[0001] The invention relates to a product housing apparatus and a product housing method
for a vending machine, for housing therein a plurality of products arranged in the
longitudinal direction which, at the time of selling, are pushed forward from behind
to deliver a product. More particularly, the invention relates to a product housing
apparatus and a product housing method for a vending machine, for housing therein,
for example, thin products such as wrapping with an emblematic noshi decoration printed
on it (noshi bukuro), bagged products such as snack confectionery, and wholly wrapped
products (hereinafter referred to as "wrapped products") such as box lunches.
[0002] Conventional vending machines wherein products housed in a product passage horizontally
extended in the longitudinal direction are pushed forward to deliver a product, particularly
the so-called "see-through type vending machines" wherein a purchaser of the product
can see products housed in the vending machine through a transparent front door, and
that utilize a spiral member which extends spirally in the longitudinal direction,
for selling the thin products or bagged products as described above. This spiral member
is provided so as to have a plurality of spaces at equal pitches in the longitudinal
direction, and is disposed within the product passage. Each product is housed within
the product passage in a substantially stood-up position in the state of being inserted
into the space in the spiral member. At the time of selling, the spiral member is
rotated by substantially one turn about an axis extended in the longitudinal direction
to advance products by one pitch while pushing. The rotation of the spiral member
in this way permits all the products housed in the product passage to be moved forward,
and, when the spiral member has been rotated at a predetermined angle, the product
located at the forefront in the product passage (hereinafter referred to as "forefront
product") is delivered forward from the delivery port located at the front end of
the product passage.
[0003] On the other hand, for products other than the thin products and the bagged products,
for example, for canned beverage products and the above-described wrapped products,
they are placed in the state of being arranged in the longitudinal direction on a
bottom wall constituting the bottom of the product passage to house products in the
product passage. All the products housed in this way are pushed from behind, for example,
by means of a pusher which is driven forward along the product passage so as to be
advanced forward, whereby the forefront product is delivered forward through the delivery
port in the product passage.
[0004] In the vending machine provided with the spiral member, a large number of spiral
members should be provided according to the size and shape of the products. Specifically,
in order to properly deliver the products forward in a substantially stood-up position,
it is necessary to use a spiral member which has a diameter close to the outside dimension
of the product and has a space somewhat larger than the thickness of the products.
Therefore, in order to sell a variety of products having various sizes and thicknesses,
a plurality of types of spiral members should be provided according to the types of
the products. This disadvantageously increases the cost.
[0005] Further, in the case of vending machines provided, for example, with a bucket which
is moved between a position in the vicinity of the delivery port of the product passage
and a product take-out port and receives the product, delivered from the product passage,
at a position in the vicinity of the delivery port in the product passage, a failure
to deliver is likely to occur particularly in delivering a thin product from the product
passage to the bucket. More specifically, an unavoidable gap occurs between the bucket
moved around the delivery port in the product passage and the delivery port in the
product passage. In delivering a product having a smaller thickness than this gap,
for example, a telephone card, from the product passage to the bucket, there is a
fear that the product enters the gap, or otherwise the product drops downward through
the gap, resulting in a failure to properly deliver the product to the bucket. It
is a matter of course that the failure to deliver can be prevented by providing a
mechanism which, at the time of the delivery of the product, can clog the gap, between
the bucket and the delivery port in the product passage, from the upper part thereof
and functions as a bridge for delivering the product from the product passage to the
bucket. The provision of this mechanism disadvantageously increases the cost.
[0006] On the other hand, in vending machines provided, for example, with a pusher for pushing
the product, a failure to deliver products is likely to occur for some products, Specifically,
for example, when wrapped products are housed in the product passage in such a state
that they are merely placed on the bottom wall in the product passage, the lower surface
of the wrapped product is brought into intimate contact with the bottom wall in the
product passage. This often causes large frictional force between the wrapped products
and the bottom wall in the product passage. For this reason, in some cases, the pusher
driving force is unsatisfactory for delivering the wrapped products, even though this
driving force suffices for advancing canned beverage products or the like. In this
case, the wrapped products cannot be properly advanced. As a result, a failure to
deliver the products occurs.
[0007] The invention has been made with a view to solving the above problems of the prior
art, and it is an object of the invention to provide inexpensive product housing apparatus
and product housing method for a vending machine which can house, in a product passage
horizontally extended in the longitudinal direction, various products including, for
example, thin products, bagged products, and wrapped products, in the state of being
arranged in the longitudinal direction, and, at the same time, can properly and surely
deliver the products.
[0008] According to the first feature of the invention, there is provided a product housing
apparatus for a vending machine, for housing therein a plurality of products arranged
in the longitudinal direction which, at the time of selling, are pushed forward from
behind to deliver a product, said product housing apparatus comprising:
a product passage defined by a bottom wall horizontally extended in the longitudinal
direction and left and right side walls which face each other while leaving a space
therebetween in the lateral direction, are extended upward from the bottom' wall and,
at the same time, are extended parallel to each other in the longitudinal direction,
the plurality of products being housed in the product passage in the state of being
arranged in the longitudinal direction and being abutted against each other; and
a product locking section which is provided between the left and right side walls
of the bottom wall so as to extend along the product passage and locks the plurality
of products so as for the products to be held in a laid state and in a position inclined
in the lower right direction and/or the lower left direction.
[0009] According to this construction, a plurality of products to be arranged in the longitudinal
direction for housing in the state of being abutted against each other in a product
passage defined by the bottom wall and the left and right side walls are locked by
a product locking section provided between the left and right side walls of the bottom
wall. This permits the products to be held in a laid state and in a position inclined
in the lower right direction and/or the lower left direction. More specifically, for
example, ① two products abutted against each other are housed in the product passage
so as to cross each other by locking two products abutted against each other in such
a manner that one of the two products is held in a position inclined in the lower
right direction while the other product is held in a position inclined in the lower
left direction (hereinafter referred to as "cross housing"). Alternatively, ② all
the products are locked so as to be held in a position inclined in an identical direction,
that is, the lower right direction or the lower left direction, at substantially the
same angle to house them in the product passage (hereinafter referred to as "identically
inclined housing"). At the time of selling, the plurality of products housed in the
product passage in this way are pushed forward from behind, whereby, while maintaining
the position in the housed state, the products are moved forward along the product
passage while being guided by the locking section, and then delivered.
