RACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a punch that is to pierce sheets of paper.
2. Description of the Related Arts
[0002] Paper documents in general are easier to read when they are bound. One of known methods
to bound sheets of paper is to use strings or metals after punching the sheets of
paper.
[0003] As a paper punch, there have been one comprising pipe-rod blades the rod of which
is hollow and formed with a circular blade at the end thereof and a given stand to
put sheets of paper thereon. In this punch, the pipe-rod blades are disposed above
or under the sheets of paper and adapted to punch circular holes in the sheets of
paper by pressing the pipe-rod against the sheets of paper. Circular punch wastes
are discharged through an inner hole of the pipe-rod blade and collected in a waste
receptacle attached.
[0004] In a conventional punch 1 shown in Fig. 14,an operation stand 3 is provided on one
end of a base 2 so as to be a continuation to the base 2, and the other side of the
base 2 is used to put the sheets of paper thereon. In an upper portion of the operation
stand 3, a handle 5 is provided while pivoted on a rotating shaft 4. The handle 5
is held approximately vertical by being biased with a spring but can be pulled toward
the base 2.
[0005] Furthermore, as shown in Figs. 14 and 15, a projection portion 3a is formed on the
operation stand 3 which projects above the sheets of paper put on the base 2. When
the sheets of paper are set on the punch 1, the sheets of paper are positioned by
abutting one ends of the sheets of paper to a stopper 6 that is on the far side of
the projection portion 3a and a gauge 7 is used to set the widthwise position of the
sheets.
[0006] At a ceiling portion 3b of the projection portion 3a, a plate 8 for pressing the
sheets of paper with springs (not shown) and a pair of hollow pipe rod blades 9 looking
downward through two holes formed in the plate 8 are arranged. Corresponding these
two pipe rod blades a pair of recesses 2a are provided on the base 2 below and disc
rod guards 10 made of a synthetic resin are disposed therein. Furthermore, a waste
receptacle 11 is accommodated in the operation stand 3.
[0007] As shown in Fig. 15, a wheel gear 12 is connected to the rotating shaft 4 connected
to the handle 5 and engaged with a rack 13 that is capable of moving up and down.
To a lower end of the rack 13, a cylindrical rod holder 14 to which the pipe rod blade
9 is to be fitted is connected. And the pipe rod blade 9 is inserted in an inner hole
of the rod holder 14 and fixed by a screw 15 screwed laterally from the side of the
rod holder 14.
[0008] Furthermore, an upper portion of the inner hole of the rod holder 14 is communicated
with a discharge guide 16 opened to the back and with the waste receptacle 11 in the
operation stand through a sliding plate 17.
[0009] In using this punch 1, the sheets of paper are put on the base 2 while abutting the
front end of the sheets of paper against the stopper 6 and the sides of the sheets
of paper against the gauge 7 for defining the widthwise positioning. Subsequently,
the handle 5 is turned toward the base, whereby the plate 8 and the pair of pipe rod
blades 9 descend, and are brought into contact with the sheets of paper and pressed
against them. By further turning the handle 5, the pipe rod blades 9 pierces the sheets
of paper.
[0010] Then punch wastes stay in the hollow space inside of the pipe rod blade 9, which
increase in number by further punching. The punch wastes accumulated inside the blade
are pushed up gradually to be discharged from the upper end of the pipe rod blade
9 and collected in the waste receptacle 11 through the discharge guide 16 and the
sliding plate 17.
[0011] Now, the total weight of the punch 1 is intentionally set heavy so as to stabilize
the center of gravity of the punch 1 against the force applied by the operation of
turning the handle 5. Furthermore, since the waste receptacle 11 is accommodated in
the operation stand 3, it has to be done from the back of the punch (from the side
opposite to the base 2) avoiding the rotating shaft 4 and the rack 13 to take out
the waste receptacle 11. Therefore, it is troublesome to take out the waste receptacle
11 because the heavy punch has to be turned around so that taking out the waste receptacle
11 becomes easier, or it has to be brought out into a broad space. In addition, since
the waste receptacle 11 is accommodated in the operation stand 3, the volume of the
waste receptacle 11 has to be small, resulting in increasing the number of times of
emptying the wastes. Moreover, since it is impossible to see from the front how much
waste has been collected in the waste receptacle, the timing of emptying the wastes
is difficult to judge.
