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EP 1 203 195 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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28.10.2009 Bulletin 2009/44 |
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Date of filing: 18.07.2000 |
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International Patent Classification (IPC):
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International application number: |
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PCT/US2000/040401 |
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International publication number: |
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WO 2001/007857 (01.02.2001 Gazette 2001/05) |
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ENHANCED CROSSFLOW HEAT TRANSFER
QUERSTROM-WÄRMETAUSCH
TRANSFERT THERMIQUE AMELIORE D'UN ECOULEMENT TRANSVERSAL
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Designated Contracting States: |
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AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
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Priority: |
21.07.1999 US 144948 P
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Date of publication of application: |
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08.05.2002 Bulletin 2002/19 |
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Proprietor: Stone & Webster, Inc. |
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Houston, TX 77077-2023 (US) |
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Inventors: |
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- LARSEN, Thomas, L.
Andover, MA 01810 (US)
- JAYASWAL, Umesh, K.
Watertown, MA 02472-1567 (US)
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Representative: Lucas, Brian Ronald |
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Lucas & Co.
135 Westhall Road Warlingham,
Surrey CR6 9HJ Warlingham,
Surrey CR6 9HJ (GB) |
| (56) |
References cited: :
FR-A- 2 340 524 US-A- 3 616 849 US-A- 4 284 133
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GB-A- 550 145 US-A- 3 908 628 US-A- 4 594 227
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- SPARROW AND ALHOMOUD: "Impingement heat transfer at a circular cylinder due to an
offset or non-offset of slot jet" INT. J. HEAT MASS TRANSFER, vol. 27, no. 12, 1984,
pages 2297-2306, XP009051867 1984
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates generally to methods and related apparatus for enhancing
heat transfer to or from a fluid flowing cross-wise in contact with the outer thermally-conductive
shells of a plurality of axially-oriented heat exchange conduits capable of acting
as heat sources or heat sinks. By channeling cross-wise fluid flow, flowing generally
orthogonal to the axes of the heat exchange conduits, and contouring it around the
heat exchange conduits utilizing surrounding sleeve-like elements, a surprisingly
more effective and efficient heat transfer between the flowing fluid and the thermally
conductive surface is realized.
[0002] It is well known to heat or cool process fluids, which may be liquids or gases, by
flowing them into contact with a thermal-transfer surface that is maintained at a
temperature which is different from that of the upstream process fluid thereby resulting
in heat transfer either to or from the process fluid (depending on whether the thermal
transfer surface is maintained at a higher or lower temperature than the fluid). In
one familiar version of this technology, the thermal-transfer surface that acts as
a heat source or heat sink is the exterior of a thermally-conductive shell of a thermal-transfer
tube or pipe, for example, which is heated or cooled by means of a liquid flowing
axially through the interior of the tube or pipe. In a variation of this technology,
heat may be supplied directly inside a heat exchange conduit by means of flameless
combustion of fuel gas (such as hydrogen or a hydrocarbon) as taught, for example,
by
U.S. Patent Nos. 5,255,742 and
5,404,952.
[0003] It is also known in the art to flow a process fluid axially along a thermal-transfer
surface, either concurrently or counter-currently relative to the direction of liquid
flow inside the thermal-transfer tube, or to crossflow the process fluid relative
to the axis of the thermal-transfer tube, or some combination of the two. Typical
applications of heat transfer between cross-flowing fluid and heat exchanging conduits
are found in air coolers, economizers associated with fired heaters or furnaces, and
in shell and tube exchangers. Various types of so-called radial or axial/radial flow
reactor designs are known for various applications whereby at least a part of a fluid
process stream moves, at some point, through the reactor in a radial, cross-flow direction
(i.e. inward-to-out or outward-to-in), as contrasted with the more familiar axial
flow (i.e. end-to-end) reactor designs. Examples of reactor designs embodying at least
in part a radial, crossflow of process fluid relative to a plurality of axially-disposed
heat-transfer tubes are shown in
U. S. Patent Nos. 4,230,669;
4,321,234;
4,594,227;
4,714,592;
4,909,808;
5,250,270; an
5,585,074.
[0004] Although cross-flow contact of a process fluid with a heat-transfer surface can be
an attractive option for many applications, the utility of cross-flow contact for
industrial applications has been limited by certain heat transfer inefficiencies which
have been experienced in practice. Typically in cross-flow designs, a given portion
of the process fluid is in contact with the heat-transfer surface for a shorter time
than with a comparable axial flow design. In addition, the contact between the cross-flowing
process fluid and the heat-transfer surface is uneven due to process fluid separation
and recirculation. Short surface contact time, uneven contact, and limited fluid mixing
can lead to inefficient, insufficient, and/or non-uniform thermal energy transfer.
[0005] Thus, in an article entitled "
Impingement heat transfer at a circular cylinder due to an offset of non-offset slot
jet," appearing in Int. J. Heat Mass Transfer, Vol. 27, No. 12, pp. 2297-2306 (1984), the authors Sparrow and Alhomoud report experimental efforts to vary the heat transfer
coefficients associated with crossflow of a process gas relative to a heat-transfer
tube by positioning a slotted surface some distance upstream of the heat transfer
tube to create a gas jet. Sparrow and Alhomoud varied the width of the jet inducing
slot, the distance between the slot and the tube, the Reynolds number (degree of fluid
turbulence), and whether the slot jet was aligned with or offset from the tube. The
authors concluded that the heat transfer coefficient increased with slot width and
Reynolds number, but decreased with slot-to-tube separation distance and offset.
[0006] Because the Sparrow and Alhomoud study concluded that the heat transfer coefficient
increased with slot width, the general utility of an upstream slot to increase heat
transfer is at best ambiguous based on these results. It can only be concluded that,
in the experimental design used by Sparrow and Alhomoud, a relatively wider slot led
to a higher heat transfer coefficient than a relatively narrower slot, and no upstream
slot at all might yield the highest value. No testing was performed utilizing a plurality
of heat transfer tubes, or using upstream and downstream pairs, or around or alongside
flow constriction means to preferentially contour crossflow fluid paths in contact
with the outer surface of each of a plurality of heat-transfer tubes, and no reasonable
extrapolations can be made to such very different alternative designs and configurations
based on the extremely limited data presented.
[0007] These and other drawbacks with and limitations of the prior art crossflow heat exchanged
designs are overcome in whole or in part with the enhanced crossflow heat transfer
methods and designs of this invention.
[0008] The present invention provides fluid flow contouring apparatus having the features
set out in claim 1 of the accompanying claims. A fluid flow contouring apparatus having
the features defined in the preamble of claim 1 is disclosed for instance in
US 3616 849.
[0009] The invention also provides a method for enhancing heat transfer to or from a fluid
flowing cross-wise in contact with the outer surfaces of a plurality of heat exchange
conduits, said method having the features set out in claim 13 of the accompanying
claims.
[0010] Other preferred features to which attention is directed are set out in the accompanying
claims.
[0011] In the above defined apparatus and method, the fluid flow constriction structure
is a larger, generally concentric sleeve-like structure at least partially surrounding
each conduit in an array of tubular heat exchange conduits, each such sleeve structure
having apertures upstream and downstream of the centrally-located heat exchange tube.
Apertured sleeves of this type at least partially surrounding individual heat exchange
conduits in an array of such conduits have been found to enhance heat transfer by
a factor of about five times or more.