[0010] As described above, the plurality of products housed in the product passage are housed
in a laid state and in a position inclined in the lower right direction and/or the
lower left direction. In particular, when the products to be housed are thin products,
these products are housed by cross housing. By virtue of this, simply pushing these
products forward from behind permits the products to be delivered from the product
passage. Therefore, unlike the prior art, even when products to be housed are thin
products or bagged products, there is no need to provide a large number of types of
spiral members according to the products housed in the product passage. As a result,
a product housing apparatus, which can house various products including thin products
and bagged products, can be realized at low cost. Further, when the bucket is moved
to the vicinity of the delivery port in the front end of the product passage to receive
the product delivered from the product passage and, at the same time, when the product
is a thin product or a bagged product, the product is delivered while being moved
forward by at least the depth in a laid state (the lateral width or longitudinal width
of the product). Further, at that time, since the depth is generally larger than the
gap between the bucket and the delivery port, for example, the entry of the product
into the gap can be surely prevented. This permits the product to be properly and
surely delivered (handed) to the forward bucket. Further, even when the product to
be housed in the product passage is a product which, when housed by merely placing
the product on the bottom wall, causes large frictional force between the product
and the bottom wall, such as wrapped products, the frictional force can be significantly
reduced by housing the product in a position inclined in the lower right direction
or the lower left direction, because the product comes into line contact with the
bottom wall to give a very small contact area. As a result, as compared with the prior
art, wrapped products and the like can be smoothly and surely delivered forward, and,
thus, a failure to deliver products can be prevented.
[0011] In the product housing apparatus according to the first feature of the invention,
preferably, the product locking section comprises a convex which is projected upward
from the bottom wall and locks the plurality of products.
[0012] According to this construction, the product locking section can be constituted by
a convex projected upward from the bottom wall and having a simple construction in
a low-cost and simple manner.
[0013] In this product housing apparatus, preferably, the convex is disposed at a substantially
center portion between the left and right side walls of the bottom wall.
[0014] According to this construction, a convex is disposed at a substantially center portion
between the left and right side walls of the bottom wall. Therefore, products abutted
against each other can be allowed to cross each other in the vicinity of the upper
end of the convex, and housed orderly within the product passage symmetrically with
respect to the left and right about the convex.
[0015] In the above product housing apparatus, preferably, the convex is constructed so
as to be detachable from the bottom wall and attachable to a plurality of positions
between the left and right side walls of the bottom wall,
[0016] According to this construction, the convex is detachable to the bottom wall, and
is attachable to a plurality of positions of the bottom wall in the lateral direction.
Therefore, the form of housing can be freely and easily switched between cross housing
and identically inclined housing, for example, according to the size or shape of the
product to be housed. specifically, when a convex is mounted on a center portion between
the left and right side walls of the bottom wall, the products can be housed by the
cross housing, while when the convex is mounted at a position which is closer to any
one of the left and right side walls than the other side wall, the products can be
housed by the identically inclined housing. Further, since the convex is detachable
from the bottom wall, when products which require neither cross housing nor identically
inclined housing, for example, products which can be placed in a self-stood-up position
on the bottom wall, such as canned beverage products, are housed in the product passage,
the removal of the convex from the bottom wall can easily cope with this.
[0017] In any one of the above product housing apparatuses, preferably, the surface of the
convex is formed of a material having a sliding property.
[0018] According to this constitution, the surface of the convex has a sliding property.
Therefore, when the products locked by the convex are pushed forward from behind,
they can be smoothly delivered forward.
[0019] In the product housing apparatus according to the first feature of the invention,
preferably, the product locking section comprises a concave which is provided on the
upper surface of the bottom wall and functions to lock the lower end of the plurality
of products housed in the inclined position in the product passage.
[0020] According to this construction, the product locking section for locking the lower
end of the plurality of products housed in an inclined position can be formed by the
concave having a simple structure provided on the upper surface of the bottom wall
in a low-cost and simple manner.
[0021] In the above product housing apparatus, preferably, the concave is provided at a
substantially center portion between the left and right side walls of the bottom wall.
[0022] According to this construction, a concave is provided at a substantially center portion
between the left and right side walls of the bottom wall. Therefore, products abutted
against each other can be allowed to cross each other in the concave, and housed orderly
within the product passage symmetrically with respect to the left and the right about
the concave.
[0023] In the above product housing apparatus, two concaves may be provided, symmetrically
with respect to the left and the right, between the left and right side walls of the
bottom wall.
[0024] According to this construction, locking a product in its lower .end in the left concave
out of the two concaves provided symmetrically with respect to the left and the right
permits the product to be housed in a position inclined in the lower left direction,
while locking another product in its lower end in the right concave permits this product
to be housed in a position inclined in the lower right direction. This enables the
products abutted against each other to be easily housed by cross housing and, at the
same time, the products to be orderly housed symmetrically with respect to the left
and the right.
[0025] In any one of the above product housing apparatuses, preferably, at least one of
the left and right side walls is constructed so as to be detachable from the bottom
wall and attachable to a plurality of positions in the lateral direction of the bottom
wall.
[0026] According to this construction, at least one of the left and right side walls is
detachable to the bottom wall, and is attachable to a plurality of positions of the
bottom wall in the lateral direction. Therefore, the width in the lateral direction
of the product passage can be freely and easily increased or reduced, for example,
according to the size or shape of the product to be housed in the product passage.
[0027] Preferably, the above product housing apparatus further comprises a detachable cover
which is extended in the longitudinal direction along the left and right side walls
and covers, from the product passage side, a gap between the bottom wall and at least
one of the left and right side walls.
[0028] According to this construction, even when a gap occurs between the bottom wall and
the left or right side wall at the time of mounting of the left and right side walls
on the bottom wall, the covering of the gap with a cover from the product passage
side can surely prevent accidental entry of the product in its end (a front end in
the case of thin products, and a double leaved ear portion in the case of bagged products)
into the gap at the time of housing or delivery of products.
[0029] In the above product housing apparatus, the cover on its surface of the product passage
side is preferably formed of a material having a sliding property.
[0030] According to this construction, since the surface of the cover on its product passage
side has a sliding property, the product housed in contact with the cover can be smoothly
advanced by pushing the product forward from behind.