SUMMARY OF THE INVENTION
[0012] The present invention has been made in view of the above, and an object of the present
invention is therefore to provide a punch in which the volume of the waste receptacle
to collect the punch wastes is increased and the waste receptacle can easily be taken
out without moving the whole punch.
[0013] In order to attain the above object, according to a first aspect of the present invention,
there is provided a punch comprising a base and operation stands that have a handle
to be pulled toward the base and are provided on one end of the base on which sheets
of paper are put and punched by pipe rod blades depressed by pulling the handle toward
the base, characterized in that an opening for discharging punch wastes is provided
on a side of each of the operation stands above the pipe rod blades, and a waste receptacle
for collecting the wastes therein is provided on the base so that the waste receptacle
is communicated with the opening.
[0014] According to a second aspect of the present invention, there is provided a punch
characterized in that operation stands are provided on one end of a base for each
arm of the handle, said arm being rotatably provided on a rotating shaft that is arranged
along the horizontal direction of the operation stands, and a rod holder to which
a cylindrical pipe rod blade is to be fitted is connected to the handle, and that
a hole communicated with the cylindrical pipe rod blade is formed on one side of the
rod holder, said opening is aligned with an opening formed on a side wall of the operation
stand which is perpendicular to a handle turning plane and the punch wastes passing
through the pipe rod blade are discharged from the opening.
[0015] According to a third aspect of the present invention, in the second aspect of the
present invention, the punch is characterized in that a waste receptacle provided
with a communication port connected to the opening of the operation stand is set on
the base.
[0016] According to a fourth aspect of the present invention, in the second aspect of the
present invention, the punch is characterized in that a waste receptacle having a
pair of communication ports connected to a pair of openings provided inside a pair
of operation stands, respectively, is set between the pair of operation stands.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In the accompanying drawings:
Fig. 1 is a perspective view of a waste receptacle of a punch according to an embodiment
of the present invention;
Fig. 2 is a sectional view of a main part of a cover portion of the waste receptacle
illustrated in Fig. 1;
Fig. 3 is a sectional view of a container portion of the waste receptacle illustrated
in Fig. 1;
Fig. 4 is a side view of an operation stand of a punch according to an embodiment
of the present invention;
Fig. 5 is a sectional view showing the inside of the operation stand illustrated in
Fig. 4;
Fig. 6 is a front view of the operation stand shown in Fig. 4;
Fig. 7 is a perspective view of a punch according to an embodiment of the present
invention;
Fig. 8 is a side view of the punch shown in Fig. 7;
Fig. 9 is a top view of the punch shown in Fig. 7;
Fig. 10 is a front view of the punch shown in Fig. 7;
Fig. 11 is a back view of the punch shown in Fig. 7;
Figs. 12A and 12B are structural diagrams of a rod holder to be assembled into the
punch illustrated in Fig. 7, where Fig. 12A is a side view thereof and Fig. 12B is
a frontal sectional view thereof;
Figs. 13A and 13B are structural diagrams of the rod holder to be assembled into the
punch illustrated in Fig. 7, where Fig. 13A is a top view thereof and Fig. 13B is
a bottom view thereof;
Fig. 14 is a perspective view of a conventional punch; and
Fig. 15 is a sectional view of the main part of the punch shown in Fig. 14.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Hereinafter, an embodiment of the present invention will be described with reference
to the accompanying drawings.
[0019] In a punch 1 shown in Figs. 7 through 11, a pair of operation stands 3 are formed
with an interval on an end of an approximately rectangular base 2 having a flat top
face. The number of operation stands corresponds to the number of arms of the handle
5. The handle 5 is provided rotatably on a rotating shaft 4 (see Fig. 5) arranged
along the horizontal direction of the operation stand 3 so that the handle 5 is moved
in an arc from above toward the base 2. Further, the handle 5 is normally kept upright
by being biased with a spring within the operation stand 3.
[0020] On both sides of a portion of the base 2 on which sheets of paper are put, a gauge
7 is disposed in order to facilitate positioning for punch holes by aligning the edges
of the sheets of paper to be punched.
