[0001] Copiers or printers are known having two sheet inverters in a printer/finisher system
where one inverter is in the duplex loop path and the other inverter is in the finisher
input or the output path of the copier or printer. Noted, for example, is Fig. 3 of
US-A-5,697,040 which shows a xerographic printer with both a duplex path sheet inverter
and an output path sheet inverter. US-A-5,568,246 combines in series two different
printing systems into a so-called dual engine printing system. In doing so, the single
inverters of each of these print engines provide two inverters, but they are in two
separate print engines. Other examples are disclosed in US-A-4,986,529 and US-A-5,131,649.
[0002] Further by way of technical background, because of the location of the interfaces
between the inverter/duplex loop and the rest of the paper path in many printers,
the sheet inverter speed, the duplex loop speed, and the exit speed of the printer,
often need to be much higher than the process speed. This also imposes difficulties
and constraints on the sheet drives, the registration subsystems, etc.
[0003] As will be understood by those skilled in the art, the term "process speed" in some
contexts can refer to the sheet velocity related to the printing rate of the system.
For example, in xerographic systems the process speed may be the velocity at which
the image substrate sheet is fed to, and image-transferred at, the transfer station
engagement with the photoreceptor belt or drum, which is running at the process speed.
In general, it is desirable to be able run most of the rest of the paper paths of
the reproduction apparatus at substantially the same process speed. Otherwise, sheet
acceleration or deceleration is required at the sheet velocity transition zones of
the paper paths, and spacing problems between sequential sheets may arise. Sheet acceleration
in particular can cause slippage, or other problems, with the frictional drive wheel
or belt systems typically used for sheet feeding in reproduction apparatus (printers
or copiers). As is also well known in the art, there is a "handoff" problem in going
between a sheet transport or feeder operating at one velocity and the next, or downstream,
sheet transport. Other sheet control or registration issues besides slippage can occur,
such as rapid nip release of the upstream feed system, or other loss of accurate sheet
position control transitioning problems. However, the term "process speed" as used
herein, unless specified otherwise, may more broadly encompass the velocity of the
sheets moving in the particular paper path to which the dual inverters are operatively
connected. Especially since, for example, it is known to run printer output paths
and/or duplex paths at a higher sheet transport velocity than the sheet velocity at
image transfer.
[0004] In many high volume printer architectures being used at the present day, the sheet
inversion system requires that all sheets being inverted be rapidly accelerated from
the process speed to a much higher inverter speed as they enter the inverter. That
is, to be accelerated in a very short distance from a process or other speed to approximately
twice the process speed for movement into the inverter. That is typically followed
by rapid deceleration of the sheet in the inverter from that higher speed, and then
re-acceleration to that higher speed for exiting from the inverter. In addition to
the above-described difficulties, this also imposes more critical sheet timing and
registration problems.
[0005] In accordance with the present invention, a sheet inverter system comprises a dual
inverter system operatively connecting with a sheet path along which closely sequentially
spaced apart printed sheets are fed in use, said dual inverter system comprising two
independent but cooperative alternate sheet inverters and a sheet gating control system,
said sheet gating control system being programmable and operable to alternately direct
alternate said closely sequentially spaced apart printed sheets in said sheet path
into said alternate independent sheet inverters.
[0006] Disclosed in the embodiments herein is an improvement in high speed printing utilizing
a combination of two cooperative sheet inverters to improve the overall productivity
of the printing system. As is well known, sheet inversion properly coordinated and/or
collated with the printing sequence is important for duplexing (both sides sheet printing),
sheet output collation, finishing, and the like. The system disclosed herein avoids
the typical conventional approach of using a much higher paper path (sheet feeding)
velocity in a single inverter (which can be as much as twice the normal paper path
or process speed of the printer) yet can maintain collation, maintain a proper inter-sheet
gap in the sheet path and insure that successively printed sheets do not impact or
interfere with one another, even with high speed printing with rapidly successive
sheets moving in the paper paths.