[0031] Any one of the above product housing apparatuses may further comprise a product delivery
sensor which comprises a light emitting device and a photodetector located around
a delivery port of the front end of the product passage and provided so as to horizontally
face each other in the lateral direction and detects the delivery of a product from
the product passage based on whether or not light from the light emitting device has
been received by the photodetector.
[0032] According to this construction, the product delivery sensor comprising the light
emitting device and the photodetector detects a product which is delivered while maintaining
the position provided at the time of housing. Specifically, the detection is made
based on whether or not, in passing the product, which is in a laid state and held
in a position inclined in the lower right direction or the lower left direction, through
between the light emitting device and the photodetector, the photodetector has received
light from the light emitting device. In this case, for example, when the product
to be delivered is a thin product, the height of the product in the vertical direction
is larger by the degree of inclination than that in the case where the product is
delivered in the horizontally laid state. Accordingly, the delivery of this product
can be surely detected by properly setting the angle of inclination of the product
so as to apply light from the light emitting device to the product.
[0033] According to the second feature of the invention, there is provided a product housing
method for a vending machine, for housing a plurality of products which are abutted
against each other and arranged in the longitudinal direction in a product passage
horizontally extended in the longitudinal direction and, at the time of selling, are
pushed forward from behind to deliver a product, wherein
one of the plurality of the products is housed, within the product passage, in a laid
state and in a position inclined in one of the lower right direction and the lower
left direction, and
the other product abutted against said one product is housed, within the product
passage, in a laid state and in a position inclined in the other direction.
[0034] According to this construction, when a plurality of products are housed in a product
passage horizontally extended in the longitudinal direction, one of the plurality
of products is first housed in a laid state and in a position inclined in any one
of the lower right direction and the lower left direction. Next, on the front or rear
side of the one product, another product is abutted against this one product, and
housed in a laid state and in a position inclined in other direction. That is, in
housing the plurality of products, they are successively arranged in the longitudinal
direction in a laid state and in positions inclined alternately in the lower right
direction and the lower left direction (cross housing). This cross housing permits
the plurality of products housed in the product passage to be delivered from the product
passage by simply pushing the products forward from behind. Therefore, even when products
to be housed in the product passage are thin products or bagged products, unlike the
prior art technique, various products including thin products and bagged products
can be housed without utilizing a large number of types of spiral members according
to the products housed in the product passage.
[0035] Further, when the bucket is moved to the vicinity of the delivery port in the front
end of the product passage to receive the product delivered from the product passage
and, at the same time, when the product is a thin product or a bagged product, housing
the products in the product passage by the cross housing permits the product to be
delivered while being moved forward by at least the depth in a laid state (the lateral
width or longitudinal width of the product) Further, at that time, since the depth
is generally larger than the gap between the bucket and the delivery port, for example,
the entry of the product into the gap can be surely prevented, This permits the product
to be properly and surely delivered forward. Further, even when the product to be
housed in the product passage is a product which, when housed by merely placing the
product on the bottom wall constituting the bottom of the product passage, causes
large frictional force between the product and the bottom wall, such as wrapped products,
the cross housing of the products can significantly reduce the frictional force, because
the product comes into line contact with the bottom wall to give a very small contact
area. As a result, as compared with the prior art, wrapped products and the like can
be smoothly and surely delivered forward, and, thus, a failure to deliver products
can be prevented.
[0036] According to the third feature of the invention, there is provided a product housing
method for a vending machine, for housing a plurality of products which are abutted
against each other and arranged in the longitudinal direction in a product passage
horizontally extended in the longitudinal direction and, at the time of selling, are
pushed forward from behind to deliver a product, wherein
the plurality of products are housed, within the product passage, in a laid state
and in a position inclined at substantially the same angle in any one of the lower
right direction and the lower left direction.
[0037] According to this construction, when a plurality of products are housed in a product
passage horizontally extended in the longitudinal direction, they are arranged in
the longitudinal direction in the state of being abutted against each other and, at
the same time, are successively housed, within the product passage, in a laid state
and in a position inclined at substantially the same angle in any one of the lower
right direction and the lower left direction (identically inclined housing). Therefore,
even when the plurality of products to be housed in the product passage are thin products
or bagged products, the adoption of the identically inclined housing method permits
various products including thin products and bagged products to be housed without
utilizing the spiral member, as with the product housing apparatus according to the
second feature of the invention. In addition, products can be properly and surely
delivered forward. Further, even when the product to be housed in the product passage
is, for example, a wrapped product, the product can be smoothly and surely delivered
forward, and, thus, a failure to deliver products can be prevented.
In the Drawings
[0038] The invention will be explained in more detail in conjunction with the appended drawings,
wherein:
Fig. 1 is a perspective view showing a vending machine with the product housing apparatus
according to a preferred embodiment of the invention being incorporated therein;
Fig. 2 is a perspective view showing thin products housed by cross housing in a product
passage of the product housing apparatus shown in Fig. 1;
Fig. 3 is a schematic cross-sectional view of a portion of and around the product
passage shown in Fig. 2, cut in the lateral direction;
Fig. 4 is a perspective view showing the start of the delivery of a product after
the movement of a bucket in front of a delivery port of the product passage at the
time of selling;
Fig. 5 is a perspective view showing wrapped products housed in a product passage
by identically inclined housing, which illustrates the product housing apparatus and
product housing method according to the second preferred embodiment of the invention;
Fig. 6 is a schematic cross-sectional view showing, in a cut state, a portion of or
around the product passage shown in Fig. 5;
Fig. 7 is a schematic cross-sectional view showing products housed by cross housing
in a product passage having two convex members provided, symmetrically with respect
to the left and the right, between left and right partition walls of a product rack,
which illustrates the product housing apparatus and product housing method according
to the third preferred embodiment of the invention;
Fig. 8 is a diagram illustrating the product housing apparatus and product housing
method according to the fourth preferred embodiment of the invention, wherein Fig.
8A is a schematic cross-sectional view showing products housed by cross housing in
a product passage having a single concave provided between left and right partition
walls of a product rack, and Fig. 8B a schematic cross-sectional view showing products
housed by cross housing in a product passage having two left and right concaves provided
between left and right partition walls of a product rack; and
Fig. 9 is a diagram illustrating the product housing method according to the fifth
preferred embodiment of the invention, wherein Fig. 9A is a schematic cross-sectional
view showing products which have been leaned against partition walls and housed by
cross housing, and Fig. 9B a schematic cross-sectional view showing products which
have been leaned against partition walls and housed by identically inclined housing.
