the winding bobbin B-1 and the contact roller 16 are to be the distance corresponding
to the winding diameter. The contacting of the winding bobbin B-1 pressuring against
the contact roller 16 is maintained at an appropriate state. Since the swinging member
21 under the interlocking state transfers along with the revolving device 13 (winding
bobbin B-1 and wound-up bobbin B-2), even when the bobbin holder 15 of the winding
bobbin B-1 side changes the position, the rotating speed of the bobbin holder 15 of
the winding bobbin B-1 during the winding process can be measured by the rotating
speed measuring device 19.
[0030] Moreover, even when the bobbin holder 15 of the wound-up bobbin B-2 side changes
the position, the compressed air for releasing the bobbin is supplied to the bobbin
holder 15 of the wound-up bobbin B-2 side by the compressed air supplying device 18,
and the wound-up bobbin B-2 can be released from the bobbin holder 15 and exchanged
with an empty bobbin.
[0031] The bobbin holder 15 of which received the supplying of the compressed air for releasing
the bobbin, finishes the preparation of the next transferring process of the yarn
by the wound-up bobbin B-2 and the empty bobbin being exchanged. The exchanging work
of the wound-up bobbin B-2 and the empty bobbin is to be completed before the swinging
member 21 reaches the interlocking terminating position E. Thus, such work can be
carried out under the condition in which plenty of time is available. It becomes ready
for the next yarn transferring process when the swinging member 21 arrives at the
interlocking terminating position E. Therefore, after the interlocking by the interlocking
means 22 is cancelled, the swinging member 21 is returned forcibly to the interlocking
starting position D from the interlocking terminating position E by the return motor
33, and stands by until the next yarn transferring process is completed.
[0032] Likewise, the take-up winder for filament yarn 11 comprises a swinging member 21
and the interlocking means 22. The device for bobbin holder such as the compressed
air supplying device 18, the rotating speed measuring device 19 are to be provided
in the swinging member 21. Therefore, even when the positions of the bobbin holders
15, 15 are changed, the device for the bobbin holder can be worked on the bobbin holder
of any changed position. As a result, the defects, such as the bobbin exchanging work
is needed to be carried out instantly, the reliability of the measurement is needed
to be reduced so that the measurement of the rotating speed of the bobbin holder can
be carried out at any position, can be eliminated.
[0033] The take-up winder of the present invention is capable of transferring the device
for bobbin holder associated with the change in the position of the bobbin holder.
As a result, even when the bobbin holder changes its position, the operation, the
processing or the like can be carried out easily to the bobbin holder by the device
for the bobbin holder.
[0034] The take-up winder of the present invention is capable of transferring the compressed
air supplying device for the bobbin releasing operation associated with the change
in the position of the bobbin holder. As a result, the bobbin exchanging work can
be carried out even when the bobbin holder changes its position, the time limit to
the bobbin exchanging work is eliminated, and the speeding up of the spinning speed
is no longer limited from the bobbin exchanging work side.
[0035] The take-up winder of the present invention is capable of transferring the sensor
associated with the change in the position of the bobbin holder. Therefore, the take-up
winder of the present invention can transmit a signal by the lead wire without intervening
the slip ring in the measuring circuit from the sensor, enabling the improvement of
the reliability in the measuring.