[0007] With the disclosed embodiments, sequential sheets in the paper path may be alternatingly
inverted by the two inverters. Directly sequential sheets need not be inverted in
the same inverter. Thus, a much lower speed inverter operation can be employed, providing
numerous advantages. For example, with lower speed inverters, less power may be required,
acoustic noise may be lower, and system reliability, including reduced sheet jam rates,
may be improved. Also, a subsequent sheet need not be delayed for the inversion of
a preceding sheet in order to avoid sheet impact or collision, or sheets becoming
out of sequential page order in pre-collated printing. Thus, the disclosed dual inverter
system embodiments provide opportunities for improved high speed pre-collated printing
productivity without increasing the operating speeds and sheet reversal rates of sheets
in the inverter and without requiring an increase in the inter-sheet or inter-pitch
gaps between sheets.
[0008] There is an additional potential advantage in providing two inverters capable of
alternatively providing the same function in the same basic sheet path location, with
each inverter capable of running independently. If one inverter system fails, or becomes
temporarily unusable, the overall reproduction system can still operate at a reduced
processing speed, without a total shutdown. For example, if there is a paper jam in
one inverter, the machine controller can sense this and automatically slow down the
printing rate to approximately half speed, and exclusively utilize the other available
inverter until the jam is cleared from the jammed inverter.
[0009] The disclosed dual alternate inverter embodiments have additional potential advantages.
For example, they may utilize, and even duplicate, otherwise conventional or existing
inverters or inverter components. That is, this system may use two of any of various
well-known or other types of sheet inverters. It may be incorporated into various
types of high-speed reproduction apparatus, or finishers therefor, with little modification.
[0010] The entrance and exit paths and locations of the dual inverters will, of course,
vary depending on the desired application of the system and the reproduction apparatus,
as will be explained further herein. For example, the location and configuration of
the dual inverters and their input and output paths may be different for application
in a sheet output or finisher system, as opposed to utilizing the dual inverter system
in a duplex loop return path for second side printing. In either case the dual inverters
may optionally be in a separate connecting modular unit from the reproduction apparatus.
[0011] The functions of both of those two sheet handling and inversion applications are
well known
per se to those skilled in the art, and need not be discussed in detail herein. The above-cited
U.S. 5,131,649 and 4,986,529, for example, also show that a single inverter may be
usable for both the functions of duplex path inversion and/or the sheet output inversion.
(However, having more than one sheet in an inverter at a time has other issues, and
skipping copying pitches to avoid that reduces printing rate productivity.)
[0012] As is also well known in the art, sheet inverters may be used even in simplex (only
one side printed) printing in some situations. For example, for inverting simplex
sheets printed face up in 1 to N (forward serial) order, so that they can be stacked
face down as properly collated sets. Or, alternatively, sheets being printed face
down (image sides down) in N to 1 (reverse serial) order being inverted for face up
stacking. In some systems, having an odd number of natural sheet path inversions,
sheet inversion could even required in a sheet path for second color overprinting
of the same side of the sheet. That is, the term "inverter" in the art can broadly
encompass various systems for avoiding a sheet being turned over, as well as being
turned over, and/or reversing the leading edge to trailing edge orientation of the
sheet, in the overall sheet path.
[0013] A specific feature of the specific embodiments disclosed herein is to provide a high
speed reproduction apparatus with a sheet path in which closely sequentially spaced
apart printed sheets are fed downstream in said sheet path in an original sheet sequence,
said sheet path having an operative connection to a sheet inverter system according
to the invention into which said closely sequentially spaced apart printed sheets
in said sheet path are fed to be inverted.
[0014] The two independent but cooperative alternate sheet inverters may be operatively
connected in series along said sheet path, positioned along said sheet path and connected
with said sheet path to be alternatingly fed alternate sheets from said sheet path
and to return sheets to said sheet path in said original sheet sequence.
[0015] Further specific features disclosed in the embodiments herein, individually or in
combination, include those wherein said closely sequentially spaced apart printed
sheets in said sheet path are fed at a process velocity, and wherein both of said
two independent but cooperative alternate sheet inverters have internal sheet feeding
systems operating at substantially said same process velocity, and/or said two independent
but cooperative alternate sheet inverters have respective sheet entrances connecting
with said sheet path via said sheet gating control system at spaced apart positions
on said sheet path, and wherein said two independent but cooperative alternate sheet
inverters have respective sheet exits connecting to said same sheet path at different
positions so that said two independent but cooperative alternate sheet inverters may
be operated in series with said sheet path by being alternatingly fed sheets from
said sheet path and returning sheets to said sheet path.