[0012] Embodiments of the invention may provide heat-transfer conduit arrays of varying
sizes and configurations wherein each conduit of the array is associated with its
own fluid flow-constriction means upstream, downstream and/or around or alongside
of the conduit so as to preferentially contour the portion of the fluid stream flowing
crosswise past the outside of the conduit to realize improved heat transfer. The apparatus
is designed so as to substantially restrict the bypassing of fluid flow such that
a predominant portion of the process fluid is forced to flow past the heat-transfer
surface. The heat transfer surface will typically be one or a configured array of
heat exchange conduits, oriented to have parallel axes disposed in an axial direction
which is generally orthogonal to the direction of fluid flow, and having a thermally-conductive
shell. The exterior surface of the shell of each such conduit is maintained at a temperature
different from that of the upstream process fluid so that thermal energy is transferred
to or from the process fluid by means of conduction, convection, radiation or some
combination thereof, as the fluid flows past and contacts the exterior surfaces of
the heat exchange conduits.
[0013] The heat exchange conduits or ducts of this invention may broadly comprise tubes,
pipes, or any other enclosures with heat sources or heat sinks. The exterior surfaces
of the heat exchange conduits may be bare or, as discussed below, may be finned or
any combination of the two. The cross-section of the conduits or ducts may be circular,
elliptical, or any other closed shapes. Where a plurality of such heat exchange conduits
are used, they will typically be arrayed in some predetermined configuration such
as in a triangular array, a square array, a circular array, an annular array, or other
such patterns depending on design choice and/or the requirements of a particular application.
Relative to the direction of fluid flow, adjacent conduits may be aligned, staggered
or otherwise positioned, again depending on design choice and/or application requirements.
[0014] The size of the heat exchange conduits will be dictated, at least in part, by process
requirements for the rate of heat transfer. In general, conduits having larger cross
sections (for any given conduit geometry) will provide larger surface areas and therefore
more heat transfer capacity. Fin elements, baffles or other heat-transfer enhancing
structures may be provided on the outside surface of some or all of the heat exchange
conduits to further increase surface area and improve heat transfer characteristics.
A preferred embodiment utilizes closely spaced circumferential fins applied in a spiral
along the exterior length of the conduit. This arrangement increases the heat-transfer
surface area exposed to the crossflow without impeding the flow. It will be understood
that the nature and flow rate of the process fluid, and the desired temperature change
in the fluid between upstream of the heat exchange conduits and downstream of the
conduits, will also affect these design choices.
[0015] The apertures in the fluid flow constriction structure preferably comprise any combination
of perforated holes or axial slots (i.e. elongated apertures having a longer axis
generally parallel to the axial orientation of the heat exchange conduits). The holes
or slots in different portions of the apparatus may be the same or differ in curvature,
size and shape. The edges around the inlets and outlets may be straight, rounded,
jagged, or some combination thereof.
[0016] The fluid flow constriction structure is preferably positioned relative to an associated
heat exchange conduit such that the distance between the centerline of an upstream
or downstream aperture and the associated heat exchange conduit centroid ranges from
about 0 to about 2.0, preferably from about 0.50 to about 1.00, times the outer diameter
(or largest cross-sectional dimension of a non-circular conduit) of the conduit. In
any case, the spacing between aperture and conduit must be sufficiently close to realize
substantially enhanced heat transfer. The width (shortest side) of an elongated flow
constriction aperture or the diameter of a generally circular hole constriction aperture
may preferably range from about 0.02 to about 1.5, preferably from about 0.05 to about
0.25, times the outside diameter (or largest cross-sectional dimension of a noncircular
conduit) of the conduit. The fluid flow constriction structure is preferably positioned
relative to an associated heat exchange conduit such that the offset between the center
of the aperture and the centroid of the heat exchange conduit ranges from 0 to 0.5,
preferably 0, times the outside diameter (or largest cross-sectional dimension of
a noncircular conduit) of the conduit.
[0017] The enhanced crossflow heat exchange apparatus of this invention enhances heat transfer
between the cross-flowing fluid and the plurality of heat exchange conduits by one
or more of the following mechanisms:
(a) increasing the fluid velocity around the heat exchange conduits;
(b) preferentially directing the fluid to closely follow the outer surface of the
heat exchange conduits;
(c)restricting the fluid from flowing into or through areas that are distant from
the outer surface of a heat exchange conduit;
(d) reducing "dead" regions and flow recirculation around heat exchange conduits;
(e) enhancing fluid turbulence; and(
f) enhancing mixing between colder and hotter portions of the fluid.
[0018] How the invention may be put into effect will now be described, by way of example
only, with reference to the accompanying drawings, in which:
Fig.1 (reference) is a schematic top sectional view of a first embodiment of a crossflow
heat exchange apparatus, with heat transfer enhancement according to the present invention,
wherein a substantially circular array of axially-disposed heat exchange conduits
is positioned inside a fluid flow-constricted annulus.
Fig. 2A (invention) is a schematic plan view of a second embodiment of a crossflow
heat exchange apparatus, with heat transfer enhancement according to the present invention,
showing a substantially circular array of axially-disposed heat exchange conduits,
each surrounded by a substantially concentric, fluid flow-constricted tubular sleeve,
and also showing the several fluid flow-constricted sleeves joined together in a first
ring-like structure.
Fig. 2B is a side view of one conduit-sleeve combination illustrating a preferred
staggered offset slot configuration.
Fig. 3 (invention) illustrates a variation of the structure of Fig. 2 showing a double,
concentric circular array of heat exchange conduits with radially adjacent conduits
shown in alignment such that the fluid flow-restriction apertures of the respective
flow-restricted sleeves associated with these radially aligned conduits are also in
radial alignment.
Fig. 4 (reference) is a schematic top sectional view of another embodiment of a crossflow
heat exchange apparatus, with heat transfer enhancement according to the present invention,
showing a double row of axially-disposed heat exchange conduits arranged in a substantially
rectangular array with a first, upstream fluid flow-restricted baffle, a second, intermediate
fluid flow-restricted baffle separating the first and second rows of conduits, and
a third, downstream fluid flow-restricted baffle following the second row of conduits,
with the corresponding apertures of the first, second and third baffles shown substantially
in alignment with the respective conduits and with each other.
Fig. 5 (invention) illustrates still another embodiment of an enhanced crossflow heat
transfer apparatus according to this invention showing an array of multiple (i. e.,
three or more) rows of heat exchange conduits arranged in a triangular pitch and showing
two alternative fluid flow paths through the array.
Fig. 6 (invention) illustrates another embodiment of an enhanced crossflow heat transfer
apparatus according to this invention showing an array of multiple (i.e.. three or
more) rows of heat exchange conduits arranged in a square pitch and showing two alternative
fluid flow paths through the array.
Fig. 7 (invention) illustrates still another embodiment of an enhanced crossflow heat
transfer apparatus according to this invention showing how one or a plurality of plates
can be positioned alongside two sides of each heat exchange conduit to cause preferential
contouring of a cross-flowing fluid stream to achieve enhanced heat transfer characteristics.
Fig. 8 (invention) illustrates yet another embodiment of an enhanced crossflow heat
transfer apparatus according to this invention showing an alternative type of sleeve
structure formed by positioning curved plates having a contour corresponding to two
sides of a conduit around two sides of each heat exchange conduit to cause preferential
contouring of a cross-flowing fluid stream to achieve enhanced heat transfer characteristics.
[0019] Fig.1 (reference) shows a crossflow heat exchange apparatus 10 according to this
invention having a generally circular array of axially-disposed heat exchange conduits
12 distributed around the interior of an annular region 28 defined by an inner cylindrical
wall 20 and an outer cylindrical wall 22, each having a common centerpoint 14. As
shown in Fig. 1, conduits 12 are of substantially the same diameter, which is less
than the radial width of the annular region, and spaced substantially equidistant
from one another.
