RELATED APPLICATIONS
[0001] This application is a continuation in part application of pending U.S. Patent Application
Serial No. 09/912,195 filed July 24,2001 entitled Adapter Unit for a Personal Digital
Assistant Having Automatically Configurable Application Buttons, which claims the
benefits of the filing date of provisional application 60/263,438 filed January 23,
2001, and a continuation in part application of pending U.S. Patent Application Serial
No. 09/835,733 filed April 16, 2001 entitled Data Acquisition Apparatus, which is
a continuation of U.S. Patent Application Serial No. 09/528,239, filed March 17, 2000
entitled "Data Acquisition Apparatus", and issued as U.S. Patent No. 6,244,513, which
is a continuation of U.S. Patent Application Serial No. 09/436,169, filed November
9, 1999, entitled "Data Acquisition Device Having a Resilient Seal Interposed Between
the Head Portion and the Handle Portion for Rest Stand" and issued as U.S. Patent
No. 6,123,265, which is a continuation of U.S. Patent Application No. 08/883,357,
filed June 26, 1997 entitled "Data Acquisition Device Having a Resilient Seal Interposed
Between the Head Portion and the Handle Portion for Rest Stand", and issued as U.S.
Patent No. 5,979,770.
FIELD OF USE
[0002] The present invention relates generally to an adapter unit for a personal digital
assistant. More specifically, this invention relates to an adapter unit that provides
additional functionality, and improved ergonomics and increased ruggedness to the
personal digital assistant.
BACKGROUND OF THE INVENTION
[0003] Personal digital assistants ("PDA") or hand-held computers have limited functions.
These devices typically include internal memory for storing application programs and
a local database. PDAs also include external connector used during synchronization
procedure ("hot-sync") with an external database located in a local or remote PC.
The PDA is typically inserted into a "hot-sync" cradle, which is tethered to a desktop
PC. The PC has a second database, which is similar to the local PDA database. During
the "sync" operation both databases get updated with any information that was added
to either one or the databases since the last synchronization procedure. While these
devices can have various application programs running on them, they still have limited
functionality. For example, a typical PDA may not have a detachable scanner or a detachable
radio or a combination of both.
[0004] The iPAQ PDA manufactured by Compaq Computer Corporation has an expansion connector
for interconnecting with different compatible modules, such as a scanning module.
The expansion slot does not replace the "sync" connector, but is provided in addition
to it. Thus, the iPAQ has to have two separate connectors to accommodate expanded
functionality and "sync" operation. Once a scanning module is connected to the iPAQ,
the expansion connector is occupied and no other module can be interconnected with
the iPAQ. In addition, the combined device is not rugged enough to be used in industrial
environment. Other then interconnecting to the PDA via an electrical connector, the
module is not well secured to the PDA and upon drop or vibration the two elements
may break or come apart, this rendering the system inoperative.
[0005] While the modules are able to provide additional functions to the personal digital
assistant, such benefits come at a price. One of the advantages to the personal digital
assistants is their portability. These units are designed to fit in a user's hand
or palm. In many module designs, the depth and/or width of the combination personal
digital assistant and module is considerably larger than originally designed by the
personal digital assistant manufacturer. The combination of the two devices becomes
difficult for a typical user to grasp.
[0006] As additional functions are added to the PDA, there is a greater need to change the
functionality of the application buttons on the PDA. Presently, in order to change
the function of an application button a user must input data on a series of screens
on the PDA indicating the function the user would like to assign to the button. This
process requires a certain amount of training on the use of the PDA, can be time consuming
and is prone to human errors.
[0007] The PDA includes volatile memory such as RAM. Information stored in the volatile
memory may be lost if the power level of the PDA's battery falls below a certain level.
[0008] Therefore, a need exists to provide a rugged detachable adapter having additional
functionality for a hand-held computer such as a PDA.
[0009] A need exists to provide a rugged detachable adapter having scanning functionality
for a hand-held computer, such as a PDA.
[0010] A need exists to provide a rugged detachable adapter having wireless communication
functionality for a hand-held computer, such as a PDA.
[0011] A need exists to provide a detachable adapter having scanning and wireless communication
functionality for a hand-held computer, such as a PDA.
[0012] A need exists to provide a rugged detachable adapter having scanning functionality
and a user accessible PCMCIA slot for a hand-held computer, such as a PDA.
[0013] A need exists to provide an adapter having additional electronic functionality for
a hand held computer such as a PDA.
[0014] A need exists to provide an adapter having additional electronic functionality for
a hand held computer such as a PDA, wherein the combination PDA and adapter connects
to a communications cradle in order to communicate with a PC.
[0015] A need exits to automatically change the functionality of one of the application
buttons on the PDA in a manner that is seamless to the user.
[0016] A need exists to provide an adapter having additional nonvolatile memory that can
store PDA applications and data when power is critically low.
SUMMARY OF THE INVENTION
[0017] The present invention provides an adapter unit that can be detachably secured to
a hand-held computer, such as a portable digital assistant ("PDA") computer presently
available on the market. Examples of such computers are the iPAQ manufactured by Compaq
Computer Corporation, the Palm series manufactured by Palm, Inc. and the Visor series
manufactured by Handspring Inc. The invention includes an adapter that adds functionality
and ruggedness to a commercially designed device for use in a more industrial environment.
