[0001] This invention relates to determining track condition. In particular, but not exclusively,
the invention relates to crack detection and alignment checking in tracks. Aspects
of the invention relate to inspecting the condition of a track, to identifying the
location and an aspect of a noteworthy situation and to determining whether a crack
is present in a section of track. Examples of the invention described below relate
to tracks in a transport system, in particular railway tracks.
[0002] Cracks and other defects in railway tracks can lead to serious accidents, in particular
derailments. It is therefore important that cracks and other defects are found as
early as possible so that the damaged rails can be replaced.
[0003] The term "crack" used herein should be interpreted broadly (unless it is clear from
the context otherwise) to refer to any kind of flaw, defect or damage to the track.
Such "cracks" may be the result of manufacture and/or damage during service.
[0004] Existing methods for crack detection in railway tracks often involve the use of specialised
engineering vehicles and/or handheld equipment. This is time-consuming and in general
disrupts regular services. Also, and for these reasons, such examinations are often
carried out infrequently, and therefore problems with the condition of the track will
often not be noticed until quite late.
[0005] One known method for identifying cracks in rails involves the use of ultrasound.
This requires the testing equipment to be in direct contact with the rail, which restricts
the speed of a testing vehicle which in turn means longer inspection times and further
disruption to scheduled operation.
[0006] Misalignment of tracks can also lead to safety problems.
[0007] An object of embodiments of the invention is to solve and/or mitigate one or more
of the aforementioned problems.
[0008] According to a first aspect of the invention, there is provided a method of inspecting
the condition of a track used in a transport system comprising: fitting an inspection
device to a transport vehicle of the transport system; and using the device to inspect
the track.
[0009] By fitting the device to a normal transport vehicle, no dedicated engineering vehicle
is required, thus leading to lower cost and greater convenience.
[0010] In some preferred embodiments of the invention described herein, the track is a railway
track, the vehicle is a train, and the transport system is a railway. However, the
invention also covers other types of transport systems and vehicles including, but
not restricted to, monorails, trams, cable cars and roller coasters. The track may
include any appropriate guide for the vehicle.
[0011] The device may comprise a single unit, or more than one unit.
[0012] Preferably, the device is used during a scheduled service of the vehicle. By arranging
for the inspection to be carried out during a normal service, the time taken for inspection
and thus the cost is reduced, and disruption to normal services can be minimised.
Embodiments of the invention described herein are able to be used on a vehicle running
at variable speeds ranging from very low speeds to above about 140 mph in some examples.
[0013] Preferably, the device is used spaced apart from the track. By arranging for the
device not to touch the track, the vehicle can run at a higher speed during the inspection.
[0014] Preferably, using the device comprises obtaining information relating to an aspect
of the condition of the track. Aspects of the condition which can be investigated
include, the presence of cracks and other defects in the track, and the alignment
of the track. Thus the information may comprise information relating to the integrity
of the track. By carrying out the inspection, cracks or other faults can be found
which might cause the rails to break.
[0015] Preferably, obtaining information comprises emitting radiation towards a portion
of the track, and detecting radiation which has interacted with the track. The radiation
may be any type of radiation which would allow information regarding aspects of the
track to be obtained, and may be either pulsed or continuous. In examples described
below, the radiation is light. Interaction may include, for example, reflection, or
passing through a portion of the track.
[0016] Obtaining information may comprise using a light source to illuminate a portion of
the track and detecting the light emitted by the light source which is reflected by
the track. By this method, information relating to partial cracks in the track may
be obtained.
[0017] Obtaining information may comprise using a light source to illuminate a portion of
the track and detecting light emitted by the light source which passes through the
track. By this method, information relating to full cracks in the track may be obtained.
[0018] In preferred embodiments of the invention described below, the radiation is emitted
by a laser. By using laser light, very small amounts of light from the track can be
detected. It is also possible to filter out other light by excluding wavelengths other
than the known wavelength of the laser light. It is envisaged, however, that other
radiation sources could also be used, for example maser. The laser may be a continuous
wave laser, or it may be a pulsed laser as this may be beneficial in terms of gating
the optical CCD photon collection system.
[0019] This feature is of particular importance and is provided independently. Thus, a further
aspect of the invention provides a method of determining the condition of a track
in a transport system, comprising: emitting laser light towards a portion of the track;
and detecting laser light emitted which has interacted with the track.
[0020] By suitable arrangement of a source and a detector, both light reflected from the
track and light passing through the track can be detected using a single source. In
preferred arrangements described below, a source and detector pair is used to detect
each of type of defect.
[0021] Depending on the type of information regarding cracks and/or alignment, one or more
of the different methods for obtaining information may be used, as appropriate.
[0022] Preferably, detecting the emitted radiation comprises detecting the radiation at
an angle to its emission. This reduces the risk of radiation from the source directly
hitting the detector, which might damage the sensitive detection equipment.
[0023] Obtaining information may further comprise obtaining an image of the track. A camera
may be used. The image may be used to detect the general condition of the track and/or
alignment of the track. Preferably the image is the image ahead of the vehicle; this
is thought to give a better image. Image quality behind the vehicle may be reduced
as a result of dust or other objects thrown up by the passing vehicle. The headlights
at the front of the train may also provide illumination for the camera.
[0024] Preferably, obtaining information comprises obtaining a plurality of discrete pieces
of information. Preferably the information obtained comprises a sequence of pieces
of information.
[0025] Preferably the method further comprises varying the rate at which the information
is obtained. Preferably the method includes determining the speed of the vehicle and
varying the rate at which the information is obtained relatively to the determined
speed of the vehicle. Thus it can be ensured that the whole track is covered by the
information without producing more information than necessary, which reduces the space
required to store the collected information and reduces processing time for analysing
the information.
[0026] Preferably the method further comprises obtaining GPS data relating to the location
of the vehicle. Thus the location of any crack or defect found can be determined.
Information relating to the time may also be obtained. This feature is of particular
importance and is thus provided independently.
[0027] A further aspect of the invention provides a method of identifying the location and
an aspect of a noteworthy situation, comprising: obtaining GPS data relating to the
location of an occurrence of the situation from a GPS receiver located at the location
of the occurrence; and obtaining information relating to an aspect of the situation
from a sensor located at the location of the occurrence.
[0028] Thus when an occurrence is detected, its location and information about the occurrence
can also be obtained. GPS can also be used to track the vehicle.
[0029] In some examples, the method further comprises storing the information together with
the GPS data. The information and data can then be analysed off-line, for example
after the end of the journey.
