Field of the Invention
[0001] This invention relates to a comestible fluid dispensing apparatus and a method of
dispensing a comestible fluid. A dispensing apparatus according to the preamble of
claim 1 is known from
US-A-5,603,363.
Background of the Invention
[0002] Despite significant advancements in fluid dispensing devices and systems, many problems
that have existed for decades related to such devices and systems remain unsolved.
These problems exist in many different fluid dispensing applications, but have a particularly
significant impact upon fluid dispensing devices and systems in the food and beverage
industry as will be described below. Comestible fluid dispensers in this industry
can be found for dispensing a wide variety of carbonated and non-carbonated pre-mixed
and post-mixed drinks, including for example beer, soda, water, coffee, tea, and the
like. Fluid dispensers in this industry are also commonly used for dispensing non-drink
fluids such as condiments, food ingredients, etc. The term "comestible fluid" as used
herein and in the appended claims refers to any type of food or drink intended to
be consumed and which is found in a flowable form.
[0003] A majority of the long-standing problems in the comestible fluid dispensing art are
found in dispensing applications for carbonated beverages. First, because the fluid
being poured is carbonated and is therefore sensitive to pressure drops, conventional
carbonated comestible fluid dispensers are generally slow, requiring several seconds
to fill even an average size cup or glass. Second, when flow speeds are increased,
the dispensed beverage often has an undesirably large foam head (which can overflow;
spill, or otherwise create a mess) and is often flat due to the fast dispense. Some
existing devices use hydrostatic pressure to push comestible fluid out of a holding
tank located above the dispensing nozzle. One such device is disclosed in United States
Patent Number
5,603,363 issued to Nelson. Unfortunately, these devices do not provide for pressure control
at the nozzle, and (at least partly for this reason) are limited in their ability
to prevent foaming and loss of carbonation in the case of carbonated comestible fluids.
The working potential of rack pressure in such devices is largely wasted in favor
of hydrostatic pressure. By not maintaining rack pressure to the nozzles in these
devices, carbonated comestible fluid inevitably loses its carbonation over time while
waiting for subsequent dispenses. Also, like other existing beer dispensers, such
devices cool and/or keep the comestible fluid cool by the relatively inefficient practice
of cooling a reservoir or supply of comestible fluid.
[0004] Another problem of conventional comestible fluid beverage dispensers is related to
the temperature at which the fluid is kept prior to dispense and at which the fluid
is served. Some beverages are typically served cold but without ice, and therefore
must be cooled or refrigerated prior to dispense. This requirement presents significant
design limitations upon dispensers for dispensing such beverages. By way of example
only, beer is usually served cold and must therefore be refrigerated or cooled prior
to dispense. Conventional practice is to cool the beer in a refrigerated and insulated
storage area. The process of refrigerating a beer storage area sometimes for an indefinite
period of time prior to beer dispense is fairly inefficient and expensive. Such refrigeration
also does not provide for quick temperature control or temperature change of the comestible
fluid to be dispensed. Specifically, because the comestible fluid in storage is typically
found in relatively large quantities, quick temperature change and adjustment by a
user is not possible. Also, conventional refrigeration systems are not well suited
for responsive control of comestible fluid temperature by automatic or manual control
of the refrigeration system.
[0005] Unlike numerous other comestible fluids which do not necessarily need to be cooled
(e.g., soft drinks, tea, lemonade, etc., which can be mixed with ice in a vessel after
dispense) or at least do not require a cooling device or system for fluid lines running
between a refrigerated fluid source and a nozzle, tap, or dispensing gun, beer is
ideally kept cool up to the point of dispense. Therefore, many conventional dispensers
are not suitable for dispensing beer. For example, beer located within fluid lines
between a refrigerated fluid source and a nozzle, tap, or dispensing gun can become
warm between dispenses. Warm beer in such fluid lines must be served warm, be mixed
with cold beer following the warm beer in the fluid lines, or be flushed and discarded.
These options are unacceptable as they call either for product waste or for serving
product in a state that is less than desirable. In addition, because many comestible
fluids are relatively quickly perishable, holding such fluids uncooled (such as in
fluid lines running from a refrigerated fluid source to a nozzle, tap, or dispensing
gun) for a length of time can cause the fluid to spoil, even fouling part or all of
the dispensing system and requiring system flushing and cleaning.
[0006] Because many comestible fluids should be kept cool up to the point of dispense, the
apparatus or elements necessary to achieve such cooling have significantly restricted
conventional dispenser designs. Therefore, dispensers for highly perishable fluids
such as beer are therefore typically non-movable taps connected via insulated or refrigerated
lines to a refrigerated fluid source, while dispensers for less perishable fluids
(and especially those that can be cooled by ice after dispense) can be hand-held and
movable, connected to a source of refrigerated or non-refrigerated fluid by an unrefrigerated
and uninsulated fluid line if desired.
[0007] A comestible fluid dispenser design issue related to the above problems is the ability
to clean and sterilize the dispenser as needed. Like the problems described above,
improperly cleaned dispenser systems can affect comestible fluid taste and smell and
can even cause fresh comestible fluid to turn bad. Many potential dispenser system
designs cannot be used due to the inability to properly clean and sterilize one or
more internal areas of the dispenser system. Particularly where dispenser system designs
call for the use of small components or for components having internal areas that
are small, difficult to access, or cannot readily be cleaned by flushing, the advantages
such designs could offer are compromised by cleaning issues.
[0008] The problems described above all have a significant impact upon dispensed comestible
fluid quality and taste, but also have an impact upon an important issue in most dispenser
applications: speed. Whether due to the inability to use well known devices for increasing
fluid flow, due to the fact that carbonated fluids demand particular care in their
manner of dispense, or due to dispenser design restrictions resulting from perishable
fluids, conventional comestible fluid dispensers are invariably slow and inefficient.
[0009] In light of the problems and limitations of the prior art described above, a need
exists for a comestible fluid dispensing apparatus and method capable of rapidly dispensing
comestible fluid in a controlled manner without foaming or de-carbonating the fluid
even between extended periods between dispenses, which is capable of maintaining the
comestible fluid throughout the dispensing apparatus cool indefinitely and with high
efficiency, which permits quick and accurate temperature control of comestible fluid
dispensed by automatic or manual refrigeration system control, which can be in the
form of a mounted or hand-held apparatus, which can be easily cleaned and sterilized
even though relatively small and difficult to access internal areas exist in the apparatus,
and which is capable of monitoring apparatus operation and dispense parameters for
controlling dispense pressure, flow speed, and head size.
Summary of the Invention
[0010] The detailed description addresses the problems of the prior art described above
by disclosing a nozzle assembly capable of controlling pressure of comestible fluid
exiting the nozzle assembly, a refrigeration system that employs refrigerant pressure
control in the refrigeration system to provide efficient and superior control of comestible
fluid temperature, heat exchangers of a type and connected in a manner to cool comestible
fluid up to the exit ports of dispensing nozzles, a sterilization system for effectively
sterilizing even hard to access locations outside and inside the comestible fluid
dispensing system, and a hand held comestible fluid dispenser capable of cooling and
selectively dispensing one of several warm comestible fluids supplied thereto.
[0011] The present invention as defined in claim 1 solves the problem of how to employ comestible
fluid rack pressure as a pressure for the entire dispensing system without the associated
dispense problems such relatively high pressure can produce (particularly in carbonated
beverage systems such as beer dispensing systems, where it is most desirable to keep
carbonate fluid pressurized for an indefinite period of time between dispenses). In
one embodiment of the present invention, nozzle assemblies from which comestible fluid
is dispensed are provided with valves each having an open position and a range of
closed positions corresponding to different comestible fluid pressures at the dispensing
outlet of the nozzle. Control of the valve to enlarge a fluid holding chamber or reservoir
in the nozzle assembly prior to opening results in a lower controllable dispense pressure.