The adapter has a PDA connector for interconnecting to the PDA's expansion connector.
A scanner, battery and radio functions may be integrated in the adapter. Specifically,
the adapter may include a card for wireless local area communication such as the Spectrum24
® card manufactured by Symbol Technologies Inc., a card for wireless personal area
network and/or a card for wireless wide area network communication. The adapter may
include additional memory for storing data. This memory may include nonvolatile memory
such as flash memory for storing drivers that support the functions added by the adapter.
For example, the memory may store drivers for a scanner or a wireless local area network.
In an alternative embodiment the adapter has a separated expansion connector for accommodating
various functional modules. In certain cases, the adapter may also have its own sync
connector, allowing it to be directly inserted into the PDA cradle.
[0018] In a preferred embodiment the invention includes an adapter unit that connects to
PDA via the PDA's expansion connector. The adapter unit enhances mechanical ruggedness
of the PDA and protects the PDA during drop and vibration. The adapter easily slides
on the PDA and may incorporate a retainer clip to lock the adapter and the PDA together.
Electronics in the adapter add bar code scanning, imaging capability, additional power,
wireless and other PC card support.
[0019] In another preferred embodiment the invention includes an adapter unit having a gripping
surface that enhances the ergonomics of the adapter and helps prevent the adapter
from slipping out of a user's hand.
[0020] In another preferred embodiment the invention includes an adapter unit having a gripping
surface that enhances the comfort to a user using a personal digital assistant.
[0021] In another preferred embodiment of the invention, the function of one or more of
the application buttons on the PDA automatically changes upon the attachment of a
device to the PDA.
[0022] In another preferred embodiment of the invention, when the PDA's battery is critically
low, information stored in the PDA's volatile memory is automatically stored in a
nonvolatile memory.
[0023] A strap can also be added on the back of the adapter for ergonomic and comfort reasons.
[0024] In an alternative embodiment a handle is added to the design, such that a handle
supports the adapter, and the PDA/adapter combination is held as a gun-shaped terminal
in the hand of a user. Batteries, both rechargeable and disposable, chargers and control
systems can be added to the adapter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
Fig. 1a is a side view of an embodiment of the adapter of the present invention;
Fig. 1b is a top perspective view of an embodiment of the adapter of the present invention;
Fig. 1c is a back view of an embodiment of the adapter of the present invention;
Fig. 1d is a bottom view of an embodiment of the adapter of the present invention;
Fig 1e is a front view of an embodiment of the adapter of the present invention;
Fig. 1f is another side view of an embodiment of the adapter of the present invention;
Fig. 1g is a bottom perspective view of an embodiment of the adapter of the present
invention;
Fig. 2a is a side view of an embodiment of the adapter of the present invention illustrating
release of the PDA retaining mechanism;
Fig. 2b is a PDA of the present invention;
Fig. 2c is an illustration of an embodiment of the adapter of the present invention
connected to a PDA;
Fig. 3 is an electrical schematic of an embodiment of the adapter of the present invention
incorporating a scanner therein;
Fig. 4A is a drawing of a primary side view of a circuit board of an embodiment of
the adapter of the present invention;
Fig. 4B is a drawing of a secondary side view of a circuit board of an embodiment
of the adapter of the present invention;
Fig. 5 illustrates an adapter and a hand strap according to the invention;
Fig. 6 shows compartment for a rechargeable battery located inside the adapter;
Fig. 7 shows an adapter with a handle grip;
Fig. 8a and 8b show a bottom perspective view of another embodiment of the present
invention;
Fig. 9 shows an exploded perspective view of the embodiment of the present invention
shown in Figs. 8a and 8b;
Fig. 10 shows a top view of the embodiment of the present invention shown in Figs.
8a and 8b;
Fig. 11 shows a bottom view of the embodiment of the present invention shown in Figs.
8a and 8b;
Fig. 12 shows a side view of the embodiment of the present invention shown in Figs.
8a and 8b;
Fig. 13 is a view taken along line A-A of Fig. 12;
Fig. 14 shows a flowchart representing a configuration routine for a preferred embodiment
of the present invention wherein an adapter is attached to the PDA;
Figure 15 shows a flowchart representing a configuration routine for another preferred
embodiment of the present invention wherein an adapter is attached to the PDA;
Figure 16 shows a flowchart representing a configuration routine for a preferred embodiment
wherein an adapter is removed from the PDA;
Figure 17 shows a flowchart representing a memory backup system for a preferred embodiment
of the present invention;
Figure 18 shows a perspective view of adapter unit secured to a PDA in accordance
with one embodiment of the present invention;
Figure 19 shows a bottom view of the present invention shown in Fig. 18 with the PDA
removed from the adapter;
Figure 20 shows a side view of the present invention shown in Fig. 18;
Figure 21 shows a bottom view of another embodiment of the present invention with
a PDA secured to the adapter;
Figure 22 shows a perspective view of another embodiment the present invention; and
Figure 23 shows a perspective view showing the bottom of the handle grip of another
embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] Fig. 1a represents a side view of a preferred embodiment of the adapter 100 of the
present invention. Fig. 1b shows the sled adapter from a top perspective view. Fig.