[0021] A rod holder 14 to which a pipe rod blade 9 is to be fitted is provided on the operation
stand 3, and the pipe rod blade 9 is set such that it looks downward at the top face
of the base 2 below from a ceiling portion 3b of the operation stand 3. On the top
face of the base 2 under the pipe rod blade 9, a recessed portion 2a for a rod guard
10 is provided, and a semi-circle portion on a side wall of the recessed portion 2a
is tapered to form a tapered portion 2b that connects the top face of the base 2 with
the bottom of the recessed portion 2a.
[0022] A waste receptacle 11 is disposed between a pair of operation stands 3. The side
faces of the waste receptacle 11 facing the operation stands 3 each have an opening
3c (see Fig. 4) communicated with the interior of the waste receptacle 11. The waste
receptacle 11 is made of a transparent resin so that the interior of the waste receptacle
11 can be seen from the operator (from the front), and a shape that allows the waste
receptacle 11 to be easily taken out upward or toward the front (toward the base 2).
[0023] Next, details of the waste receptacle 11 will be explained.
[0024] As shown in Figs. 1 through 3, this waste receptacle is composed of an open top square
container 18 and a cover 19 thereof. The container 18 is provided with an engagement
groove 18a in its inner perimeter that is overlapped with the cover 19. Inside the
container 18, there is a slope sloped toward the back of the container 18, so that
the punch wastes are easily accumulated in the rear bottom of the container 18. Further,
on the rear bottom of the container 18, a positioning recessed portion 18b is provided
to engage a projection (not shown) provided on the base 2.
[0025] The cover 19 is provided with a projection 19a that projects downward and is positioned
a little inside the perimeter of the cover 19 which is overlapped with the container
18. On both sides of the front upper face of the cover 19, there are windows covered
with ears (communication ports) 19 extended sideward, thereby obtaining communication
with the interior of the container 18. Formed on both sides of the rear upper face
of the cover 19 are groove portions 19c, which are to be loosely fit with linear projections
20 (see Fig. 4) of the side walls of the operation stands 3.
[0026] Next, the operation stand 3 will be explained.
[0027] As shown in Figs. 4 through 6, side walls of each of the operation stands 3 have
rectangular openings 3c formed on projected portions 3a. Above the openings 3c, a
hole 3d for supporting a rotating shaft 4 is provided. On the rear portion of the
side wall of each of the operation stands 3, the linear projection 20 for holding
the waste receptacle 11 is provided. Now, in the operation stand, two side walls are
used, but, since the outer side wall does not need the opening 3c, the opening is
covered with an ornament plate 21 (see Fig.7).
[0028] The operation stand 3 holds the rod holder 14 in a manner that allows the rod holder
14 to move up and down, and the handle 5 and the rod holder 14 are connected with
a link 22. In the lower limit position (approximately horizontal) of the handle 5,
the upper fulcrum of the link 22 is located, in the horizontal direction, at a point
between the center line of the rod holder 14 and the perpendicular line drawn from
the rotating shaft 4.
[0029] Next, details of the rod holder 14 and the pipe rod blade 9 will be explained.
[0030] As shown in Figs. 12A through 13B, the rod holder 14 is shaped into an angular column
and has on its bottom a circular hole 14a to which the pipe rod blade 9 is fitted.
[0031] The upper portion of the rod holder 14 on the left and right is chipped and reduced
in thickness. A communication hole 14b for the link 22 is formed in this thinned portion,
and a screw hole 14c for fixing the pipe rod blade 9 is provided below and perpendicular
to the communication hole 14b. Formed in the middle of the side face of the rod holder
14 is an opening 14d whose shape in section is like a fan with its apex set inward
and the bottom outward. The opening 14d is communicated with the circular opening
14a formed in the bottom of the rod holder 14.
[0032] Further, as shown in Figs. 13A and 13B, vertical grooves 14e are provided at four
corners of the rod holder 14. This makes it possible for the rod holder 14 to be guided
vertically along a C-shaped frame (a resin made sliding guide) (not shown) of the
operation stand 3.