[0030] Alternatively, or in addition, the method further comprises transmitting the information
together with the GPS data. Thus the information can be monitored in real time and
an alert can be given if a noteworthy situation is detected.
[0031] Obtaining information from a sensor may comprise obtaining an image from a camera.
The information may, for example, comprise an image of the occurrence. A noteworthy
situation may, for example, be a crack or flaw in a track.
[0032] Preferably the method further comprises analysing the information to determine the
condition of a track. This feature is of particular importance and is thus provided
independently.
[0033] A further aspect of the invention provides a method of determining the condition
of the track in a transport system, comprising: receiving information pertaining to
the condition of the track; and analysing the information in order to determine the
condition of the track.
[0034] The information may comprise a sequence of images of the track. The image may comprise
a physical image and/or data relating to an image, for example an electronic or digital
representation of an image.
[0035] Preferably analysing the information comprises classifying information depending
on whether it contains a feature related to a crack. The classification may comprise
classifying each image.
[0036] Preferably, analysing the information comprises classifying information including
a crack-related feature depending on the type of crack the feature relates to.
[0037] Preferably, analysing the information comprises comparing an image of a portion of
the track with a reference image. This can be carried out manually or using a computer.
In this way, images of known crack types can be used to obtain a more accurate classification.
[0038] Preferably analysing the information is carried out using a classification algorithm,
preferably a neural network based image classification algorithm. It has been found
that neural networks are well suited to the image classification task. The system
can learn types of crack morphology and can recognise crack-related features. This
feature is of particular importance and is thus provided independently.
[0039] A further aspect of the invention provides a method of determining whether a crack
is present in a section of track, comprising: obtaining an image of the section of
track; and using an image classification algorithm based on a neural network to determine
if a crack is present in the section of track.
[0040] Preferably, the method further comprises determining the dimensions of a feature
relating to a crack.
[0041] Preferably the method further comprises using the dimensions determined in order
to determine the type of crack. A reference database can be used to match crack dimensions
against known types of crack and thus information relating to the type of crack can
be obtained.
[0042] Preferably the method further comprises inspecting the information manually in order
to determine the condition of the track. An expert can look for further information
on further track condition aspects not covered by the automatic inspection and/or
analyse further any images identified by the automatic system as being of interest.
[0043] The analysis may comprise first identifying a region of the image containing a crack-related
feature and then carrying out the detailed analysis only on the identified region.
This can greatly reduce the time required for analysis.
[0044] Preferably the method further comprises: carrying out a plurality of inspections
of a section of track; and comparing the information obtained from the plurality of
inspections in order to identify changes in the condition of the track. This makes
it possible to monitor the track and any defects over time and to look for worsening
condition.
[0045] Preferably the method further comprises: identifying a plurality of features corresponding
to a plurality of sections of the track in an image; and determining the alignment
of the plurality of features. In that way, the alignment of the track can be determined
and thus checked against predefined tolerance limits.
[0046] Preferably, identifying the plurality of features comprises using an edge detection
algorithm.
[0047] The information may comprise a sequence of light intensity values, and preferably
the method comprises analysing the sequence of light intensity values. Thus the presence
of cracks can be identified, for example by detecting light or dark sections in the
image which may relate to a crack feature. Any suitable detector may be used in the
various source/detector arrangements. Preferably a PMT is used. A PMT can detect very
low levels of light.
[0048] The analysing step may be carried out whilst the inspection device is being used.
Thus real-time information can be obtained and an alarm may be given if a noteworthy
or dangerous situation (for example a crack or defect) is detected.
[0049] Alternatively, or in addition, the method may comprise analysing the information
after the inspection device has been used. Thus the information may be analysed off-line.
Less on-board processing is required. For example, at the end of the vehicle's journey,
a storage device including all the stored information and data may be removed and
sent for analysis. This also allows for more extensive analysis of the information.
[0050] Preferably the method further comprises cleaning the track ahead of the transport
vehicle. Any appropriate cleaning method could be used, for example using air/water
jets, brushes or vacuum cleaner. This can lead to higher accuracy of the sensing and
analysis of the track condition.
[0051] Preferably the transport vehicle is a train.
[0052] The invention further provides an apparatus for inspecting the condition of a track
used in a transport system comprising an inspection device for inspecting the track,
the device being adapted to be fitted to a transport vehicle of the transport system.
[0053] Preferably, the device is adapted to be used during a scheduled service of the vehicle.
Preferably, the device is adapted to be used spaced apart from the track.
[0054] Preferably the apparatus comprises a housing. The housing protects the device from
dust and debris.
[0055] Preferably, the apparatus comprises a vibration damping mechanism. The vibration
damping can reduce vibration transfer from the vehicle which can, for example, reduce
point accuracy of illumination lasers and affect the geometry of the collection optics
and imaging devices. Suitable vibration damping mechanisms are known, for example,
in relation to aircraft.
[0056] Preferably the apparatus comprises a source for emitting radiation towards a portion
of the track, and a detector for detecting radiation which has interacted with the
track.
[0057] Preferably the apparatus comprises a light source for illuminating a portion of the
track and a detector for detecting the light emitted by the light source which is
reflected by the track. Alternatively, or in addition, the apparatus may comprise
a light source for illuminating a portion of the track and a detector for detecting
any light emitted by the light source which passes through the track.
[0058] Preferably, the source comprises a laser.
[0059] The apparatus may include baffles to reduce the amount of ambient light illuminating
the part of the track to be inspected.
[0060] A further aspect of the invention provides an apparatus for determining the condition
of a track in a transport system, comprising: a laser for emitting laser light towards
a portion of the track; and a detector for detecting the laser light emitted which
has interacted with the track.
[0061] Preferably the detector is adapted to detect the radiation at an angle to its emission.
The apparatus may further comprise a camera for obtaining an image of the track. Preferably
the device is adapted to vary the rate at which information is obtained. Preferably
the apparatus further comprises a GPS receiver.
[0062] A further aspect of the invention provides an apparatus for identifying the location
and an aspect of a noteworthy situation, comprising: a GPS receiver for obtaining
GPS data relating to the location of an occurrence of the situation; and a sensor
for obtaining information relating to an aspect of the situation.
[0063] Preferably the apparatus further includes a memory for storing the information together
with the GPS data.
[0064] Preferably the apparatus further comprises a transmitter adapted to transmit the
information together with the GPS data.
[0065] The apparatus may further include an alarm for notifying a noteworthy situation.
[0066] Preferably the apparatus further comprises an analyser, for analysing the information
to determine the condition of a track. The analysis may be carried out using a computer.