[0016] The two independent but cooperative alternate sheet inverters may be located upstream
and downstream from one another along said sheet path, and operated in series with
said sheet path so that alternate sheets leapfrog one another by feeding a first sheet
in said feed path into said upstream inverter and feeding the immediately following
second sheet in said feed path past said first sheet in said upstream inverter and
into said second inverter, and then feeding said first sheet out of said upstream
inverter past said second sheet in said downstream inverter, and then feeding said
second sheet in said second inverter into said feed path.
[0017] The two independent but cooperative alternate sheet inverters may be operatively
connected to said sheet path to be alternatingly fed alternate sheets from said sheet
path and to return sheets to said sheet path in said original sheet sequence; and
wherein said two independent but cooperative alternate sheet inverters are spaced
on opposite sides of said sheet path.
[0018] The two independent but cooperative alternate sheet inverters on opposite sides of
said sheet path may be connected in parallel with said sheet path to alternately receive
said closely sequentially spaced apart printed sheets from said sheet path and to
return said closely sequentially spaced apart printed sheets to said sheet path.
[0019] The two independent but cooperative alternate sheet inverters on opposite sides of
said sheet path may be connected in parallel with said sheet path via said sheet gating
control system, wherein said sheet gating control system comprises a single diverter
gate in said sheet path for alternately diverting alternate sheets to one of said
two independent but cooperative alternate sheet inverters, and/or wherein said two
independent but cooperative alternate sheet inverters on opposite sides of said sheet
path are connected in parallel with said sheet path by respective separate sheet entrance
paths and sheet exit paths, and wherein said paper path is split at said sheet entrance
paths of said parallel sheet inverters and remerges at said sheet outputs of said
parallel sheet inverters.
[0020] According to a second aspect of the present invention, a method of high speed printing
of sheets in a reproduction apparatus in which sheets are outputted in a pre-collated
sequential page order comprises feeding said printed sheets through at least one paper
path in closely spaced sequential order at a process velocity,
alternately feeding the sheets being fed through said paper path from said paper
path into two alternate sheet inverters, and
sequentially alternately feeding said alternate sheets out of said alternate sheet
inverters so as not to change the original sequential order of said sheets, and operating
both of said alternate sheet inverters at a sheet feeding velocity which is not substantially
greater than said process velocity of said paper path,
wherein said sheets are inverted in an inverter system without changing said sequential
order of said sheets.
[0021] The alternate sheet inverters may each have independently operable sheet input gates
which are spaced apart from one another along said sheet path and which are differently
actuated by a sheet gating control system to be alternatingly fed alternate sheets
from said sheet path, and/or wherein said alternate sheet inverters are on opposite
sides of said sheet path, and said alternate sheet inverters are alternately fed alternate
sheets in said sheet path by a single sheet diverter gate in said sheet path.
[0022] The term "reproduction apparatus" or "printer" as used herein broadly encompasses
various printers, copiers or multifunction machines or systems, xerographic or otherwise,
unless otherwise defined in a claim. The term "sheet" herein refers to a usually flimsy
physical sheet of paper, plastic, or other suitable physical substrate for images,
whether precut or web fed. A "copy sheet" may be abbreviated as a "copy" or called
a "hardcopy." A "print job" is normally a set of related sheets, usually one or more
collated copy sets copied from a set of original document sheets or electronic document
page images, from a particular user, or otherwise related. A "simplex" document or
copy sheet is one having its image and any page number on only one side or face of
the sheet, whereas a "duplex" document or copy sheet has "pages," and normally images,
on both sides, i.e., each duplex sheet is considered to have two opposing sides or
"pages" even though no physical page number may be present.
[0023] Some examples of high speed reproduction apparatus incorporating sheet inverter systems
according to the present invention will now be described with reference to the accompanying
drawings, in which:-
Fig. 1 is a schematic frontal view of one embodiment of a cooperative dual inverter
system in accordance with the present invention, showing a dual inverter system in
a cooperative series configuration along a paper path of a reproduction apparatus;
Figs. 2, 3, and 4 show the dual inverter system of Fig. 1 in three sequential operating
positions for the inverting of two sequential sheets in the paper path;
Fig. 5 schematically shows another embodiment of a dual inverter system, in a parallel
configuration, with inverters on opposite sides of the paper path fed sheets from
a single diverter gate;
Fig. 6 is a schematic frontal view of a cooperative dual inverter system in a parallel
configuration for sheet duplexing;
Fig. 7 is a top view of the embodiment of Fig. 6, illustrating the paper path of which
it is a part and the inverter decision gates for selecting which sheets will enter
which inverter;
Fig. 8 is a schematic frontal view illustrating the dual inverter system of Figs.