Preferably, the valve is a plunger valve in telescoping relationship with a housing
of the nozzle. Alternative embodiments employ other pressure reduction elements and
devices to control dispense pressure at the nozzle. For example; a purge line can
extend from the nozzle assembly or from the fluid line supplying comestible fluid
to the nozzle assembly. By bleeding an amount of comestible fluid from the nozzle
or from the fluid line prior to opening the nozzle, a system controller can reduce
comestible fluid pressure in the nozzle to a desired and controllable dispense level.
Further embodiments of the present invention control comestible fluid pressure at
the nozzle by employing movable fluid line walls, deformable fluid chamber walls,
etc. Flow information can be measured and monitored by the control system via the
same pressure sensors and/or flowmeters used to control nozzle valve actuation, thereby
permitting a user to monitor comestible fluid dispense and waste, if desired.
[0012] To improve temperature control and cooling efficiency of the dispensing system, heat
exchangers may be employed adjacent to the nozzle assemblies, with no substantial
structural elements to block flow between each heat exchanger and its respective nozzle
assembly. Highly efficient plate-type heat exchangers are preferably used for their
relatively high efficiency and small size. A venting system or plug can be used to
vent or fill any head space that may exist in the heat exchangers, thereby avoiding
cleaning and pressurized dispensing problems. Due to their locations close to the
nozzle assemblies, the heat exchangers generate convective recirculation through the
nozzle assemblies to send cold comestible fluid to the terminal portion of the nozzle
assembly and to receive warmer comestible fluid therefrom. Comestible fluid therefore
remains cool up to the dispensing outlet of each nozzle assembly. Also, because the
comestible fluid is cooled near the point of dispense, the inefficient practice of
refrigerating the source of the comestible fluid for a potentially long time between
dispenses by convective cooling in an insulated storage area can be eliminated in
many applications.
[0013] The present invention can take the form of a dispensing gun if desired, thereby providing
for dispensing nozzle mobility and dispense speed. Preferred embodiments of the dispensing
gun have a heat exchanger located adjacent to a nozzle assembly to generate cooling
convective recirculation in the nozzle assembly as discussed above. To increase portability
and a user's ability to manipulate the dispensing gun, the heat exchanger is a highly
efficient heat exchanger such as a plate-type heat exchanger. The dispensing gun can
have multiple comestible fluid input lines, thereby permitting a user to selectively
dispense any of the multiple comestible fluids. Preferably, a valve is located between
the heat exchanger and the nozzle assembly of the dispensing gun and can be controlled
by a user via controls on the dispensing gun to dispense any of the fluids supplied
thereto. Like the nozzle assemblies and heat exchangers mentioned above, the location
of a heat exchanger near the point of dispense removes the requirement of refrigerating
the comestible fluid supply in many applications. Also, pressure control at the nozzle
is preferably provided by a nozzle assembly valve having a range of closed positions
as mentioned above.
[0014] To further improve control of comestible fluid temperature, a refrigeration system
may be employed that is controllable by controlling refrigerant temperature and/or
pressure. Specifically, an evaporator pressure regulator can be used to control refrigerant
pressure upstream of the compressor in the refrigeration system, thereby controlling
the cooling ability of refrigerant in the heat exchanger and controlling the temperature
of the refrigerant passing through the heat exchanger. In addition or alternatively,
a hot gas bypass valve can bleed hot refrigerant from the compressor for reintroduction
into cold refrigerant upstream of the heat exchanger, thereby also controlling the
cooling ability of refrigerant in the heat exchanger and controlling the temperature
of comestible fluid passing through the heat exchanger, particularly in the event
of a low or zero-load operational condition in the refrigeration system (e.g., between
infrequent dispenses when fluid in the heat exchanger is already cold).
[0015] Other embodiments have an ultraviolet light assembly for sterilizing external and
internal surfaces of the system. The ultraviolet light assembly has an ultraviolet
light generator and has one or more ultraviolet light transmitters for transmitting
the ultraviolet light to various locations in and on the dispensing system. For example,
ultraviolet light can be transmitted to the nozzle exterior surfaces frequently immersed
in sub-surface filling operations, head spaces in the heat exchangers, and even to
locations within fluid lines of the dispensing system. The ultraviolet light transmitters
can be fiber optic lines, light pipes, or other conventional (and preferably flexible)
members capable of transmitting the ultraviolet light a distance from the ultraviolet
light generator to the locations to be sterilized.
[0016] Further objects and advantages of the present invention, together with the organization
and manner of operation thereof, will become apparent from the following detailed
description of the invention when taken in conjunction with the accompanying drawings,
wherein like elements have like numerals throughout the drawings.
Brief Description of the Drawings
[0017] The present invention is further described with reference to the accompanying drawings,
which show a preferred embodiment of the present invention. However, it should be
noted that the invention as disclosed in the accompanying drawings is illustrated
by way of example only.
[0018] In the drawings, wherein like reference numerals indicate like parts:
FIG. 1 is a perspective view of a vending cart having a set of rack nozzle assemblies,
a dispensing gun, and associated elements;
FIG. 2 is an elevational cross section view in of the vending cart shown in FIG. 1,
showing connections and elements located within the vending cart;
FIG. 3 is a comestible fluid schematic;
FIG. 4 is an elevational cross section view of a rack nozzle assembly shown in FIGS.
1 and 2;
FIG. 5 is a refrigeration schematic;
FIG. 6 is a perspective view, partially broken away, of the rack heat exchanger used
in the vending stand shown in FIGS. 1 and 2;
FIG. 6a is an elevational cross section view of the rack heat exchanger shown in FIG.
6;
FIG. 7 is a side elevational cross section view of the dispensing gun shown in FIG.
1;
FIG. 8 is front elevational cross section view of the dispensing gun shown in FIG.
7, taken along lines 8-8 of FIG. 7; and
FIG. 9 is a schematic view of a sterilizing system.
Detailed Description of the Preferred Embodiments
[0019] The present invention finds application in virtually any environment in which comestible
fluid is dispensed. By way of example only, the figures of the present application
illustrate the present invention employed in a mobile vending stand (indicated generally
at 10). With reference first to FIG. 1, the vending stand 10 is preferably a self-contained
unit, and can be powered by a generator or by a power source via an electrical cord
(not shown). The vending stand shown has a dispensing rack 12 from which extend a
number of dispensing nozzles 14 for dispense of different comestible fluids. Also,
the illustrated vending stand 10 has a comestible fluid dispensing gun 16 capable
of selectively dispensing one of multiple comestible fluids supplied thereto by fluid
hoses 18. For user control of stand and dispensing operations, the vending stand 10
preferably has controls 20 (most preferably in the form of a control panel as shown)
in a user-accessible location.
[0020] As shown in FIG. 2, the vending stand 10 houses a supply of beers preferably in the
form of kegs 22. The following description is with reference to only one keg 22 and
associated pressurizing and fluid delivery elements (such as fluid lines, pressure
regulators, nozzles, and other dispensing equipment), but applies to the other kegs
22 and their associated dispensing equipment that are not visible in the view of FIG.
2. Also, the following description of the invention is presented only by way of example
with reference to different embodiments of an apparatus for dispensing beer. It should
be noted, however, that the present invention is not defined by the type of comestible
fluid being dispensed or the vessel in which such fluid is stored or dispensed from.
The present invention can be used to dispense virtually any other type of comestible
fluid as noted in the Background of the Invention above. Other comestible fluids often
not found in kegs, but are commonly transported and stored in many other types of
fluid vessels. The present invention is equally applicable and encompasses dispensing
operations of such other comestible fluids in different fluid vessels.