The analyser, receiver and other features of the apparatus may be embodied in computer
hardware, for example, a computer processor and/or memory storage devices and/or computer
software.
[0067] A further aspect of the invention provides apparatus for determining the condition
of the track in a transport system, comprising: means for receiving information pertaining
to the condition of the track; and an analyser for analysing the information in order
to determine the condition of the track.
[0068] Preferably the analyser is adapted to analyse a sequence of images of the track.
[0069] Preferably the analyser is adapted to classify an image depending on whether it contains
a feature related to a crack and/or depending on the type of crack the feature relates
to.
[0070] Preferably the apparatus further comprises a plurality of reference images, the analyser
being adapted to compare an image of the track with a reference image.
[0071] Preferably the analyser is adapted to analyse the image using a classification algorithm,
preferably a neural-network based image classification algorithm.
[0072] A further aspect of the invention provides apparatus for determining whether a crack
is present in a section of track, comprising: a sensor for obtaining an image of the
section of track; and an analyser for analysing the image using an image classification
algorithm based on a neural network to determine if a crack is present in the section
of track. The sensor may include a camera and/or one or more radiation source/detector
arrangements.
[0073] Preferably the apparatus further comprises a reference database of features relating
to a crack. This feature may be provided independently.
[0074] Preferably the analyser is adapted to compare information obtained from a plurality
of inspections in order to identify changes in the condition of the track.
[0075] Preferably the apparatus further comprises an alignment analyser for determining
the alignment of the track.
[0076] Preferably the apparatus further includes a cleaner for cleaning the track ahead
of the transport vehicle.
[0077] Preferably the transport vehicle is a train.
[0078] The invention also provides a train comprising a crack detection apparatus described
herein.
[0079] A further aspect of the invention provides a sequence of images obtained by a method
described herein and/or using an apparatus described herein.
[0080] A further aspect of the invention provides a database relating to the condition of
a track in a transport system, the database including information obtained by a method
described herein and/or using an apparatus described herein. Preferably the database
includes information relating to the condition of a plurality of tracks of the transport
system.
[0081] A further aspect of the invention provides the use of laser light in detecting a
crack in a track.
[0082] Aspects of the invention have been described above in terms of inspecting the condition
of a track used in a transport system, and in this context, "track" shall preferably
be taken to include all features of the track, including rails, rail joints, sleepers
and connecting bolts. Some preferred embodiments of the invention are concerned with
the detection of cracks specifically in rails.
[0083] Accordingly, in a further aspect of the invention, there is provided a method of
inspecting for cracks in a rail used in a transport system comprising: fitting an
inspection device to a transport vehicle of the transport system; and using the device
to obtain information pertaining to the presence or absence of a crack in the rail.
[0084] Preferably, the device is used during a scheduled service of the vehicle, and may
be used spaced apart from the track. The method may further comprise cleaning the
track ahead of the transport vehicle. Preferably, the transport vehicle is a train.
[0085] Preferably, obtaining information comprises emitting radiation towards a portion
of the rail, and detecting radiation which has interacted with the rail.
[0086] In a further aspect of the invention, there is provided a method of inspecting a
rail for cracks, comprising: emitting radiation towards a portion of the rail; and
detecting radiation emitted which has interacted with the rail.
[0087] Preferably, the method further comprises using a light source to illuminate a portion
of the rail and detecting the light emitted by the light source which is reflected
by the rail. Alternatively, or in addition, the method may further comprise using
a light source to illuminate a portion of the rail and detecting light emitted by
the light source which passes through the rail.
[0088] In a broad aspect of the invention, there is provided a method for detecting a crack
in a sample, comprising using a radiation source, preferably a light source, to irradiate
a portion of the sample; and detecting radiation emitted by the radiation source which
passes through the sample.
[0089] The radiation may preferably be emitted by a laser.
[0090] Preferably, obtaining information further comprises obtaining an image or a sequence
of images of the rail. The method may further comprise obtaining a plurality of images
of the rail, and may include varying the rate at which the images are obtained in
dependence on the speed of the vehicle.
[0091] Preferably, the method further comprises obtaining position data, for example GPS
data, relating to the location of the vehicle.
[0092] In a further aspect of the invention, there is provided a method of identifying the
location and an aspect of a noteworthy situation, comprising: obtaining GPS data relating
to the location of an occurrence of the situation from a GPS receiver located at the
location of the occurrence; and obtaining information relating to an aspect of the
situation from a sensor located at the location of the occurrence.
[0093] Preferably, the method further comprises storing and/or transmitting the information
together with the position data, for example the GPS data.
[0094] Preferably, the method comprises analysing the information to determine whether or
not a crack is present in the rail.
[0095] In a further aspect of the invention, there is provided a method of determining whether
a crack is present in a rail, comprising: receiving information pertaining to the
presence or absence of a crack in the rail; and analysing the information in order
to determine whether a crack is present in the rail.
[0096] In a further aspect of the invention, there is provided a method of determining whether
a crack is present in a portion of a rail, comprising: obtaining an image of the portion
of the rail; and using an image classification algorithm based on a neural network
to determine if a crack is present in the portion of the rail.
[0097] In a further aspect of the invention, there is provided apparatus for inspecting
for cracks in a track used in a transport system comprising an inspection device for
inspecting the track, the device being adapted to be fitted to a transport vehicle
of the transport system.
[0098] Preferably, the device is adapted to be used spaced apart from the track. Preferably,
the apparatus comprises a vibration damping mechanism.
[0099] In a further aspect of the invention, there is provided apparatus for determining
the condition of a track in a transport system, comprising: means for emitting radiation
towards a portion of the track; and means for detecting the radiation emitted which
has interacted with the track.
[0100] In a further aspect of the invention, there is provided apparatus for determining
the condition of the track in a transport system, comprising: means for receiving
information pertaining to the condition of the track; and means for analysing the
information in order to determine the condition of the track.
[0101] In a further aspect of the invention, there is provided a sequence of images obtained
by a method described herein and/or using apparatus described herein.
[0102] A further aspect of the invention provides the use of laser light in detecting a
crack in a track.
[0103] The invention also provides a method substantially as described herein with reference
to Figures 1 to 11 of the accompanying drawings, and apparatus substantially as described
herein with reference to and as illustrated in the accompanying drawings.
[0104] The invention also provides a computer program and a computer program product for
carrying out any of the methods, or any part of the methods, described herein and/or
for embodying any of the apparatus features, or part of the apparatus features, described
herein, and a computer readable medium having stored thereon a program for carrying
out any of the methods, or any part of the methods, described herein and/or for embodying
any of the apparatus features, or any part of the apparatus features, described herein.
