[0001] The present invention relates to a shell, particularly for sports shoes such as,
for example, a skate.
[0002] Shells made for example of plastics or carbon and constituted by a single body, obtained
by molding, are currently known.
[0003] A conventional shell is shaped complementarily to the foot, so as to wrap around
its sole, tip and heel, and also covers the region located proximate to the malleoli.
[0004] In conventional skates, a soft shoe, an upper cuff, and a lower frame for connection
to a plurality of wheels or to a blade for gliding over ice, are associated with such
conventional shell, which is rigid.
[0005] However, such conventional structure requires providing, for each skate size, a specific
mold suitable to obtain the corresponding shell having the required size.
[0006] Moreover, in order to offer better comfort to the user, in some cases the shells
are produced also in intermediate sizes between two successive standard sizes, but
this requires the use of additional padding to compensate for the greater space.
[0007] The need to provide as many molds as there are sizes, entails even higher costs if
one wishes to manufacture skates in intermediate sizes.
[0008] Accordingly, the manufacturing process described above, suitable to obtain conventional
shells, clearly has the drawback of requiring a large number of molds.
[0009] Such drawback therefore translates into a high production cost for each individual
shell and accordingly also translates into a high production cost for the sports shoe.
[0010] Moreover, when the number of required items per size varies, the time required to
reset the machines is long, and this entails a further increase in production costs.
[0011] The aim of the present invention is therefore to solve the noted technical problems,
eliminating the drawbacks of the cited prior art, by providing a shell that can be
produced with reduced production costs particularly for manufacturing roller skates
and ice skates.
[0012] An important object of the invention is to provide a shell that allows to reduce
the number of molds required to produce shells of every required size.
[0013] Another important object is to provide a shell that allows high flexibility in the
production of shells for sports shoes by allowing to vary the number of manufactured
items per size rapidly and with shorter machine resetting times.
[0014] Another object is to reduce inventory costs and simplify inventory management.
[0015] Another object is to provide a structurally simple shell that can be obtained with
conventional machines.
[0016] This aim and these and other objects that will become better apparent hereinafter,
are achieved by a shell, particularly for sports shoes, characterized in that it has
a size, preselected during production, that is obtained by selectively connecting
to a central body for supporting the sole of the foot a separate front toe portion
and a separate rear heel portion.
[0017] Further characteristics and advantages of the invention will become better apparent
from the detailed description of a particular embodiment, illustrated only by way
of non-limitative example in the accompanying drawings, wherein:
Figure 1 is a perspective exploded view of the shell according to the invention;
Figure 2 is a perspective view of the shell;
Figure 3 is a side view of the shell according to the invention.
[0018] With reference to the above cited figures, the reference numeral 1 designates a shell,
particularly usable in the manufacture of sports shoes, such as for example in-line
skates or ice skates.
[0019] The shell 1 comprises a central body 2, for supporting the sole of the foot, constituted
by a first surface 3, shaped approximately complementarily to the sole of the foot,
and from which two wings 4a and 4b protrude laterally. The wings constitute two first
lateral containment rims for the user's foot.
[0020] The first front end 5a and the second rear end 5b of the central body 2 are substantially
flat and the toes or the metatarsal region and the heel of the foot protrude from
the first surface 3.
[0021] The central body 2 is associated with a separate toe portion 6, arranged at the front,
and with a separate rear heel portion 7.
[0022] The toe portion 6 has a second flat surface 8, from which a second raised rim, designated
by the reference numeral 9, for containing the tip of the user's foot protrudes laterally
and frontally.
[0023] The heel portion 7 is constituted by a third flat surface 10, from which a third
raised rim designated by the reference numeral 11 protrudes laterally and to the rear,
in order to contain the user's heel.
[0024] The first and second ends 5a and 5b of the central body 2 are arranged above the
second and third flat surfaces 8 and 10, respectively of the toe portion 6 and of
the heel portion 7, so that the second and third raised rims 9 and 11 thereof are
arranged externally to the pair of wings 4a and 4b, constituting a single perimetric
rim 12 which contains the foot and prevents lateral movements thereof.
[0025] The shape of the central body 2, of the toe portion 6 and of the heel portion 7 is
such that they can be selectively mutually associated, the toe portion 6 and the heel
portion 7 being able to slide longitudinally with respect to the central body 2, as
schematically shown in Figure 3.
[0026] Once the position of the toe portion 6 and of the heel portion 7, with respect to
the central body 2, has been determined, according to the required size, the toe and
heel portions may be fastened to the central portion.
[0027] In this manner it is possible to obtain shell structures of different sizes, so as
to cover at least two successive sizes, without the need to have a mold for each size,
including intermediate sizes.
[0028] It is in fact sufficient to have a mold for each one of the three parts that compose
the invention; in this manner, one also has a distinct reduction in the space required
for inventory and in the minimum number of parts in stock, with a substantial cost
reduction.
[0029] It has thus been found that the invention has achieved the intended aim and objects,
a shell having been provided that allows to reduce production costs for the manufacture
of shells for sports shoes, since it reduces the number of molds required to manufacture
shells of any required size and also reduces inventory costs while simplifying inventory
management.
[0030] The invention also allows high flexibility in the manufacture of shells for sports
shoes, since it is possible to vary the number of items manufactured per size simply
by acting on the procedures for mutually connecting the central body, the toe portion
and the heel portion.
[0031] The materials used, as well as the dimensions that constitute the individual components
of the invention, may of course be more pertinent according to specific requirements.
[0032] The disclosures in Italian Utility Model Application No. TV2001U000014 from which
this application claims priority are incorporated herein by reference.
[0033] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A shell, particularly for sports shoes, characterized in that it has a size, preselected during production, that is obtained by selectively connecting
a separate front toe portion and a separate rear heel portion to a central body for
supporting the sole of the foot.
2. The shoe according to claim 1, characterized in that said central body is constituted by a first surface that is shaped approximately
complementarily to the sole of the foot and from which two wings protrude laterally,
said wings constituting two first lateral containment rims for said foot.
3. The shoe according to claim 1, characterized in that said central body has a first front end and a second rear end, which are flat and
allow respectively the toes or the metatarsal region of the foot and the heel to protrude
from the central body.
4. The shoe according to claim 1, characterized in that said toe portion has a second flat surface, from which a second raised rim for containing
the tip of the foot protrudes laterally and to the front.
5. The shoe according to claim 1, characterized in that said heel portion has a third flat surface, from which a third raised rim for containing
the foot's heel protrudes laterally and to the rear.
6. The shoe according to one or more of the preceding claims, characterized in that said first end of said central body is arranged above said second flat surface of
said toe portion, so that said second raised rim of said toe portion is arranged outside
said pair of wings of said central body.
7. The shoe according to one or more of the preceding claims, characterized in that said second end of said central body is arranged above said third flat surface of
said heel portion, so that said third raised rim thereof is arranged outside said
pair of wings of said central body.
8. The shoe according to claim 7, characterized in that said pair of first containment rims and said second and third raised rims constitute,
when the shell is assembled, a single perimetric rim containing the foot and preventing
lateral movements thereof.
9. The shoe according to one or more of the preceding claims, characterized in that the shape of said central body, said toe portion and said heel portion is such as
to allow their selective mutual connection, said toe portion and said heel portion
being able to slide temporarily longitudinally with respect to said central body.
10. The shoe according to one or more of the preceding claims, characterized in that said toe portion and said heel portion are fastened to said central body after setting
the size of the shell.