[0021] As is well known to those skilled in the art, beer is stored pressurized, and is
dispensed from conventional kegs by a pressure source or fluid pressurizing device
such as a tank of carbon dioxide or beer gas (a mixture of carbon dioxide and nitrogen
gas) coupled to the keg. The pressure source or fluid pressurizing device exerts pressure
upon the beer in the keg to push the beer out of the keg via a beer tap. It should
be noted that throughout the specification and claims herein, when one element is
said to be "coupled" to another, this does not necessarily mean that one element is
fastened, secured, or otherwise attached to another element. Instead, the term "coupled"
means that one element is either connected directly or indirectly to another element
or is in mechanical or electrical communication with another element. To regulate
the pressure of beer in the keg and the pressure of beer in the system, a pressure
regulator is coupled to the pressure source in a conventional manner and preferably
measures the pressure levels within the pressure source and the keg, and also preferably
permits a user to change the pressure released to the keg. One comestible fluid pressurizer
shown in FIG. 2 is a tank of carbon dioxide 24 coupled in a conventional manner to
the keg 22 via a pressure line 26. A conventional pressure regulator 28 is attached
to the tank 24 for measuring tank and keg pressure as described above. A fluid delivery
line 30 is coupled to the keg 22 via a tap 32 also in a conventional manner and runs
to downstream dispensing equipment as will be discussed below.
[0022] The tank 24, pressure line 26, regulator 28, keg 22, tap 32, delivery line 30, their
operation, and connection devices for connecting these elements (not shown) are well
known to those skilled in the art and are not therefore described in greater detail
herein. However, it should be noted that alternative embodiments of the present invention
can employ conventional fluid storage arrangements and comestible fluid pressurizing
devices that are significantly different than the keg and tank arrangement disclosed
herein while still falling within the scope of the present invention. For example,
although not preferred in beer dispensing devices, certain comestible fluid storage
devices rely upon the hydrostatic pressure of fluid to provide sufficient fluid pressure
for downstream dispensing equipment. In such cases, the comestible fluid need not
be pressurized at all, and can be located at a higher elevation than the downstream
dispensing equipment to establish the needed dispensing pressure. As another example,
other systems employ fluid pumps to pressurize the fluid being dispensed. Depending
at least in part upon the storage pressure of the fluid to be dispensed, the fluid
storage devices can be in the form of kegs, tanks, bags, and the like. Each such alternative
fluid pressurizing arrangement and storage device functions like the illustrated embodiment
to supply fluid under pressure from a storage vessel to downstream dispensing equipment
(and may or may not have a conventional device for adjusting the pressure exerted
to move the fluid from the storage device). These alternative pressurizing arrangements
and storage devices are well known to those skilled in the art and fall within the
scope of the present invention.
[0023] With continued reference to FIG. 2, the delivery line 30 runs from the keg 22 to
a rack heat exchanger 34. The rack heat exchanger 34 is preferably a plate-type heat
exchanger supplied with refrigerant as will be described in more detail below. The
rack heat exchanger 34 is preferably located in a housing 36 defining a rear portion
of the dispensing rack 12, and is mounted therein in a conventional manner. The rack
heat exchanger 34 has conventional ports and fittings for connecting beer input and
output lines from each of the kegs 22 in the vending stand 10 and for connecting input
and output refrigerant lines to the rack heat exchanger 34.
[0024] Extending from the rack heat exchanger 34 is a series of beer output lines 38 (one
corresponding to each keg 22), only one of which is visible in FIG. 2. Each output
line 38 runs to a nozzle assembly 40 that is operable by a user to open and close
for dispensing beer as will be described in more detail below.
[0025] In the preferred embodiment of the present invention illustrated in FIGS. 1 and 2,
a beer dispensing gun 16 is shown also connected to the kegs 22. Normally, either
a dispensing gun 16 or a nozzle assembly 40 (not both) would be supplied with beer
from a keg 22. Although both could be connected to the same keg 22 via the tap 32
as shown in FIG. 2, such an arrangement is presented for purposes of illustration
and simplicity only. The dispensing gun 16 is supplied with beer from the kegs 22
by fluid lines 42, only one of which is visible in FIG. 2. More specifically, the
dispensing gun 16 preferably has a plate-type heat exchanger 44 to which the fluid
lines 42 run and are connected in a conventional manner via fluid input ports. A fluid
output port (described in more detail below) connects the heat exchanger 44 to a nozzle
assembly 46 of the beer gun 16. The heat exchanger 44 also has conventional ports
and fittings for connecting input and output refrigerant lines to the rack heat exchanger
34.
[0026] The vending stand 10 shown in the figures also has a refrigeration system (shown
generally at 48 and described in more detail below) for cooling the interior of the
vending stand 10 and for cooling refrigerant for the heat exchangers 34, 44. To supply
the heat exchangers 34, 44 with cool refrigerant, conventional refrigerant supply
lines 50, 52 run from the refrigeration system 48 to the heat exchangers 34, 44, respectively,
and are connected to the refrigeration system 48 and the heat exchangers 34, 44 via
fittings and ports as is well known to those skilled in the art. Similarly, conventional
refrigerant return lines 54, 56 run from the heat exchangers 34, 44, respectively,
and are connected to the refrigeration system 48 and the heat exchangers 34, 44 via
conventional fittings and ports.
[0027] To keep the kegs 22 and connected comestible fluid and refrigerant lines 30, 42,
50, 52, 54, 56 cool, the interior area of the vending stand 10 is preferably insulated
in a conventional manner. With respect to the fluid lines 42 running outside of the
vending stand 10 to the dispensing gun 16, these lines are preferably kept inside
the vending stand 10 when the dispensing gun 16 is not being used. Specifically, the
fluid lines 42 can be attached to a reel device or any other conventional line takeup
device (not shown) to draw the fluid lines 42 inside the vending stand 10 when the
dispensing gun 16 is returned to a holder 58 on the vending stand 10. Such devices
and their operation are well known to those skilled in the art and are therefore not
described further herein.
[0028] With reference to FIG. 3, the flow of beer is now described in greater detail. As
used herein and in the appended claims, the term "fluid line" refers collectively
to those areas through which fluid passes from the source of fluid (e.g., kegs 22)
to the dispensing outlets 70, 130. A "fluid line" can refer to the entire path followed
by fluid through the system or can refer to a portion of that path.
[0029] As described above, a delivery line 30 runs from each keg 22 to the rack heat exchanger
34 and is connected to fluid input lines on the rack heat exchanger 34 in a conventional
manner. The delivery line 30 is preferably fitted with a valve 60 for at least selectively
restricting but most preferably selectively closing the delivery line 30. For the
sake of simplicity, the valve 60 is preferably a conventional pinch valve, but can
instead be a diaphragm valve or any other valve preferably capable of quickly closing
and opening the delivery line 30. The valve 60 can be fitted over the delivery line
30 as is conventional in many pinch valves, or can instead be spliced into the delivery
line 30 as desired.
[0030] As mentioned above, a fluid output line 38 runs from the rack heat exchanger 34 to
each nozzle assembly 40. Most preferably, the output line 38 and the connected nozzle
assembly 40 are an extension of the rack heat exchanger 34 at its fluid output port
(not shown). A purge line 62 preferably extends from the output line 38 or from nozzle
assembly 40 as shown in FIG. 3, and is connected to the output line or nozzle assembly
in a conventional manner. The purge line 62 is preferably fitted with a purge valve
64 for selectively closing the purge line 62. The purge valve 64 is preferably also
a pinch valve, but can instead be any other valve type as described above with reference
to the valve 60 on the delivery line 30. As will now be described in more detail,
the nozzle assembly 40 is supplied with beer from the heat exchanger 34 and is actuatable
to open and close for selectively dispensing beer.
[0031] The nozzle assembly 40 (see FIG. 4) includes a housing 66, a valve 68 movable to
open and close an dispensing outlet 70, and a fluid holding chamber or reservoir 80
defined at least in part by the housing 66 and more preferably at least in part by
the housing 66 and the valve 68. The housing 66 is preferably elongated as shown in
the figures. For reasons that will be described below, the housing 66, valve 68, and
dispensing outlet 70 are preferably shaped to permit the valve 68 to move in telescoping
relationship a distance within the housing 66. In the preferred embodiment shown in
the figures, the housing 66, valve 68, and dispensing outlet 70 have a round cross-sectional
shape, thereby defining a tubular internal area of the housing 66. The valve 68 is
preferably a plunger-type valve as shown in FIG. 4, where the valve 68 provides a
seal against the inner wall or walls (depending upon the particular housing 66 shape)
of the housing 66 through a range of positions until an open position is reached.