[0105] The invention also provides a signal embodying a computer program for carrying out
any of the methods described herein and/or for embodying any of the apparatus features
described herein, a method of transmitting such a signal, and a computer product having
an operating system which supports a computer program for carrying out any of the
methods described herein and/or for embodying any of the apparatus features described
herein.
[0106] Method features may be applied to apparatus features, and vice versa, as appropriate.
[0107] Any feature in one aspect of the invention may be applied to other aspects of the
invention, in any appropriate combination.
[0108] Preferred features of the present invention will now be described, purely by way
of example, with reference to the accompanying drawings, in which:
Fig. 1 shows the structure of a track inspection device;
Fig. 2 shows the full crack sensor of the track inspection device;
Fig. 3 shows an alternative arrangement of the full crack sensor;
Fig. 4 shows the partial crack sensor of the track inspection device;
Fig. 5 shows the track imaging system of the track inspection device;
Fig. 6 is a flow chart of the full crack analysis method;
Fig. 7 is a flow chart of the partial crack analysis method;
Fig. 8 is a flow chart of the binning algorithm;
Fig. 9 is a flow chart of the search algorithm;
Fig. 10 is a flow chart of the track alignment analysis method; and
Fig. 11 shows the mounting of the track inspection device on a train.
[0109] Examples described below may be employed for real-time,
in-situ track analysis at train velocities in excess of 140 mph (140 mph is the highest U.K.
train velocity presently allowed, but train velocities are higher in other countries).
The track inspection device of the examples would normally be mounted on the front
or back of trains so that all of the tracks are analysed in real-time on a train journey.
Thus with the device on-board one train on one route, the entire route can be analysed
each time the train transits the route. With a single device covering each route in
the country, effectively all the tracks in the country are analysed several times
a day.
[0110] In techniques described below, the data collected is referenced to GPS time and positional
data to provide accurate location of any problems diagnosed. Small gaps in the GPS
data may occur, for example, when the train goes through a tunnel, but knowing the
train's velocity before and after the tunnel will allow accurate calculation of the
position of any cracks detected in the tunnel. The GPS system is thought to provide
the train velocity to better accuracy than a conventional analogue speedometer.
Two Approaches to Diagnose Track Defects
[0111] Examples below employ two methodologies for diagnosing track defects. Light penetrating
the cross-sectional volume of the track will be employed to diagnose a "full" track
defect. That is to say that there is a crack or fissure that extends from one side
surface of the track through to the other side. A convenient, moderate output solid-state
laser wavelength is employed with a photo multiplier tube (PMT) to detect very low
levels of photons penetrating the track. The advantage of using a laser light source
over a conventional lamp is that it produces higher photon fluxes (photons per cm
2) which equates to a better detection sensitivity since more photons are available
to penetrate cracks the track. This technique is now referred to as Penetration Method.
[0112] Secondly, a light "back-scattering" technique will be employed to diagnose partial
cracks or fissures that extend from one side surface into the track, but do not extend
fully to the other side surface; these might not be detected by the penetration method.
Again, a convenient solid-state laser wavelength can be employed for track illumination
and a digital monochrome CCD camera can be employed to image the back-scattered light.
Only a low output laser source is required here so as not to burn out the CCD camera
with excessive back-scattered photon fluxes.
Machine Vision software can be employed to quantify the extent of the crack/fissure at the surface
of the track, i.e. length and width of crack/fissure. This technique is now referred
to as Back-Scatter Method.
General Track Alignment and Condition
[0113] In an additional feature of the device, the alignment of the tracks from one section
to the next can be inspected by use of a full-colour digital CCD camera coupled to
machine vision software which will calculate the track alignment parameters and compare
these observables to tolerances specified by the railtrack manufacturer or operator.
Further, the images of the track will be available for human visual inspection of
the general condition of the track and its immediate environment. This may include
assessment of the condition of the track support sleepers. This technique is now referred
to as Track Imaging.
[0114] Fig. 1 shows the overall structure of the preferred embodiment of an aspect of the
invention. A full crack sensor 2, a partial crack sensor 4 and a track imaging camera
6 are connected to a computer 10 comprising storage means. Also connected to computer
10 is a GPS receiver 8. The apparatus thus described is fitted to a vehicle, in this
example a train, and used to inspect the rail track during a regular scheduled service
of the train.
[0115] During the journey the computer 10 receives information from the full crack sensor
2, the partial crack sensor 4 and the track imaging camera 6, and associates each
piece of information with GPS time and position data received from GPS receiver 8
and stores it. After the journey, the data is transferred to an analysis computer
12, where it is analysed in order to determine the condition of the track.
[0116] In examples described below, computer 10 is a standard PC equipped with data capture
facilities. The information received by the data capture facilities is stored in a
database held in the storage means (and may be stored in a compressed form); the storage
means being provided by a removable hard disk drive. This enables easy transfer of
the sensor data after the journey. In other examples, the analysis may be performed
in real time during the vehicle's journey. In those cases, the PC could further be
equipped with hardware support for the analysis tasks, such as digital signal processing
(DSP) hardware. In any case, in some examples, the rate at which information is received
and stored in the computer is dependent on the speed of the vehicle (as given by an
analogue speedometer or the GPS data), either by adjusting the sampling rate of the
sensors (for example the imaging rate of a camera), or by storing only a subset of
the information received from the sensors. For example, it may only be necessary to
store every tenth image received from a camera to ensure coverage of the entire track
at a particular speed.
[0117] The full crack sensor 2 is designed to provide information related to cracks that
run from one side of the rail to the other by identifying light emitted from a laser
source which passes through the track. This method of crack detection will be referred
to as the
Penetration Method and will be described in detail with reference to Figures 2 and 3 later.
[0118] The partial crack sensor 4 is designed to provide information related to cracks that
do not stretch through the entire rail; for example shallow surface cracks. This is
achieved by imaging the light from a laser source reflected off the surface of the
rail and will be referred to as the
Back-Scatter Method, described in more detail with reference to Figure 4 later.
[0119] The track imaging camera 6 provides high quality images of the track ahead of the
train, which are used to check the alignment of track sections and other aspects of
general track condition. This will be referred to as the
Track Imaging Method and will be described with reference to Figure 5 later.
Penetration Method
[0120] The basic outline of this technique is shown schematically in Figure 2. The output
from a convenient continuous wave/illumination (CW) laser source 20 is employed. For
example, the output from the 2
nd harmonic of a Nd:YAG laser (intracavity frequency doubled) at 532 nm (green) would
provide suitable power/photon flux, and would be a relatively robust system for this
application (other sources at other wavelengths are available but will not be discussed
here).