1g is a bottom perspective view of an embodiment of the adapter of the present invention.
As shown in Figs. 1a and 1b, the sled-type adapter includes a cover 104 and a carrier
106. The carrier 106 includes a bottom wall 108 and two sidewalls 110 extending from
bottom wall 108. An interface circuit board and a scanner, a radio, RFID tag reader,
global positioning system, telephone, and/or some other module, is housed between
the cover 104 and the bottom wall 108 of the adapter. The adapter of Fig. 1a includes
an integrated radio with a hidden antenna and an interface board that allows connection
to the PDA. Fig. 1e is a front view of the adapter. Fig. 1e shows an adapter having
an integrated scanner located behind the scanning window 120. Sidewalls 110 of carrier
106 are curved in such a way that they surround the PDA on both sides and protect
the PDA from side-to-side movement and side impact. Sidewalls 110 prevent the adapter
from being pulled off the PDA. Fig. 1c is a back view of the adapter of the present
invention. It shows the edges of curved sidewalls 110 and the adapter connector 124
extending from the circuit board. A wall portion 106 of the adapter overlaps sidewalls
110, thus creating a seam overlap between the different portions of the adapter. The
overlap helps the user to more easily hold the adapter/PDA combination device. Fig.
1d is a view of the adapter from the bottom, exposing the bottom wall 108 of the carrier
from underneath. It shows four fasteners 109 that attach carrier 106 to cover 104,
enclosing the electronics between carrier 106 and cover 104. Carrier 106 can be attached
to the cover 104 and the electronics by snap-in features, screws or glue. It is preferable
to make the adapter as thin and as small as possible in order to make it low profile
and enhance its ergonomics. When, as in the presently illustrated case, the sidewalls
are designed to protect the sides of the PDA, the height of the sidewalls is dictated
by the height of the PDA to which the adapter attaches. In other designs the sidewalls
may only partially cover the sides of the PDA.
[0027] At the extreme case, when no side protection of the PDA is needed, the sidewalls
may be replaced by a pair of rails that mate with the corresponding guides on the
PDA. However, when the sidewalls are eliminated, the overall ruggedness of the adapter/PDA-combined
device is reduced.
[0028] Figs. 1f-g are additional views of the adapter when it is placed upside down.
[0029] When adapter 100 is connected to the PDA, sidewalls 110 restrict the side-to-side
movements of the PDA with respect to adapter 100. Adapter connector 124 restricts
movement of the PDA in one direction along the length of adapter 100. In order to
restrict the movement of the PDA in the other direction along the length of adapter
100, and to fully secure adapter 100 to the PDA, a retainer clip 112 is provided as
part of adapter 100. Retainer clip 112 is shown in Figs. 1a, 1b, 1f and 1g. Retainer
clip 112 secures the PDA to adapter 100 and prevents accidental disconnects between
the two devices upon vibration or drop. In alternative embodiments the retainer can
be replaced by snap fasteners, interference-fit, or detent features designed into
the PDA and the adapter.
[0030] Figs. 2a-c illustrate the method of attachment of a PDA 50 to adapter 100 of the
present invention. PDA 50 includes an expansion connector 52. First, retainer clip
112 is pushed out of the path of PDA 50 that is being inserted into the adapter. Second,
PDA 50 is fully inserted into adapter 100 and the PDA's expansion connector 52 is
mated with the corresponding adapter connector 124. Third, retainer clip 112 is pushed
back to its original position, fully securing PDA 50 within adapter 100 and preventing
accidental separation of adapter 100 from PDA 50. Thus, when PDA 50 is inserted into
adapter 100 of the preferred embodiment, adapter 100 protects PDA 50 on five of the
PDA's six surfaces. The only PDA surface that remains exposed is the PDA's display
surface.
[0031] Fig. 3 is an electrical schematic of the interface board of the adapter of the present
invention. The interface board includes circuitry for communicating with a bar code
scanner via connector JP1. Alternatively, the interface board could include circuitry
for an imager such as a charged coupled device (CCD) or similar technology known to
those of skill in the art.
[0032] Fig. 4a and 4b show the primary and secondary sides, respectively, of a printed circuit
board of the adapter according to the present invention. Connector JP1 interfaces
electronics on the circuit board with a scanner module. An external connector JH 1
interfaces electronics on the circuit board with the iPAQ PDA. A 68-pin connector
JH2 interfaces electronics on the circuit board with a PC card having radio or other
functionality. Thus, the adapter integrates both the scanner module and the radio
module, together with an antenna, inside it. Some of the electronic components between
the two modules can be shared.
[0033] In another alternative embodiment, the modules are not be integrated inside the adapter,
but are selectively plugged into the adapter. For this, either the JP 1 or JH2, must
also be an external connector. For example, if the adapter has a PCMCIA compatible
connector, any PCMCIA compatible module can be plugged into the adapter, thus expanding
system flexibility even further. Module compatible interface connectors, other than
the PCMCIA interface connectors are envisioned to be within the scope of the present
invention.
[0034] As can be gathered from the above description, while the adapter must have a PDA
compatible connector for interfacing to the PDA, the expansion module connector is
optional.