Although one open position is possible in such a valve, the valve 66 is more preferably
movable through a range of open positions also, thereby providing for different sizes
for the dispensing outlet 70 and a corresponding range of flow speeds from the dispensing
outlet 70. To actuate the valve 68, a valve rod 72 is attached at one end to the valve
68 and extends through the housing 66 to an actuator 74 preferably attached to the
housing 66. The actuator 74 is preferably controllable by a user or system controller
150 in a conventional manner to position the valve 68 in a range of different positions
in the housing 66. This range of positions includes at least one open position in
which the dispensing outlet 70 is open to dispense beer and a range of closed positions
defined along a length of the housing 66 in which the dispensing outlet 70 is closed
to prevent the dispense of beer. One having ordinary skill in the art will appreciate
that the entire housing 66 of the nozzle assembly 40 need not necessarily be elongated
or tubular in shape. Where the preferred plunger-type valve 68 is employed (other
nozzle elements described below being capable of performing the functions of a plunger-type
valve 68 as discussed below), only the portion of the housing 66 that meets with the
valve 68 to provide a fluid-tight seal through the range of closed valve positions
should be elongated, tubular, or otherwise have a cavity therein with a substantially
constant cross-sectional area along a length thereof.
[0032] The actuator 74 is preferably pneumatic, and is preferably supplied by conventional
lines and conventional fittings with compressed air from an air compressor (not shown),
compressed air tank (also not shown), or even from the tank 24 connected to and pressurizing
the kegs 22. It will be appreciated by one having ordinary skill in the art that numerous
other actuation devices and assemblies can be used to accomplish the same function
of moving the valve 68 with respect to the housing 66 to open the dispensing outlet
70. For example, the actuator 74 need not be externally powered to both extended and
retracted positions corresponding to open and closed positions of the nozzle valve
68. Instead, the actuator 74 can be externally powered in one direction (such as toward
an extended position pushing the nozzle valve 68 open) and biased toward an opposite
direction by the pressurized beer in the nozzle assembly 40 in a manner well known
to those skilled in the art. As another example, the pneumatic actuator 74 can be
replaced by an electrical or hydraulic actuator or a mechanical actuator capable of
moving the valve by gearing (e.g, a worm gear turning the valve rod 72 via gear teeth
on the valve rod, a rack and pinion set, and the like), magnets, etc. In this regard,
the valve 68 need not necessarily be attached to and be movable by a valve rod 72.
Numerous other valve actuation elements and assemblies exist that are capable of moving
the valve 68 to open and close the dispensing outlet. However, the actuation element
or assembly in all such cases is preferably controllable over a range of positions
to move the valve 68 to desired locations in the housing 66. Such other actuation
assemblies and elements fall within the scope of the present invention.
[0033] In highly preferred embodiments of the present invention, a trigger sensor 76 and
a shutoff sensor 78 are mounted at the tip of the nozzle housing 66 or (as shown in
FIG. 4) at the tip of the valve 68. Both sensors 76, 78 are connected in a conventional
manner to a system controller 150 for controlling the valves 60, 62, 76 to dispense
beer from the nozzle assembly 40 and to stop beer dispense at a desired time. Preferably,
the actuation sensor 76 is a mechanical trigger that is responsive to touch, while
the trigger sensor 78 is an optical sensor responsive to the visual detection of beer
or its immersion in beer. Of course, many other well known mechanical and electrical
sensors can be used to send signals to the system controller 150 for opening and closing
the valve 68 of the nozzle assembly 40. Such sensors include without limitation proximity
sensors, motion sensors, temperature sensors, liquid sensors, and the like. However,
the sensors used (and particularly, mechanical sensors such as the trigger sensor
76 in the preferred embodiment of the present invention) should be selected to operate
in connection with a wide variety of beer receptacles and receptacle shapes. For example,
where a selected trigger sensor operates by detecting a bottom surface of a beer receptacle,
the sensor should be capable of detecting bottom surfaces of all types of beer receptacles,
including without limitation surfaces that are flat, sloped, opaque, transparent,
reflective, non-reflective, etc.
[0034] In a beer dispensing operation, a user places a vessel such as a glass or mug beneath
the nozzle assembly 40 corresponding to the type of beer desired. The vessel is raised
until the trigger sensor 76 is triggered (preferably by contact with the bottom of
the vessel in the preferred case of a manual trigger sensor). Upon being triggered,
the trigger sensor 76 sends a signal to the system controller 150 via an electrical
connection thereto (e.g., up the valve rod 72, out of the actuator 74 or housing 66
and to the system controller 150, up the housing 66 and to the system controller 150,
etc.) or transmits a wireless signal in a conventional manner to be received by the
system controller 150. The system controller 150 responds by closing the valve 60
on the delivery line 30 from the keg 22. At this stage, the keg 22, delivery line
30, heat exchanger 34, output line 38, and nozzle assembly 40 contain beer under pressure
near or equal to keg pressure. This pressure is generally too large for proper beer
dispense from the nozzle assembly 40. As such, the pressure at the nozzle assembly
40 is preferably reduced to a desirable amount based upon the desired dispense characteristics
(e.g., the amount of beer head desired) and the beer type being dispensed. Pressure
at the nozzle assembly 40 can be reduced in several ways.
[0035] For example, the system controller 150 can send or transmit a signal to the purge
valve 64 to open the same for releasing beer out of the purge line 62. Valve controllers
responsive to such signals are well known to those skilled in the art and are not
therefore described further herein. The purge valve 64 is preferably open for a sufficient
time to permit enough beer to exit to lower the pressure in the nozzle assembly 40.
The amount of purge valve open time required depends at least in part upon the amount
of pressure drop desired, the type of beer dispensed, and the dimensions of the purge
line 62 and purge valve 64. Preferably, the system controller 150 is pre-programmed
with times required for desired pressure drops for different beer types. The user
therefore enters the type of beer being dispensed via the controls 20, at which time
the system controller 150 references the amount of time needed to drop pressure in
the nozzle assembly 40 to a sufficiently low level for proper beer dispense. After
the pressure in the nozzle assembly 40 has dropped sufficiently, the system controller
150 sends or transmits a signal to the purge valve 64 to close and sends a signal
to the actuator 74 to open the nozzle valve 68.
[0036] As another example, pressure in the nozzle assembly 40 can be reduced by enlarging
some portion of the area within which the beer is contained. Although such enlargement
can be performed, e.g., by expanding the fluid line or a portion of the heat exchanger
34 (i.e., moving a wall or surface defining a portion of the fluid line or heat exchanger
34), it is most preferred to enlarge the fluid holding chamber 80. Accordingly, the
valve 68 is movable to increase the size of the fluid holding chamber 80 in the housing
66 of the nozzle assembly 40. The valve preferably defines a surface or wall of the
fluid holding chamber. As discussed above, the valve 68 is preferably movable through
a range of closed positions in the nozzle assembly 40, and more preferably is in telescoping
relationship within the housing 66. When the system controller 150 receives the trigger
signal from the trigger sensor 76, the system controller 150 sends or transmits a
signal to the actuator to move the valve toward the dispensing outlet 70. This movement
increases the volume of the fluid holding chamber 80 in the nozzle assembly 40, thereby
lowering the pressure in the nozzle assembly 40. By the time the valve 68 reaches
the dispensing outlet 70 and opens to dispense the beer, the pressure within the nozzle
assembly has lowered to a desired dispensing pressure.
[0037] Still other conventional pressure-reducing devices and assemblies can be used to
lower the pre-dispense pressure in the nozzle assembly 40. For example, one or more
walls defining the fluid holding chamber 80 can be movable to expand the fluid holding
chamber, such as by one or more telescoping walls laterally movable toward and away
from the center of the fluid holding chamber 80 prior to movement of the nozzle valve
68, a flexible wall of the fluid holding chamber 80 (such as an annular flexible wall)
deformable to increase the volume of the fluid holding chamber 80, etc. A wall of
the latter type can be formed, for example, in a bulb shape and be normally constricted
by a band, cable, or other tightening device and be loosened prior to dispense to
increase the volume of the fluid holding chamber 80. Such other devices and assemblies
are well known to those skilled in the art.