[0121] The laser output light 22 from the laser source 20 is expanded by use of a single
beam expander lens 24 (or multiple telescopic optics) to fill the side view of the
track 28. Any photons that penetrate the track through a crack or fissure, as shown
in Figure 2 by the path taken by the beam 26 through rail track cross section 28,
are collected by a telescopic optical system comprising telescopic collection lenses
32 and 34 (though other arrangements of one or more lenses are, of course, possible),
and focused onto the front plate of a suitable PMT 38 sensitive to the laser output
wavelength of the laser source 20. Such a PMT will provide signal amplifications of
>10
6 per photon so that even minute light levels exiting the smallest hairline cracks
are easily detected. A narrow band pass optical filter 36 is placed between the collection
optics comprising lenses 32 and 34 and the PMT 38 to reject any background light of
wavelengths other than the laser source (for example ±20 nm; 512<532>552 nm if a Nd:YAG
laser is employed).
[0122] Standard digital photon counting techniques are employed to minimize background noise
levels to improve the detection sensitivity. Scattered light from the laser source
20 is prevented from entering the PMT detector 38 by use of suitable light baffles
30 and, as exemplified by Figure 2, it is relatively simple to prevent light spillage
over the top of the rail track.
[0123] Thus, even small amounts of light penetrating the track will be easily detected.
The digital signal from the PMT 38 is continuously recorded on a PC 10 as a function
of GPS time (GMT) and positional data received from the GPS receiver 8 to provide
easy and precise locations of any cracks detected. The PC employs standard data logging
techniques with milli- or micro-second time-resolution per measurement, which require
minimal PC hard-drive memory allocation.
[0124] There are some considerations about the alignment of the illumination laser 20 and
the collection/detection system comprising lenses 32 and 34, filter 36 and PMT 38.
It is possible that light from the laser could directly enter the detector through
a well-developed crack/fissure. In some cases it is useful to ensure that light from
the laser can never directly impinge upon the detector, since this may cause damage
to the detector. In some arrangements of the invention, this can be overcome by employing
a sufficient angle between laser source 20 and the collection/detection system to
prevent the scenario above whilst maintaining efficient collection of photons penetrating
the track.
[0125] The tracks are made up of sections, and there can be a significant gap between adjacent
sections through which the laser illumination light might pass directly. As above,
it may be preferable to reduce the risk of the light directly hitting the detector,
and in some examples this is also achieved by viewing angle adjustments (although
other techniques are also possible, such as only enabling the detector on rail sections).
In examples the optical system is configured in such a manner so as to allow detection
of some of this light to demarcate the individual sections of track in the data log.
The signal from this light which passes through the gaps in the track will be much
greater than light which passes through cracks.
[0126] It is noted that alternatively, an intensified CCD video camera could be employed
to image the light penetrating the track, and the crack's dimensions could then be
extracted from the image. However, the signal amplification with even an intensified
CCD camera is orders of magnitude lower than with a PMT, and therefore hairline cracks
might not be observed.
[0127] Figure 3 shows an alternative example in which a different probing geometry is used.
In this embodiment, the laser source 20' and beam expander lens 24' are arranged so
as to illuminate the top of the rail 28'. The light baffles 30' are arranged so as
to avoid stray light from the laser source reaching the detectors 38'a and 38'b, which
are mounted so as to detect light passing through cracks/fissures in the track 28'
and exiting the track on either side.
[0128] As described above, the Penetration Method can normally only detect cracks/fissures
that run from one side-on surface of the track to the other. As a complement to that
technique, the Back-Scatter method seeks to detect cracks/fissures which do not penetrate
the track entirely. These partial cracks are potentially hazardous in themselves,
and may develop into full cracks.
Back-Scatter Method
[0129] The basic outline of the technique is shown schematically in Figure 4. Light from
a low power output CW laser 50 is expanded to fill the side-view of the track 58 (this
technique can be employed to detect cracks/fissures in both the sides and the top
of the rail track). Light hitting the track will be scattered in all directions, and
the monochrome CCD video camera 66 is employed to collect some back-scattered light
through a collection lens 64, thus imaging (in the colour of the laser light) the
section of track illuminated.
[0130] Other arrangements of laser source and camera are also possible; for example the
side and top of a section of track could be imaged in a single image given suitable
illumination and viewing angles.
[0131] The back-scatter images are recorded on a PC 10 as a function of GPS time and position
as received by a GPS receiver 8. This requires relatively large PC hard-drive memory
allocation, but disc space is minimized by the use of monochrome light for imaging
so that the PC software does not have to deal with full 32-bit colour; the image is
then a light intensity map as opposed to intensity and hue. Therefore each image of
the track is of the order of a few Kbytes in size. If the angle of illumination and
imaging is optimised to obtain maximum track coverage whist maintaining sufficient
resolution to detect small cracks, then memory requirement is minimized. However,
hard-drive memory is very cheap and this is by no means a problem.
[0132] The images can be analysed on-the-fly via fast DSP techniques or the images/GPS data
can be transferred to a computer at the end of the train journey for off-line analysis.
[0133] The following provides a simplified discussion of the operation of the partial crack
sensor for the purpose of easier understanding . It is thought that light 56 which
enters a crack or fissure 60 is effectively lost and that the crack appears as a darker
region in the back-scattered light 62 and hence in the image recorded by the CCD camera
66. It is thought also that the scattering properties of the edges of the crack/fissure
will be different from that of the flat side surface; thus the edges of the crack/fissure
will also appear different from the bulk flat surface. This is analogous to a human
being able to detect hairline cracks in the surface of a plastered interior wall;
the cracks appear as dark lines on the surface. This is possible because the eye is
much more sensitive to variations in brightness rather than hue.
[0134] In any case, it is thought to be possible to isolate surface cracks/fissures from
the bulk track surface by use of machine vision software (MVS). The method here may
be to scan an image for darker areas which stand out from the bulk image, and then
isolate these areas. Knowing the geometric arrangement of the illumination and CCD
camera viewing area will allow the MVS to measure accurately the dimensions of the
cracks. Other techniques could, of course, be used as appropriate. Examples of the
analysis of the information resulting from the use of the back-scatter method are
described with reference to Figure 7 later.