[0035] Figs. 8-13 are drawings of an alternative embodiment of the present invention. The
adapter 200 includes a cover 204 and a carrier 206. The carrier 206 includes a bottom
wall 208 and two sidewalls 210 extending from bottom wall 208. Curved portions 211
of sidewalls 210 of carrier 206 are curved in such a way that they partially cover
the sides of the PDA. Curved portions 211 protect the PDA from side-to-side movement
and side impact. Curved portions 211 also prevent adapter 200 from being pulled off
the PDA and protect the PDA from front impact. An interface circuit 227 board and
a scanner, a radio, RFID tag reader, global positioning system, telephone, or some
other module, is housed between the cover 204 and the bottom wall 208 of the adapter.
The adapter of Fig. 8a shows an adapter having an integrated scanner located behind
the scanning window 220.
[0036] Sidewalls 210 include a gripping surface 213 for improved ergonomics. As electronic
components are added to the adapter, the overall thickness of adapter may increase.
Users with small hands may have difficulty wrapping their fingers all the way around
to the curved portion of the sidewalls. Gripping surface 213 provides a surface for
these users to place their fingertips allowing them to grasp the adapter in a secure
manner. Users with larger hands may choose to place their fingertips either on the
side of the PDA or on gripping surface 213. When viewing the adapter from a horizontal
position, the gripping surface 213 has a portion that is below bottom wall 208 and
a portion that is above bottom wall 208.
[0037] As illustrated in Fig. 13, gripping surface 213 has a portion that radiates in an
outward direction relative to a vertical axis 270. An angle α is formed along vertical
axis 270 and the gripping surface 213. Angle α may change depending on where along
gripping surface 213 it is measure. An angle β is formed along vertical axis 270 and
a side section 215 above the gripping surface 213. Side section 215 consists of portions
of carrier 206 and cover 204 (not shown in Fig. 13). Figure 13 shows a seam 217 where
carrier 206 meets cover 204. Alternatively, the side section could consist of portions
of only the carrier or only the cover. Gripping surface 213 and side section 215 meet
to form a ridge 260. Ridge 260 improves the ergonomics of adapter 200 and helps prevent
a user's fingers from slipping off gripping surface 213.
[0038] Fig. 10 shows a notch 270 where a tether or strap (not shown) can be attached to
adapter 200. The tether allows the operator to carry the device without worrying about
dropping it. Tether is preferably attached to the top of adapter 200 so if adapter
200 hangs from the tether the PDA would be in an upright position and less likely
to slip out of the adapter.
[0039] Adapter 200 shown in the embodiment of Figs. 8-13 does not have a retainer clip.
In an alternative embodiment adapter 200 could include a retainer clip to lock the
adapter and the PDA together as shown in the embodiments of Figs. 1a, 1b, 1e, 1f and
1g. When adapter 200 is connected to the PDA, curved portions 211 restrict the side-to-side
movements of the PDA with respect to adapter 200. Adapter connector 224 restricts
movement of the PDA along the length of adapter 200.
[0040] A connector interface 205 is flexibly secured to adapter 200. Connector interface
205 may be secured by a spring or similar arrangement to allow it to move in an orthogonal
direction relative to the bottom wall 208. The connector interface 205 has ribbed
members 205a that engage with a receiving receptacle on the PDA (not shown). When
the PDA is inserted into adapter 200, connector interface 205 is forced down until
the PDA's receiving receptacle engages ribbed members 205a. At this moment ribbed
members 205a springs up into the PDA's receiving receptacle creating an audible click.
The audible click notifies the user that adapter 200 is fully secured to the PDA.
[0041] Fig. 5 illustrates an adapter having a hand strap 130. Hand strap 130 is attached
to the top of the adapter and allows the operator to carry the device without worrying
about dropping it. The adapter, which is typically made out of plastic material, can
have a rubber over-mold with a finger grip designed into it.
[0042] Fig. 6 shows compartment for a rechargeable, or a disposable, battery located inside
the adapter. The battery is accessed via a battery door 140 that forms a part of the
adapter's top cover. The adapter may also include a vibrating mechanism. The vibrating
mechanism vibrates to the adapter to act as an alert the user. This feature is particularly
useful in applications where there is a lot of background noise and an audio alter
would not be heard.
[0043] Fig. 7 shows an adapter having a handle grip 150 extending from the surface of the
adapter. Handle grip 150 may be detachable from the adapter. In addition, handle grip
150 includes a trigger mechanism 152 for triggering ("energizing") the module that
is integrated inside the adapter. Handle grip 150 has a battery compartment 154 inside
it, such that the device can be operated for longer periods of time. As an alternative,
the adapter may not have any batteries inside, and would receive its power from handle
grip 150. Handle grip 150 also includes a wrist tether 156 allowing the operator to
carry the device without having to grip it.
Changing Functionality of Application Buttons
[0044] In one embodiment of the present invention a user can change the functionality of
one or more of the application buttons on the PDA in a manner that is seamless to
the user. For example, one of the buttons on the PDA may be dedicated to functioning
as an audio recording button. When a user attaches an adapter that has scanning capability,
the user may want to use that button to trigger a scanning operation instead of audio
recording. According to a preferred embodiment, by attaching the adapter to the PDA,
the functionality of the button may be reconfigured to a scanning function without
any additional steps by the user.