6 and 7 integrated with one example of a printer, forming the inverter section of
a duplex loop path for inverting sheets for their second side printing in that reproduction
system; and,
Figs. 9-11 schematically show three sequential operation positions for sequential
sheets of another embodiment of a dual inverter system, also in a parallel configuration
with inverters on opposite sides of the paper path.
[0024] Referring to the Figures, it may be seen that although several different embodiments
are illustrated, they have in common many of the basic concepts and advantages described
in the above introduction. They all provide dual inverters cooperatively alternatively
operating to invert alternate sheets from a sequential stream of sheets being fed
in a sheet path. Since various reasons for doing so, and advantages thereof, have
been explained in the above introduction they need not be repeated further here.
[0025] In high speed reproduction apparatus in which closely spaced printed sheets are sequentially
fed downstream in a sheet path at a process velocity, a dual inverter system of two
independent but cooperative sheet inverters is sheet control gated to receive alternate
sheets from the sheet path for inversion in the alternate independent sheet inverters.
These dual alternate sheet inverters may advantageously operate at substantially the
same sheet velocity as the connecting sheet path, instead of the much higher speed
and acceleration/deceleration typical of conventional single inverter systems. Yet
the original collated sequential sheet order is maintained. The two independent but
cooperative alternate sheet inverters may be operatively connected in series spaced
along the sheet path to be alternatingly fed alternate sheets from the sheet path
by separate gates and to return sheets to the same sheet path at different locations,
or, connected in parallel with the sheet path by a single decision gate.
[0026] Referring now to the embodiment of Figs. 1-4, it may be seen that the same dual inverter
structure is shown from the same viewpoint in all four of these Figures. Some details
of this dual inverter system 30 of Figs. 1-4 may be conventional, and/or similar to
the dual inverter system 10 of Figs. 6-8 described below, and thus need not be described
in detail here. The two inverters 33A, 33B of this dual inverter system 30 may desirably
be of known, conventional type. In this example, these are so-called "tri-roll inverters"
with two roll nips, one for receiving incoming sheets and one returning (feeding out)
the inverted sheets. These exemplary inverters 33A, 33B have respective conventional
tri-rolls 36A, 36B, and inverter chute reversing rolls 37A, 37B in curved inverting
chutes 38A, 38B. It may be seen that each individual inverter 33A or 33B of this dual
inverter system 30 gates (35A, 35B) in sheets from the paper 34 and returns the inverted
sheets back to the same paper path (sheet path) 34 after their inversion in a known
and conventional manner, but with different timing and control, as will be described.
Both inverters 33A, 33B here are positioned on the same side of the paper path 34,
which may be desirable for vertical operating space reasons.
[0027] Figs. 2, 3, and 4 illustrate an example of the sequential operation of this dual
inverter system 30 for two sequential sheets being fed downstream in the sheet path
34, a first sheet 31 and a second sheet 32. Fig. 2 shows the first sheet 31 having
been gated into the first inverter 33A while the second sheet 32 is being fed on past
it. In Fig. 3 the second sheet 32 is being gated into the second inverter 33B while
the first sheet has been inverted and is about to be fed out of the first inverter
33A. Fig. 4 shows that sheet one (31) has now been fed out into the paper path 34
and fed past the second inverter 33B, and that sheet two (32) is about to be fed out
of the second inverter 33B into the paper path 34 right behind sheet one. The entrance
gates 35A, 35B of these inverters 33A and 33B may otherwise be operated similarly
to the below-described decision gates 14A, 14B of the embodiment of Figs. 6-8.
[0028] In the above-described method of operation illustrated for this dual inverter system
30, two consecutive sheets effectively "leap frog" one another as they travel through
and in and out of the two inverters 33A, 33B. In other words, when a first sheet 31
is being inverted in the first inverter 33A, the next following or second sheet 32
continues along a bypass path between the two inverters (which is provided here by
a short connecting portion of the paper path 34), and thereby temporarily moves ahead
of the first sheet 31. Then, the second sheet 32 enters the second inverter 33B and
while it is being inverted, the first sheet 31 bypasses the second inverter 33B to
move ahead of the second sheet 32 so as to thereby move back into the correct collated
sheet order. Every such two sheet combination (adjacent pair of sheets) can follow
this same sequence. By doing so the final sheet order and inter-sheet gap can be the
same as the initial inter-sheet gap and sheet order in the paper path 34.
