FIELD OF THE INVENTION
[0001] The present invention relates to a twisting device having enhanced productivity and,
more particularly, to a twisting device, which changes the original one-to-one production
structure into a two-to-two or a three-to-three production structure in the original
space.
BACKGROUND OF THE INVENTION
[0002] Figs. 1 to 3 show a prior art twisting device, wherein a fiber strand 3 on a fiber
cake 2 is connected to a bobbin 5 through the rotation of the fiber cake 2 on a creel
1. The fiber strand 3 between the fiber cake 2 and the bobbin 5 will be twisted through
the rotation of a spindle motor 6. The fiber strand 3 after twisting passes through
a strand-cut sensor 7 and then is wound around the bobbin 5 driven by the spindle
motor 6. The balloon control ring 8 and the oil ring 9 are connected and simultaneously
driven by the ring rail 10 to move upwards and downwards outside the bobbin 5. The
bobbins 5 are separated one from another by separators 4. The above device is called
a twisting machine. The twisting machine shown in the figures are mainly applied to
fiberglass. Figs. 4 and 5 show the structure of a prior art oil ring 9. Oil is supplied
to the oil ring 9 via an oil duct la on the ring rail 10. The oil duct is commonly
an oil-supplying pipeline. However, if it is used as a dual-ring type oil ring of
the present invention, the situation that oil cannot be supplied to the outer oil
ring will happen.
[0003] As shown in Fig. 2, when the fiber cakes 2 are installed at the creels 1 of the above
twisting machine, the creels 1 will be respectively arranged at the upper part and
the lower part of the above machine to let each fiber cake 2 only match a bobbin 5
so as to maximize the use of space. However, this is only an improvement on the height
and length of the mechanical structure. Moreover, the bearable weight of the creel
1 far exceeds the weight of the fiber cake 2. That is, the creel is designed to bear
more than one fiber cakes. Although the prior art structure has been improved on the
basic one-to-one twisting structure, it has the problem that the productivity cannot
be further expanded using the same space.
SUMMARY OF THE INVENTION
[0004] One object of the present invention is to provide a twisting device having enhanced
productivity, wherein a bobbin is added to each single set in the width direction
of the machine, and a pair of fiber cakes are simultaneously placed on a creel in
the original space configuration. The fiber cake is designed to have only a half width
of the original fiber cake. Under the premise of the same weight of a fiber cake,
the thickness of the fiber cake is increased so that two fiber cakes can be received
in the structure of the creel. The original one-to-one production structure is thus
changed into a two-to-two production structure. Therefore, the productivity can be
doubled, and the cost of machines can be reduced. In other words, a machine of double
productivity is obtained, and a half area of the twisting production line can be saved.
Briefly, the productivity per unit time per unit ground area is doubled. The above
method can also be used to expand the structure of a twisting machine into a three-to-three
or a four-to-four structure.
[0005] To achieve the above object, a pair of fiber cakes are simultaneously hung on a transversely
hung creel. The pair of fiber cakes respectively unloosen two fiber strands downwards
during the rotation process of the creel. Each of the two fiber strands passes through
a strand-cut sensor and then enters a balloon control ring. Through the guide of an
oil ring, each of the fiber strands is twisted and then wound around a bobbin driven
by a spindle motor. The pair of balloon control rings and the pair of oil rings are
simultaneously driven by a ring rail to move upwards and downwards on the bobbin.
Therefore, a pair of fiber strands and a pair of bobbins can use the same creel.
[0006] The various objects and advantages of the present invention will be more readily
understood from the following detailed description when read in conjunction with the
appended drawings, in which:
BRIEF DESCRIPTION OF THE DRAWINGS:
[0007]
Fig. 1 is a front view of a prior art twisting device;
Fig. 2 is a side view of a prior art twisting device;
Fig. 3 is a top view of a prior art twisting device;
Fig. 4 is a top view of a prior art oil ring;
Fig. 5 is a front view of a prior art oil ring;
Fig. 6 is a front view of the present invention;
Fig. 7 is a side view of the present invention;
Fig. 8 is a top view of the present invention;
Fig. 9 is a top view of an oil ring of the present invention;
Fig. 10 is a front view of an oil ring of the present invention;
Fig. 11 is a side view of an unfolded strand-cut sensor of the present invention;
and
Fig. 12 is a side view of a folded strand-cut sensor of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] Figs. 6 to 8 show a twisting device having enhanced productivity of the present invention.