[0045] Fig. 14 shows a flowchart representing a configuration routine for a preferred embodiment
of the present invention. Step 302 represents a PDA having an application button that
is assigned a certain function. In this preferred embodiment the adapter includes
nonvolatile memory that includes a configuration program. The configuration program
may include a program that includes routines for changing the functionality of one
or more of the application buttons on the PDA. The configuration program changes application
button mappings within the PDA to produce the desired functionality. When a device
(such as an adapter) is attached to the PDA (and when the PDA is turned on) at 304,
the PDA will run the configuration program at 306. At step 308, the configuration
program will change the application button mapping in the PDA to change the functionality
of one or more of the application buttons from an original function to a reconfigured
function. Thus, the change of function of the buttons is seamless to the user. The
reconfigured function of the button will preferably be related to a function that
was added by the attachment of the adapter to the PDA.
[0046] Figure 15 shows a flowchart representing a configuration routine for another preferred
embodiment of the present invention. Step 312 represents the PDA having an application
button with a certain function wherein the PDA has a configuration program stored
in a memory. Alternatively, the configuration program could reside on a remote site
that is accessible by the PDA. At step 314, the PDA could poll its expansion connector
to detect the presence of any attached devices. An attachable device (such as an adapter)
may have associated with it an identification code. The identification code may include
a portion that identifies a manufacturer and a portion that identifies a device. If
the device is attached to the PDA, the PDA will check the identification code of the
attached device at 316. Once the PDA determines the identification code of the attached
device, at 318 the PDA accesses configuration data that provides information for the
PDA to change the functionality of the application buttons. The configuration data
may be determined by accessing a look up table (stored either locally on the PDA or
remotely). Alternatively, instead of having an identification code associated with
the attached device, the device may store the reconfiguration data in the device's
nonvolatile memory. At 319, the configuration program may change the application button
mapping in the PDA in order to change the functionality of one or more of the application
buttons from an original function to a reconfigured function. Thus, the change of
function of the buttons is seamless to the user. Again, the reconfigured function
of the button will preferably be related to a function that was added by the attachment
of the device to the PDA.
[0047] Figure 16 shows a flowchart representing a configuration routine for a preferred
embodiment wherein the adapter is removed from the PDA. Step 322 represents the PDA
having an application button with a certain reconfigured function. In this preferred
embodiment of the invention, the reconfigured function of the application button will
revert back to the original function when the adapter is removed. The PDA may include
a routine for polling the PDA's expansion connector to determine whether any devices
are attached. At step 324 the PDA polls the expansion connector. If the polling routine
determines that an adapter is no longer connected to the PDA, the configuration program
may be activated at 326. At step 328 the configuration program may change the application
button mapping in the PDA in order to change the functionality of the application
buttons from the reconfigured function back to the original function. Thus, when a
user no longer needs to use the additional functions provided by the adapter unit,
he does not have to input any data into the PDA to revert back to the original function
of the application buttons. The user can simply detach the adapter from the PDA, and
the PDA could automatically reconfigure the application buttons.
Memory Feature
[0048] In another preferred embodiment of the invention, the adapter may include a memory
backup system. The memory backup system helps prevent the PDA from losing information
stored in the PDA's volatile memory in the event that the PDA's battery source is
critically low.
[0049] PDA's typically include a battery monitoring circuit that monitors the PDA's battery
source to determine an energy level. If the energy level falls below a certain shut
down value, the PDA automatically shuts down. The manufacturer or programmer of the
PDA sets the shut down value to be large enough so that some power is reserved to
maintain the contents of the PDA's volatile memory. However, this system does not
guarantee that the contents of the PDA's volatile memory will be preserved. The energy
level may continue to decrease over time until the data stored in the volatile memory
becomes irretrievable.
[0050] Figure 17 shows a flowchart representing a memory backup system for a preferred embodiment
of the present invention. Step 332 represents a PDA having a volatile memory attached
to an adapter. The adapter has a nonvolatile memory capable of storing data and application
programs. The system measures the energy level of the battery source at 334 and compares
the energy level to a certain backup value at 336. If the energy level of the battery
source falls below the backup value, at step 338 the data stored in the PDA's volatile
memory is copied in the adapter's nonvolatile memory or to a remote storage area.
The remote storage area may include a facility linked to a wide area network or a
local area network. The backup value may be set to be equal to or different than the
shut down value. If the data stored in the PDA's volatile memory is irretrievable
because the energy level of the battery source is too low to maintain the memory,
the data may be reconstructed by using the data stored in the adapter's nonvolatile
memory.
[0051] FIG. 18-20 show an adapter unit 400 in accordance with one embodiment of the present
invention. FIG. 18 shows a perspective view of adapter unit 400 having a PDA 50 secured
to the adapter unit. The PDA is an SPT-1700 manufactured by the assignee of the present
invention. The adapter unit may also be used with other types of PDAs. The adapter
unit includes a handle grip 450 integrated into a body 404 of the adapter. Body 404
may be comprised of two or more sections that are secured together. Handle grip 450
includes a trigger mechanism 152 for triggering ("energizing") the module that is
integrated inside the adapter. A scanning window 420 is provided at a first distal
end of PDA 50. Within PDA 50 is a scanning module for scanning objects in a direction
that is outward from the distal end. In an alternative embodiment, the scanning module
may be within the adapter unit. Handle grip 450 extends from the end of the adapter
unit near the distal end of the adapter. Handle grip 450 extents in a downward angular
direction with respect the PDA, as will be further described.