[0038] It should be noted that more than one pressure reducing device or assembly can be
employed to lower the nozzle dispense pressure to the desired level. The nozzle assembly
shown in FIGS. 3 and 4, for example, includes the purge line 62 and purge valve 64
assembly and also includes a telescoping nozzle valve 68. However, in practice only
one such device or assembly is typically necessary. Therefore, where the most preferred
telescoping nozzle assembly is employed as shown in FIGS. 3 and 4, the need for a
purge line 62 and purge valve 64 is either reduced or eliminated. Also, where the
purge line 62 and the purge valve 64 are employed as also shown in FIGS. 3 and 4,
the need for a valve 68 having a range of closed positions is reduced or eliminated.
In other words, the valve 68 can simply have an open and a closed position. Depending
upon the speed at which the pressure reducing device or assembly operates and the
dispense speed of the nozzle assembly, it is even possible to eliminate the valve
60 on the delivery line 30 running from the keg 22. Specifically, a lower pressure
at or near the nozzle assembly 40 does not necessarily reduce fluid pressure upstream
of the rack heat exchanger 34 (i.e., in the delivery line 30) due to the response
lag normally experienced from a pressure drop at a distance from the nozzle assembly.
A pressure drop that is sufficiently fast at the nozzle assembly 40 can permit a user
to dispense beer at or near a desired dispense pressure in the nozzle assembly before
higher pressure upstream of the heat exchanger 34 has time to be transmitted to the
nozzle assembly 40, thereby eliminating the need to actuate the pinch valve 60 on
the delivery line 30 or eliminating the need for the pinch valve altogether.
[0039] Pressure drop in the nozzle assembly 40 prior to dispense can be performed in a number
of different manners as described above, including the preferred valve arrangement
shown in the figures. Although such a plunger-type valve is preferred, other conventional
valve types can instead be used (including without limitation pinch valves, diaphragm
valves, ball valves, spool valves, and the like) where one or more of the earlier-described
alternative pressure reduction devices are employed.
[0040] At substantially the same time or soon after the system controller 150 sends a signal
to the actuator 74 to open the nozzle valve 68, the system controller 150 also preferably
activates the shutoff sensor 78 (if not already activated). Preferably, the shutoff
sensor 78 is selected and adapted to detect the presence of fluid near or at the level
of the nozzle valve 68 or the end of the nozzle housing 66. The shutoff sensor 78
can perform this function by detecting the proximity of the surface of the beer in
the vessel, by detecting its immersion in beer in the vessel, by detecting a temperature
change corresponding to removal of the beer from the sensor, and the like. Most preferably
however, the shutoff sensor 78 optically detects its immersion in the beer in a manner
well known in the fluid detection art.
[0041] The system controller 150 permits beer to be poured from the nozzle assembly 40 so
long as the system controller 150 does not receive a signal from the shutoff sensor
78 indicating otherwise. The nozzles 14 are sub-surface fill nozzles, meaning that
beer is injected into the already-dispensed beer in the vessel. Due to the preferred
shape of the nozzle valve 68 shown in FIGS. 3 and 4, beer exits the dispensing outlet
70 radially in all directions within the vessel, thereby distributing the pressure
of the beer better (to help reduce carbonation loss and foaming) than a straight flow
dispense. It should be noted, however, that flow from the dispensing outlet does not
need to be radial flow in all directions, and can instead be flow in a stream, fan,
or in any other flow shape desired. After an initial amount of beer has been poured
into the vessel, the tip of the nozzle assembly 40 is preferably kept beneath the
surface of the beer in the vessel. Additional beer dispensed into the vessel is therefore
injected with less foaming and with less loss of carbonation. When the user is done
dispensing beer into the vessel, the user drops the vessel from the nozzle assembly
40. The shutoff sensor 78 detects that it is no longer immersed in beer, and sends
a signal in a conventional manner to the system controller 150. Upon receiving this
signal, the system controller 150 sends a signal to the actuator 74 to return the
nozzle valve 68 to a closed position, thereby sealing the dispensing outlet 70 and
stopping the dispense of beer.
[0042] By virtue of the above nozzle assembly arrangement, pressure can be maintained throughout
the system - from the kegs 22 to the nozzle valves 68. Most preferably, the equilibrium
state of the system is pressure substantially equal to the storage pressure of beer
in the kegs (or the "rack pressure"). Such pressure throughout the system prevents
loss of carbonation in the system due to low or atmospheric pressures, prevents over-carbonation
due to undesirably high pressures, enables faster beer dispense, and permits better
dispense control.
[0043] Several alternatives exist to the use of the trigger sensor 76 and the shutoff sensor
78 on the nozzle assembly for controlling beer dispense. For example, the nozzle assembly
40 can be operated directly by a user via the controls 20, in which case the user
would preferably directly indicate the start and stop times for beer dispense. As
another example where the size of the vessel into which beer is dispensed is known,
this information can be entered by a user into the system controller 150 via the controls
20. In operation, the system is triggered to start dispensing beer by a trigger sensor
such as the trigger sensor 76 discussed above, by a user-actuatable button on the
controls 20, by one or more sensors located adjacent the nozzle assembly for detecting
the presence of a vessel beneath the nozzle 14 in a manner well known to those skilled
in the art, and the like. Where a desired amount of beer is to be dispensed, beer
dispense can be stopped in a number of different ways, such as by a shutoff sensor
like the shutoff sensor 78 described above, one or more sensors located adjacent to
the nozzle assembly 40 for detecting the removal of the vessel from beneath the nozzle
14, by a conventional flowmeter located anywhere along the system from the keg 22
to the nozzle valve 68 (and more preferably at the dispensing outlet 70 or in the
housing 66) for measuring the amount of flow past the flowmeter, or by a conventional
pressure sensor also located anywhere along the system but more preferably located
in the nozzle assembly 40 to measure the pressure of beer being dispensed. In both
latter cases, dimensions of the nozzle assembly would be known and preferably programmed
into the system controller 150 in a conventional manner. For example, if a flowmeter
is used, the cross-sectional area of the nozzle 14 at the flowmeter would be known
to calculate the amount of flow past the flowmeter. If a pressure sensor is used,
the size of the dispensing outlet 70 when the nozzle valve 68 is open would be known
to calculate the amount of flow through the dispensing outlet 70 per unit time. Using
a conventional timer 152 preferably associated with the system controller 150, the
system controller 150 can then send a signal to the actuator 74 to close the nozzle
valve 68 after an amount of time has passed corresponding to the amount of fluid dispense
desired (e.g., found by dividing the amount of fluid desired to be dispensed by the
flow rate per unit time). Because the pressure and flow rate vary during dispensing
operations, alternative embodiments employing a flowmeter or pressure sensor continually
monitor beer flow or pressure, respectively, to update the flow rate in a conventional
manner. When the desired amount of beer has been measured via the flowmeter or pressure
sensor, the system controller 150 sends a signal to the actuator 74 to close the nozzle
valve 68.
[0044] Devices and systems for calculating flow amount such as those just described are
well known to those skilled in the art. It should be noted, however, that such devices
and systems need not necessarily be used in conjunction with the nozzle valve 68 as
just described, but can instead be used to control beer supply to the nozzle assembly
40. For example, such devices and systems can be used in connection with a valve such
as valve 60 upstream of the rack heat exchanger 34 to control fluid supply to the
nozzle assembly 40, which itself would preferably be timed to open and close with
or close to the opening and closing times of the upstream valve. Whether the device
or system calculates flow based upon valve open time (like the pressure sensor example
described above) or measured flow speed with the cross-sectional flow area known (like
the flowmeter example also described above), control of valves other than the nozzle
valve 68 can be used to dispense a desired amount of beer from the nozzle assembly
40.
