OBJECT OF THE INVENTION
[0001] This invention refers to a spray gun, of the type used in the industrial thermal
spray area for obtaining coatings, especially in detonation spray technologies.
[0002] The object of the invention is to achieve a new detonation gun with greater productivity
than existing ones, maintaining stable and continued optimum spray conditions in each
firing cycle. In relation to previous detonation devices, this gun allows the firing
frequency to be increased, together with the amount of powder and feeder gases and
in consequence, the amount of coating powder deposited per unit of time, maintaining
optimum levels of quality that are characteristic of coating produced by detonation
technologies.
[0003] For this purpose, a new gas feeding system is proposed, in a new explosion chamber,
that permits the gun's operating frequency to be increased, making it possible to
maintain the optimized characteristics of each explosion stable and constant, even
at high frequencies and a new system for feeding products in the barrel that allows
the distributed injection of products to any point within the barrel achieving an
increase of the amount of powder injected into the barrel and reducing the limitations
associated with obstruction of feeder ducts, together with great operating versatility
by being able to select the injection point.
[0004] The barrel feeding system, in addition to the coating powder, it is also useful to
introduce other products that can condition the thermal spray process, in this way
permitting great flexibility when modifying the operating parameters, by being able
to modify the characteristics of the generated explosions and to improve and optimize
the coatings obtained in this way.
[0005] It is also an object of the invention to achieve better performance from the gun,
based on thermally isolating the gases produced in the explosive process with respect
to the cooled barrel wall, in order to obtain better use of the energy that is carried
by these gases, with the resulting increase in the gun's performance and its efficiency.
BACKGROUND TO THE INVENTION
[0006] Current detonation spray technologies are mainly used for the application of coatings
to parts that are subject to severe conditions of wear, heat or corrosion, and which
are fundamentally based on the use of the thermal and kinetic energy produced by the
explosion of a gaseous mixture to deposit a coating material powder on these parts.
[0007] The coating materials that are usually employed in detonation spray processes include
metallic powder, metal-ceramics and ceramics etc, and are applied to improve the resistance
to wear, erosion, corrosion and as thermal insulators or as electrical insulators
or conductors, among other applications as given in the literature.
[0008] Detonation spray is performed with spray guns that basically consist of a tubular
explosion chamber with one end closed and the other open, to which a barrel, also
tubular, is connected. The explosive gases are injected inside the explosion chamber
and ignition of the gas mixture is produced by means of a spark plug, which provokes
an explosion and in consequence, a shock or pressure wave that reaches supersonic
speeds during its propagation inside the barrel until it leaves the open end. Such
a detonation spray is known from US-A-3004822.
[0009] The coating material powders are usually injected inside the barrel in contact with
the explosive mixture so that they are dragged along by the propagating shock wave
and by the set of gaseous products from the explosion, which are expulsed at the end
of the barrel, and deposited on a substrate or part that has been placed in front
of the barrel. This impact of the coating powders on the substrate produces a high
density coating with elevated levels of internal cohesion and adherence to the substrate.
This process is repeated in a cyclic manner until the part is suitably coated.
[0010] In traditional detonation spray equipment, the gases used in the generation of the
explosive process are mixed in a separate chamber prior to the explosion chamber,
which is then fed by a homogeneous mixture of gases in each explosive cycle. Traditionally,
this pre-mixing chamber is isolated from the explosion chamber during the explosive
phase for safety reasons, through the use of valves in one or more gas lines, with
and without the introduction of an inert gas between two consecutive explosions
[0011] In other, more advanced types of detonation equipment, presented by the applicant
in PCT US96/20160, this isolation between the pre-mix and explosion chambers is achieved
by using dynamic valves, which means they do not have any moving parts, which overcomes
the inherent disadvantages of the previously-mentioned mechanical systems. However,
these devices continue to employ a pre-mixing chamber in order to homogenize the gas
composition that feeds the explosion chamber.
[0012] Recently, the same applicant developed a type of detonation spray equipment, described
in PCT ES97/000223, with a gas injection system that does not employ mechanical valves
or systems to shut off the gas supply, and, in addition, allows the gases feeding
to be fed directly and separately to the explosion chamber through a series of independent
passageways, where each passageway is made up of an expansion chamber and a large
number of distributor ducts with reduced cross section and/or long length. This results
in a system without any moving mechanical parts and/or pre-mixing chamber. In this
device, the expansion chamber for each passageway is in direct communication with
the corresponding supply line, while the distributor ducts are suitably arranged so
that multiple gas injection points open out on the internal surface of the explosion
chamber, producing a continuous and separate feeding at multiple points, which guarantees
that the combustible mixture is produced directly and in a homogeneous manner, throughout
the entire explosion chamber prior to each ignition and with sufficient flow to fill
the chamber in each detonation cycle.
[0013] In turn, in the application PCT ES98/00015, also of the same applicant, a powder
injection system is described for a detonation spray gun consisting of a dosing chamber
directly fed by a conventional type continuous powder feeder that communicates with
the barrel by means of a direct duct. In this way, the pressure generated by the explosion
and which advances along the barrel, passes through the communication duct and undergoes
a brusque expansion on reaching the dosing chamber, which interrupts the powder feeding
from the continuous feeder and produces complete fluidization of the powder in the
dosing chamber. The fluidized powder is carried by the suction towards the barrel,
where the pressure wave generated in a new explosive cycle drags it out and deposits
it on the surface to be coated.
[0014] The detonation guns of the described type produce coatings of excellent quality,
but they have a limitation in so far as the amount of powder that can be deposited
per unit of time. This is due to the fact that, for a detonation gun of a determined
size, the optimum amount of powder that can be processed during each explosion is
limited by the existence of a maximum volume of optimized gaseous mixture that may
be processed in each explosion and capable of generating proper characteristics of
the actual explosive process itself. An increase in the gaseous volumes involved in
each explosion on this maximum volume of optimized mixture is not directly translated
into an improvement of the explosive process of each cycle, so that an increase in
the amount of powder deposited per unit of time should not be obtained so much because
of an increase in the powder processed in each explosion, but as a consequence of
the increasing in the firing frequency, guaranteeing optimum explosive characteristics
of each cycle in all cases.