[0020] Associated with each heat exchange conduit 12 is an upstream aperture 24 in inner
wall 20 and a downstream aperture 26 in outer wall 22. As shown in Fig.1, respective
pairs of upstream apertures 24 and downstream apertures 26 are substantially in radial
alignment with the associated conduit 12 and with each other. Thus, in Fig. 1, a process
fluid 30 is flowed axially into the inner cylindrical region 16 of the heat exchange
apparatus 10 and then directed radially outward through upstream apertures 24, flowing
cross-wise into contact with the heat exchange conduits 12, as denoted by the fluid
flow arrows in Fig.1, thereby heating or cooling the process stream to form a thermally
conditioned fluid stream 32 which exits annular region 28 through downstream apertures
26.
[0021] It will be understood that whereas Fig.1 illustrates a radially-outward fluid flow
path, the same apparatus could be utilized for thermally treating a process stream
flowing radially inward to center region 16 and thereafter being axially withdrawn
from region 16. In this variation, apertures 26 in the outer wall 22 would be the
upstream apertures and apertures 24 in inner wall 20 would be the downstream apertures.
[0022] Figs. 2A and 2B show a particularly preferred crossflow heat exchange apparatus 110
according to this invention having a generally circular array of axially-disposed
heat exchange conduits 112, each surrounded by an apertured sleeve 120 having either
(i) an upstream aperture 124 and a downstream aperture 126 or (ii) offset aperture
pairs 174,176 and 184.186 as described below. The individual sleeves 120 are joined
together into a larger ring-like or cylindrical structure by connecting walls 122.
Apertures 124 and 126 may comprise columns of axially-oriented perforation holes or
elongated slots which are radially aligned with the conduits 112. Alternatively, in
a preferred embodiment also illustrated in one portion of Fig. 2A, aperture pairs
174, 176 and184, 186 are slightly offset from radial alignment in a staggered slot
arrangement. The staggered slot arrangement for aperture pairs 174, 176 and 184, 186
is illustrated in Fig. 2A, with additional detail in Fig. 2B, where offset slot pairs
174, 176 and 184, 186 (replacing apertures pairs 124, 126) are staggered in elevation
and offset slightly from the radial line from centerpoint 114 by equal angles 9. Fig.
2B shows a side view taken along the line 2B-2B in Fig. 2A of a heat exchange conduit
112 having a cylindrical sleeve 120 with the preferred staggered slot arrangement.
The plan view of this staggered slot conduit/sleeve combination as shown in Fig. 2A
is taken along the line 2A-2A in Fig. 2B. The ends of the slots from alternating offset
slot pairs can be slightly overlapped or at equal elevation so there is no interruption
of flow along the axial direction of the heat exchange apparatus. This design with
separation and overlap of the offset slots also leaves connection regions between
the axially overlapped portions of adjacent offset slots, indicated generally by the
reference numeral 190 in Fig. 2B, to provide the sleeves 120 with better circumferential
mechanical integrity without blocking any fluid flow. For simplified illustration,
Fig. 2A shows one apertured sleeve 120 having the two-pair offset aperture configuration
while the other sleeves have the one-pair aligned aperture configuration. In practice,
however, all of the apertured sleeves for a particular apparatus 110 will typically
have the same aperture configuration.
[0023] Thus, in Fig. 2A, a process fluid 130 is flowed axially into the inner cylindrical
region 116 having centerpoint 114 of the heat exchange apparatus 110 and then directed
radially outward through upstream apertures 124, flowing cross-wise into contact with
the heat exchange conduits 112, as denoted by the fluid flow arrows in Fig. 2A, thereby
heating or cooling the process stream to form a thermally-conditioned fluid stream
132 which exits the interior regions defined by the sleeves 120 through downstream
apertures 126. In the staggered slot embodiment, fluid flowing radially outward would
either flow through upstream aperture 174, into contact with conduit 112, and exit
through downstream aperture 176, or, depending on the axial elevation, instead flow
through aperture pair 184,186. It will be understood that whereas Fig. 2A illustrates
a radially outward fluid flow path, the same apparatus could be utilized for thermally
treating a process stream flowing radially inward to center region 116 and thereafter
being axially withdrawn from region 116. In this variation, apertures 126 (or 176
and 186) would be the upstream apertures, and apertures 124 (or 174 and 184) would
be the downstream apertures.
[0024] Fig. 3 shows a crossflow heat exchange apparatus 160 which is a variation of the
crossflow heat exchange apparatus 110 shown in Fig. 2. Apparatus 160 differs from
apparatus 110 in the use of a double, concentric circular array of heat exchange conduits
instead of the single circular array of Fig. 2. As seen in Fig. 3, there is a second
circular array of heat exchange conduits 142, each in radial alignment with a corresponding
conduit 112 of the first circular array. Each conduit 142 is surrounded by an apertured
sleeve 150 having an upstream aperture 164 and a downstream aperture 166. Apertures
164 and 166 for a given sleeve 150 associated with a particular conduit 142 are shown
substantially in radial alignment with the apertures 124 and 126 in the sleeve 120
of the corresponding radially adjacent conduit 112. The individual sleeves 150 are
joined together into a larger ring-like or cylindrical structure by walls 152. Although
Fig. 3 shows only a single conduit 142 of the second circular array of heat exchange
conduits, it will be understood that each conduit 112 of the first circular array
is associated with a corresponding conduit 142 of the second circular array.
[0025] Thus, in Fig. 3, a partially thermally-conditioned fluid stream 132 exiting first
downstream apertures 126 in sleeves 120 is directed radially outward through second
upstream apertures 164, flowing cross-wise into contact with the second array of heat
exchange conduits 142, thereby further heating or cooling the process stream to form
a fully thermally-conditioned fluid stream 162 which exits the interior region defined
by the sleeves 150 through second downstream apertures 166. It will be understood
that whereas Fig. 3 illustrates a radially-outward fluid flow path, the same apparatus
could be utilized for thermally treating a process stream flowing radially inward
to center region 116 and thereafter being axially withdrawn from region 116. In this
variation, apertures 166 and 126 would be respectively the first and second upstream
apertures, and apertures 164 and 124 would be respectively the first and second downstream
apertures.
[0026] Fig. 4 (reference) shows a portion of another crossflow heat exchange apparatus 210
according to this invention. In Fig. 4 a double row of axially-disposed heat exchange
conduits, comprising a first upstream row of conduits 212 and second downstream row
of conduits 216, are disposed in a generally rectangular array in conjunction with:
a first, upstream apertured plate 220 having apertures 226; a second, intermediate
apertured plate 222 having apertures 228, plate 222 separating the first and second
rows of conduits; and, a third, downstream apertured plate 224 having apertures 230.
Each set of apertures 226, 228 and 230 associated with an upstream-downstream adjacent
pair of conduits 212 and 216 is shown substantially in linear alignment with each
other and with the associated pair of upstream and downstream conduits 212 and 216
respectively.
[0027] Thus, in Fig. 4, a process fluid 232 is directed, as denoted by the fluid flow arrows
in Fig. 4, through apertures 226 and flowed cross-wise into contact with first, upstream
heat exchange conduits 212, thereby partially heating or cooling the process stream
to form a partially thermally-conditioned fluid stream 234. Stream 234 is then directed
through apertures 228 and flowed cross-wise into contact with second, downstream heat
exchange conduits 216 thereby further heating or cooling the process stream to form
a fully thermally-conditioned fluid stream 236 which is flowed out of the apparatus
210 through exit apertures 230.
[0028] Fig. 5 illustrates two alternative possible fluid flow paths through a multi-row
set of heat exchange conduits 312 arranged in an offset or triangular array in accordance
with another embodiment of a crossflow heat exchange apparatus 310 according to this
invention. Thus, in Fig. 5, alternate rows of heat exchange conduits are offset from
adjacent rows instead of having conduits in adjacent rows substantially in linear
alignment as shown in Figs. 4 and 6. In this configuration, the centerpoints of three
adjacent conduits in two adjacent rows form an equilateral triangle 340. Although
not shown in Fig. 5, it is understood that the apparatus of Fig. 5 includes upstream
and downstream apertured plates respectively located before the after the last row
of conduits, as well as intermediate apertured plates separating adjacent rows of
conduits. Alternatively, each conduit 312 may be surrounded with an apertured sleeve-like
structure as previously described for other figures.