[0045] Yet another manner in which a desired amount of beer can be dispensed from the nozzle
assembly 40 is by closing a valve such as valve 60 upstream of the nozzle assembly
40 and dispensing all fluid downstream of the closed valve 60. The valve 60 can be
positioned a sufficient distance upstream of the nozzle assembly 40 so that the amount
of beer from the valve 60 through the nozzle assembly 40 is a known set amount, such
as 340,2 grams, 567 grams, and the like. By closing the valve 60 and dispensing the
fluid downstream of the valve 60, a know amount of beer is dispensed from the nozzle
assembly 40. If shorter fluid line distances between the valve 60 and the nozzle assembly
40 are desired, the fluid line can have one or more fluid chambers (not shown) with
known capacities that are drained after the valve 60 is closed Additionally, multiple
valves 60 located in different positions upstream of the nozzle assembly 40 can be
employed to each dispense a different (preferably standard beverage size) fluid amount
from the nozzle assembly 40. The user and/or system controller 150 can therefore selectively
close one of the valves corresponding to the desired dispense amount. To assist in
draining the fluid line downstream of the valve 60 closed, the valve can have a conventional
drain line or port associated therewith (e.g., on the valve 60 itself or immediately
downstream of the valve 60) that opens when the valve 60 is closed and that closes
when the valve is opened. Similarly, to assist in filling the fluid line downstream
of the valve 60 when the nozzle valve 68 is closed and the valve 60 is open after
dispense, a conventional vent valve or line can be located on the nozzle assembly
40 and can open while the fluid line is filling and close when the fluid line has
been filled.
[0046] Although valve control upstream of the nozzle assembly 40 can be used to dispense
a set amount of beer, such an arrangement is generally not preferred due to inherent
pressure variations and pressure propagation times through the system resulting in
lower dispense accuracy. However, pressure variations and pressure propagation times
are significantly affected by the particular location of the valve(s) 60 and the type
and size of heat exchanger 34 used. Therefore, the problems related to such valve
control can be mitigated by using heat exchangers having low pressure effects on comestible
fluid in the system or by locating the valve(s) 60 between the heat exchanger 34 and
the nozzle assembly 60.
[0047] It should be noted that because the amount of beer dispensed from the nozzle assemblies
40 can be measured on a dispense by dispense basis via the flowmeter or the timed
pressure sensor arrangements described above, the total amount of beer dispensed from
any or all of the nozzle assemblies can be monitored in a conventional manner, such
as by the system controller 150. Among other things, this is particularly useful to
monitor beer waste, pilferage, and consumer preferences and demand.
[0048] FIGS. 5 and 6 illustrate the refrigeration system. In contrast to conventional vending
stands, the present invention does not require an insulated or refrigerated keg storage
area. Eliminating the need for a keg storage area refrigeration system in lieu of
the heat exchanger refrigeration system described below represents a significant cost
and maintenance savings and results in a much more efficient refrigeration system.
An insulated and refrigerated keg storage area is preferred particularly in applications
where a keg is dispensed over the period of two or more days. However, in high-volume
dispensing applications such as concession stands at sporting events and festivals,
kegs are spent quickly enough to eliminate refrigeration after tapping to prevent
spoilage. A refrigeration system for cooling the keg storage area in the vending stand
10 illustrated in the figures is not shown, but can be employed if desired. Such systems
and their operation are well known to those skilled in the art and are not therefore
described further herein.
[0049] With reference first to FIG. 5, which is a schematic representation of the refrigeration
system 48, the four primary elements of a refrigeration system are shown: a compressor
82, a condenser 84, an expansion valve (in the illustrated preferred embodiment, a
triple-feed wound capillary tube 86), and an evaporator (in the illustrated preferred
embodiment, the rack heat exchanger 34 or the dispensing gun heat exchanger 44). Although
many different working fluids can be used in the refrigeration system 48, such as
Ammonia, R-12, or R-134a, or R-404a, the working fluid is preferably R-22.
[0050] In a vapor compressor refrigeration cycle, the compressor 82 receives relatively
low pressure and high temperature refrigerant gas and compresses the refrigerant gas
to a relatively high pressure and high temperature refrigerant gas. This refrigerant
gas is passed via gas line 88 to the condenser 84 for cooling to a relatively high
pressure and low temperature refrigerant liquid. Although several different condenser
types exist, the condenser 84 is preferably a conventional air-cooled condenser having
at least one fan for blowing air over lines in the condenser to cool the refrigerant
therein. After passing from the condenser 84, the relatively high pressure, low temperature
refrigerant liquid is passed through the triple feed wound capillary tube 86 to lower
the pressure of the refrigerant, thereby resulting in a relatively low pressure and
low temperature refrigerant liquid. This refrigerant liquid is then passed to the
heat exchanger 34, 44 where it absorbs heat from the beer being cooled. The resulting
relatively high temperature and low pressure refrigerant gas is then passed to the
compressor 82 (via a valve 96 as will be discussed below) for the next refrigeration
cycle. Most preferably, the heat exchanger 34, 44 is connected to the rest of the
refrigeration system 48 by conventional releasable fittings 92 (and most preferably,
conventional threaded flair fittings) so that the unit being refrigerated by the refrigeration
system 48 can be quickly and conveniently changed. Similarly, the refrigerant lines
connected to the heat exchanger 34, 44 are preferably connected thereto by conventional
releasable threaded flair fittings 94. It will be appreciated by one having ordinary
skill in the art that such fittings can take any number of different forms. Such fittings,
as well as the fittings and connection elements for connecting all elements of the
refrigeration system 48 to their lines are well known to those skilled in the art
and are not therefore described further herein.
[0051] Any of the lines connecting the elements of the refrigeration system 48 can be rigid.
However, these lines are more preferably flexible for ease of connection and maintenance,
and preferably are made of transparent material to enable flow characteristics and
cleanliness observation. In particular, where the refrigerant supply and return lines
52, 56 run to and from the dispensing gun 16, these lines should be flexible to permit
user movement of the dispensing gun 16. Such lines are well known in the refrigeration
and air-conditioning art. For example, flexible automotive air conditioning hose can
be used to connect the heat exchanger 44 to the remainder of the refrigeration system
48.
[0052] The refrigeration system 48 can be used to control the temperature at which beer
is dispensed from the dispensing gun 16 and from the nozzle assembly 40. It is highly
desirable to control the amount of cooling of the heat exchanger 34, 44. As is well
known in the art, the pressure of beer must be kept within a relatively narrow range
for proper beer dispense, and this pressure is significantly affected by the temperature
at which the beer is kept. Although it is desirable to keep the beer cool in the nozzle
assembly 40, most preferably the beer temperature is controlled by control of the
refrigeration system 48 as described below. By controlling the temperature of beer
flowing through the system by refrigeration system control, the pressure changes called
for by movement of the nozzle valve 68 as described above also can be better controlled,
as well as the pressure of beer in the system (an important factor in measuring beer
dispense as also described above). For example, if a lower equilibrium beer pressure
is desired in the nozzle assembly 40 prior to moving the nozzle valve 68 to drop the
beer pressure before beer dispense, the system controller 150 can control the refrigeration
system (as described in more detail below) to increase cooling at the heat exchanger
34, thereby lowering beer pressure at the nozzle assembly 40. Such control is useful
for controlling beer pressure and temperature in the system.
[0053] To control the refrigeration system 48, a conventional evaporator pressure regulator
(EPR) valve 96 is preferably located between the heat exchanger 34, 44 and the compressor
82. The EPR valve 96 is connected in the refrigerant return line 54, 56 in a conventional
manner. The EPR valve 96 measures the pressure of refrigerant in the refrigerant return
line 54, 56 (and the heat exchanger 34, 44) and responds by either constricting flow
from the heat exchanger 34, 44 or further opening flow from the heat exchanger 34,
44. Either change alters the pressure upstream of the EPR valve 96 in a manner well
known to those skilled in the art. Specifically, by adjusting the valve, the pressure
within the heat exchanger 34, 44 can be increased or decreased. Increasing refrigerant
pressure in the heat exchanger 34, 44 lowers the refrigerant's ability to absorb heat
from the beer in the heat exchanger 34, 44, thereby lowering the cooling effect of
the heat exchanger 34, 44 and increasing the temperature of beer passed therethrough.