[0015] On the other hand, the repetition of the explosive cycle at high frequencies and
generating explosions with characteristics equivalent to those obtained at lower frequencies
also requires higher gas flows in order to guarantee constant gas volumes involved
in each explosion. The application of these increments in the gas flows and in the
firing frequencies in the previously described equipment produces an increase in the
gun's power rating and an increase in the gas supply pressure with an acceleration
in the injection and gas mixture processes inside the explosion chamber which causes
great difficulty in the maintenance of the actual cyclic detonation process itself,
leading to continuous combustion processes and making the spray process impossible
with that equipment. In particular, an increase in the gun's power rating and consequently
in the gas injection system temperature makes more difficult the cooling of the gases
produced in an explosive cycle and which, returning through the injection system ducts
allows the cyclic interruption of the supply of oxidizer and fuel to the chamber.
[0016] In the equipment described in PCT ES97/00223, the gases, on their return to the explosion
chamber, act as an insulating barrier between the gases produced in the prior explosive
cycle and the new gas mixture formed in the explosion chamber, preventing self-ignition.
However, the operation of this mechanism at high frequencies is made difficult by
an increase in the temperature of the explosion chamber, a reduction in the volume
of the return gases that acts as an insulating barrier and their rapid return to the
explosion chamber, as a result of the greater pressure in the feed lines. In the previously
described detonation devices, this leads to the self-ignition of the combustible mixture
and the formation of a continuous combustion process.
[0017] In currently existing detonation guns as described in this section, there is an additional
limitation that derives from the types of powder feeders used since they cannot guarantee
the correct fluidity of the powder at high supply speeds. In this sense, it can be
seen that current designs are subject to major problems of obstruction and wall deposits
on the feeding ducts above a certain amount of injected powder, and this makes continuous
and stable operation very difficult. This is mainly due to the geometric aspects of
the powder injection devices and/or thermal aspects in relation to the explosive process.
In the injection device described in PCT ES98/00015 from the same applicant, the powder
is introduced into the barrel through a single orifice, then carried along by the
hot gases generated in the explosive cycle. Any increases in the amount of powder,
gases and in the operation frequency in order to increase the productivity of the
spray process, will soon come up against a limit in the feeding devices, such as that
previously stated, since as a consequence of the accumulation of material in a localized
area and in the increase of temperature of the gases that interact with the powder
in the injector, obstruction and deposit problems as stated before are produced.
[0018] On the other hand, there are spray technologies, known as HVOF, that do not produce
cyclic explosions, but a continuous combustion that it used in the formation of a
supersonic flow of hot gases that are actually employed in the thermal spray process,
requiring, in this case, very high gas flow rates for maintaining this required supersonic
flow rate for obtaining coatings with a good technical quality.
[0019] Due to the continuous nature of the HVOF processes, the more advanced designs of
HVOF guns have a powder processing capacity per unit of time that exceeds that achieved
with traditional detonation spray systems, although they still have similar problems
in the injection of powder, obstruction and deposits inside the spray nozzles.
[0020] However, the lower thermodynamic efficiency of the continuous combustion processes
against the explosive processes (pulsed or cyclic combustion) leads to the fact that
the amounts of gases and power required to deposit the same amount of powder is greater
in the HVOF systems, which results in lower performance in resource use and in the
introduction of additional operational problems as a consequence of the high working
powers employed in the HVOF systems with high processing capability.
[0021] It would be therefore, desirable to have a spray gun that employs a pulsed explosive
process, with high thermodynamic efficiency in the use of gases and precursor materials,
allowing a significant increase in the amount of powder processed per unit of time,
and maintaining the typical characteristics of the coating produced by the detonation
technologies.
DESCRIPTION OF THE INVENTION
[0022] The detonation spray gun of the invention, allows the working at higher frequencies
than those employed in currently existing devices with a large volume of powder feeding,
achieving greater deposit rates, even when compared with those obtained with current
HVOF continuous combustion equipment, but maintaining the higher thermodynamic efficiency
of the explosive processes in the use of the gases and precursors, resulting in greater
productivity.
[0023] The current detonation spray system is based on the generation of explosive gaseous
mixtures of different compositions in different zones of the chamber zone, which is
due to a specific design of the gas injectors and the explosion chamber, employing
dynamic valves and direct, separate injection for fuel and oxidizer, without pre-mixing
of both prior to the explosion chamber itself.
[0024] First, in order to enable the gun to operate at high frequencies with high gas volumes
per explosion, it has been planned for the gas feeding to the explosion chamber to
be produced via several points, spatially distributed throughout the explosion chamber,
so that gaseous mixtures are generated with locally varying compositions in the various
zones inside this chamber, allowing higher energy explosions to be generated at higher
frequencies and maintaining stable cyclic operation.
[0025] Inside the explosion chamber, just before the orifices employed for oxidizer feeding,
there is a protuberance or internal perimeter rib that determines a narrowing of the
internal diameter of the explosion chamber, defining an annular volume which is fed
exclusively with fuel through multiple distributors arranged in the rearmost zone
of the explosion chamber. This constrained volume favors thermal interchange of the
gases produced in the explosion with the cooled chamber wall and also allows an increase
in the gas volume that acts as an insulating barrier between the gases involved in
two consecutive explosive cycles, and in this way simplifies the maintenance of the
pulsed process under the circumstance imposed by the high gas flow rates and high
frequency that are the object of this patent.
[0026] In accordance with this operating scheme, after each ignition of the spark plug,
the propagation of a shock and temperature wave generated by the explosive process,
returns to the said constrained annular volume producing the combustion and decomposition
of the fuel present in this volume, together with an overpressure that produces an
interruption of the fuel feeding supply and even the penetration of the products of
combustion via the distribution ducts. The high gas flow rates required in order to
work at high frequencies cause this latter factor to be reduced so that new fuel is
able to rapidly penetrate the explosion chamber via the distribution ducts, however,
this effect is compensated by the presence of this constrained annular volume in the
explosion chamber, the content of which in combustion products generates a sufficient
amount of gas to act as an insulating barrier between the hot gases originated in
the previous explosion and the new gases supplied to the explosion chamber.
[0027] The feeding of oxidizer begins in the zones closed to the ignition point (spark plug)
to generate a local mixture poor in oxygen, with an injection in this zone of a maximum
of 25% of the total volume supplied in each cycle, together with the local injection
of the totality of fuel supplied to the explosion chamber.