[0029] Fluid flow arrows 332 in Fig. 5 illustrate a first possible fluid flow orientation
which can be utilized with the triangular conduit array of apparatus 310. Fluid flow
arrows 334 in Fig. 5 illustrate a second possible fluid flow orientation which can
be utilized with the triangular conduit array of apparatus 310. Although Fig. 5 shows
four rows of heat exchange conduits in the triangular array, a smaller or larger number
of conduit rows in this configuration may be utilized as appropriate.
[0030] Fig. 6 illustrates two alternative possible fluid flow paths through a multi-row
set of heat exchange conduits 412 arranged in a square array in accordance with still
another embodiment of a crossflow heat exchange apparatus 410 according to this invention.
Thus, in Fig. 6, conduits 412 in adjacent rows are substantially in linear alignment.
In this configuration, the centerpoint of four adjacent conduits in two adjacent rows
form a square 440. Although not shown in Fig. 6, it is understood that the apparatus
of Fig. 6 includes upstream and downstream apertured plates respectively located before
the first row of conduits and after the last row of conduits, as well as intermediate
apertured plates separating adjacent rows of conduits. Alternatively, each conduit
412 may be surrounded with an apertured sleeve as previously described.
[0031] Fluid flow arrows 432 in Fig. 6 illustrate a first possible fluid flow orientation
which can be utilized with the square conduit array of apparatus 410. Fluid flow arrows
434 in Fig. 6 illustrate a second possible fluid flow orientation which can be utilized
with the square conduit array of apparatus 410. Although Fig. 6 shows five rows of
heat exchange conduits in the square array, a smaller or larger number of conduit
rows in this configuration may be utilized as appropriate.
[0032] Fig. 7 illustrates still another variation of an enhanced crossflow heat transfer
apparatus 510 according to this invention. In Fig. 7, each heat exchange conduit512
is associated with one or more lateral flow-constriction plates 520, 522, 524, 526,
and 528 positioned alongside conduit 512 and oriented generally orthogonal to the
direction of fluid flow, as indicated by arrows 530 and 532. The edges of the lateral
plates 520, 522, 524, 526 and 528 closest to conduit 512 are spaced apart from the
exterior walls of conduit 512 so as to create two fluid openings or channels between
the plate edges and the conduit wall, one along each side of each conduit 512. The
spacing between the plate edges and the conduit wall may be adjusted by routine experimentation
to optimize the contouring of the fluid flow path to maximize heat transfer. Where
two or more lateral flow-constriction plates are utilized for each conduit 512, the
spacing between the plate edges and the conduit wall may be the same or different
in order to optimally contour the fluid flow path.
[0033] As seen in Fig. 7, the lateral flow-constriction plates may be positioned alongside
conduit 512 such that the plane of the plate passes through the centroid 518 of conduit
512 (such as plate 524), or else be positioned such that the planes of the plates
intersect conduit 512 upstream (such as plates 520 and 526) of centroid 518, or downstream
(such as plates 522 and 528) of centroid 518, or any combination thereof. The distance
542 between the aperture and the conduit centroid 518 may be less than one-half of
the diameter 544 as shown, with a distance approaching zero as a limit, for example
plate 524. This differs from the baffle structures shown in Figs.1 and 4 where the
distance between the apertures and the conduit centroid is greater than one-half the
diameter of the conduit. As used herein, the phrase "lateral plate positioned alongside
a heat exchange conduit" is meant to refer to plates such as 520, 522, 524, 526 and
528 in Fig. 7, oriented generally orthogonal to the direction of fluid flow, wherein
the plane of the plate intersects any part of the heat exchange conduit.
[0034] Fig. 8 illustrates another variation of an enhanced crossflow heat transfer apparatus610
according to this invention showing a variation of the apertured sleeve configuration
shown in Fig. 2. In Fig. 8, each heat exchange conduit 612 is partially surrounded
by a pair of oppositely curved plates 620 generally conforming to the curvature of
the outer wall of conduit 612 in a clam-shell configuration. Each curved plate 620
is joined to a wall or lateral plate 622 positioned generally orthogonal to the direction
of fluid flow, as indicated by arrows 630 and 632.
[0035] The pair of curved plates 620 around either side of a given conduit 612 do not touch
each other and do not extend either upstream or downstream of the outer wall of conduit
612. Thus, as shown for illustration purposes in Fig. 8, a line or plane connecting
the upstream or downstream edges of a pair of curved plates 620 would intersect conduit
612. The upstream and downstream openings between the pairs of curved plates 620 are
the apertures through which the process fluid stream is directed to realize preferential
contouring of the fluid stream. The distance 642 between the aperture and the conduit
centroid 618 may be less than one-half of the diameter 644 as shown, with a distance
approaching zero as a limit, for example, as the lengths of curved plates 620 approach
zero leaving only lateral plate 622, a configuration corresponding to Fig. 7 with
a single plate 524. This differs from the baffle structures shown in Figs.1 and 4
where the distance between the apertures and the conduit centroid is greater than
one-half the diameter of the conduit.
[0036] The clam-shell configuration of Fig. 8 with each pair of curved plates 620 around
the sides of each conduit 612, differs from the slotted sleeve configuration of Fig.
2 in that in Fig. 8 a line or plane connecting the edges of the upstream and downstream
fluid openings intersects the conduit 612, which is not the case for the slotted sleeves
shown in Fig. 2A. In a sense, the embodiment of Fig. 8 may be viewed as an extreme
version of the embodiment of Fig. 7 wherein the individual lateral plates positioned
alongside the heat exchange conduit are not spaced apart, as seen in Fig. 7, but instead
are positioned face to-face with one another such that their conduit-side edges form
the curved plates 620 of Fig. 8.
[0037] It will be apparent to those skilled in the art that other changes and modifications
may be made in the above-described apparatus and methods for enhancing crossflow heat
transfer without departing from the scope of the invention herein, and it is intended
that all matter contained in the above description shall be interpreted in an illustrative
and not a limiting sense.
1. Fluid flow contouring apparatus for preferentially contouring the fluid path of a
process fluid (130) flowing cross-wise across and contacting a plurality of spaced-apart
heat transfer conduits (112), said apparatus comprising a plurality of longitudinally
continuous, sleeve-shaped baffle structures (120), each baffle structure comprising
at least a paired set of fluid flow apertures (124, 126) which constitute the only
upstream-to-downstream fluid passage through the fluid flow contouring apparatus,
characterised by each of said baffle structures (120) substantially symmetrically surrounding a heat
transfer conduit (112) to define an annular-shaped fluid flow region thereby isolating
cross-wise fluid flow around that associated heat transfer conduit from cross-wise
fluid flow around adjacent heat transfer conduits located transversely to the direction
of fluid flow, and wherein the fluid flow apertures (124, 126) of a baffle structure
are symmetrically located respectively upstream and downstream of the associated heat
transfer conduit (112) in at least partial upstream and downstream alignment with
each other and with the associated heat transfer conduit, whereby each said baffle
structure (120) contours the flow path of said process fluid around the contour of
the associated heat transfer conduit.
2. The apparatus of claim 1, wherein at least two of said baffle structures (120) are
interconnected (122) into a larger flow contouring apparatus for contouring fluid
flow around a plurality of heat transfer conduits (112).
3. The apparatus of claim 2, wherein said heat transfer conduits (112) are arranged in
a generally circular array and further wherein the individual baffle structures (120)
associated with the heat transfer conduits are interconnected to form a larger, cylindrical-shaped
flow contouring apparatus (110).