[0029] It will be appreciated, of course, that if there is an intermix job, with simplex
sheets following a duplex sheet, then the operation would be the same as for a conventional
single inverter system. That is, it may require a skipped pitch before the simplex
sheet, which will be fed directly through the paper path 34 without any inversions.
[0030] Referring now to the embodiment of Fig. 5, this is dual inverter system 40 in which
the two inverters 44A, 44B are in parallel with one another and the paper path, and
positioned on opposite sides of the paper path. There is a common sheet entrance path
41 and a common sheet exit path 42, in line with one another. In this dual inverter
system 40, the sheets all enter on the common entrance path 41 and exit on the common
exit path 42. From the common entrance path 41, the sheets may be deflected by a single
inverter decision gate 43 into either the upper inverter 44A or a lower inverter 44B,
respectively having inverter chutes 45A, 45B. Note that these are similar conventional
tri-roller type inverters with reversing rolls in the inverter chutes. However, in
this case, each inverter 44A, 44B has a parallel output path 46A, 46B leading from
the inverter chute and its tri-roll output to a merger position in the common exit
path 42. A single inverter routing gate 43 alternately routes every other sheet to
the alternate inverters 44A or 44B to provide alternative sheet inverting passage
between the entrance path 41 and the exit path 42. For simplex (non-inversion) additional
decision gates and a bypass path may be provided as shown in phantom at 47A, 47B.
Alternatively, the inverter routing gate 43 may be, as shown, a three-way gate, and
have a central position allowing the feeding of simplex sheets through that gate 43
straight through from the common entrance path 41 to the common exit path 42, thereby
eliminating any need for bypass gates and paths 47A, 47B. This alternative simplex
path is shown in Fig. 5 by the phantom lines paper path directly connecting the common
entrance path 41 to the common exit path 42 through gate 43, all in a common plane.
[0031] Figs. 6-8 show a further specific embodiment and descriptions as to gate control
functions, sensors, etc., below or above, may also apply to other above or below embodiments,
i.e., need not repeated for each embodiment description.
[0032] Referring now to said embodiment of Figs. 6, 7 and 8, and especially the enlarged
view of Fig. 6, there is shown a dual inverter system 10 consisting of two adjacent
inverters 12A and 12B in parallel. Both of these inverters 12A and 12B have their
sheet inputs connecting to the same paper path 13 at adjacent but spaced apart positions.
The connection of the inverters to the paper path 13 in this case (their sheet inputs)
is respectively provided by their two respective inverter decision gates 14A and 14B.
When activated, these decision gates 14A or 14B extend into the paper path 13 to engage
the leading edge of a selected sheet in the paper path 13 and deflect that sheet into
the respective inverter entrance path 15A or 15B of the inverter 12A or 12B. This,
and other operations, may be under the programmed control of a conventional controller
100 in the associated printer 20 of Fig. 8 or in a separate modular controller of
the dual inverter system 10 itself, which may be a modular unit for the printer, and/or
part of a finisher module.
[0033] When the particular print job calls for, or requires, sheet inversion, the decision
gates 14A and 14B may be alternatingly actuated by the controller 100 between each
alternating sheet in the sheet path 13, so as to put alternate sequential sheets that
are moving in the paper path 13 into alternate inverters 12A or 12B. As noted above,
the construction and operation of the two inverters 12A and 12B themselves may be
identical, and may be conventional. In this particular embodiment, a sheet is fed
through the inverter entrance path 15A or 15B by conventional feed rollers at that
point and it may pass a paper jam sensor 101A, 101B for jam detection. That sensor
101A, 101B may optionally also be a dual mode sensor sending a control signal to the
bi-directional inverter motor for the reversible feed rolls 17A, 17B in the inverter
chutes 16A, 16B. After the sheet has continued to be fed fully out of the sheet path
13 it continues to be fed on into the inverter chutes 16A or 16B. In this case, sufficiently
far for the trail edge of the sheet (depending on its sheet length) to pass a one-way
bypass gate 18A, 18B which is provided in this particular inverter example. Then the
reversible rolls 17A, 17B are reversed, that is, reversibly driven, to drive the sheet
out through the exit path 19A, 19B.