[0039] Preferred embodiments of the invention will be explained in more detail with reference
to the accompanying drawings. Fig. 1 shows a vending machine with the product housing
apparatus according to a preferred embodiment of the invention being incorporated
therein. A vending machine 1 shown in the drawing is of the so-called "showcase type"
wherein various products S including thin products, bagged products, and wrapped products
are housed in the state of being arranged in the longitudinal direction within a large
box-shaped vending machine body 2 and, in addition, the products S are seen through
transparent front doors 3, 3. The vending machine 1 comprises: the vending machine
body 2; a product housing apparatus 4 for storing products S; a product carry-out
device 5 for carrying out products S at the time of selling; and the like.
[0040] In the vending machine body 2, two left and right doors 3, 3 are mounted on the opened
front face. The doors 3 each are usually locked in a closed state, and are opened,
for example, at the time of the supplement of products S so that the products S are
supplemented from the front. A cooling unit 6 for cooling the products S is provided
on the top of the vending machine body 2. On the right side of the front doors 3,
3 are provided a product take-out port 7, a card slot 8 for inserting a prepaid card
or the like at the time of purchase of a product S and a cash inlet port (not shown)
for putting a cash into the vending machine, and a control panel 9 comprising a selection
button (not shown) for inputting product numbers assigned respectively to the products
S and a display unit (not shown), for example, for displaying the input product number
and the balance in a card. A control circuit (not shown) comprising a microcomputer
for performing various types of control within the vending machine body 2 including
the product carry-out device 5 is provided on the backside of the control panel 9.
[0041] The product housing apparatus 4 is in a box form and comprises: two left and right
product storing chambers 11, 11 of which the front face is opened; a plurality of
product racks 12 (bottom walls) which are horizontally supported between left and
right side walls in each of the product storing chamber 11 and are provided in the
vertical direction; and a plurality of partition walls 13 (side walls) which are mounted
in the lateral direction on each product rack 12 at predetermined intervals, are extended
upward, and are extended in the longitudinal direction parallel to each other. A product
passage 14 is defined by the product rack 12 and the partition walls 13, 13 which
are mounted on the product rack 12 and faces each other in the lateral direction (see
Figs. 2 and 3). A plurality of product passage 14 of this type are provided on the
product rack 12, A large number of products S of the same item are housed in the state
of being arranged in the longitudinal direction in each product passage 14.
[0042] In the product storing chamber 11 on the left side, an adiabatic wall (not shown)
is provided between two lowermost located product racks 12, 12 and a product rack
12 located above these two product racks 12, 12, and a space, wherein the two lowermost
located product racks 12, 12 are provided, is a room temperature chamber. Products
which are not required to be cooled, for example, thin products such as wrapping with
an emblematic noshi decoration printed on it (noshi bukuro), and bagged products such
as snack confectionery, are housed in each product passage 14 in the room temperature
chamber.
[0043] Fig. 2 shows thin products which have been housed by cross housing in a product passage
14 in a room temperature chamber, and Fig. 3 schematically shows the product passage
14 shown in Fig. 2, cut in the lateral direction. As shown in Fig 2, the partition
wall 13 comprises: a partition wall body 21 extended in the longitudinal direction;
a front mounting section 22 and a rear mounting section 23 which are mounted respectively
on the front end and the rear end of the partition wall body 21 and are adapted for
mounting the partition wall 13 per se on the product rack 12; a pusher 24 which is
provided so as to face the product passage 14 from the right side face of the partition
wall body 21 and, upon forward movement, pushes the products S housed in the product
passage 14 forward from behind; and a pusher drive mechanism 25 for driving this pusher
24 forward.
[0044] The partition wall body 21 is formed of an aluminum extruded section, and two upper
and lower grooves (an upper groove 21a and a lower groove 21b), which are extended
parallel to each other in the longitudinal direction and are opened on the right side,
are provided on the right side face. The pusher 24 is slidably fitted into the upper
groove 21a. On the other hand, a timing belt 26 for the pusher drive mechanism 25
described below is disposed within the lower groove 21b.
[0045] The front mounting section 22 and the rear mounting section 23 each are formed of,
for example, a resin or a hard rubber, and are constructed so as to be attachable
to and detachable from the front end of the product rack 12 and a back wall 12a in
the rear end of the product rack 12. More specifically, the front mounting section
22 is mounted on the front end of the product rack 12 by inserting from the front
a front wall 12b of the product rack 12 into a fitting section 22a provided on the
lower end of the front mounting section 22 and having a "⊃" shape in its side section
so as to be sandwiched between the upper and lower parts of the fitting section 22a.
On the other hand, a large number of through holes 12c are provided at predetermined
pitches in the lateral direction on the upper end and the lower end of the back wall
12a in the product rack 12. Two upper and lower projections (not shown) provided on
the rear end face of the rear mounting section 23 are inserted respectively into the
two upper and lower through holes 12c, 12c to mount the rear mounting section 23 on
the back wall 12a of the product rack 12. Thus, the partition wall 13 is attachable
to and detachable from the product rack 12, and is attachable to a plurality of positions
in the lateral direction on the product rack 12. Therefore, the mounting position
of one of or both the left and right partition walls 13, 13 can be varied, for example,
according to the size or shape of products S to be housed in the product passage 14
to freely set the lateral width of the product passage 14.
[0046] The pusher 24 comprises a plate pusher body 27 and a pusher support 28 which supports
the pusher body 27, can be slidably fitted into the upper groove 21a of the partition
wall body 21, and is fixed to the timing belt 26 within the lower groove 21b. Therefore,
the pusher 24 is movable in the longitudinal direction along the upper groove 21a
in the partition wall body 21, and, while being moved forward upon the rotation of
the timing belt 26 in a predetermined direction, the pusher 24 pushes the products
S housed in the product passage 14 forward from behind.
[0047] As shown in Fig. 2, when the width in the lateral direction of the product passage
14 is so large that the products S cannot be properly pushed by the pusher body 27
alone, a pusher adapter 27a is mounted on the pusher body 27. This pusher adapter
27a has an "L" shape in its side section, and is extended toward the right side from
the center portion between the left and right partition walls 13, 13.