4. The apparatus of any of claims 1, 2 or 3, wherein pairs of fluid flow apertures (124,
126) comprise radially-aligned upstream and downstream apertures in the individual
baffle structures.
5. The apparatus of any of claims 1, 2 or 3, wherein pairs of fluid flow apertures comprise
upstream and downstream apertures (176, 186) in the individual baffle structures which
are offset from the radial line.
6. The apparatus of claim 1, wherein said heat transfer conduits (112) comprise at least
one generally circular array of axially aligned cylindrical heat transfer conduits,
at least some of which are substantially surrounded by a substantially concentric
apertured sleeve-shaped structure having upstream and downstream aperture pairs (184,
176; 174, 186) in columns parallel to the axis of the associated conduit, further
wherein a sleeve-shaped structure (120) is secured by a plate member (122) to an adjacent
sleeve-shaped structure to form a larger cylindrical structure.
7. The apparatus of claim 6, wherein the aperture pairs comprise elongated slots (184,
176; 174, 186), each slot having a long axis generally parallel to the axes of the
heat transfer conduits.
8. The apparatus of claim 7, wherein a heat transfer conduit is associated with two pairs
of elongated slots (184, 176; 174, 186), each slot pair being offset (θ) from radial
alignment with the axis (114) of the larger cylindrical structure.
9. The apparatus of claim 6 or 7, wherein said heat transfer conduits comprise at least
two generally circular arrays of cylindrical heat transfer conduits (112, 142) oriented
to have parallel axes, one array being concentric relative to the other.
10. The apparatus of claim 9, wherein the baffle structures (120, 150) of adjacent pairs
of radially-aligned heat transfer conduits (112, 142) are interconnected such that
an aperture (164) between the baffle structures serves as the downstream fluid flow
aperture for one of the conduits and the upstream fluid flow aperture for the other.
11. The apparatus of any of claims 1, 2 or 3, wherein the baffle structure associated
with a heat transfer conduit (216) comprises a set of substantially flat plate members
(220, 222, 224) positioned in pairs edgewise alongside two sides of a heat transfer
surface in proximity to without touching the surface, the planes of said plate members
being oriented generally orthogonal to the fluid path of the process fluid (232, 234,
236), so as to define generally annular-shaped fluid flow regions having upstream
and downstream aperture pairs around said heat transfer conduits.
12. The apparatus of any of claims 1, 2 or 3, wherein the baffle structure associated
with a heat transfer conduit comprises contoured plate members (620) positioned in
pairs alongside two sides of the heat transfer conduit (612) in proximity to without
touching the surface of the conduit, said plate members having a contour corresponding
respectively to the two sides of the heat transfer conduit so as to define generally
annular-shaped fluid flow regions having upstream and downstream openings around said
heat transfer conduits, said plate members being joined (622) to other plate members
associated with adjacent heat transfer conduits.
13. A method for enhancing heat transfer to or from a fluid (130) flowing cross-wise in
contact with the outer surfaces of a plurality of heat exchange conduits (112) comprising
the step of preferentially contouring cross-wise fluid flow across the heat exchange
conduits by flowing the fluid through at least a paired set of fluid flow constrictors
(124, 126) in a longitudinally continuous, sleeve-shaped baffle structure (120) associated
with a heat exchange conduit, said baffle structure being part of an array of such
baffle structures, characterised by each baffle structure substantially symmetrically surrounds its associated heat exchange
conduit to isolate cross-wise fluid flow around that associated heat exchange conduit
from cross-wise fluid flow around adjacent heat exchange conduits located transversely
to the direction of fluid flow, wherein the fluid flow constrictors (124, 126) of
each baffle structure constitute the only upstream-to-downstream fluid passage through
the baffle structure array and are symmetrically located respectively upstream and
downstream of the associated heat exchange surface in at least partial upstream and
downstream alignment with each other and with the associated heat exchange conduit
(112), and whereby each baffle structure contours the flow path of said fluid around
the contour of the associated heat exchange conduit.
14. The method of claim 13, wherein at least two of said baffle structures (120) are interconnected
into a larger flow contouring apparatus (122) for contouring fluid flow around a plurality
of heat exchange conduits (112).
15. The method of claim 13, wherein said heat exchange conduits (112) comprise at least
one generally circular array of axially aligned cylindrical heat exchange conduits,
at least some of which are substantially surrounded by a substantially concentric
apertured sleeve-shaped structure having upstream and downstream aperture pairs (184,
176; 174, 186) in columns parallel to the axis of the associated conduit, further
wherein a sleeve-shaped structure (120) is secured by a plate member (122) to an adjacent
sleeve-shaped structure to form a larger cylindrical structure.
16. The method of claim 15, wherein the aperture pairs (184, 176; 174, 186) comprise elongated
slots, each slot having a long axis generally parallel to the axes of the heat exchange
conduits.
17. The method of claim 16, wherein a heat exchange conduit is associated with two pairs
of elongated slots (184, 176; 174, 186), each slot pair being offset (θ) from radial
alignment with the axis of the larger cylindrical structure.
18. The method of claim 15 or 16, wherein said heat exchange conduits comprise at least
two generally circular arrays of cylindrical heat exchange conduits (112, 142) oriented
to have parallel axes, one array being concentric relative to the other.
19. The method of claim 18 wherein the baffle structures (120, 150) of adjacent pairs
of radially-aligned heat exchange conduits (112, 142) are interconnected such that
an aperture (164) between the baffle structures serves as the downstream fluid flow
constrictor for one of the conduits and the upstream fluid flow constrictor for the
other.
20. The method of claim 13 or 14, wherein the baffle structure associated with a heat
exchange conduit (216) comprises a set of substantially flat plate members (220, 222,
224) positioned in pairs edgewise alongside two sides of a heat exchange conduit in
proximity to without touching the surface, the planes of said plate members being
oriented generally orthogonal to the fluid path of the process fluid (232, 234, 236),
so as to define generally annular-shaped fluid flow regions having upstream and downstream
aperture pairs around said heat exchange conduits.
21. The method of claim 13 or 14, wherein the baffle structure associated with a heat
exchange conduit comprises contoured plate members (620) positioned in pairs alongside
two sides of the heat exchange conduit (612) in proximity to without touching the
surface, said plate members having a contour corresponding respectively to the two
sides of the heat exchange conduit so as to define generally annular-shaped fluid
flow regions having upstream and downstream openings around said heat exchange conduits,
said plate members being joined (622) to other plate members associated with adjacent
heat exchange conduits.
22. A heat exchanger comprising the fluid flow contouring apparatus of any of claims 1-12.
1. Fluidstrom-Formungsvorrichtung, um vorzugsweise den Fluidweg eines Prozessfluids (130)
zu formen, das an mehreren beabstandeten Wärmeübertragungsleitungen (112) quer vorbeiströmt
und mit diesen in Kontakt ist, wobei die Vorrichtung mehrere in Längsrichtung ununterbrochene,
hülsenförmige Ablenkstrukturen (120) umfasst, wobei jede Ablenkstruktur wenigstens
ein Paar Fluidstromöffnungen (124, 126) aufweist, die den einzigen Fluiddurchlass
durch die Fluidstrom-Formungsvorrichtung von der strömaufwärtigen zur stromabwärtigen
Seite bilden, dadurch gekennzeichnet, dass jede der Ablenkstrukturen (120) eine Wärmeübertragungsleitung (112) im Wesentlichen
symmetrisch umgibt, um einen ringförmigen Fluidstrombereich zu definieren, damit der
Querfluidstrom um die zugeordnete Wärmeübertragungsleitung von dem Querfluidstrom
um benachbarte Wärmeübertragungsleitungen, die transversal zu der Richtung des Fluidstroms
angeordnet sind, isoliert ist, wobei die Fluidstromöffnungen (124, 126) einer Ablenkstruktur
stromaufseitig bzw. stromabseitig von der zugeordneten Wärmeübertragungsleitung (112)
im Wesentlichen symmetrisch angeordnet sind und stromaufseitig und stromabseitig wenigstens
teilweise aufeinander und auf die zugeordnete Wärmeübertragungsleitung ausgerichtet
sind, wodurch jede Ablenkstruktur (120) den Strömungsweg des Prozessfluids um den
Umfang der zugeordneten Wärmeübertragungsleitung formt.