[0135] The ability to detect very small or "hairline" cracks will depend upon the resolution
of the camera imaging. Generally, cracks or fissures are thought to be longer than
they are wide, and thus the width would be the critical observable. However, it should
be possible to detect cracks/fissure at the individual pixel level in an image. As
a rough estimate of crack width detection limit, consider a moderate camera resolution
of 1000x1000 pixels (higher resolution is easily achievable) which images a track
area of 10 cm
2; thus an individual pixel will relate to a crack width of
1/
10 mm. Therefore, as a conservative estimate, the system is expected to detect cracks
which are >
1/
10 mm in width.
[0136] In reality, it is preferable to image the track in strips or sections of e.g. 25x10
cm. This is so because there generally has to be a compromise between the track coverage,
camera operating frequency and effective image resolution (pixels per unit track area),
and the velocity of the train. If a train velocity of 140 mph is considered, then:
140 mph = 0.039 miles per second = 62 metres per second. Therefore, a camera operating
at 62 Hz with a length of track coverage of 1 metre can cover the entire track at
this velocity. However, to have the required resolution to detect very small cracks,
it is thought that the track will have to be covered in sections less than 1 metre.
Camera frequencies in excess of 200 Hz are available, so that the entire track could
be imaged in 25x10 cm sections at a train velocity of 140 mph. As above, with an equivalent
camera resolution of 1000x1000 pixels covering track sections of 25x10 cm, the detection
limit for cracks may be around ¼ mm in width.
[0137] Since this technique can be non-invasive, it may only be possible to determine the
dimensions of the cracks at the surface of the track. However, this observed surface
phenomenology may be compared with a pre-constructed (from experimental evidence and
experience) database which relates surface phenomenology to the full extent of cracks;
thus a semi-empirical diagnostic system can be provided. Consider the following hypothetical
illustration: it may be known from experience that a surface crack 5 cm long and 0.2
mm wide is benign since it will typically not extend far into the track, but that
a surface crack 10 cm long and 3 mm wide is serious since it most likely extends well
into the track. Thus the surface characteristics of cracks may be used to diagnose
their full extent.
Track Imaging
[0138] This technique is outlined schematically in Figure 5. The camera 70 is mounted at
such a vertical height and viewing angle so as to provide an effective field of view
72 of e.g. a 10 metre section of the track 74. This field of view will enable images
of the entire track to be obtained including gaps 76 between sections of track. The
tracks and the gaps between the track sections can be isolated by MVS and used as
a reference point to calculate the track alignment parameters. This can be compared
automatically with critical tolerances supplied by track specialists to determine
when the alignment exceeds these tolerance limits. The analysis of the information
resulting from use of the Track Imaging Method will be described with reference to
Figure 10 later.
[0139] Although it may be possible to employ a single camera to image both tracks, to obtain
good quality/resolution images it is preferable to use one camera for each track.
If the train travels at 140 mph, then a camera operating at 6 Hz can cover the entire
track in 10 metre sections. If the camera operates slightly faster then there will
be good overlap between sections of the track which helps to ensure that the entire
track is imaged. Camera field of view illumination can be provided by headlights on
the train.
[0140] Given the relatively low cost of hard-drive space, it is preferable to image the
entire track in full 24-bit colour, and then compress the images in JPEG (or JPEG
2000) format. In one example, the GPS system is employed to measure the speed of the
train and automatically adjust the rate of the camera imaging, meaning that a lower
imaging rate is used at slower speed.
Analysis
[0141] As previously discussed, the analysis of the information resulting from use of any
of the above methods can be performed either on-line during the train's journey, or
off-line, after the journey. In the latter case, the information gathered during the
journey is transferred from the on-board PC to a second computer for analysis. The
following descriptions of analysis methods apply in both of these, as well as other,
arrangements (for example, the analysis could be split into on-line and off-line analysis
tasks). In any on-line analysis arrangement, an alert feature can be provided, whereby
on identification of a fault or flaw, a notification is sent. This notification may
include data gathered about the flaw, including images of the flaw. For example, the
notification may be sent to a central monitoring station, for example using wireless
communications, where appropriate action may be taken.
[0142] The analysis of the information obtained using the
penetration method will now be described with reference to Figure 6.
[0143] The data obtained using the penetration method comprises a series of intensity values
of laser light detected by the PMT detector at any given point along the track. In
a classification step 100, each value is classified to determine whether it corresponds
to an unbroken track segment, a crack, or a gap or joining plate between adjacent
track sections. If the outcome of the classification indicates a crack (decision step
102), then the information relating to the crack is recorded in step 104.
Machine Vision Software
[0144] Autonomous MVS may be employed either on-the-fly or off-line to analyze the image
data from the CCD cameras to detect cracks/fissures in back-scattered images and the
track alignment in track imaging images. Thus images can be analyzed very rapidly
via a computer, removing the need for slow human visual analysis, which is prone to
error.
This process is facilitated as the observable shapes are known, particularly so
in the case of the tracks; they are essentially long rectangular shapes which may
be curved or have kinks. These shapes are easy to approximate mathematically so that
the MVS can fit the observed track images with these shapes and determine the "goodness"
of the fit. Thus the section of track is well represented mathematically. The next
step is to compare the mathematical shapes of the tracks at both sides of the gap
between two track sections. The question is then: "how well does one track section's
mathematical function run into the next track section's mathematical function?" This
then provides the alignment parameters. Identifying the track shapes within an image
may involve using a neural network algorithm to perform this function, and may involve
the use of an edge detection algorithm.
[0145] In the context of back-scatter crack/fissure imaging, the shapes of the cracks/fissure
are not as well defined as the predictable regularity of the rail tracks. However,
as mentioned above it is possible to represent a crack/fissure mathematically as they
are typically longer than they are wide, and are essentially "dark lines" of irregular
length in image brightness pixel space. Again, a neural network can be trained to
be sensitive to such shapes defined by brightness levels. Thus the cracks/fissures
are selected from the background light intensity. Then their length and width (overall
shape) can be extracted accurately from the image, since the track coverage per pixel
will be known (for example, 1 pixel ≈
1/
10 mm
2).
[0146] With the crack/fissure identification complete, the features of their length and
width can be compared to the empirical database mentioned earlier. Thus, each new
crack's features can be referenced to assess whether the crack is serious or negligible,
or whether it should be monitored in the future to see how it develops. This database
can be constructed from experimental observations of the surface and bulk characteristic
of a wide range of cracks, and would be an excellent diagnostic reference. Indeed,
the ability to monitor the development of cracks over a period of time is an important
feature of the device; the GPS data can provide the location of each crack/fissure
to be monitored.