Conversely, decreasing refrigerant pressure in the heat exchanger 34, 44 increases
the refrigerant's ability to absorb heat from the beer in the heat exchanger 34, 44,
thereby increasing the cooling effect of the heat exchanger 34, 44 and lowering the
temperature of beer passed therethrough. The pressure upstream of the EPR valve 96
can be precisely controlled by adjusting the EPR valve 96 to result in refrigerant
of varying capacity to cool, thereby precisely controlling the temperature of beer
dispensed and allowing the refrigeration system 48 to run continuously independently
of loading placed thereupon. This is in contrast to conventional refrigeration systems
for comestible fluid dispensers in that conventional refrigeration systems generally
must cycle on and off when the loading on such systems becomes light. The EPR valve
is preferably connected to and automatically adjustable in a conventional manner by
the system controller 150, but can instead be manually adjusted by a user if desired.
In this regard, a temperature sensor (not shown) is preferably located within or adjacent
to the nozzle assembly 40, 46, the heat exchanger 34, 44, or the keg 22 to determine
the temperature of beer in the system and to provide the system controller 150 with
this information. The system controller 150 can then adjust the EPR valve 96 to change
the beer temperature accordingly.
[0054] Another manner by which the refrigeration system 48 can be adjusted to control cooling
of the heat exchanger 34, 44 is also shown in the schematic diagram of FIG. 5. Specifically,
a bleed line 98 is preferably connected at the discharge end of the compressor 82
and at another end to the refrigerant supply line 50, 52 running from the capillary
tube 86 to the heat exchanger 34, 44. The bleed line 98 is fitted with a conventional
bypass regulator 100 which measures the pressure of refrigerant in the refrigerant
supply line 50, 52 and which responds by either keeping the bleed line 98 shut or
by opening an amount to bleed hot refrigerant from the compressor 82 to the refrigerant
supply line 50, 52. The bleed line 98 and bypass regulator 100 are preferably connected
to the compressor 82 and refrigerant supply line 50, 52 by conventional fittings.
Hot refrigerant bled from the compressor 82 by the bypass regulator mixes with and
warms cold refrigerant liquid in the refrigerant supply line 50, 52, thereby lowering
the refrigerant's capacity to absorb heat from beer in the heat exchanger 34, 44 and
raising the temperature of beer passing through the heat exchanger 34, 44. The amount
of hot refrigerant gas mixed with the refrigerant in the refrigerant supply line 50,
52 can be precisely controlled by the bypass regulator to result in refrigerant of
varying capacity to cool, thereby precisely controlling the temperature of beer dispensed
and allowing the refrigeration system 48 to run continuously independently of loading
placed thereupon. As mentioned above, this is in contrast to conventional refrigeration
systems for comestible fluid dispensers in that conventional refrigeration systems
generally must cycle on and off when the loading on such systems becomes light. The
bypass regulator 100 is preferably connected to and automatically adjustable in a
conventional manner by the system controller 150, but can instead be manually adjusted
by a user if desired. In this regard, a temperature sensor (not shown) is preferably
located within or adjacent to the nozzle assembly 40, 46, the heat exchanger 34, 44,
or the keg 22 to determine the temperature of beer in the system and to provide the
system controller 150 with this information. The system controller 150 can then adjust
the bypass regulator 100 to change the beer temperature accordingly.
[0055] It should be noted that the EPR valve 96 and the bypass regulator 100 can take many
different forms well known to those skilled in the art, each of which is effective
to open or close the respective lines to change the pressure of refrigerant in the
system or to inject hot refrigerant into a cold refrigerant line. These refrigerant
system components act at least as valves and most preferably as regulators to open
or close automatically in response to threshold pressures being reached in the refrigerant
lines detected (thereby automatically keeping the refrigerant system 48 operating
at a capacity sufficient to maintain a desired beer temperature). Although an EPR
valve 96 and a bypass regulator 100 are included, one having ordinary skill in the
art will recognize that system operation can be controlled by one of these devices
or any number of these devices. Also, if either or both of these devices are simply
valves rather than regulators, refrigeration system control is still possible by measuring
the temperature and/or pressure of beer flowing through the heat exchangers 34, 44
as described above and by operating the valves 96, 100 via the system controller 150
in response to the measured temperature and/or pressure.
[0056] With reference to FIG. 6, the rack heat exchanger 34 can be seen in greater detail.
The rack heat exchanger 34 is preferably a plate heat exchanger having at least one
beer input port 102, one beer output port 104, one refrigerant input port 106, and
one refrigerant output port 108 in a conventional housing. In the illustrated preferred
embodiment, the rack heat exchanger is a plate heat exchanger having four separate
flow paths through the heat exchanger 34 for four different beers. Accordingly, the
illustrated rack heat exchanger 34 has four different beer input ports 102 and four
different beer output ports 104, and has one refrigerant input port 106 and one refrigerant
output port 108 for running refrigerant through all sections of the rack heat exchanger
34. It will be appreciated by one having ordinary skill in the art that the rack heat
exchanger 34 can be divided into any number of separate sections (beer flow paths)
corresponding to any number of desired beers run to the dispensing rack 12, and that
more refrigerant input and output ports 106, 108 can be employed if desired. Indeed,
the rack heat exchanger 34 can even have dedicated refrigerant input and output ports
106, 108 for each section of the rack heat exchanger 34. Alternatively, the dispensing
rack can have a separate heat exchanger 34 with dedicated refrigerant input and output
ports 106, 108 for each beer fed to the dispensing rack 12. Plate-type heat exchangers
having multiple fluid passageways are well known to those skilled in the art and are
not therefore described further herein. As described above, a delivery line 30 runs
to each fluid input port from a respective keg 22 and is coupled thereto in a conventional
manner with conventional fittings. Similarly, the refrigerant supply line 50 and the
refrigerant return line 54 run to the refrigerant input and output ports 106, 108,
respectively, and are coupled thereto in a conventional manner with conventional fittings.
Each output port 108 of the rack heat exchanger 34 preferably extends to the nozzle
housing 66.
[0057] A problem that can arise in using conventional plate-type heat exchangers for dispensing
comestible fluid is that such heat exchangers typically have a head space therein.
Head space is undesirable in comestible fluid systems because such areas are hard
to clean (in some cases, they never become wet or immersed in the fluid being cooled),
create pressure regulation problems in the system, and can harbor bacteria growth
and possibly even spoil beer in the system. With reference to FIGS. 6 and 6a, the
head space 110 is an area of the heat exchanger interior that is at a higher elevation
than the beer output ports 104, and is not filled with fluid during normal system
operation. FIGS. 6 and 6a show the plate-type heat exchanger of the present invention
in greater detail. As is known to those skilled in the art, fluid to be cooled is
kept separated from refrigerant by one or more plates within the heat exchanger, one
side of each plate being exposed to or immersed in the refrigerant while the other
side of each plate is exposed to or immersed in the fluid being cooled. To prevent
the problems associated with head space mentioned above, the rack heat exchanger 54
preferably has a vent port 113 at the top of the rack heat exchanger 54. The vent
port 113 has a vent valve 115 that can be actuated to open and close the vent port
113. The vent valve 115 can be any valve capable of opening and closing the vent port,
but more preferably is a check valve only permitting air and gas exit from the rack
heat exchanger 54. The rack heat exchanger 54 also preferably has a sensor 117 capable
of detecting the presence of liquid at the top of the rack heat exchanger 54. The
sensor 117 can one of many types, including without limitation an optical sensor for
detecting the proximity of fluid in the head space of the rack heat exchanger 54,
a liquid sensor responsive to immersion in liquid, a temperature sensor responsive
to the temperature difference created by the presence or contact of liquid upon the
sensor, a mechanical or electro-mechanical liquid level sensor, and the like. The
vent port 113, vent valve 115, sensor 117, and their connection and operation are
conventional in nature. Although the vent valve 115 can be manually opened and closed
(also in a conventional manner), most preferably the vent valve 115 is controlled
by the system controller 150 to which it and the sensor 117 are connected. However,
it should be noted that the vent valve 115 and the sensor 117 can be part of a separately
powered and self-contained electrical circuit that receives signals from the sensor
117 and that controls the vent valve 115 accordingly. Such circuits are well known
to those skilled in the art.