2. Vorrichtung nach Anspruch 1, wobei wenigstens zwei der Ablenkstrukturen (120) zu einer
größeren Stromformungsvorrichtung miteinander verbunden sind (122), um eine Fluidstrom
um mehrere der Wärmeübertragungsleitungen (112) zu formen.
3. Vorrichtung nach Anspruch 2, wobei die Wärmeübertragungsleitungen (112) im Allgemeinen
kreisförmig angeordnet sind, wobei ferner die einzelnen Ablenkstrukturen (120), die
den Wärmeübertragungsleitungen zugeordnet sind, miteinander verbunden sind, um eine
größere, zylindrisch geformte Stromformungsvorrichtung (110) zu bilden.
4. Vorrichtung nach einem der Ansprüche 1, 2 oder 3, wobei Paare von Fluidstromöffnungen
(124, 126) in den einzelnen Ablenkstrukturen radial ausgerichtete stromaufseitige
und stromabseitige Öffnungen haben.
5. Vorrichtung nach einem der Ansprüche 1, 2 oder 3, wobei Fluidstromöffnungen in den
einzelnen Ablenkstrukturen stromaufseitige und stromabseitige Öffnungen (176, 186)
aufweisen, die zu der radialen Linie versetzt sind.
6. Vorrichtung nach Anspruch 1, wobei die Wärmeübertragungsleitungen (112) wenigstens
eine im Allgemeine kreisförmige Anordnung aus axial ausgerichteten zylindrischen Wärmeübertragungsleitungen
umfassen, wovon wenigstens einige von einer im Wesentlichen konzentrischen, mit Öffnungen
versehenen hülsenförmigen Struktur umgeben sind, die stromaufseitige und stromabseitige
Öffnungspaare (184, 176; 174, 186) in zu der Achse der zugeordneten Leitung parallelen
Kolonnen besitzt, wobei ferner eine hülsenförmige Struktur (120) durch ein Plattenelement
(122) an einer benachbarten hülsenförmigen Struktur befestigt ist, um eine größere
zylindrische Struktur zu bilden.
7. Vorrichtung nach Anspruch 6, wobei die Öffnungspaare längliche Schlitze (184, 176;
174, 186) aufweisen, wobei jeder Schlitz eine lange Achse besitzt, die zu den Achsen
der Wärmeübertragungsleitungen parallel ist.
8. Vorrichtung nach Anspruch 7, wobei einer Wärmeübertragungsleitung zwei Paare lang
gestreckter Schlitze (184, 176; 174, 186) zugeordnet sind, wobei jedes Schlitzpaar
zu der radialen Ausrichtung auf die Achse (114) der größeren zylindrischen Struktur
versetzt ist (θ).
9. Vorrichtung nach Anspruch 6 oder 7, wobei die Wärmeübertragungsleitungen wenigstens
zwei im Allgemeinen kreisförmige Anordnungen aus zylindrischen Wärmeübertragungsleitungen
(112, 142), die so orientiert sind, dass sie parallele Achsen haben, umfassen, wobei
eine Anordnung relativ zu der anderen konzentrisch ist.
10. Vorrichtung nach Anspruch 9, wobei die Ablenkstrukturen (120, 150) benachbarter Paare
radial ausgerichteter Wärmeübertragungsleitungen (112, 142) in der Weise miteinander
verbunden sind, dass eine Öffnung (164) zwischen den Ablenkstrukturen als die stromabseitige
Fluidstromöffnung für eine der Leitungen und als die stromaufseitige Fluidstromöffnung
für die andere der Leitungen dient.
11. Vorrichtung nach einem der Ansprüche 1, 2 oder 3, wobei die einer Wärmeübertragungsleitung
(216) zugeordnete Ablenkstruktur eine Gruppe aus im Wesentlichen flachen Plattenelementen
(220, 222, 224) umfasst, die paarweise mit ihren Kanten längs zweier Seiten einer
Wärmeübertragungsoberfläche in der Nähe der Oberfläche, ohne diese zu berühren, positioniert
sind, wobei die Ebenen der Plattenelemente im Allgemeinen senkrecht zu dem Fluidweg
des Prozessfluids (232, 234, 236) orientiert sind, um im Allgemeinen ringförmige Fluidstrombereiche
mit stromaufseitigen und stromabseitigen Öffnungspaaren um die Wärmeübertragungsleitungen
zu definieren.
12. Vorrichtung nach einem der Ansprüche 1, 2 oder 3, wobei die Ablenkstruktur, die einer
Wärmeübertragungsleitung zugeordnet ist, Profilplattenelemente (620) aufweist, die
paarweise längs zweier Seiten der Wärmeübertragungsleitung (612) in der Nähe der Oberfläche
der Leitung, ohne sie zu berühren, positioniert sind, wobei die Plattenelemente ein
Profil haben, das den zwei jeweiligen Seiten der Wärmeübertragungsleitung entspricht,
um im Allgemeinen ringförmige Fluidstrombereiche mit stromaufseitigen und stromabseitigen
Öffnungen um die Wärmeübertragungsleitungen zu definieren, wobei die Plattenelemente
mit anderen Plattenelementen, die benachbarten Wärmeübertragungsleitungen zugeordnet
sind, verbunden sind (622).
13. Verfahren zum Erhöhen der Wärmeübertragung zu oder von einem Fluid (130), das an den
anderen Oberflächen mehrerer Wärmeaustauschleitungen (112) quer vorbeiströmt und mit
diesen in Kontakt ist, das umfasst: den Schritt des bevorzugten Formens des Querfluidstroms
vorbei an den Wärmeaustauschleitungen, indem bewirkt wird, dass das Fluid durch wenigstens
ein Paar von Fluidstromöffnungen (124, 126) in einer in Längsrichtung ununterbrochenen,
hülsenförmigen Ablenkstruktur (120), die einer Wärmeaustauschleitung zugeordnet ist,
strömt, wobei die Ablenkstruktur Teil einer Anordnung solcher Ablenkstrukturen ist,
dadurch gekennzeichnet, dass jede Ablenkstruktur ihre zugeordnete Wärmeaustauschleitung im Wesentlichen symmetrisch
umgibt, um einen Querfluidstrom um diese zugeordnete Wärmeaustauschleitung von einem
Querfluidstrom um benachbarte Wärmeaustauschleitungen, die transversal zu der Richtung
des Fluidstroms angeordnet sind, zu isolieren, wobei die Fluidstromöffnungen (124,
126) jeder Ablenkstruktur den einzigen Fluiddurchlass durch die Ablenkstrukturanordnung
vom stromaufseitigen zum stromabseitigen Ende bilden und stromaufseitig bzw. stromabseitig
von der zugeordneten Wärmeaustauschoberfläche symmetrisch angeordnet und wenigstens
teilweise stromaufseitig bzw. stromabseitig aufeinander und auf die zugeordnete Wärmeaustauschleitung
(112) ausgerichtet sind, wodurch jede Ablenkstruktur den Strömungsweg des Fluids um
den Umfang der zugeordneten Wärmeaustauschleitung formt.
14. Verfahren nach Anspruch 13, wobei wenigstens zwei der Ablenkstrukturen (120) zu einer
größeren Stromformungsvorrichtung (122) miteinander verbunden sind, um eine Fluidstrom
um mehrere Wärmeaustauschleitungen (112) zu formen.