[0147] It is worth noting that GPS and its variants (such as Differential GPS) do not yet
provide sufficient accuracy to exactly locate a crack or other flaw. It is thought
that Differential GPS, when used on a moving train, would provide positional information
accurate to within a few metres. If several cracks or flaws are present in close proximity
to each other, GPS may therefore not provide sufficient accuracy to distinguish between
them. This, however, may be overcome by using features of the crack or flaw, such
as its dimensions, in identifying a crack or flaw once an approximate location has
been established from GPS data.
[0148] The identification of cracks/fissures from the images produced by the back-scatter
method will now be described with reference to Figure 7. The gray-scale image of a
section of track is pre-processed in step 120 in order to separate dark features in
the image from the background. A classification step 122 then determines whether the
image contains a feature indicative of a crack. The classification step is preferably
implemented using an image classification algorithm. In some examples, the image classification
algorithm is based on a neural network, for example a standard three-layer back-propagation
network, which can be trained from existing images of rail sections with and without
cracks. In any case, the image classification algorithm should be able to distinguish
between cracks and other features (such as gaps and joining plates between rails,
and leaves and other debris).
[0149] If the image is classified as containing a crack-related feature, the dimensions
of the feature are extracted from the image in step 126. A further classification
step 128 determines the type and severity of crack represented by the feature. In
one example, this is achieved by comparing the dimensions of the feature to an empirical
database of known crack types. In another example, a neural-network based image classification
algorithm can be used. Finally in step 130, all information regarding the crack is
recorded.
[0150] In alternative examples, the classification steps 122 and 128 can be combined into
one classification step. In that case, rather than first deciding whether a crack
is present and then determining its type, the new classification step would have as
its possible outcomes the different types of cracks as well as an outcome for when
no crack is present.
[0151] The pre-processing step 120 will now be described in more detail, and three possible
examples will be described.
[0152] Each image is made up of an X-Y grid of pixels, e.g. 1000x1000 which translates to
10
6 pixels in total. It is assumed that a crack will be discernable as a less intense
or "dark/black" region of this X-Y pixel space. Since the image is monochrome its
intensity can be treated at the 8-bit level, thus an individual pixel has an X-Y position
register and an 8-bit intensity value, which is treated as a third Z-coordinate. Thus,
the 2D image is treated in 3D space, the 3
rd dimension being the intensity value (X-Y position register, and Z intensity register).
Further, it may be considered also as a 2D array of intensity values.
[0153] Three approaches to isolating potentially crack-related features in the X-Y grid
based on intensity levels will now be described, namely a simple "binning" algorithm,
standard differential calculus applied in 3D space, and a search algorithm.
Binning Algorithm
[0154] Consider several layers of an X-Y grid, where each layer applies to a fixed intensity
range in arbitrary units; i.e. the Z-axis intensity may range from 0 (dark) to 10
(bright). The binning algorithm looks at each individual X
n-Y
m pixel's 8-bit intensity value and puts it in a bin which corresponds to that value.
On the arbitrary scale of 0 to 10, if the pixel has an intensity value of 10 its X
n-Y
m coordinate is placed in the intensity = 10 bin; if the pixel has an intensity value
of 0 its X
n-Y
m coordinate is placed in the intensity = 0 bin. Thus there are 10 bins in this example.
[0155] This method is shown schematically in Figure 8; for ease of description only two
bins are employed. Bright and dark pixels have been assigned values of 10 and 0 respectively.
Figure 8 shows the raw intensity map in the topmost table, the intensity = 10 bin
in the middle table and the intensity = 0 bin in the bottom table. The intensity =
0 bin is most useful in this context as it will contain the X-Y coordinates of all
"dark" pixels which will indicate the crack. This method requires a single iteration;
it just takes the raw intensity map and performs the "binning" for every pixel. Thus
the crack's pixellated dimensions are extracted.
Differential Calculus
[0156] Consider again the 3D, layered image space. Most of the image is assumed to be of
relatively uniform brightness since there is by definition more solid surface than
cracks in bulk material rail tracks. Cracks will be apparent as dark lines of lower
intensity. Therefore, as one moves across the surface of the 3D intensity map in an
arbitrary direction and comes to a crack, the intensity from normal surface to cracked
surface will fall. Thus there will be a fall in intensity as a crack is encountered
and an increase in intensity when one leaves the cracked area. The surface may be
said to have regions of slope or gradients at cracks, or it may be said to have intensity
troughs or local minima at cracks.
[0157] The first derivative of the 3D intensity map provides a measure of the slope or gradient
of the surface. By definition, if the first derivative is zero, then there is no slope
or gradient and that region of the surface is flat (or of uniform intensity). Thus,
non-zero first derivative values within the X-Y grid indicate sloped regions, that
is to say cracks. The second derivative of the 3D intensity map provides a measure
of the rate of change of the slope, and its sign can be used to confirm that the sloping
regions do indeed form troughs or cracks (as opposed to anomalous maxima).
[0158] (A detailed description of the mathematical formulae will not be presented here as
they can be found in standard calculus textbooks. It is enough to define the 3D intensity
map as:

[0159] Where intensity is the 8-bit pixel intensity value in the Z-plane, and x and y are
the position registers of the pixels in the X- and Y- planes. The differentiation
is carried out with respect to x and y.)
[0160] Thus the algorithm differentiates the intensity with respect to x and y and produces
another 3D surface where the Z-coordinate is a numerical representation of "slope".
Uniform intensity regions will be zero on this new surface and troughs/cracks will
be non-zero. The algorithm then selects the non-zero values, subjects them to the
second derivative test to confirm a minimum, and stores the X-Y coordinates of these
regions. Thus the crack's pixellated dimensions are extracted. Again this is a non-iterative
approach.
Search Algorithm
[0161] If the method above becomes expensive in terms of processor time, an algorithm can
be implemented to search the intensity map as follows.
[0162] In order to locate a crack efficiently in terms of computing time a search technique
can be applied. Instead of processing every pixel in the X-Y grid, an initial search
pattern may be followed which is intended to find only small parts of the crack in
X-Y space and use a simple interpolation method to join these parts together and thus
localize the general position (X-Y area) of the crack.
[0163] The same differential calculus is employed as above to locate minima in the 3D intensity
surface. With the crack located, full pixel-by-pixel analysis of the localized area
can be performed. This is illustrated schematically in Figure 9. The crack 160 is
shown as a bold black line, and the search pattern 162 is shown as a dotted line.