[0052] The PDA includes the optical scanning module, a microcomputer for acquiring data
and a power supply. Preferably, PDA includes a radio for sending data, such as inventory
data, to a master station or to a nearby cash register, such as a checkout station
or to another scanning device. The radio may comply with protocols for a wireless
local area network (such as the Spectrum24 ® manufactured by the assignee of the present
invention), a wireless wide area network, the Institute of Electrical and Electronic
Engineers (IEEE) 802.11 standard of unlicensed spread spectrum communications and/or
the IEEE Bluetooth standard. Alternatively, a cord providing power and data communications
may be provided.
[0053] The upper surface of the PDA 50 includes a digital display 424 and keys 422. The
display may be a touch sensitive data entry display. The display is rectangular in
shape and has a vertical and horizontal configuration. The display may be switched
between such configurations to adapt to a user's preference. In addition, the horizontal
configuration can be further configured for left-hand or right-hand use so as to be
adapted for a wider range of users.
[0054] The scanning module within the PDA is of a conventional type known in the art, for
example, as described in the above referenced U.S. patents owned by the assignee of
the present application. In a battery-operated configuration, handle grip 450 may
include a connector at the lower end thereof, to be received in a cradle in which
the battery of PDA 50 can be recharged. Alternatively, the adapter could be configured
to provide for a direct link with a battery charger. When in a cradle, PDA 50 may
be used for hands-free scanning. The cradle may also be equipped to provide read-out
of acquired data through infrared communication ports or other forms of communication
ports, as will be further described.
[0055] Fig. 19 shows a bottom view of adapter unit 400. The adapter unit includes a connecting
interface 405 that assists in securing the PDA to the adapter unit. Connector interface
405 is flexibly secured to the adapter. Connector interface 405 may be secured by
a leaf spring, retaining spring or similar arrangement to allow it to move in an orthogonal
direction relative to a bottom wall 408 of the adapter. Extending from bottom wall
408 are two sidewalls 410. The connector interface 405 engages with a receiving receptacle
on the bottom of the PDA (not shown). The bottom receiving receptacle may be any cavity
within the PDA including a screw cavity. When the PDA is inserted into the adapter,
connector interface 405 is forced down until the PDA's bottom receiving receptacle
engages connector interface 405. At this moment connector interface 405 springs up
into the PDA's bottom receiving receptacle. This may create an audible click. The
audible click notifies the user that the adapter is fully secured to the PDA. To remove
the PDA from the adapter, a securing latch 465 (shown, for example, in FIG. 18) coupled
to connector interface 405 is engaged. Engaging securing latch 465 causes connector
interface 405 to be flush or nearly flush with bottom wall 408. Thus, the PDA may
be slid out of the adapter unit. The PDA and adapter combination may be designed so
that the two components break away from each other in the event the combination is
dropped or if a user forces the two apart (without engaging securing latch). The break
away feature allows the components to separate with causing permanent damage to either
component. The invention may further include a mechanism whereby a user may adjust
the force required to separate the two components. In an alternative embodiment, the
connector interface may comprise a screw that engages a threaded receiving receptacle
on the PDA. The securing latch may comprise a knob that may be twisted to lock the
PDA into the adapter.
[0056] A faceplate 460 is secured to one end of the adapter unit. Each side of faceplate
460 is secured using a screw 462 which engages a boss member 463. Faceplate 460 prevents
the adapter from being pulled off the PDA and protects the PDA from front impact.
Faceplate 460 is generally "U-shaped" having two sections along the sides of adapter.
The faceplate can have numerous configurations. FIG. 21 shows a bottom view of another
embodiment of the present invention with a PDA secured to the adapter unit. The adapter
includes a faceplate 460' that has generally a reverse "L-shape." Faceplate 460' has
only one side section. The side section may be located on the left or right side,
and the configuration may be optimized for left-handed or right-handed users. In another
embodiment, the faceplate may not have any sections along the sides of the adapter.
The faceplate may extend over the PDA only along the bottom of the PDA.
[0057] The PDA may be further secured to the adapter via one or more retaining prongs. FIG.
21 shows retaining prongs 464 which go over the top portion of the face of the PDA.
One end of retaining prongs 464 is secured to the adapter unit and the other end is
pulled over the face of the PDA. Retaining prongs 464 may serve the dual purposes
of securing the adapter to the PDA and protecting the adapter and PDA from impact.
Retaining prongs 464 may be made of a somewhat flexible material so they can be stretched
over the PDA. Alternatively, the retaining prongs may be secured to the adapter unit
in a hinge arrangement and made with a more rigid material. The retaining prongs may
be offered in different lengths to accommodate PDA's having different thicknesses.