15. Verfahren nach Anspruch 13, wobei die Wärmeaustauschleitungen (112) wenigstens eine
im Allgemeinen kreisförmige Anordnung aus axial ausgerichteten zylindrischen Wärmeaustauschleitungen
umfassen, wovon wenigstens einige von einer im Wesentlichen konzentrischen, mit Öffnungen
versehenen hülsenförmigen Struktur umgeben sind, die stromaufseitige und stromabseitige
Öffnungspaare (184, 176; 174, 186) in zu der Achse der zugeordneten Leitung parallelen
Kolonnen besitzt, wobei ferner eine hülsenförmige Struktur (120) durch ein Plattenelement
(122) an einer benachbarten hülsenförmigen Struktur befestigt ist, um eine größere
zylindrische Struktur zu bilden.
16. Verfahren nach Anspruch 15, wobei die Öffnungspaare (184, 176; 174, 186) lang gestreckte
Schlitze aufweisen, wobei jeder Schlitz eine lange Achse besitzt, die zu den Achsen
der Wärmeaustauschleitungen im Allgemeinen parallel ist.
17. Verfahren nach Anspruch 16, wobei einer Wärmeaustauschleitung zwei Paare lang gestreckter
Schlitze (184, 176; 174, 186) zugeordnet sind, wobei jedes Schlitzpaar zu der radialen
Ausrichtung auf die Achse der größeren zylindrischen Struktur versetzt ist (θ).
18. Verfahren nach Anspruch 15 oder 16, wobei die Wärmeaustauschleitungen wenigstens zwei
im Allgemeinen kreisförmige Anordnungen aus zylindrischen Wärmeaustauschleitungen
(112, 142) aufweisen, die so orientiert sind, dass sie parallele Achsen haben, wobei
eine Anordnung relativ zu der anderen konzentrisch ist.
19. Verfahren nach Anspruch 18, wobei die Ablenkstrukturen (120, 150) benachbarter Paare
von radial ausgerichteten Wärmeaustauschleitungen (112, 142) in der Weise miteinander
verbunden sind, dass eine Öffnung (164) zwischen den Ablenkstrukturen als die stromabseitige
Fluidstromöffnung für eine der Leitungen und als die stromaufseitige Fluidstromöffnung
für die andere der Leitungen dient.
20. Verfahren nach Anspruch 13 oder 14, wobei die Ablenkstruktur, die einer Wärmeaustauschleitung
(216) zugeordnet ist, eine Gruppe von im Wesentlichen flachen Plattenelementen (220,
222, 224) umfasst, die paarweise mit ihren Kanten längs zweier Seiten einer Wärmeaustauschleitung
in der Nähe der Oberfläche, jedoch ohne sie zu berühren, positioniert sind, wobei
die Ebenen der Plattenelemente im Allgemeinen senkrecht zu dem Fluidweg des Prozessfluids
(232, 234, 236) orientiert sind, um im Allgemeinen ringförmige Fluidstrombereiche
zu definieren, die stromaufseitige und stromabseitige Öffnungspaare um die Wärmeaustauschleitungen
aufweisen.
21. Verfahren nach Anspruch 13 oder 14, wobei die Ablenkstruktur, die einer Wärmeaustauschleitung
zugeordnet ist, Profilplattenelemente (620) umfasst, die paarweise längs zweier Seiten
der Wärmeaustauschleitung (612) in der Nähe der Oberfläche, ohne sie zu berühren,
positioniert sind, wobei die Plattenelemente einen Umriss besitzen, der den zwei jeweiligen
Seiten der Wärmeaustauschleitung entsprechen, um im Allgemeinen ringförmige Fluidstrombereiche
mit stromaufseitigen und stromabseitigen Öffnungen um die Wärmeaustauschleitungen
zu definieren, wobei die Plattenelemente mit anderen Plattenelementen, die benachbarten
Wärmeaustauschleitungen zugeordnet sind, verbunden sind (622).
22. Wärmetauscher, der die Fluidstrom-Formungsvorrichtung nach einem der Ansprüche 1-12
umfasst.
1. Dispositif de contournement d'un écoulement de fluide permettant de contourner, de
façon préférentielle, le parcours d'écoulement d'un fluide de procédé (130) circulant
dans le sens transversal et en contact avec une pluralité de conduits de transfert
thermique disposés séparément (112), ledit dispositif comportant une pluralité de
structures de déviation configurées en forme de manchon, continues dans le sens de
la longueur (120), chaque structure de déviation comportant au moins un ensemble de
paires d'ouvertures d'écoulement de fluide (124, 126) qui constituent le seul passage
de fluide d'amont en aval à travers le dispositif de contournement d'un écoulement
de fluide, caractérisé par le fait que chacune desdites structures de déviation (120) entoure, de façon essentiellement
symétrique, un conduit de transfert thermique (112) en vue de définir une zone d'écoulement
de fluide configurée en forme d'anneau, isolant, de ce fait, un écoulement de fluide
dans le sens transversal autour de ce conduit associé de transfert thermique de l'écoulement
de fluide transversal autour des conduits adjacents de transfert thermique situés
de façon transverse à la direction d'écoulement du fluide, et dans lequel les ouvertures
d'écoulement de fluide (124, 126) d'une structure de déviation sont placées symétriquement,
respectivement en amont et en aval du conduit associé de transfert thermique (112)
dans au moins un alignement partiel amont et aval l'un avec l'autre et avec le conduit
associé de transfert thermique, de sorte que chaque dite structure de déviation (120)
contourne le parcours d'écoulement dudit fluide de procédé autour du contour du conduit
associé de transfert thermique.
2. Dispositif selon la revendication 1, dans lequel au moins deux desdites structures
de déviation (120) sont interconnectées (122) en un dispositif de contournement d'écoulement
plus grand, permettant de contourner un écoulement de fluide autour d'une pluralité
de conduits de transfert thermique (112).
3. Dispositif selon la revendication 2, dans lequel lesdits conduits de transfert thermique
(112) sont agencés en une rangée généralement circulaire et dans lequel, de plus,
les structures de déviation individuelles (120) associées aux conduits de transfert
thermique sont interconnectées pour former un dispositif plus grand de contournement
de l'écoulement, configuré en forme de cylindre.
4. Dispositif selon l'une quelconque des revendications 1, 2 ou 3, dans lequel les paires
d'ouvertures d'écoulement de fluide (124, 126) comportent des ouvertures amont et
aval alignées radialement dans les structures de déviation individuelles.
5. Dispositif selon l'une quelconque des revendications 1, 2 ou 3, dans lequel des paires
d'ouvertures d'écoulement de fluide comprennent des ouvertures amont et aval (176,
186) dans les structures de déviation individuelles qui sont en décalage par rapport
à la ligne radiale.
6. Dispositif selon la revendication 1, dans lequel lesdits conduits de transfert thermique
(112) comprennent au moins une rangée généralement circulaire de conduits cylindriques
de transfert thermique, alignés de façon axiale, dont une certaine quantité au moins
est entourée essentiellement par une structure en forme de manchon à ouvertures essentiellement
concentriques comportant des paires d'ouvertures amont et aval (184, 176 ; 174, 186)
disposées en colonnes, parallèlement à l'axe du conduit associé, dans lequel, de plus,
une structure configurée en forme de manchon (120) est fixée par un élément de plaque
(122) à une structure adjacente, configurée en forme de manchon, pour former une structure
cylindrique plus grande.
7. Dispositif selon la revendication 6, dans lequel les paires d'ouvertures comprennent
des fentes de forme allongée (184, 176 ; 174, 186), chaque fente ayant un grand axe
parallèle aux axes des conduits de transfert thermique.