[0034] These one-way bypass gates 18A, 18B may be non-actuated gates such as a conductive
light spring steel, or plastic material, that will allow paper to pass through it
and they spring back to its normal form, as is well known in other document handlers
and other systems in the art. The bi-directional sensor 101A, 101B may be provided
in the inverter chute 15A, 15B to provide a two-function paper entrance and exit sensor
design. This can provide software algorithm signals to control the drive of the bi-directional
inverter motor for the reversible feed rolls 17A, 17B in opposite directions when
the respective lead and trail edges of the sheet of paper are detected. These inverters
12A or 12B can automatically accommodate intermixed print jobs, for example, sheets
varying from letter size to ledger size. It may be seen that these inverters 12A or
12B of this dual inverter system 10 here also provide large sheet path radii, which
reduces potential sheet jam problems.
[0035] In some other applications, this exit path 19A, 19B would rejoin the original paper
path 13, as shown in other embodiments herein. However, as shown in Fig. 8, in this
embodiment, the exit paths 19A, 19B converge into a common output path which is part
of an otherwise conventional duplex loop sheet path 22 which returns the sheets inverted
back for their second side printing in the printer 20. The exemplary duplex loop sheet
path 22 provides conventional second side printing of the sheets being duplexed before
they are fed out to the printer 20 output sheet path 24. Of course, sheets being only
simplex printed would not need be inverted and fed through this duplex loop path 22.
They may go directly to the sheet output path 24, as is well known to those in the
art. In this case, desirably passing linearly through the paper path 13 thereto.
[0036] For either duplex or simplex printing, the sheets are being conventionally imaged
in this particular printer 20 example by passage of the sheets past a transfer station
25 for receiving the images transferred from a photoreceptor 26. Of course, a comparable
print station could be provided by inkjet or other printing systems suitable for high
speed printing as well. The clean sheets for the initial side printing may be conventionally
provided from roll fed or cut sheet (as shown) feed sources, as is well known in the
art and need not be described herein. The printer 20 here is merely one example of
a high speed xerographic digital laser printer, others of which are cited above, which
can rapidly print sheets in proper sequential collated order, that is, pre-collated,
thereby allowing direct on-line finishing of print jobs of collated document sets
and not requiring an output sorter or collator.
[0037] It will be noted that in this particular exemplary embodiment of Figs. 6-8 that the
paper path 13 described above may be considered a continuation of the output sheet
path 24 of the printer 20 into a separate module, which may also provide additional
sheet feed sources, and/or an interposer module providing for inserting additional
preprinted media into the sheet feed stream of the paper path 13. The paper path 13
may typically extend on to one or more various finishing devices, as is also well
known in the art. The location(s) of the subject dual inverters may be in various
of those units.
[0038] It will be appreciated that the signals for actuating the respective inverter entrance
or decision gates 14A, 14B may be keyed to the sheet timing and positional signals
which are already conventionally available in the printer 20 controller 100 for the
sheet lead edge positions. In an efficient printer with variable pitch for variable
sheet sizes, the timing and spacing between the lead edges of sequential sheets will,
of course, vary depending on the length of the sheet in the process direction within
a particular print job, so as to minimize wasted pitch and intra-document space between
the various sheets being printed.
[0039] As described above, all of the sheet transports within the inverters 12A and 12B
may be desirably operated at the same or substantially the same steady state sheet
feeding velocity as the sheet transports of the paper path 13 with which it is associated.
This process speed may also be, but is not necessarily, the same as the imaging process
speed of the printer 20. As described above, this sheet handling provides significant
advantages, without risking collision between closely adjacent sheets being printed
by the printer 20. In particular, not having to move the sheets much more rapidly
through the inverters for the sheet inversion process, and thus also reducing sheet
acceleration and deceleration problems. Likewise, no undesirable overlapping of sheets
in the inverter system is required and positive sheet feeding control may be obtained
at all times. Thus, increased throughput for high speed printing may be provided,
yet with increased reliability.