[0028] The rest of the oxidizer is introduced into the explosion chamber in more advanced
positions, closer to the tubular barrel, so that the combustion front that is produced
at each spark plug ignition meets up with mixtures that are richer in oxidizer as
it progresses along the explosion chamber, increasing its speed and energy, producing
very energetic explosions that are suitable for the production of high quality coatings.
[0029] In this way, it is possible to produce, within the same chamber volume, and for the
same explosive cycle, zones of greater and lesser energy. In particular, the new design
of explosion chamber and the gas injection system favors the supply of energy to the
zone closer to the oxidizer injection, and at the same time reduces the energy of
the explosion in the rearmost zone of the explosion chamber, thus increasing the efficiency
of the injection system in cooling the gases that accompany the retreating pressure
wave and favoring the continuity of the cyclic detonation process at higher frequencies
than with the previous devices.
[0030] According to a preferable construction, the oxidizer injector is concentrically and
internally arranged in the explosion chamber, and has a prolongation at one end that
extends practically to the gun's barrel, this prolongation incorporating a series
of orifices obliquely arranged with respect to the gun's barrel, for the injection
of oxidizer in this advanced location in the explosion chamber.
[0031] A second characteristic of the gun object of this invention, refers to the incorporation
of a system for feeding products at any point of the barrel, a system that when it
is used for the injection of coating powder permits an increasing of the amount of
powder feed to the gun per unit of time, and therefore the amount of powder deposited
on the substrate per unit of time, increasing also the gun's productivity.
[0032] For this reason, the barrel comprises an annular chamber at an intermediate point
of the barrel, assisted by one or more material feeding inlets, so that the product
introduced through them reaches the inside of the barrel with an annular distribution
achieving a good mixture with the gases that are present in the barrel and avoiding
the formation of high concentrations of material in specific zones, just as occurs
with traditional injectors consisting of radial orifices.
[0033] The employment of this type of feeding ducts for the injection of the coating powder
permits good distribution of the powder because, instead on entering the barrel through
a single point, it does so through the annular chamber and consequently in a more
homogeneously distributed manner, reducing the volumetric density of powder injected
per unit of area, reducing the problems of blockages, but, in addition, allowing a
larger amount of powder to be introduced into the gun.
[0034] In accordance with another characteristic of the invention, it has been planned for
the mentioned annular chamber to take the form of a flange that divides the chamber
in two segments, to allow the flange to be dismounted for injection duct maintenance
and the front part of the barrel corresponding to the exit mouth in order to replace
it with one having different characteristics, so that the same gun may have several
configurations, including various lengths that allows coatings with different materials
that require greater or less thermal and/or kinetic energy and hence a longer or shorter
barrel.
[0035] In a similar fashion, it is also possible to connect segments of barrel having different
diameters according to the type of coating powder used or the special characteristics
of the current process or application.
[0036] It has also been planned for the flange that incorporates the annular injector to
be coupled to the gun by means of a device that allows the separation between the
flange and the barrel to be varied to established and entrance of external air between
the two parts, and even to make one part independent from the other, so that on certain
occasions the performance and results of the gun can be improved.
[0037] In accordance with another of the invention's characteristics, it has also been planned
that the flange comprises a second annular chamber, with its corresponding inlets
for feeding material and which opens to the inside of the barrel and chamber to allow
the injection of a product of the same or different characteristics of the one introduced
via the main chamber. Specifically, it is possible to introduce powders of different
types or to distribute the powder feeding along the length of the barrel, which will
permit to obtain a greater versatility in the composition of the coatings obtained.
[0038] It is also possible to use the mentioned annular feeding system for the injection
of active gases, in such a way that it would be possible to locally modify the nature
of the mixture conditioning the explosive process, so, for example, these active gases
may modify the energetic characteristics of the actual spraying process itself, modifying
the temperatures and speeds applied to the sprayed particles or they can also provide
a thermochemical enviromment that conditions the reactive interaction between these
gases and the particles to be deposited, or even produce the synthesis of the materials
deposited during the spray process.
[0039] Of course, the described annular injector may be single, double or multiple, comprising
one or several product feeding inlets and one or more injectors of this type can be
distributed along the barrel.
[0040] Therefore, by means of the proposed feeding system, it is possible to voluntarily
modify the gun's working conditions, since it is possible to inject all types of products
that may modify, both the spray process conditions and the coating composition, and
this injection may be made at any point of the barrel and so, as already mentioned,
the dimensions of the barrel may be rapidly and simply changed, achieving an enormous
flexibility in the gun's operation and consequently in its capability of processing
a wide range of material.
[0041] It is also possible to use the described annular injector for the introduction of
an inert gas to reduce the transfer of heat between the gases produced in the explosion
and the cooled wall of the barrel, thus making use of these gases to best advantage.
[0042] In accordance with this structure, the gases produced in the explosion progress along
the central zone of the barrel in its output sector, while the gases injected by means
of the cited annular chamber flow in contact with the barrel wall, forming a kind
of moving cylindrical film that reduces the heat losses of the gases produced in the
explosion through contact with the cooled tube that forms the barrel and which determines
greater performance from the gun.
[0043] In addition, the film of surrounding gases form at the mouth of the barrel what could
be called a virtual barrel, that axially lengthens the size of the actual barrel itself,
reducing and delaying the mixture of the explosive process products with the gases
in the environment, which leads to the fact that with a shorter, lighter barrel, the
powder particles are better melted and this produces a coating with better properties.
[0044] When using easily oxidized powders, it is possible to carry out the injection with
an inert gas, so that the powder is protected from the environmental air by being
surrounded by this gas and consequently, the quality of the produced layer or coating
is improved.
DESCRIPTION OF THE DRAWINGS
[0045] To complete the description that is being made and for further understanding of the
invention's characteristics, in accordance with a preferable practical example of
the same, a set of drawings is provided as an integral part of the said description,
where the following has been represented with an illustrative and non-limiting character:
Figure 1. Shows an schematic representation in section of the gun which is the object
of this invention and which also shows a transverse section of one of the annular
material injectors that is incorporated into the barrel.
Figure 2. Shows a section of the invention's detonation gun's explosion chamber, indicating
the new gas injection system for generating mixtures of different composition in various
zones of the chamber.