[0033] The pipe rod blade 9 is, as shown in Fig. 12A, enlarged in diameter at a portion
where it is fitted to the rod holder 14 and, as shown in Figs. 12A and 13A, an L-shaped
bracket 23 split at its tip fixes the pipe rod blade 9 to the holder 14. As seen in
Fig. 12B, the tip the pipe rod blade 9 has edges, which makes an inner diameter of
the pipe rod blade 9 at this portion reduced. However, the diameter of the pipe rod
blade 9 is increased above this portion, whereby the wastes of punched sheets of paper
smoothly passes through the pipe rod blade 9.
[0034] The punch 1 of the present invention is structured as above and when punching sheets
of paper, the sheets of paper are put on the base 2 under the pipe rod blade 9 and,
by flushing the edges of the sheets of paper with the gauge 7, the position to be
punched is determined.
[0035] Then, by pulling the handle 5, the plate 8 and the pipe rod blade 9 descend to hold
and punch the sheets of paper. The pipe rod blade 9 is pressed against the rod guard
10 and cuts into it a little bit before the blade stops. The punch wastes of the sheets
of paper are thus pushed into the interior of the pipe rod blade 9 and holes are punched
in the sheets of paper.
[0036] The punch wastes pushed into the pipe rod blade 9 gradually slide up as punching
is repeated, and are discharged from the opening 14d of the rod holder 14. The punch
wastes are then discharged from the opening 3c of the operation stand 3, received
by the ears 19 of the waste receptacle 11 disposed by the side of the operation stand
3, fall down the slope of the container 18, and collected in the waste receptacle
11.
[0037] Thus, since the pipe rod blade 9 is made possible to move up and down with a simple
link mechanism, the operation stand 3 provided for each arm can be made thin and,
accordingly, one waste receptacle 11 can be set between a pair of operation stands
for a pair of arms.
[0038] Accordingly, the punch wastes are discharged from the side faces of the operation
stands 3 and can be collected in the waste receptacle 11 disposed by the side of the
operation stands. The punch wastes collected in the waste receptacle 11 can be seen
from the outside, and, when emptying the wastes, only the waste receptacle 11 can
be taken out upward or toward the front (toward the base) without moving the whole
punch. In addition, since the waste receptacle is located on the base 2, the shape
thereof is free to design, and its capacity can be increased as compared with the
conventional type that is accommodated under the base 2.
[0039] Further, when changing the rod guard 10, the tapered portion 2b formed in the recessed
portion 2a of the base 2 will make it easier to attach or detach the rod guard 10.
[0040] In addition, the number of the pipe rod blades 9 and the arms 5a associated with
the blades may be increased together with the operation stand 3 to make a punch capable
of punching three or more holes. Then the waste receptacle 11 has to be disposed every
two adjacent operation stands 3.
[0041] Thus, according to the first aspect of the present invention, punch wastes are discharged
from the side opening of the operation stand onto which the rotating shaft of the
handle is pivoted and collected in the waste receptacle on the base. Therefore, the
accumulated waste volume is easy to see and the waste receptacle can be detached from
the near side without moving the whole punch. This makes the punch very user-friendly.
[0042] According to the second aspect of the present invention, the operation stand onto
which the arm of the handle, which is to operate the punch when punching sheets of
paper, is pivoted is provided on the base with an interval for each arm. The waste
receptacle can thus be disposed between the operation stands on the base. Further,
the punch wastes are pushed through the pipe rod blade, moved toward the side opening
of the rod holder, and discharged from the side opening of the operation stand. It
is thus possible to collect the punch wastes in the waste receptacle disposed by the
side of the operation stand. In addition, the shape of the waste receptacle is free
to design and the capacity thereof can be increased.
[0043] According to the third aspect of the present invention, the communication port of
the waste receptacle makes it possible to securely collect the punch wastes discharged
from the side opening of the operation stand. Moreover, how much waste has been accumulated
is easily known and the waste receptacle can be removed without moving the whole punch,
thereby making the punch very user-friendly.
[0044] According to the fourth aspect of the present invention, since the waste receptacle
is set between a pair of operation stands, the waste receptacle can be held to the
side faces of the operation stands, and the openings of the operation stands and the
communication ports of the waste receptacle may be connected easily by merely placing
the waste receptacle. This makes the punch very user-friendly.