[0040] Referring now to the embodiment of Figs. 9-11, it may be seen that this is another
parallel type of dual inverter system 50. From an input paper path 51 alternate sheets
are alternately gated into an upper inverter 53A or a lower inverter 53B by a selectable
decision gate 54, and returned from the inverters to an output paper path 52. The
two inverters 53A and 53B are on directly opposite sides of the paper path defined
by this input path 51 and output path 52, which may be in a common plane. (In this
system 50, there is a not a continuous paper path, and no simplex or non-inverting
path.) The sequence of operations for two successive (first and second) sheets 56
and 57 is successively shown in these three Figures 9-11.
[0041] The respective inverter chutes 55A, 55B in this system 50 are shown extending linearly
perpendicularly away from one another. However, it will be appreciated that this can
be a more vertical space consuming configuration than the folded over or arcuate inverter
chutes of the other embodiments, such as the inverter chutes 45A, 45B of Fig. 5.
1. A sheet inverter system comprising a dual inverter system operatively connecting with
a sheet path along which closely sequentially spaced apart printed sheets are fed
in use, said dual inverter system comprising two independent but cooperative alternate
sheet inverters and a sheet gating control system, said sheet gating control system
being programmable and operable to alternately direct alternate said closely sequentially
spaced apart printed sheets in said sheet path into said alternate independent sheet
inverters.
2. The system of claim 1, wherein said two independent but cooperative alternate sheet
inverters are connected to operate in parallel with one another relative to said sheet
path.
3. A system according to claim 1 or claim 2, wherein said two independent but cooperative
alternate sheet inverters are operatively connected in series along said sheet path,
positioned along said sheet path and connected with said sheet path to be alternatingly
fed alternate sheets from said sheet path and to return sheets to said sheet path
in said original sheet sequence.
4. A system according to any of the preceding claims,
wherein said two independent but cooperative alternate sheet inverters have respective
sheet entrances connecting with said sheet path via said sheet gating control system
at spaced apart positions on said sheet path, and wherein said two independent but
cooperative alternate sheet inverters have respective sheet exits connecting to said
same sheet path at different positions so that said two independent but cooperative
alternate sheet inverters may be operated in series with said sheet path by being
alternatingly fed sheets from said sheet path and returning sheets to said sheet path.
5. A system according to any of the preceding claims,
wherein said two independent but cooperative alternate sheet inverters are located
upstream and downstream from one another along said sheet path, and operable in series
with said sheet path so that alternate sheets leapfrog one another by feeding a first
sheet in said feed path into said upstream inverter and feeding the immediately following
second sheet in said feed path past said first sheet in said upstream inverter and
into said second inverter, and then feeding said first sheet out of said upstream
inverter past said second sheet in said downstream inverter, and then feeding said
second sheet in said second inverter into said feed path.
6. A system according to any of the preceding claims,
wherein said two independent but cooperative alternate sheet inverters are on opposite
sides of said sheet path and are connected in parallel with said sheet path to alternately
receive said closely sequentially spaced apart printed sheets from said sheet path
and to return said closely sequentially spaced apart printed sheets to said sheet
path.
7. High speed reproduction apparatus comprising a sheet path in which closely sequentially
spaced apart printed sheets are fed downstream in said sheet path, said sheet path
having an operative connection to a sheet inverter system according to any of the
preceding claims into which said closely sequentially spaced apart printed sheets
in said sheet path are fed to be inverted.
8. The high speed reproduction apparatus of claim 7,
wherein said closely sequentially spaced apart printed sheets in said sheet path are
fed at a process velocity, and wherein both of said two independent but cooperative
alternate sheet inverters have internal sheet feeding systems operating at substantially
said same process velocity.
9. The high speed reproduction apparatus of claim 7 or claim 8, wherein said high speed
reproduction apparatus has a duplex loop path for returning sheets printed on one
side to be printed on their other side, and wherein said two independent but cooperative
alternate sheet inverters are alternately connected to form a part of said duplex
loop path.
10. A method of high speed printing of sheets in a reproduction apparatus in which sheets
are outputted in a pre-collated sequential page order, the method comprising feeding
said printed sheets through at least one paper path in closely spaced sequential order
at a process velocity,
alternately feeding the sheets being fed through said paper path from said paper
path into two alternate sheet inverters, and
sequentially alternately feeding said alternate sheets out of said alternate sheet
inverters so as not to change the original sequential order of said sheets, and operating
both of said alternate sheet inverters at a sheet feeding velocity which is not substantially
greater than said process velocity of said paper path,
wherein said sheets are inverted in an inverter system without changing said sequential
order of said sheets.