Figure 3. Shows a partial view of a material injector incorporated into the barrel
corresponding to a variation where the annular injector also incorporates an auxiliary
product entrance. In addition, it shows a variation of the flange that incorporates
the said injector to permit the connection of two-barrel segments with different diameters.
Figure 4. Shows a variation of the view given in Figure 3 where the material exits
present a multiplicity of orifices that open out to the inside of the barrel.
Figure 5. Shows a representation of the flange that houses the annular injector comprising
separator means that allow the distance between the flange and a segment of the barrel
to be varied, this providing an adjustable separation between the two parts for the
entrance of outside air.
Figure 6. Shows a variation of the annular injector with a diametrical reduction-expansion.
It also shows a variation of this injector with longitudinal grooves.
Figure 7. Shows a variation of the annular injector where the outlet in communication
with the barrel is fitted with a multiplicity of radial orifices and an axial feeder
ring.
BEST MODE FOR CARRYING OUT THE INVENTION
[0046] In view of these drawings, one can see how the gun object of the invention comprises
an explosion chamber (1) and a barrel (2) of suitable length, open at one end (3)
and closed at the other, and which is made up of one or more segments (2), (2'), joined
by flanges (7), (7') that can incorporate entrances for products.
[0047] The explosion chamber (1) comprises the fuel injector (5), the oxidizer injector
(4) and the spark plug (6) for the ignition of the fuel-oxidizer mixture obtained
in the explosion chamber. In addition, it incorporates the connectors that correspond
to a gun cooling circuit (not represented), for example, using water.
[0048] As can be seen from Figure 2, the explosion chamber (1) comprises in the rearmost
zone, just before the orifices (17) used for oxidizer feed, a protuberance or internal
perimeter rib (14) that determines a narrowing that defines an annular volume (11)
into which the fuel is introduced exclusively and which is fed via the orifices (16)
located in a bushing that is concentric to the explosion chamber, or in the actual
walls (5) and which open into this chamber at the most rearwards position (11) prior
to the rib (14).
[0049] One of the main characteristics of the gun of the invention refers to the fact that
it incorporates an oxidizer feeder (4) (for example, oxygen) arranged concentrically
and internally to the explosion chamber (1), with a prolongation at one end that extends
practically to the zone that communicates with the gun's barrel (13) incorporating
a multiplicity of orifices (17), (18) for feeding the oxidizer, for example, oxygen,
which allows the feeding of this oxidizer to various locations distributed throughout
the explosion chamber.
[0050] Specifically, a first series of oxidizer (for example, oxygen) feeding orifices (17)
has been provided in a first location close to the ignition zone (12), where the prolongation
(15) of the feeder (4) incorporates other oxidizer feeding ducts (18) along its length
that are employed to progressively enrich the mixture during its advance towards the
chamber zone that communicates with the barrel (13).
[0051] Another important characteristic of the invention refers to the fact that the gun's
barrel (2) incorporates one or more expansion and distribution annular chambers (9)
with their corresponding products feeding inlets (8), chambers (9) that open to the
inside of barrel (2) via annular outlets (10) directed towards the barrel's exit.
[0052] The annular chambers (9) are established within the flanges (7), independently of
the barrel (2) and can be fixed to it by any method, so that these flanges (7), together
with the barrel's segment or segments (2), (2'), can be substituted or replaced, having
several barrels for a single gun, including various lengths or diameters, which, in
addition, permits greater ease during maintenance operations of the injection ducts,
which allows the operational features of a single gun to be substantially modified,
using the most suitable configuration for each case. Figure 1 and 6 represent a barrel
with a terminal segment (2') of the same diameter as the first section (2), whereas
figure 3 to 5 show a barrel where the terminal segment (2') has a greater diameter
than the first section (2).
[0053] In accordance with another characteristic of the invention, just as can be seen in
Figure 5, the flange (7) can incorporate a separator device (19) that permits the
separation between the flange (7) and the initial sector (2) of the barrel to be modified,
so that an adjustable separation may be established between them to allow the entry
of outside air.
[0054] The feeding duct (8) may be employed for the injection of coating powder, thus achieving
a good distribution of the same and minimizing the volumetric density of the powder
introduced per unit of area, since instead of entering the barrel at a single point,
it does so via chambers (9) and annular outlets (10) and consequently in a more homogeneous
and distributed form.
[0055] The annular feeding duct can also be used for the injection of active, reactive or
neutral substances, such as, for example, fuel, oxygen air or nitrogen etc, in this
way modifying the conditions of the actual thermal spray process itself and making
it possible to modify the parameters based on the injection of various products at
different points inside the barrel.
[0056] As from this basic structure and in accordance with Figures 3 and 4, it is possible
to incorporate, in the same flange (7), in addition to the already mentioned annular
chamber (9), a second annular chamber (20), with its corresponding inlet (21) and
outlet (22) ducts, designed to make up an auxiliary products inyector, which may be
the same or different to those injected via the main feeding chamber (9) and therefore,
for example, it would be possible to inject different powders in order to form coatings
with two or more different materials.
[0057] In addition, and as can be perfectly seen in the cited Figures 3 and 4, the diameter
of the barrel segment (2') is greater than that of the first segment (2), and more
specifically, the second segment (2') diameter coincides with the external or maximum
diameter of the annular outlet (10') of the chamber exit, also annular (9), at the
same time being larger than the internal diameter of the first segment (2) of the
said barrel, with which, as already said and in accordance with the invention's object,
the injection of a gas via the entrance (8), emerges from the annular outlet (10)
forming a kind of film, which is also annular and established between the actual barrel
wall itself (2') and the hot gases produced in the explosion, making contact between
them and the cooled barrel difficult and consequently allowing a reduction in the
energy losses.
[0058] In Figure 1, the flange (7) allows the connection of the two segments of the barrel
(2, 2') of the same diameter, where it is also possible to make this connection with
the layout shown in Figure 6, where two sectors (2, 2') of the barrel with the same
diameter are connected by means of a progressive reduction of diameter in the terminal
zone of the first section (2) of the barrel, and of a posterior progressive expansion
in correspondence with the output outlet (10) of the annular chamber (9).