[0048] The pusher drive mechanism 25 comprises: a front gear 31 and a rear gear 32 rotatably
mounted respectively on the front mounting section 22 and the rear mounting section
23; and the timing belt 26 wrapped and placed around these gears 31, 32. The front
gear 31 comprises a double spur gear of a large diameter and a small diameter. The
large-diameter spur gear faces the exterior from the front end of the front mounting
section 23, while the timing belt 26 is wrapped and placed around the small-diameter
spur gear. On the other hand, the rear gear 32 is formed so as to have the same pitch
as the small-diameter spur gear in the front gear 31. Therefore, upon the rotation
of the large-diameter spur gear in the front gear 31 by means of a drive mechanism
46 provided in a bucket 43 described later, the timing belt 26 is rotated in a predetermined
direction. This permits the pusher 24 to be moved forward, whereby a product S located
at the forefront is delivered forward from a delivery port 14a located at the front
end of the product passage 14.
[0049] As shown in Fig. 2, a convex member 33 (a product locking section, a convex) for
housing the products S by cross housing is provided at the lower end of the product
passage (a product passage on the right side) 14 housing therein thin products S.
This convex member 33 is extended in the longitudinal direction along the product
passage 14, and, at the same time, has a reverse "U" shape in a laterally cut section.
The surface of the convex member 33 is formed of a material having a sliding property.
Further, the convex member 33 is constructed so that the convex member 33 is attachable
to and detachable from the surface of the product rack 12 by fitting the front end
33a and the rear end 33b of the convex member 33 respectively into the lower through
hole 12c in the front wall 12b and the lower through hole 12c in the back wall 12a
when the convex member 33 is attached to the product rack 12, and by removing the
front end 33a and the rear end 33b of the convex member 33 respectively from the lower
through hole 12c in the front wall 12b and the lower through hole 12c in the back
wall 12a when the convex member 33 is detached from the product rack 12. That is,
as with the partition wall 13, the convex member 33 is constructed to be attachable
to a plurality of positions in the lateral direction. The convex member 33 having
this construction is disposed at substantially the center between the left and right
partition walls 13, 13.
[0050] Covers 34, 34 having an "L" shape in its section for covering the gap between the
product rack 12 and the partition wall 13 from the product passage 14 side are provided
respectively at left and right corners in the lower end of the product passage 14
housing therein thin products S. Each of the covers 34 comprises: a first cover piece
34a which is extended in the longitudinal direction along the partition wall 13 and
is extended upward along the partition wall 13 in its face on the product passage
14 side; and a second cover piece 34b which continues from the lower end of the first
cover piece 34a and is extended horizontally along the top surface of the product
rack 12. The surface of the first and second cover pieces 34a, 34b on their product
passage 14 side is formed of a material having a sliding property. Each cover 34 is
constructed so that the cover 34 is attachable to and detachable from the surface
of the product rack 12 in the same manner as described in connection with the convex
member 33, that is, by fitting the front end and the rear end of the second cover
piece 34b respectively into the front wall 12b and the back wall 12a when the cover
34 is attached to the product rack 12, and by removing the front end and the rear
end of the second cover piece 34b respectively from the front wall 12b and the back
wall 12a when the cover 34 is detached from the product rack 12. The cover 34 is constructed
so as to be attachable to a plurality of positions in the lateral direction. Therefore,
each cover 34 is mountable on the product rack 12 according to the position where
the partition wall 13 is disposed. In this case, the first cover piece 34a and the
second cover piece 34b are mounted so as to come into intimate contact respectively
with the partition wall 13 and the product rack 12. These covers 34, 34 can surely
prevent accidental entry of the product S in its end (a front end in the case of thin
products, and a double leaved ear portion in the case of bagged products) into the
gap between the product rack 12 and the partition wall 13 at the time of housing of
products S in the product passage 14 or delivery of products S.
[0051] Thin products S are cross housed in the product passage 14 (the product passage on
the right side in Fig. 2), wherein the convex member 33 and the covers 34, 34 are
mounted on the product rack 12, by the following method. Specifically, at the outset,
in one product S out of a plurality of products S to be housed, one end in the lateral
direction of the one product S is abutted against the cover 34, while the one product
S in its end opposite to the above one end with the center of gravity of the one product
S being located between both ends of the one product S is abutted against the convex
member 33 from its upper part. Thus, the product S is housed in the product passage
14. This permits one product S to be locked by the convex member 33 and the cover
34 and to be housed in a laid state while being held in a position inclined in one
of the lower right direction and the lower left direction.
[0052] Next, another product S is abutted against the one product S on its front side or
rear side, and, in addition, one end in the lateral direction of the another product
S is abutted against the cover 34 opposite to the cover 34 abutted against the one
product. At the same time, the another product S in its end opposite to the above
one end with the center of gravity of the another product S being located between
both ends of the another product S is abutted against the convex member 33 from its
upper part. Thus, the another product S is housed in the product passage 14. This
permits the another product S to be also locked by the convex member 33 and the cover
34 and to be housed in a laid state while being held in a position inclined in a direction
opposite to the inclination direction of the one product.
[0053] The above two steps are alternately repeated to successively house products S in
the product passage, whereby a plurality of products S are cross housed in the product
passage 14.
[0054] The plurality of products S housed in each product passage 14 are carried to the
product take-out port 7 by means of a product carry-out device 5 disposed in front
of the product storing chambers 11, 11. As shown in Fig. 1, the product carry-out
device 5 comprises: a Y module 41 which is provided in front of the product storing
chamber 11 so as to be movable in the lateral direction; a mechanism for driving in
a direction X (not shown) which drives the Y module 41 in the lateral direction; and
the like. The Y module 41 comprises: a movable body 42 which is in a vertically extended
oblong box form and is laterally driven by means of the mechanism for driving in the
direction X; a bucket 43 which is provided in a projected state on the right side
face of the movable body 42 and is vertically movable with respect to the movable
body 42; and a mechanism for driving in a direction Y (not shown) which is built in
the movable body 42 and drives the bucket 43 in the vertical direction with respect
to the movable body 42.