[0058] FIG. 22 shows an embodiment of the adapter unit that uses side interfaces to secure
the adapter to the PDA. A side interface 466 is an element that engages a side edge
of the PDA. On the opposing side of side interface 466 is another side interface (not
shown). The adapter unit of FIG. 22 is designed for a PDA that has a side receiving
receptacle on each side of the PDA (not shown) for engagement with each of the side
interfaces. When the PDA is inserted into the adapter, side interface 466 engages
the PDA's side receiving receptacle. To remove the PDA from the adapter, a securing
latch 468 coupled to the side interface is engaged. Engaging securing latch 468 causes
side interface 466 to be flush or nearly flush with the side wall of the adapter unit.
Thus, the PDA may be slid out of the adapter unit. The side interface shown in FIG.
22 has a cylindrical shape. Other shapes may be employed without departing from the
invention including rectangular or square. In an alternative embodiment, the side
interface may comprise a screw that engages a threaded side receiving receptacle on
the PDA. The securing latch may comprise a knob that may be twisted to lock the PDA
into the adapter.
[0059] In a preferred embodiment, the adapter unit includes ruggedized bumpers to protect
the adapter unit and PDA from impacts. FIGS. 18-20 show a bumper 470 that is secured
to a proximal end of adapter 400. Bumper 470 is from about 1mm to about 10 mm thick.
Preferably, the bumper is thick enough to extend beyond any vulnerable portions of
the adapter. As shown in FIG. 19, bumper 470 extends beyond boss member 463. Thus,
if the adapter falls on its side, bumper 470 will hit the ground - not boss member
463. Bumper 470 may be made of rubber, plastic or similar ruggedized material.
[0060] As shown in FIG. 19, within the center of the adapter unit is a well 469. Well 469
is a recess within the adapter that can accommodate a hand strap or tether that may
be attached to the back of the PDA. Thus, a PDA that has a hand strap or tether accessory
can be secured to the adapter without removing the accessory.
[0061] One feature of the preferred embodiment shown in FIG. 20 is the arrangement of handle
grip 450 near the distal end of the adapter. When adapter unit 400 is held in a user's
hand 423 as shown in FIG. 20, the handle arrangement causes the proximal end of the
adapter to extend over the radial surface 421 of the user's hand 423, such that the
body 404 portion rests on and is supported by the radial hand surface 421. In this
arrangement, the weight of the PDA and adapter unit is easily supported by the user
during operation of the scanning device. When the user enters data by operating keys
422, body 404 is firmly supported by the radial hand surface 421 against the force
of key strokes, avoiding a tendency to exert unsupported force on the handle grip
of the user which would require a greater gripping force. Keys 422 and display 424
are arranged for easy access to the user and easy viewing when the scanning device
is held in the hand.
[0062] As is known for such scanning devices, handle grip 450 includes trigger button 152
which may be a two-finger trigger and provide multiple functions, such as read only
or read and store, and/or scroll menu utility. Handle grip 450 may have a battery
compartment inside it, such that the PDA can be operated for longer periods of time.
In a preferred embodiment, a shock absorbing material is placed between the electronic
circuitry with the handle grip and the adapter cover. In the event the adapter unit
is dropped or banged against a hard surface, the shock absorbing material acts to
prevent damage to the electrical circuitry. As an alternative, the PDA may not have
any batteries inside, and would receive its power from handle grip 450. Handle grip
450 also includes a wrist tether allowing the operator to carry the device without
having to grip it.
[0063] In a preferred embodiment, the PDA is automatically configured to recognize the activation
of trigger 152 as a scanning function. After the expansion connector of the PDA is
mated with the adapter's adapter connector, signals can be sent between trigger 152
and circuitry within the PDA. The activation of trigger 152 sends an interrupt signal
to the PDA. In order to minimize the number of interrupts, the system can share interrupts.
For instance, the interrupt used to activate the trigger may be the same interrupt
used to activate a hot sync operation. A hot sync is initiated upon activation of
a button on the hot sync cradle that causes an interrupt signal to be sent to the
PDA. In order to distinguish between a hot sync activation and a trigger activation,
the adapter may have two of the pins in the adapter connector shorted. Upon receiving
the interrupt, an interrupt handler checks to determine whether the PDA is in the
adapter. This may be achieved by sending a signal on one of the two shorted pins and
checking to see if the same signal is received on the other pin. If the signals are
the same, the PDA is in the adapter. Since the pins are not shorted on the hot sync
cradle, if the signals are different, the PDA must be in the hot sync cradle. If the
PDA is in the adapter, the activation of the trigger will generate a start decode
event, and on release of the trigger a stop decode event. The start decode event and
stop decode event are signals sent to the scanning module to start and stop, respectively,
the decoding process. If the PDA is in the hot sync cradle, the activation of the
hot sync button will generate a hot sync operation. Other automatic configuration
features may be employed in the present invention to allow the PDA to recognize other
features provided by the adapter unit. For instance, the adapter unit may have a button
that enables a user to speak into a microphone for wireless voice transmission. The
button may be automatically configured to activate this function.
[0064] An additional feature of the preferred embodiment of the present invention is that
the forward edge of the PDA forms a resting stand. The resting stand consists of the
surfaces of the distal end of the PDA and the end of the handle grip 450. The place
of a resting surface is shown by the dotted line 438 of FIG. 20. The surfaces may
be configured either as a linear edge or as a multi-point stand. This enables the
PDA and adapter combination to be conveniently rested against a flat horizontal surface
in a stable position. The resting configuration may be further improved by providing
a boot 432 on the lower end of handle grip 450, for providing a stable rest configuration.