A pair of fiber cakes 12 are simultaneously hung on a transversely hung creel 11.
The pair of fiber cakes 12 respectively unloosen two fiber strands 13 downwards during
the rotation process of the creel 11. Each of the two fiber strands 13 passes through
a strand-cut sensor 17 and then enters a balloon control ring 18. Through the guide
of an oil ring 19, each of the two fiber strands 13 is twisted and then wound around
a bobbin 15. Each of the bobbins 15 is placed on a spindle plate 21 and driven by
a spindle motor 16. The pair of balloon control rings 18 and the pair of oil rings
19 are connected to a ring rail 20. All pairs of the bobbins 15 are separated one
from another by separators 14. The balloon control rings 18 and the oil rings 19 are
simultaneously driven by the ring rail 20 to move upwards and downwards on outside
the bobbins 15. Therefore, a pair of fiber cakes 12 and a pair of bobbins 15 can use
the same creel 11.
[0009] A supporter 22 of the strand-cut sensor 17 is of inflectional shape, as shown in
Figs. 7, 11, and 12, which has a supporter plate 220. The supporter plate 220 uses
the first axis 221 to join the first supporter plate 222, which then uses the second
axis 223 to join the second supporter plate 224. An outside strand-cut sensor 226
is joined on the second supporter plate 224. An inside strand-cut sensor 225 is joined
in the supporter plate 220. The outside structures can be folded to form a structure
that bobbin can be replaced more conveniently. After used, the second supporter plate
224 is first folded and hidden below the first supporter plate 222, and the first
supporter plate 22 is then folded below the supporter plate 220.
[0010] Figs. 9 and 10 show a dual-ring type oil ring 19, which has an oil cup 23 added on
the outside oil ring thereof. The oil cup 23 is used to provide oil for the outside
oil ring. Moreover, because the ring rail 20 is connected to the inside oil ring,
and the whole oil ring is designed to have a smaller weight, the oil ring can be raised
or lowered more stably. Therefore, when the oil ring is expanded to form a multi-ring
type oil ring, the oil ring will be a ring joined with another one, each ring having
a direct oil-supplying device (an oil cup or an individual oil-supplying pipeline).
[0011] Space is fully exploited in the present invention. In the prior art, the creels are
arranged up and down, each matching a bobbin arranged at the same row, as shown in
Fig. 1. In the present invention, the creels are also arranged up and down, but a
pair of fiber cakes are provided on the same creel to match two bobbins arranged fore
and aft below, as shown in Figs. 7 and 8. Thereby, the productivity per unit ground
area per unit time can be doubled. The weight of a single fiber cake received in the
creel is the same as that of the prior art shown in Fig. 3. Because the fiber cake
of the present invention is narrower but thicker while the fiber cake in the prior
art is wider but thinner, the weight of a single fiber cake of the present invention
is equal to that of the prior art. Therefore, better use can be provided. Additionally,
the above embodiment illustrates the present invention using a pair of fiber cakes
provided on a creel to match a pair of bobbins. Similarly, more than two fiber cakes
can be provided on a creel to match the same number of bobbins in the present invention.
[0012] Although the present invention has been described with reference to the preferred
embodiments thereof, it will be understood that the invention is not limited to the
details thereof. Various substitutions and modifications have been suggested in the
foregoing description, and others will occur to those of ordinary skill in the art.
Therefore, all such substitutions and modifications are intended to be embraced within
the scope of the invention as defined in the appended claims.
1. A twisting device having enhanced productivity, comprising:
a creel capable of rotating;
at least two fiber cakes simultaneously arranged abreast and telescoped on said creel,
said fiber cakes capable of rotating along with said creel to let each fiber strand
be pendent;
at least two strand-cut sensors respectively passed through by said pendent fiber
strands;
at least two balloon control rings and at least two oil rings respectively provided
below said strand-cut sensors, said oil rings being disposed below said balloon control
rings, said balloon control rings and said oil rings being connected to and driven
by an ring rail to make upward and downward reciprocal motions; and
at least two bobbins provided below said oil rings and capable of rotating to fit
the rotation of said creel so that said fiber strands can be twisted and then wound,
respectively.
2. The twisting device having enhanced productivity as claimed in claim 1, wherein a
supporter of said strand-cut sensor is of inflectional shape.
3. The twisting device having enhanced productivity as claimed in claim 1, wherein said
oil ring is a ring joined with another ring, each having an oil-supplying device.