8. Dispositif selon la revendication 7, dans lequel un conduit de transfert thermique
est associé à deux paires de fentes de forme allongée (184, 176 ; 174, 186), chaque
paire de fentes étant décalée (θ) de l'alignement radial avec l'axe (114) de la structure
cylindrique plus grande.
9. Dispositif selon la revendication 6 ou 7, dans lequel lesdits conduits de transfert
thermique comprennent au moins deux rangées généralement circulaires de conduits cylindriques
de transfert thermique (112, 142) orientées en vue de présenter des axes parallèles,
une rangée étant concentrique par rapport à l'autre.
10. Dispositif selon la revendication 9, dans lequel les structures de déviation (120,
150) des paires adjacentes de conduits de transfert thermique, alignés radialement
(112, 142), sont interconnectées de telle façon qu'une ouverture (164) formée entre
les structures de déviation serve en tant qu'ouverture d'écoulement de fluide aval
pour l'un des conduits et en tant qu'ouverture d'écoulement de fluide amont pour l'autre.
11. Dispositif selon l'une quelconque des revendications 1, 2 ou 3, dans lequel la structure
de déviation associée à un conduit de transfert thermique (216) comprend un ensemble
d'éléments de plaques essentiellement planes (220, 222, 224) positionnés par paires,
latéralement le long des deux côtés d'une surface de transfert thermique au voisinage
de la surface, sans la toucher, les plans desdits éléments de plaques étant orientés
de façon généralement perpendiculaire au parcours de fluide du fluide de procédé (232,
234, 236) de façon à définir des zones d'écoulement de fluide généralement configurées
en forme d'anneau présentant des paires d'ouvertures amont et aval situées autour
desdits conduits de transfert thermique.
12. Dispositif selon l'une quelconque des revendications 1, 2 ou 3, dans lequel la structure
de déviation associée à un conduit de transfert thermique comporte des éléments de
plaque profilés (620), positionnés par paires le long des deux côtés du conduit de
transfert thermique (612,) à proximité, sans la toucher, de la surface du conduit,
lesdits éléments de plaque présentant un profil correspondant respectivement aux deux
côtés du conduit de transfert thermique de façon à définir des zones d'écoulement
de fluide configurées de façon généralement annulaire, comportant des ouvertures amont
et aval situées autour desdits conduits de transfert thermique, lesdits éléments de
plaque étant raccordés (622) aux autres éléments de plaque associés aux conduits adjacents
de transfert thermique.
13. Procédé permettant d'accroître un transfert thermique à destination, ou à partir,
d'un fluide (130) circulant de façon transversale en contact avec les surfaces extérieures
d'une pluralité de conduits d'échange thermique (112) comprenant l'étape consistant
à contourner, de façon préférentielle, un écoulement de fluide transversal à travers
les conduits d'échange thermique en faisant circuler le fluide à travers au moins
un ensemble de paires de rétrécissements d'écoulement de fluide (124, 126) dans une
structure de déviation configurée en forme de manchon, continue de façon longitudinale
(120) associée à un conduit d'échange thermique, ladite structure de déviation faisant
partie d'une rangée constituée de telles structures de déviation, caractérisé par le fait que chaque structure de déviation entoure, de façon essentiellement symétrique, son conduit
associé d'échange thermique pour isoler un écoulement de fluide transversal autour
de ce conduit associé d'échange thermique de l'écoulement transversal de fluide autour
des conduits adjacents d'échange thermique situés transversalement à la direction
d'écoulement de fluide, dans lequel les rétrécissements d'écoulement de fluide (124,
126) de chaque structure de déviation constituent le seul passage de fluide de l'amont
vers l'aval à travers la rangée de structures de déviation et sont placés de façon
symétrique, respectivement, en amont et en aval, de la surface associée d'échange
thermique suivant un alignement amont et aval au moins partiel l'un avec l'autre et
avec le conduit associé d'échange thermique (112), et de façon que chaque structure
de déviation contourne le parcours d'écoulement dudit fluide autour du contour du
conduit associé d'échange thermique.
14. Procédé selon la revendication 13, dans lequel au moins deux desdites structures de
déviation (120) sont interconnectées en un dispositif de contournement d'écoulement
plus grand (122) pour contourner l'écoulement de fluide autour d'une pluralité de
conduits d'échange thermique (112).
15. Procédé selon la revendication 13, dans lequel lesdits conduits d'échange thermique
(112) comportent au moins une rangée généralement circulaire de conduits d'échange
thermique cylindriques axialement alignés, dont quelques uns au moins sont essentiellement
entourés d'une structure configurée en forme de manchon dotée d'ouvertures essentiellement
concentrique et de paires d'ouvertures amont et aval (184, 176 ; 174, 186) en colonnes
parallèles à l'axe du conduit associé, dans lequel, de plus, une structure configurée
en forme de manchon (120) est fixée par un élément de plaque (122) à une structure
adjacente configurée en forme de manchon en vue de former une structure cylindrique
plus grande.
16. Procédé selon la revendication 15, dans lequel les paires d'ouvertures (184, 176 ;
174, 186) comportent des fentes de forme allongée, chaque fente ayant un grand axe
généralement parallèle aux axes des conduits d'échange thermique.
17. Procédé selon la revendication 16, dans lequel un conduit d'échange thermique est
associé à deux paires de fentes de forme allongée (184, 176 ; 174, 186), chaque paire
de fentes étant décalée (θ) de l'alignement radial avec l'axe de la structure cylindrique
plus grande.
18. Procédé selon la revendication 15 ou 16, dans lequel lesdits conduits d'échange thermique
comprennent au moins deux rangées généralement circulaires de conduits cylindriques
d'échange thermique (112, 142) orientés en vue de présenter des axes parallèles, une
rangée étant concentrique par rapport à l'autre.
19. Procédé selon la revendication 18 dans lequel les structures de déviation (120, 150)
des paires adjacentes de conduits d'échange thermique alignés radialement (112, 140)
sont interconnectées de telle sorte qu'une ouverture (164) formée entre les structures
de déviation serve de rétrécissement d'écoulement de fluide en aval pour l'un des
conduits et de rétrécissement d'écoulement de fluide en amont pour l'autre.
20. Procédé selon la revendication 13 ou 14, dans lequel la structure de déviation associée
à un conduit d'échange thermique (216) comporte un ensemble d'éléments de plaques
essentiellement planes (220, 222, 224) positionnés par paires latéralement le long
des deux côtés d'un conduit d'échange thermique à proximité de la surface, sans la
toucher, les plans desdits éléments de plaque étant orientés de façon généralement
perpendiculaire au parcours de fluide du fluide de procédé (232, 234, 236) de façon
à définir des zones d'écoulement configurées généralement en forme d'anneau ayant
des paires d'ouvertures amont et aval autour desdits conduits d'échange thermique.
21. Procédé selon la revendication 13 ou 14, dans lequel la structure de déviation associée
à un conduit d'échange thermique comporte des éléments de plaque profilés (620) positionnés
par paires le long des deux côtés du conduit d'échange thermique (612) à proximité
de la surface, sans la toucher, lesdits éléments de plaque présentant un profil correspondant
respectivement aux deux côtés du conduit d'échange thermique de façon à définir des
zones d'écoulement de fluide configurées de façon généralement annulaire comportant
des ouvertures en amont et en aval autour desdits conduits d'échange thermique, lesdits
éléments de plaque étant raccordés (622) à d'autres éléments de plaque associés aux
conduits adjacents d'échange thermique.
22. Echangeur thermique comprenant le dispositif de contournement d'écoulement de fluide
selon l'une quelconque des revendications 1 à 12.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description
Non-patent literature cited in the description
- Impingement heat transfer at a circular cylinder due to an offset of non-offset slot
jetInt. J. Heat Mass Transfer, 1984, vol. 27, 122297-2306 [0005]