[0055] At the time of selling, the bucket 43 is vertically and laterally moved by the mechanism
for driving in direction X and the mechanism for driving in direction Y, receives
the product S, delivered from the product passage 14, around the delivery port 14a
in the product passage 14, and conveys and carries the delivered product S to the
product take-out port 7. As shown in Fig. 4, the bucket 43 comprises: a box-shaped
bucket body 45 having a product housing opening 44 which has been opened largely toward
the back side; a drive mechanism 46 for driving the pusher drive mechanism 25 or the
like; and the like. The drive mechanism 46 has two motors 47a, 47b and a drive gear
48 which, upon the operation of these motors 47a, 47b at the time of selling, is projected
toward the back of the rear end of the bucket body 45 and is rotatively driven. A
triangular drum 49, which is extended horizontally in the lateral direction and a
triangular shape in its side section, is provided at the rear end of the bucket body
45 so as to face the product housing opening 44 from the underside. This triangular
drum 49 is constructed so as to be rotatively driven by means of a motor 47b, and,
in delivering a product S, is rotated so as to be delivered forward while supporting
the product S from its underside, whereby the product S is efficiently housed within
the bucket body 45.
[0056] Further, a product delivery sensor 51 for detecting the completion of the delivery
of the delivered product S to the bucket 43 is provided at a position in the rear
end of the bucket body 45 and somewhat above the triangular drum 49. This product
delivery sensor 51 comprises a pair of photosensor comprising a light emitting device
52 and a photodetector 53. Both the devices 52, 53 horizontally face each other, and
are mounted respectively on the left and right side walls 45a, 45a of the bucket body
45 so that light from the light emitting device 52 is received by the photodetector
53. When the bucket 43 receives the product S, that is, when the product S passes
through between the light emitting device 52 and the photodetector 53, light applied
from the light emitting device 53 toward the photodetector 53 is once cut off by the
product S being passed. Thereafter, the photodetector 53 again receives the light.
This is the time when the delivery of the product S to the bucket 23 has been completed.
The completion of the delivery is recognized by the control circuit (not shown).
[0057] At the time of selling, upon the operation of the product carry-out device 5 provided
with the bucket 43 having the above construction, a product S located at the forefront
out of the plurality of products S housed in the product passage 14 is first housed
in the bucket 43. More specifically, the bucket 43 is first moved to and stopped at
a position around the delivery port 14a of the product passage 14 housing a product
S selected by the purchaser. The drive gear 48 engages with the front gear 31 in the
pusher drive mechanism 25, and is rotated in a predetermined direction to drive the
pusher 24 forward, whereby a plurality of products S housed in the product passage
14 are pushed forward from behind by the pusher 24. In this case, as shown in Figs.
2 to 4, the products S housed in the product passage 14 by cross housing is pushed
forward by the pusher 24 in such a state that one end in the lateral direction and
a portion opposite to the one end with the center of gravity being located between
both the ends are locked by any one of the left and right covers 34 and the convex
member 33. Therefore, while the products S are guided by the cover 34 and the convex
member 33, they are delivered forward, with the position provided at the time of housing
of the products being maintained, without causing a trouble such that products located
in the rear run on or are slipped under products located in the front. The product
S located in the forefront is delivered forward through the delivery port 14a of the
product passage 14. As soon as the product delivery sensor 51 detects the receipt
and housing of the forefront product S in the bucket 43 through the product housing
opening 44, the rotation of the drive gear 48 is stopped to stop the forward movement
of the pusher 24.
[0058] Thereafter, the bucket 43 housing therein products S is moved in the rear of the
product take-out port 7, and a bucket door 45b provided in the front face is opened
to carry the product S to the product take-out port 7.
[0059] As described above in detail, according to the product housing apparatus 4 and product
housing method according to the above preferred embodiment, when a plurality of products
S are housed in the product passage 14, the convex member 33 mounted on the product
rack 12 permits these products S to be housed by cross housing wherein the products
S are arranged in the longitudinal direction in a laid state and in such a position
that the products S are inclined alternately in the lower right direction and in the
lower left direction. By virtue of the housing in this way, the products S can be
delivered from the product passage 14 by simply pushing the products S from behind,
without causing a trouble such that products located in the rear run on or are slipped
under products located in the front. Therefore, unlike the prior art, even when products
to be housed are thin products or bagged products, there is no need to provide a large
number of types of spiral members according to the products housed in the product
passage. As a result, a product housing apparatus 4, which can house various products
including thin products and bagged products, can be realized at low cost. Further,
in delivering a thin product S from a delivery port 14a in the product passage 14,
the product S is delivered while being moved forward by at least the lateral width
or the longitudinal width. In this case, since the lateral width or the longitudinal
width is generally larger than the gap between the bucket 43 and the delivery port
14a, for example, the entry of the product S into the gap can be surely prevented,
permitting the product S to be properly and surely delivered (handed) to a bucket
43 in front. Further, even when products S to be housed in the product passage 14
are those which, when housed merely in a laid state on the product rack 12, cause
large frictional force between the products and the product rack 12, such as wrapped
products, housing of the products S by the cross housing can significantly reduce
the frictional force, because the products S come into line contact with the product
rack 12 (cover 34) to give a very small contact area. As a result, as compared with
the prior art, wrapped products and the like can be smoothly and surely delivered
forward, and, thus, a failure to deliver products can be prevented.
[0060] Further, since the convex member 33 has a simple structure, the product locking section
for cross housing products S can be simply constructed at low cost. In addition, the
surface of the convex member 33 and the surface of the cover 34 on its product passage
14 side have a sliding property. Therefore, in pushing the product S locked by the
convex member 33 and the cover 34 by means of the pusher 24, the product S can be
smoothly delivered forward. Further, since the convex member 33 is disposed at a substantially
center portion between the left and right partition walls 13, 13 in the product rack
12, products S abutted against each other can be allowed to cross each other around
the upper end of the convex member 33, and can be orderly housed symmetrically about
the convex member 33 with respect to the left and the right.
[0061] When the product delivery sensor 51 provided on the bucket 43 detects a product S
delivered through the delivery port 14a in the product passage 14, the product S is
delivered in a laid state and in a position inclined in the lower right direction
or in the lower left direction. Therefore, the delivery of the product can be surely
detected as compared with the detection of the product delivered in a horizontally
laid state.
[0062] Next, the product housing apparatus and product housing method according to the second
preferred embodiment of the invention will be explained in conjunction with Figs.
5 and 6. The second preferred embodiment can be applied to housing of wrapped products,
for example, packed lunches, in the product passage 14 by identically inclined housing.
This product housing apparatus is the same as the product housing apparatus 4 according
to the first preferred embodiment, except that the convex member 33 is provided at
a position closer to the left partition wall 13 than the right partition wall.