Boot 432 includes a boot ring 433 that goes around the circumference of the handle
grip 450. Alternatively, boot 432 may be molded as part of handle grip 450. Boot 432
may also be part of a resilient gasket between portions of the handle. Boot 432 may
be extended sideways, to provide greater stability as a stand and a resting ridge
for handle grip 450. The resting configuration of the preferred embodiment enables
a user to easily grasp the adapter when the PDA/adapter combination is resting against
a surface.
[0065] FIG. 23 shows an adapter unit that includes a communications port 472 on the bottom
of the handle. Communications port 472 may be a serial port or any communication configuration
known to those of skill in the art. Communications port 472 enables communication
between the adapter unit (or an attached PDA) and another device. The linked devices
may be a printer, computer, charger, radio, cradle, power source etc. The adapter
unit may include battery contacts that allow a battery within the adapter or PDA to
be recharged. The adapter may also include elements that enable it to be removably
secured to the linked devices. The embodiment of FIG. 23 shows an adapter that has
a boot 432a that includes a pair of boot recesses 471. Boot recesses 471 can receive
a gripping element (not shown) associated with the linked device. For instance, a
vehicle cradle may include a housing having a gripping element for engaging boot recesses
471. When a driver returns to his vehicle he can secure the adapter unit to the vehicle
cradle. The adapter unit can communicate with the vehicle cradle via communications
port 472. The vehicle cradle may be able to supply power to the adapter unit, download
information from the adapter unit or upload information from the adapter unit. The
vehicle cradle may have a wireless radio capable of transmitting information downloaded
from the adapter unit.
[0066] The adapter unit may include a short range wireless radio to communicate with other
devices. One example of such a radio is an infrared radio (although other radios known
to those of skill in the art may be employed). The adapter unit may then communicate
with a device that has an infrared receiver. For instance, if a printer has an infrared
receiver, the adapter unit can send information wirelessly to the printer.
[0067] The embodiment of the present invention shown in FIG. 22 includes a filler block
440. Filler block 440 includes one or more securing teeth 442. The bottom wall of
the adapter includes securing receptacles 443. Securing teeth 442 engage with securing
receptacles 443 to form an integrated adapter unit. Filler block 440 allows the adapter
to accommodate PDA's of various thicknesses. In the event of a narrow PDA, filler
block 440 may be employed. Without filler block 440 there would be a visible gap between
the PDA and the adapter. In the event of a thick PDA, filler block 440 may be removed
from the adapter. The features of the PDA may dictate its thickness. For instance,
a PDA having a radio card may be thicker than a PDA without the card. The thickness
of the PDA may also depend upon the manufacturer of the PDA. Filler blocks of various
thicknesses may be provided to allow a continuous spectrum of PDA thicknesses.
[0068] The adapter unit of FIG. 22 also includes a magnetic strip reader 467. Magnetic strip
reader 467 enables a user to use the PDA as a card reader. After swiping a card through
magnetic strip reader 467 the PDA can display information included on the swiped card.
Various locations could be chosen for magnetic strip reader 467. It may be located
on the side of the adapter unit or on a portion that goes over the face of the PDA.
[0069] The adapter unit of the present invention is capable of providing other enhanced
or additional features to a PDA. For instance, for some applications it would be desirable
to provide an enhanced keyboard, a radio frequency identification reader (KFID), a
printer, an enhanced microphone or an enhanced speaker. The term "enhanced" means
that a PDA may have a particular feature but the feature may be improved. For example,
the limited number of keys on a PDA is sufficient for many applications, but for some
applications it is desired to have a QWERTY keyboard. Also, a PDA may have a speaker,
but in some industrial applications it is desired to have a loader speaker. The enhanced
or additional features can be incorporated within the housing of the adapter unit.
Alternatively, the enhanced or additional features can be within modular elements
that are linked to the adapter unit. The adapter unit may be configured to receive
a keyboard module, a magnetic strip reader module, a RFID module, a printer module,
a microphone module or a speaker module. When a user needs a particular feature, the
user can simply attach the module that has the feature. Afterward, the user can simply
remove the module.
[0070] The adapter unit can be secured to a user via a fastening accessory. Fastening accessories
include a belt clip, a holster or a loop. The belt clip is a clip that is secured
to the adapter unit and can be secured to the belt of a user. The holster (like a
holster for a gun) can be secured to a user's belt, pants, solder or ankle, and is
configured to receive and secure the adapter unit. The loop comprises a loop or ring
that can be secured to a user, and is configured to receive the adapter's handle grip.
Another accessory that may be offered for the present invention is a weather guard
to protect the PDA from the elements. The weather guard covers vulnerable portions
of the PDA that are exposed after the PDA is secured to the adapter unit. In a preferred
embodiment, the weather guard is shaped along the contours of the adapter unit so
when the weather guard is secured to the adapter unit/ PDA combination, there are
minimal exposed surfaces of the PDA. Preferably, the weather guard is made of a plastic
material and includes a clear portion that allows a user to view the PDA's display
even when the weather guard is in place.