[0059] As can be seen in Figure 4, one of the barrel access outlets (22') can be made, instead
of being a continuous annular slot, through a series of orifices, arranged approximately
in a ring. Also shown in Figures 1 and 6 is the presence of longitudinal slots (23)
in the outlets (10) with the function of increasing the amount of powder that may
be processed by the said components. These configurations may be used at any of the
outlets of any of the material injectors incorporated into the gun.
[0060] In Figure 7, the outlet (10), in addition to presenting an annular axial communication
with the barrel, includes a multiplicity of orifices (24) along its length, which
open radially on the inside of the barrel and allow the product feeding to be performed
in a more distributed manner. This configuration may be used at any of the outlets
of any of the material injectors incorporated into the gun.
[0061] The outlets (10) that communicate the annular chambers (9) with the inside of the
barrel (2) are configured as ducts formed by the internal wall of the barrel and by
an axial rib (25) in the flange (7), which, on the one hand, permits the correct distribution
of the material inside the barrel and, on the other, regulates the interaction between
the gases produced by the explosions and the materials supplied in the annular chambers
(9). The outlets may be configured as annular ducts that are variable in longitude
and section in combination, or not, with radial ducts of the type represented by the
orifices (24) and the slots (23).Ultimately, the geometry of the outlet (10) is determined
by the characteristics of the product injected into the barrel and by the properties
of the coating to be achieved. For example, if the material fed into the barrel is
a gas and it is to be used to insulate the gases produced in the explosion from the
cooled walls of the barrel, then the most suitable outlet would have a configuration
similar to that numbered (10) in Figure 6. On the other hand, for feeding a material
in the form of powder, an outlet configuration such as that represented in Figure
7 is more appropriate.
1. High frequency pulse rate and high productivity detonation spray gun of the type that
incorporates an explosion chamber (1) and a barrel (2), to which fuel and oxidizer
are directly and separately supplied which, with the collaboration of an ignition
system (6), generates gases produced in an explosion process for carrying a coating
material, fed into the barrel (2) and which is then sprayed towards the piece to be
coated,
characterized by comprising
a) means for feeding the fuel and oxidizer to produce explosive mixtures of different
compositions in different zones of the explosive chamber, so as to generate, within
the same chamber volume (1) and for the same explosive cycle, zones with greater of
lesser energy and
b) means for the distributed feeding of products into the barrel to obtain high feeding
volumes and suitable mixtures of the gases present in the barrel, where the position
of these means, along the length of the barrel (2), may be selected and modified by
the user, for the injection of products to any point in the barrel and thus providing
great operational versatility.
2. High frequency pulse rate and high productivity detonation spray gun, as in claim
1, characterized in that the means for feeding the oxidizer (4) present multiple injection points (17, 18),
that are spatially distributed along the length of the explosion chamber (1), while
the means for feeding the fuel (5) present multiple injection points (16), all of
which are located in the rearmost zone (11) of the explosion chamber (1), all this
is intended to generate a mixture that is rich in fuel in the zones close to the ignition
zone (12), but progressively increasing the percentage of oxidizer in zones (13) close
to the connection with the barrel (2).
3. High frequency pulse rate and high productivity detonation spray gun as in previous
claims, characterized in that the explosive mixture generated in the ignition zone (12) is the result of the local
injection in this zone (12) of a maximum of 25% of the oxidizer and 100% of the fuel
supplied to the explosion chamber in each cycle.
4. High frequency pulse rate and high productivity detonation spray gun as in previous
claims, characterized in that the explosion chamber (1) incorporates, between the first oxidizer feeding orifices
(17) and the fuel feeding orifices (16) an internal protuberance or perimetral rib
(14) that determines a narrowing of the explosion chamber (1) forming a constrained
volume (11) which is exclusively fed with fuel via the injector (5) orifices (16).
5. High frequency pulse rate and high productivity detonation spray gun as in previous
claims, characterized in that the means for feeding the oxidizer comprise an axial injector (4), arranged concentrically
and internally to the explosion chamber (1), with a series of radial orifices (17)
placed outside the volume (11) and immediately after the perimetral rib (14), and
where the axial injector includes at one end a prolongation (15) extending practically
to the beginning of the barrel (2), also with radial orifices (18), these orifices
being arranged along the length of the explosion chamber (1).
6. High frequency pulse rate and high productivity detonation spray gun as in previous
claims, characterized in that the radial orifices (17) and (18) for the oxidizer feeder are arranged obliquely
with respect to the barrel (2) axis.
7. High frequency pulse rate and high productivity detonation spray gun as in previous
claims, characterized in that the means for the distributed feeding of products into the barrel (2) consist of
one or more annular chambers (9) established in any position of the barrel, and assisted
by one or more product feeder inlets (8), where the annular chamber or chambers (9)
have outlets (10) or exit ducts, through which the products gain access to the barrel
(2) in a distributed manner, so that when these means of feeding are used for the
injection of coating powder, they enable the amount of powder fed into the barrel
to be increased and reduce possible obstructions of the injection duct, whereas if
they are used for the injection of active products in the combustion, it is possible
to locally modify the nature of the mixture and/or condition the spray process at
will.
8. High frequency pulse rate and high productivity detonation spray gun as in claims
1 and 7, characterized in that the outlets (10) are configured as annular ducts with variable length, section and
orientation.
9. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7 and 8, characterized in that the annular chamber or chambers (9) are established in one or more moveable flanges
(7) mounted in any position on the barrel, where the said flange or flanges (7) define
physically independent segments of the barrel, both for facilitating access to the
injectors during gun maintenance and to enable a single gun to have various interchangeable
segments in order to determine various functional characteristics for the gun.
10. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8 and 9, characterized in that the outlets (10) are configured as ducts defined between the internal wall of the
barrel (2) and an axial rib (25) of the flange (7).
11. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9 and 10, characterized in that the outlets (10) of the annular chamber (9) comprise longitudinal grooves (23) in
order to increase the amount of material injected, particularly in the case of coating
powder.
12. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10 and 11, characterized in that the outlets (10) of the annular chamber (9) comprise, in addition to an axial annular
communication with the barrel, a multiplicity of orifices (24) that open radially
to the barrel, in which case the annular chambers are especially appropriate for the
injection of coating powder, achieving large productivity of the gun and reducing
obstructions in the injection duct.
13. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10, 11 and 12, characterized in that the annular chambers (9) open out into the interior of the barrel (2) via annular
ducts (10) and/or via a circumferential alignment of orifices (22').
14. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10, 11, 12 and 13, characterized in that the axial rib (25) presents an enlarged length that is superposed on the interior
of the barrel (2), in such a way that when the injector is used for the introduction
of an inert gas, the explosion gases progress along the central zone of the barrel
(2), while the inert gas flows in contact with the barrel wall, forming a kind type
of moveable, cylindrical film that reduces the heat losses through the barrel (2)
walls and defines at the exit of the same a protective film, which reduces and delays
the mixture of the products from the explosive process with the gases of the environment.
15. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10, 11, 12, 13 and 14, characterized in that the cited flanges (7) comprise a second annular chamber (20), placed before the annular
chamber (9), and provided with its own inlets ducts (21) and which open out on the
interior of the barrel (2), immediately in front of the outlet (10) of the annular
chamber (9), and being designed to provide a second feeding point for the supply of
product to the gun's barrel, a product with the same or different characteristics
as that introduced via the first entrance.
16. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10, 11, 12, 13, 14 and 15, characterized in that the flanges (7) incorporate a separator device (19) for modifying the separation
between each flange (7) and the barrel segment to which it is joined so as to establish
an adjustable separation between the two, which allows the entrance of outside air.
17. High frequency pulse rate and high productivity detonation spray gun as in claims
1, 7, 8, 9, 10, 11, 12, 13, 14, 15 and 16, characterized in that the flange (7) presents a first converging section, followed by a diverging section
in correspondence with the exit outlet (10) allowing two barrel sections (2) (2')
to be connected.
1. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität,
wobei die Pistole von der Art ist, die eine Explosionskammer (1) und eine Trommel
(2) umfaßt, in die ein Brennstoff und ein Oxidationsmittel direkt und getrennt geleitet
werden, die in Zusammenarbeit mit einem Zündsystem Gase erzeugt, die in einem Explosionsprozess
erzeugt werden, um ein Beschichtungsmaterial zu transportieren, das in die Trommel
(2) zugeführt und dann in Richtung des Stückes gesprüht wird, das beschichtet werden
soll,
dadurch gekennzeichnet, daß sie umfaßt:
a) Mittel zum Zuführen des Brennstoffes und des Oxidationsmittels, um explosive Mischungen
verschiedener Zusammensetzungen in verschiedenen Bereichen der Explosionskammer zu
erzeugen, um in demselben Kammervolumen (1) und für denselben Explosionszyklus Bereiche
mit größerer oder geringerer Energie zu erzeugen, und
b) Mittel zum verteilten Zuführen von Produkten in die Trommel, um hohe Zuführvolumina
und geeignete Mischungen der Gase, die in der Trommel vorliegen, zu erreichen, wobei
die Lage dieser Mittel entlang der Länge der Trommel (2) durch den Bediener gewählt
und geändert werden kann, für das Einspritzen der Produkte zu jedem Punkt in der Trommel,
um auf diese Weise eine hohe Vielseitigkeit im Betrieb zu ermöglichen.
2. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach Anspruch 1, dadurch gekennzeichnet, daß die Mittel zum Zuführen des Oxidationsmittels (4) mehrere Einspritzpunkte (17, 18)
umfassen, die räumlich entlang der Länge der Explosionskammer (1) verteilt angeordnet
sind, während die Mittel zum Zuführen des Brennstoffes (5) mehrere Einspritzpunkte
(16) umfassen, die alle in dem hintersten Bereich (11) der Explosionskammer (1) angeordnet
sind, wobei all dies dazu dient, eine Mischung zu erzeugen, die reich an Brennstoff
in den Bereichen ist, die nahe dem Zündbereich (12) liegen, jedoch fortschreitend
den Prozentsatz an Oxidationsmittel in den Bereichen (13) erhöht, die nahe an der
Verbindung zu der Trommel (2) sind.
3. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die explosive Mischung, die in dem Zündbereich (12) erzeugt wird, das Ergebnis des
örtlichen Einspritzens in diesen Bereich (12) von maximal 25 % des Oxidationsmittels
und 100 % des Brennstoffes, die der Explosionskammer in jedem Zyklus zugeführt werden,
ist.
4. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die Explosionskammer (1) zwischen den ersten Oxidationsmittelzuführöffnungen (17)
und den Brennstoffzuführöffnungen (16) einen inneren Vorsprung oder eine Umfangsrippe
(14) umfaßt, die eine Verengung der Explosionskammer (1) festlegt, wodurch ein beschränktes
Volumen (11) gebildet ist, dem ausschließlich Brennstoff über die Öffnungen (16) einer
Injektoreinheit (5) zugeführt wird.
5. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die Mittel zum Zuführen des Oxidationsmittels eine axiale Injektoreinheit (4) umfassen,
die konzentrisch zu und in der Explosionskammer (1) angeordnet ist, wobei eine Reihe
von radialen Öffnungen (17) außerhalb des Volumens (11) und unmittelbar nach der Umfangsrippe
(14) angeordnet sind, und wobei die axiale Injektoreinheit an einem Ende eine Verlängerung
(15) aufweist, die sich praktisch bis an den Anfang der Trommel (2) erstreckt, ebenso
mit radialen Öffnungen (18), wobei diese Öffnungen entlang der Länge der Explosionskammer
(1) angeordnet sind.
6. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die radialen Öffnungen (17) und (18) für die Oxidationsmittelzuführung bezogen auf
die Achse der Trommel (2) schräg angeordnet sind.
7. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß die Mittel zum verteilten Zuführen von Produkten in die Trommel (2) aus einer oder
mehreren ringförmigen Kammer(n) (9) bestehen, die an irgendeiner Stelle der Trommel
gebildet ist (sind), und von einer oder mehreren Produktzuführöffnung(en) (8) unterstützt
wird (werden), wobei die ringförmige(n) Kammer(n) (9) Auslässe (10) oder Austrittsleitungen
aufweist (aufweisen), durch die die Produkte in einer verteilten Weise Zugang zu der
Trommel (2) erhalten, so daß, wenn diese Mittel zum Zuführen für das Injizieren eines
Beschichtungspulvers verwendet werden, sie ein Erhöhen der Pulvermenge, die der Trommel
zugeführt wird, ermöglichen und mögliche Hindernisse der Einspritzleitung verringern,
und wobei, wenn sie zum Injizieren von aktiven Produkten in die Verbrennung verwendet
werden, es möglich ist, die Art der Mischung und / oder den Zustand des Sprühprozesses
örtlich nach Belieben zu ändern.
8. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach Anspruch 1 und 7, dadurch gekennzeichnet, daß die Auslässe (10) als ringförmige Leitungen mit variabler Länge, variablem Querschnitt
und variabler Ausrichtung ausgebildet sind.
9. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach Anspruch 1, 7 und 8, dadurch gekennzeichnet, daß die ringförmige(n) Kammer(n) (9) in einem oder mehreren bewegbaren Flansch(en) (7)
gebildet ist (sind), die in irgendeiner Position auf der Trommel angeordnet sind,
wobei der (die) Flansch(e) (7) physikalisch unabhängige Abschnitte der Trommel bildet
(bilden), um sowohl einen Zugang zu den Injektoreinheiten während einer Wartung der
Pistole zu ermöglichen wie auch verschiedene austauschbare Abschnitte für eine einzelne
Pistole bereitzustellen, um verschiedenen funktionelle Merkmale für die Pistole festzulegen.
10. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8 und 9, dadurch gekennzeichnet, daß die Auslässe (10) als Rohre gebildet sind, die zwischen der inneren Wand der Trommel
(2) und einer axialen Rippe (25) des Flansches (7) gebildet sind.
11. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9 und 10, dadurch gekennzeichnet, daß die Auslässe (10) der ringförmigen Kammer (9) Längsrillen (23) umfassen, um die Menge
des eingespritzten Materials zu erhöhen, insbesondere im Fall von Beschichtungspulver.
12. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10 und 11, dadurch gekennzeichnet, daß die Auslässe (10) der ringförmigen Kammer (9) zusätzlich zu einer axialen ringförmigen
Verbindung mit der Trommel eine Vielzahl von Öffnungen (24) umfassen, die sich radial
in die Trommel öffnen, wobei in diesem Fall die ringförmigen Kammern besonders für
das Injizieren des Beschichtungspulvers geeignet sind, wodurch eine hohe Produktivität
der Pistole erreicht wird und Hindernisse in der Einspritzleitung verringert werden.
13. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10, 11 und 12, dadurch gekennzeichnet, daß die ringförmigen Kammern (9) in das Innere der Trommel (2) über ringförmige Leitungen
(10) und/oder über Öffnungen (22'), die entlang eines Umfangs ausgerichtet sind, münden.
14. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10, 11, 12 und 13, dadurch gekennzeichnet, daß die axiale Rippe (25) eine vergrößerte Länge aufweist, die mit dem Inneren der Trommel
(2) derart überlagert ist, daß, wenn die Injektoreinheit zum Einbringen eines inerten
Gases verwendet wird, die Explosionsgase entlang des mittleren Bereiches der Trommel
(2) voranschreiten, während das inerte Gas in Kontakt mit der Trommelwand strömt,
wodurch eine Art bewegbarer zylindrischer Film gebildet ist, der die Wärmeverluste
durch die Wände der Trommel (2) verringert und an deren Austritt einen Schutzfilm
bildet, der die Mischung der Produkte des Explosionsprozesses mit den Gasen der Umgebung
verringert und verzögert.
15. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10, 11, 12, 13 und 14, dadurch gekennzeichnet, daß die angeführten Flansche (7) eine zweite ringförmige Kammer (20) umfassen, die vor
der ringförmigen Kammer (9) angeordnet ist und mit ihren eigenen Einlassleitungen
(21) versehen ist, die unmittelbar vor dem Auslass (10) der ringförmigen Kammer (9)
in das Innere der Trommel (2) münden und ausgelegt sind, einen zweiten Zuführpunkt
für die Zuführung eines Produktes in die Trommel der Pistole zu bilden, wobei das
Produkt dieselben oder andere Merkmale aufweisen kann wie das, das über den ersten
Zugang zugeführt wird.
16. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10, 11, 12, 13, 14 und 15, dadurch gekennzeichnet, daß die Flansche (7) eine Abstandseinrichtung (19) umfassen, um den Abstand zwischen
jedem Flansch (7) und dem Trommelabschnitt, mit dem er verbunden ist, zu ändern, um
einen einstellbaren Abstand zwischen den beiden zu bilden, der den Zugang von Außenluft
ermöglicht.
17. Detonationssprühpistole mit einer Hochfrequenzpulsrate und einer hohen Produktivität
nach den Ansprüchen 1, 7, 8, 9, 10, 11, 12, 13, 14, 15 und 16, dadurch gekennzeichnet, daß der Flansch (7) einen ersten konvergierenden Abschnitt aufweist, dem ein divergierender
Abschnitt in Entsprechung mit der Auslassöffnung (10) folgt, wodurch es möglich ist,
zwei Trommelabschnitte (2) (2') zu verbinden.
1. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée du type qui incorpore une chambre d'explosion (1) et un fût (2), auquel le
combustible et l'oxydant sont amenés directement et séparément qui, avec la collaboration
d'un système d'allumage (6), produit des gaz produits lors d'un processus d'explosion
pour porter un matériau de revêtement, amené dans le fût (2) et qui est ensuite pulvérisé
vers la pièce à revêtir,
caractérisé en ce qu'il comprend
a) un moyen pour amener le combustible et l'oxydant pour produire des mélanges explosifs
de différentes compositions dans différentes zones de la chambre d'explosion de manière
à produire, dans le même volume de chambre (1) et pour le même cycle d'explosion,
des zones d'énergie plus grandes ou plus petites et
b) des moyens pour l'amenée distribuée de produits dans le fût afin d'obtenir des
volumes d'amenée élevés et des mélanges appropriés des gaz présents dans le fût, où
la position de ces moyens, sur la longueur du fût (2), peut être sélectionnée et modifiée
par l'utilisateur, pour l'injection des produits à n'importe quel point dans le fût
et en réalisant ainsi une grande souplesse d'utilisation fonctionnelle.
2. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon la revendication 1,
caractérisé en ce que les moyens pour amener l'oxydant (4) présentent de multiples points d'injection (17,
18) qui sont distribués spatialement sur la longueur de la chambre d'explosion (1),
tandis que les moyens pour l'amenée du combustible
(5) présentent de multiples points d'injection (16) dont tous se situent dans la zone
la plus arrière (11) de la chambre d'explosion (1), tout cela est destiné à produire
un mélange qui est riche en combustible dans les zones proches de la zone d'allumage
(12) mais en augmentant progressivement le pourcentage de l'oxydant dans des zones
(13) proches de la connexion avec le fût (2).
3. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que le mélange explosif produit dans la zone d'allumage (12) est le résultat de l'injection
locale dans cette zone (12) d'un maximum de 25% d'oxydant et de 100% de combustible
fourni à la chambre d'explosion dans chaque cycle.
4. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que la chambre d'explosion (1) incorpore, entre les premiers orifices d'amenée d'oxydant
(17) et les orifices d'amenée de combustible (16) une protubérance interne ou une
nervure périmétrale (14) qui détermine un rétrécissement de la chambre d'explosion
(1) formant un volume restreint (11) qui est exclusivement alimenté en combustible
par les orifices (16) de l'injecteur (5).
5. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que les moyens pour l'amenée de l'oxydant comprennent un injecteur axial (4), agencé
concentriquement et à l'intérieur de la chambre d'explosion (1), avec une série d'orifices
radiaux (17) placés à l'extérieur du volume (11) et directement après la nervure périmétrale
(14), et où l'injecteur axial comprend à une extrémité un prolongement (15) s'étendant
pratiquement jusqu'au début du fût (2), également avec des orifices radiaux (18),
ces orifices étant agencés sur la longueur de la chambre d'explosion (1).
6. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que les orifices radiaux (17) et (18) pour l'amenée de l'oxydant sont agencés en biais
par rapport à l'axe du fût (2).
7. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que les moyens pour l'amenée distribuée de produits dans le fût (2) sont constitués d'une
ou de plusieurs chambres annulaires (9) établies à n'importe quelle position du fût
et assistées par une ou plusieurs entrées d'amenée de produit (8), où la ou les chambres
annulaires (9) ont des sorties (10) ou des conduits de sortie à travers lesquelles
le produit accède au fût (2) d'une manière distribuée de sorte que lorsque ces moyens
d'amenée sont utilisés pour l'injection de la poudre de revêtement, elles permettent
que la quantité de poudre amenée dans le fût soit augmentée et réduisent des obstructions
possibles du conduit d'injection, alors que lorsqu'ils sont utilisés pour l'injection
de produits actifs dans la combustion, il est possible de modifier localement la nature
du mélange et/ou la condition du processus de projection selon le besoin.
8. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications précédentes, caractérisé en ce que les sorties (10) sont configurées comme des conduits annulaires de longueur, section
et orientation variables.
9. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7 et 8, caractérisé en ce que la ou les chambres annulaires (9) sont établies dans une ou plusieurs brides mobiles
(7) installées à n'importe quelle position sur le fût, où la ou les brides précitées
(7) définissent des segments physiquement indépendants du fût, à la fois pour faciliter
l'accès aux injecteurs pendant l'entretien du pistolet et pour permettre à un pistolet
unique d'avoir divers segments interchangeables pour déterminer diverses caractéristiques
fonctionnelles du pistolet.
10. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8 et 9, caractérisé en ce que les sorties (10) sont configurées comme des conduits définis entre la paroi interne
du fût (2) et une nervure axiale (25) de la bride (7).
11. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9 et 10, caractérisé en ce que les sorties (10) de la chambre annulaire (9) comprennent des rainures longitudinales
(23) pour augmenter la quantité de matériau injectée, particulièrement dans le cas
de la poudre de revêtement.
12. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10 et 11, caractérisé en ce que les sorties (10) de la chambre annulaire (9) comprennent, en plus d'une communication
annulaire axiale avec le fût, une multiplicité d'orifices (24) qui s'ouvrent radialement
vers le fût, auquel cas les chambres annulaires sont particulièrement appropriées
pour l'injection de la poudre de revêtement, en obtenant une grande productivité du
pistolet et en réduisant les obstructions dans le conduit d'injection.
13. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10, 11 et 12, caractérisé en ce que les chambres annulaires (9) s'ouvrent vers l'intérieur du fût (2) par des conduits
annulaires (10) et/ou par un alignement circonférentiel d'orifices (22').
14. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10, 11, 12 et 13, caractérisé en ce que la nervure axiale (25) présente une plus grande longueur qui est superposée à l'intérieur
du fut (2) de telle manière que lorsque l'injecteur est utilisé pour l'introduction
d'un gaz inerte, les gaz d'explosion progressent le long de la zone centrale du fût
(2) tandis que le gaz inerte s'écoule en contact avec la paroi du fût en formant un
type de film cylindrique mobile qui réduit les pertes de chaleur à travers les parois
du fût (2) et qui définit à la sortie de celui-ci un film de protection qui réduit
et retarde le mélange des produits du processus d'explosion avec les gaz de l'environnement.
15. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10, 11, 12, 13 et 14, caractérisé en ce que les brides citées (7) comprennent une seconde chambre annulaire (20) placée en amont
de la chambre annulaire (9) et présentant ses propres conduits d'entrée (21) et qui
s'ouvrent vers l'intérieur du fût (2), directement devant la sortie (10) de la chambre
annulaire (9), et conçus pour réaliser un second point d'amenée pour l'amenée du produit
au fût du pistolet, un produit avec des caractéristiques identiques ou différentes
de celui introduit par la première entrée.
16. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10, 11, 12, 13, 14 et 15, caractérisé en ce que les brides (7) comprennent un dispositif de séparation (19) pour modifier la séparation
entre chaque bride (7) et le segment de fût auquel il est relié de manière à établir
une séparation ajustable entre les deux, qui permet l'entrée de l'air extérieur.
17. Pistolet de projection par détonation à taux d'impulsions haute fréquence et à productivité
élevée selon les revendications 1, 7, 8, 9, 10, 11, 12, 13, 14, 15 et 16, caractérisé en ce que la bride (7) présente une première section convergente, suivie d'une section divergente
en correspondance avec la sortie (10) permettant que les deux sections de fût (2)
(2') soient connectées.