[0063] When a plurality of products S are housed in this product housing apparatus 4, the
right end in one of the plurality of products S is abutted against the right cover
34, while the left end is abutted against the convex member 33 from its upper part,
thereby housing the one product S in the product passage 14. This permits the one
product S to be housed in such a state that the one product S is locked by the convex
member 33 and the right cover 34 and is held in a laid state and in a position inclined
in the lower right direction. Next, another product S is housed in the same manner
as used in the one product S in such a state that the another product S is abutted
against the one product S on its front or rear side. Thus, as with the one product
S, the another product S is locked by the convex member 33 and the right cover 34
and is housed in the state of being held in a position inclined at an angle substantially
identical to the inclination angle of the one product S. Products S are successively
housed in this way, whereby a plurality of products S are housed in the product passage
14 by identically inclined housing.
[0064] As with the first preferred embodiment, in the second preferred embodiment, the plurality
of products S housed in the product passage 14 by identically inclined housing in
the lower right direction are pushed forward from behind by the pusher 24 and consequently
are delivered forward. More specifically, as shown in Figs. 5 and 6, each product
S housed in the product passage 14 is pushed forward by the pusher 24 in such a state
that the right end and the left end are locked respectively by the right cover 34
and the convex member 33. Therefore, while maintaining the position provided at the
time of housing, the products S are delivered forward while being guided by the right
cover 34 and the convex member 33. Since each product S has certain thickness (substantial
height in the vertical direction of the product), the product S can be advanced without
causing a trouble such that, at the time of pushing by the pusher 24, products located
in the rear run on or are slipped under products located in the front. The forefront
product S is delivered forward through the delivery port 14a in the product passage
14, and handed to the bucket 43.
[0065] The product housing apparatus 4 and product housing method according to this preferred
embodiment have the following effects in addition to substantially the same effect
as attained by the first preferred embodiment. Specifically, since the convex member
33 is disposed at a position closer to the left partition wall 13 than the right partition
wall 13, the inclination angle of the product S can be made smaller as compared with
the housing of products by cross housing according to the first preferred embodiment.
Therefore, in the case of products which, when housed in an inclined state, cause
the contents to be easily crumbled, housing these products by the identically inclined
housing method can suppress the crumbling of the contents.
[0066] The convex member 33 may be disposed at a position closer to the right partition
wall 13 than the left partition wall to house products S by identically inclined housing
in the lower left direction. Also in this case, the same effect as attained by the
identically inclined housing in the lower right direction can be attained. Further,
the product housing apparatus 4 and product housing method according to this preferred
embodiment can be applied to the housing of the above-described wrapped product, as
well as to the housing of thin products and bagged products. In this case, preferably,
the products have certain thickness (height) from the viewpoint of avoiding such a
trouble that, at the time of pushing by means of the pusher 24, products located in
the rear run on or are slipped under products located in the front.
[0067] As described above, the convex member 33 is attachable to and detachable from the
product rack 12, and can be attached to a plurality of positions in the lateral direction
of the product rack 12. Therefore, the housing method can be freely and easily switched
between cross housing and identically inclined housing according to the size and shape
of the product S to be housed. Specifically, mounting the convex member 33 at a substantially
center portion between the left and right partition walls 13, 13 in the product rack
12 enables products S to be cross housed. On the other hand, mounting the convex member
33 at a position closer to one of the left and right partition walls 13, 13 than the
other partition wall enables products S to be housed by identically inclined housing.
Further, since the convex member 33 is detachably mounted on the product rack 12,
the removal of the convex member 33 from the product rack 12 suffices for housing
of products which require neither cross housing nor identically inclined housing,
for example, canned beverage products which can be housed in the product passage 12
by placing them in a self-stood-up state on the product rack 12.
[0068] Next, the product housing apparatus and product housing method according to the third
preferred embodiment of the invention will be explained in conjunction with Fig. 7.
According to this preferred embodiment, two convex members 33, 33 are disposed symmetrically
with respect to the left and the right between the left and right partition walls
13, 13 in the product rack 12. The product housing apparatus according to the third
preferred embodiment is different from the product housing apparatus 4 according to
the first preferred embodiment in this point only.
[0069] When a plurality of products S are housed in this product housing apparatus 4, for
example, one product S in its left end is first abutted against a corner defined by
the left convex member 33 and the product rack 12, while the right end is leaned against
the right partition wall 13. This permits the one product S to be housed in the state
of being locked by the left convex member 33 and the right partition wall 13 and held
in a position inclined in the lower left direction. Another product S is then abutted
against the one product S on its front or rear side, and, at the same time, the another
product S in its right end is abutted against a corner defined by the right convex
member 33 and the product rack 12 while the left end is leaned against the left partition
wall 13. Thus, the another product S is housed in the product passage in the state
of being locked by the right convex member 33 and the left partition wall 13 and held
in a position inclined in the lower right direction. The above two steps are alternately
repeated to successively house products S in the product passage, whereby a plurality
of products S are cross housed in the product passage 14.
[0070] Accordingly, the product housing apparatus 4 and product housing method according
to this preferred embodiment also have substantially the same effect as the product
housing apparatus and product housing method according to the first preferred embodiment.
[0071] Next, the product housing apparatus and product housing method according to the fourth
preferred embodiment of the invention will be described in conjunction with Fig. 8.
The product housing apparatus 4 according to this embodiment is the same as the product
housing apparatus according to the first preferred embodiment, except that, instead
of the convex member 33 in the first preferred embodiment, a single concave 54 as
a product locking section is provided at a substantially center portion. between the
left and right partition walls 13, 13 in the product rack 12 (see Fig, 8A), or that
two concaves 54, 54 are provided symmetrically with respect to the left and the right
between the left and right partition walls 13, 13 in the product rack 12 (see Fig.
8B).