The width of the search pattern may be several pixels to allow sufficient resolution
to isolate parts of the crack a few pixels in length. Thus the search only covers
a small area of the total X-Y space 164 of the 3D intensity surface. Parts of the
crack are isolated (circles in Figure 9, X-Y locations) and then an interpolation
is performed to join up these parts to form a line. The line is then used to construct
the "localized crack X-Y space" 166 shown in Figure 9. This localized X-Y space is
then analysed as above on a pixel-by-pixel basis to obtain the X-Y coordinates of
the pixels which represent the crack. Thus only the immediate vicinity of the crack
is analysed fully which can lead to considerable savings in processor time. This may
allow this technique to be employed for real-time,
in-situ track analysis.
[0164] The search pattern can be of any shape but must be sufficiently "tight" to detect
cracks which are relatively short. In Figure 9, eleven points (represented by circles)
are shown to construct the interpolation. At the extreme, at least two points on a
crack are required for the interpolation. This places restrictions on the tightness
of the search, and several iterations of the algorithm may be required with increasing
tightness of search pattern to find cracks.
[0165] Standard mathematical and statistical methodologies/algorithms are available to perform
the functions outlined above. These algorithms can be implemented relatively easily
and fine-tuned to deal with this specific environment. In very basic terms, it is
simply a matter of comparing a 2D array of numbers to find the low values. Other methods
than those described above may also be used.
[0166] The analysis of the information obtained using the Track Imaging method will now
be described. The images obtained using this method can be inspected by a human expert
or by automatic analysis means for a variety of track condition aspects. The examples
described here provides for the automatic analysis of track alignment, in particular
for the analysis of the alignment between two adjacent rails. This method will now
be described with reference to Figure 10.
[0167] In a feature identification step 180, features that could represent the track in
the image are extracted from the image. This can be achieved by the use of a standard
edge detection algorithm, for example Robert's Cross edge detection algorithm or the
Canny edge detector. In step 182, a mathematical representation of these features
is calculated (the details of this step depend on the edge detection algorithm used).
A selection step 184 identifies those features representing actual segments of track;
i.e. in this example rails or rail sections. This can be achieved by using previous
knowledge of the expected features; alternatively, a neural-network based classification
algorithm is used to identify those features relating to track segments.
[0168] In step 186, adjoining track segments are identified (where there may be joins or
gaps between two rails). In step 188 the mathematical representations of two adjoining
segments are compared and the alignment between the two is calculated. The calculated
alignment parameters are then compared in step 190 against tolerance limits predefined
by experts to determine if an alignment problem exists.
[0169] The fact that the device features described above would be mounted on a train in
a harsh environment requires consideration. One important issue is vibration of the
train. In this context, a mount may be used which is capable of providing sufficient
vibrational damping to maintain both the pointing accuracy of the illumination lasers
and the geometry of the collection optics and imaging devices. Furthermore, damage
to the electronic detection devices can be avoided by using suitable field-tested
"flight-hardware" housings.
[0170] There may be weather restrictions, since driving rain would interfere with the optics
and scatter the illumination laser light. The lasers and optics can be protected from
any flying stones or other debris. It may be useful to prepare the track surface prior
to probing by cleaning off any debris such as soil or leaves that may be present on
the track. This can be achieved by using a brush or other cleaning device mounted
up-track from the detectors.
[0171] The use of the above examples of aspects of the invention on a train will now be
described with reference to Figure 11. Figure 11 shows an example of the apparatus
as mounted on a train locomotive 200.
[0172] At the front of the locomotive 200, a track imaging camera is mounted. The full and
partial crack sensors are mounted together as sensing apparatus 204 underneath the
front of the locomotive, close to the rail 210. A track cleaning device 212 is mounted
in front of the sensing apparatus 204. Examples of suitable cleaning devices include
air jets, water jets, vacuum cleaners and brushes, as well as suitable combinations
of such devices. A PC 206 is provided inside the driver's cabin. A GPS receiver 208
is mounted in a position suitable for the reception of GPS data, in this example on
top of the locomotive.
[0173] The track cleaning device 212 at the front of the locomotive clears the rail of debris,
for example leaves or dirt. The sensing apparatus 204 is mounted in a vibration-dampened
casing which also protects the sensors from other debris, for example flying stones.
[0174] In some examples, sensing apparatus 204, track imaging camera 202 and cleaning device
212 are provided in duplicate; e.g. one of each is provided per rail. In other examples,
any or all of these features can be provided in a detachable manner, enabling them
to be detached from one side of the vehicle and remounted on the other; or are installed
so that they can be moved from one rail to the other. Another example of a possible
arrangement is to provide these aspects for one rail only on each locomotive. If the
locomotives at either end of the train have these aspects provided for different rails,
then both rails can be inspected; one rail on the outward journey and one on the return
journey. There are, of course, other possible arrangements of these or any of the
other features.
[0175] In operation, which can be during a regular scheduled service, the cleaning device
212 clears the track ahead of the vehicle. Sensing apparatus 204 and track imaging
camera 202 gather information and transmit the information to PC 206, which stores
the information together with GPS data from GPS receiver 208.
[0176] After the journey, the data can then be transferred from PC 206 to an external computer
for analysis, or, as previously discussed, the analysis may be performed during the
journey given a suitably equipped PC.
[0177] In some examples, some or all of the information gathered during the inspection of
the track and some or all of the results of any of the above analysis methods can
be retained in a database for future reference. This makes it possible to compare
information and analysis results from a later inspection of the same section of track
with the original information and analysis results. Flaws in the track can then be
monitored over time; for example, cracks can be monitored to determine if they have
grown. Also, such a database provides an extensive log of the condition of any inspected
section of track. Over time, it is possible to build up a comprehensive database of
the condition of the entire track in a rail network.
[0178] The devices and methods outlined above are not restricted in application to rail
track inspection. They may also be applied to transport systems other than railways,
for example, to monorails, cable cars or roller coasters.
[0179] The devices and methods outlined above can also be applied to any context where cracks/fissures
are observed in bulk materials. For example, the device could be condensed into a
hand-held device for inspection of the condition of metal structures from bridges
to electrical cable support systems. It is possible that overhead electrical cables
could be inspected by a small device that propels itself along the cable and relays
the data obtained via a wireless communication link to a remote computer.
[0180] The bulk material is not restricted to metal, and the techniques could be applied
to concrete or plastic structures. It could be used on production lines to test for
defects in manufactured items susceptible to cracking. Finally, it could be employed
on the roads to identify and accurately locate potholes or other defects.
[0181] It will be understood that the present invention has been described above purely
by way of example, and modifications of detail can be made within the scope of the
invention.
[0182] Each feature disclosed in the description, and (where appropriate) the claims and
drawings may be provided independently or in any appropriate combination.