[0072] Each concave 54 is provided on the product rack 12 so as to be extended horizontally
in the longitudinal direction along the product passage 14 and to have a "V" shape
in its section. when a plurality of products S are housed in a product passage 14
shown in Fig. 8A wherein the concave 54 is provided at a substantially center portion
between the left and right partition walls 13, 13 in the product rack 12, for example,
one product S is first housed in the product passage in such -a state that the left
end of the one product S is inserted into the concave 54 so as to be abutted against
the bottom of the concave 54 while the right end is leaned against the right partition
wall 13. Thus, the one product S is housed in the state of being locked by the concave
54 and the right partition wall 13 and held in a position inclined in the lower left
direction. Next, another product S is abutted against the one product S on its front
or rear side, and, at the same time, the right end of the another products S is inserted
into the concave 54 so as to be abutted against the bottom of the concave 54, while
the left end is leaned against the left partition wall 13. Thus, the another product
S is housed in the state of being locked by the concave 54 and the left partition
wall 13 and held in a position inclined in the lower right direction. These two steps
are alternately repeated to success-ively house the products S in the product passage
14, whereby the plurality of products S are cross housed in the product passage 14.
[0073] On the other hand, when a plurality of products S are housed in the product passage
14 shown in Fig. 8B, for example, one product S is first housed in such a manner that
the left end is inserted into the left concave 54 so as to be abutted against the
bottom of the concave 54 while the right end is leaned against the right partition
wall 13. Thus, the one product S is housed in the state of being locked by the left
concave 54 and the right partition wall 13 and held in a position inclined in the
lower left direction. Next, another product S is abutted against the one product S
on its front or rear side, and, at the same time, the right end of the another products
S is inserted into the right concave 54 so as to be abutted against the bottom of
the right concave 54 while the left end is leaned against the left partition wall
13. Thus, the another product S is housed in the product passage in the state of being
locked by the right concave 54 and the left partition wall 13 and held in a position
inclined in the lower right direction. These two steps are alternately repeated to
successively house the products S in the product passage 14, whereby the plurality
of products S are cross housed in the product passage 14.
[0074] Accordingly, the product housing apparatus 4 and product housing method according
to this preferred embodiment also have substantially the same effect as the product
housing apparatus and product housing method according to the first preferred embodiment.
Further, it should be noted that, according to this preferred embodiment, although
the concave 54 as the product locking section should be provided in the product rack
12, a plurality of products S can be cross housed in the product passage 14 by taking
advantage of a concave having a simple structure. The size and sectional form of the
concave 54 is not particularly limited, so far as products to be locked by the concave
can be cross housed in the product passage 14.
[0075] Next, the product housing method according to the fifth preferred embodiment of the
invention will be explained in conjunction with Fig. 9. The product housing method
according to the fifth preferred embodiment, unlike the first preferred embodiment
having a convex member 33 and the fourth preferred embodiment having a concave 54,
a plurality of products S are housed in the product passage 14 on its product rack
12 having neither the convex member 33 nor the concave 54. Therefore, the product
housing apparatus, to which the product housing method according to this preferred
embodiment is applied, is different from the product housing apparatus according to
the first preferred embodiment only in that the convex member 33 is not provided.
[0076] When a plurality of products S are housed in the product passage 14 by cross housing
as shown in Fig. 9A, for example, one product S in its left end is first abutted against
the left cover 34, while the right end is abutted and leaned against the upper end
of the right partition wall 13 from its top, thereby housing the one product S in
the product passage 14. Thus, the one product s is housed in the product passage 14
in the state of being locked by the left cover 34 and the right partition wall 13
and held in a position inclined in the lower left direction. Next, another product
S is housed in the product passage 14 in such a state that the another product S is
abutted against the one product S on its front or rear side, and, at the same time,
the right end of the another product S is abutted against the right cover 34 while
the left end is abutted and leaned against the upper end of the left partition wall
13 from its top. Thus, the another product S is housed in the state of being locked
by the right cover 34 and the left partition wall 13 and held in a position inclined
in the lower right direction. These two steps are alternatively repeated to successively
house the products S to cross house the plurality of products S in the product passage
14.
[0077] On the other hand, as shown in Fig. 9B, when a plurality of products S are housed
in the product passage 14 by identically inclined housing in the lower right direction,
for example, one product S is first housed in the product passage 14 in such a state
that the right end of the one product S is abutted against the right cover 34 while
the left end is abutted and leaned against the upper end of the left partition wall
13 from its top. Thus, the one product S is housed in the product passage 14 in the
state of being locked by the right cover 34 and the left partition wall 13 and held
in a position inclined in the lower right direction. Another product S is then housed
in the same manner as used in the one product S in the state of being abutted against
the one product S on its front or rear side. Thus, the another product S is housed
in the product passage 14 in the state of being locked by the right cover 34 and the
left partition wall 13 in the same manner as used in the one product S and in a position
inclined at substantially the same angle as the inclination angle of the one product
S. Successively housing products S in this way permits the plurality of products S
to be housed in the product passage 14 by identically inclined housing in the lower
right direction. In this connection, it should be noted that the plurality of products
S may be housed in the product passage 14 by identically inclined housing in the lower
left direction,
[0078] The product housing method according to this preferred embodiment has the following
effects in addition to substantially the same effect as attained by the first preferred
embodiment. Specifically, unlike the first to fourth preferred embodiments, a plurality
of products S can be housed in the product passage 14 of the product rack 12 having
neither the convex member 33 nor the concave 54 by cross housing or identically inclined
housing. Therefore, the production of the convex member 33 and the formation of the
concave 54 are unnecessary. This can realize the housing of products S at a lower
cost than the housing of products by the first to fourth preferred embodiments by
a cost necessary for the production of the convex member 33 and the formation of the
concave 54.
[0079] In the product housing method according to this preferred embodiment, products are
housed in the product passage 14 in such a state that the products are extended somewhat
from the product passage 14. This poses no problem so far as the products do not come
into contact with products housed in the adjacent product passage.
[0080] The invention may be carried out by various embodiments without being limited to
the above preferred embodiments. The detailed construction of the convex member 33
and concave 54 and, in addition, the cover 34 described above in connection with the
above preferred embodiments is illustrative only, and may be properly altered or modified
within the subject matter of the invention.
[0081] As is apparent from the foregoing detailed description, the product housing apparatus
and product housing method for a vending machine according to the invention is advantageous,
for example, in that various products including, for example, thin products, bagged
products, and wrapped products can be housed in the state of being arranged in the
longitudinal direction in a product passage extended horizontally in the longitudinal
direction, and, at the same time, can be properly and surely delivered at low cost.
[0082] The invention has been described in detail with particular reference to preferred
embodiments, but it will be understood that variations and modifications can be effected
within the scope of the invention as set forth in the appended claims.