[0058] In operation, the vent valve 115 is open to permit fluid exit from the rack heat
exchanger 54. When the sensor 117 detects the presence of liquid at the top of the
rack heat exchanger 54 (at a comestible fluid trigger level or a maximum fill level
of the rack heat exchanger), the sensor 117 preferably sends or transmits one or more
signals to the system controller 150, which in turn sends or transmits one or more
signals to close the vent valve 115 and to prevent fluid from exiting the rack heat
exchanger 54. Most preferably, the sensor 117 is selected or positioned so that the
vent valve 115 will close just as the rack heat exchanger 54 becomes filled with beer.
Depending upon the type of sensor 117 used, the sensor 117 can be positioned in the
vent port 113 for detecting the initial entry of beer into the vent port 113, or can
even be attached to or immediately beside the vent valve 115. By virtue of the venting
arrangements just described, the system controller 150 can vent the space above the
level of beer in the rack heat exchanger 54 at any desired time. This not only avoids
above-described problems associated with head space, but it also permits easier cleaning.
Specifically, when cleaning fluid is flushed through the system, the vent valve 115
and sensor 117 can be operated to ensure that the cleaning fluid contacts, flushes,
and cleans all areas of the rack heat exchanger 54.
[0059] Many other venting assemblies and elements are well known to those skilled in the
art and can be employed in place of the vent port 113, vent valve 115, and sensor
117 described above and illustrated in the figures.
[0060] As an alternative to a venting assembly or device to address the problem of rack
heat exchanger head space described above, the head space 110 can be filled or plugged
with a block of material (not shown) having a shape matching the head space 110. Although
many materials such as epoxy, plastic, and aluminum can be used, the block is preferably
made of easily cleaned material such as brass, stainless steel, teflon or other food
grade synthetic material, and preferably fully occupies all areas of the head space
110.
[0061] With combined reference to FIGS. 4 and 6, another important feature relates to the
maintenance of beer temperature in the nozzle assembly 40. As described above, the
rack heat exchanger 34 has a number of beer output ports 104 extending therefrom.
Each nozzle assembly 40 has an input port 112 to which one of the beer output ports
104 connects in a conventional manner (preferably via conventional fittings). Each
output port 104 is preferably made of a highly temperature conductive food grade material
such as stainless steel. Most preferably, each input port 112 and the walls of the
fluid holding chamber 80 in the nozzle assembly 40 are also made of highly temperature
conductive food grade material.
[0062] The distance between the body of the rack heat exchanger 34 and the housing 66 of
the nozzle assembly 40 is preferably as short as possible while still providing sufficient
room for vessel placement and removal to and from the nozzle assembly 40. Preferably,
this distance (in the preferred embodiment shown in the figures, the combined lengths
of the beer output port 104 and the nozzle assembly input port 112 defining a fluid
passage or fluid line between the body of the rack heat exchanger 34 and the nozzle
assembly 40) is less than approximately 12 inches (30.5 cm). More preferably, this
distance is less than 8 inches (20.3 cm). Most preferably however, this distance is
between 1 and 6 inches (2.5-15.2 cm). The nozzle assembly 40 is therefore an extension
of the heat exchanger.
[0063] The distance between the body of the rack heat exchanger 34 and the housing 66 of
the nozzle assembly 40 is important for a particular feature: maintaining the temperature
of beer in the nozzle assembly 40 as near as possible to the temperature of beer exiting
the rack heat exchanger 34. This function is also performed by the preferably thermally
conductive material of the beer output port 104 and the nozzle assembly input port
112. Specifically, when beer flows through the nozzle assembly and is dispensed from
the dispensing outlet 70, beer has an insufficient time to significantly change from
its optimal drinking temperature controlled by the rack heat exchanger 34. When beer
is not being dispensed from the nozzle assembly 40, it is most desirable to keep the
beer at the optimal drinking temperature.
[0064] Prior art beer dispensers are either incapable of keeping beer in the nozzle sufficiently
cold for an indefinite length of time or keeping this beer refrigerated in an efficient
and inexpensive manner. However, the distance between the refrigerating element (i.e.,
the rack heat exchanger 34) and the fluid holding chamber 80 in the nozzle assembly
40 is preferably so short that fluid throughout the fluid holding chamber 80 is kept
close to the temperature of beer at the rack heat exchanger 34 or exiting the rack
heat exchanger 34 by convective recirculation. Specifically, beer in the body of the
rack heat exchanger 34 or in the beer output port 104 of the rack heat exchanger 34
is normally the coldest from the rack heat exchanger to the dispensing outlet 70 of
the nozzle assembly 40, while beer at the nozzle valve 68 is the warmest because it
is farthest from a cold source. A temperature difference or gadient therefore exist
between beer in the body of the rack heat exchanger 34 and beer at the terminal end
of the nozzle assembly 40. By keeping the rack heat exchanger 34 close to the housing
66 of the nozzle assembly 40 as described above, cooled beer from around and within
the beer output port 104 or the rack heat exchanger 34 moves by convection toward
the fluid holding chamber 80. Because cold fluid tends to sink, the cold fluid entering
the fluid holding chamber migrates to the lowest part of the fluid holding chamber
80 - the location of the warmest beer in the nozzle assembly 40. The cold beer thereby
mixes with and cools the warm beer. Because warm beer tends to rise, warm, beer in
the fluid holding chamber 80 rises therein to a location closer to the cold source
(the rack heat exchanger 34). This convective recirculation fully effective to maintain
beer in the nozzle assembly cold only for the relatively short distances between the
rack heat exchanger 34 and the fluid holding chamber 80 described above. Although
not required to generate the beer cooling just described, the preferred highly temperature
conductive material of the beer output port 104, the nozzle assembly input port 112,
and the walls of the fluid holding chamber 80 in the nozzle assembly 40 assist in
distributing cold from the rack heat exchanger 34, down the beer output port 104 and
nozzle assembly input port 112, and down the fluid holding chamber 80. Cold is therefore
preferably distributed downstream of the rack heat exchanger 34 by convective recirculation
and by conduction.
[0065] In the heat exchanger and nozzle assembly configuration described above and illustrated
in the drawings, the rack heat exchanger 34 is capable of maintaining the temperature
difference between beer in the rack heat exchanger 34 and beer in the fluid holding
chamber to within 5 degrees Fahrenheit (2.8°C). Where exchanger-to-nozzle assembly
distances are within the most preferred 1-6 inch (2.5-15.2 cm) range, this temperature
difference can be maintained to within 2 degrees Fahrenheit (1.1°C). These temperature
differences can be kept indefinitely. Although prior art systems exist in which a
more distant cold source run at a colder temperature is employed to cool downstream
beer, such systems operate with mixed success at the expense of significant energy
loss and inefficiency, overcooling beer, and creating large temperature gradients
along the fluid path (in some cases even dropping the temperature of elements in the
system below freezing) - results that render the preferred system temperature and
pressure control difficult or impossible.
[0066] As an alternative a mounted nozzle assembly such as nozzle assemblies 40 described
above and illustrated in FIGS. 1-6, FIGS. 7 and 8 illustrate a portable nozzle assembly
46 in the form of a dispensing gun 16. With the exception of the following description,
the dispensing gun 16 employs substantially the same components and connections and
operates under substantially the same principles as the rack heat exchanger 34 and
nozzle assemblies 40 described above.
[0067] The dispensing gun 16 has a gun heat exchanger 44 to which are connected the fluid
lines 42 from the kegs 22. Like the rack heat exchanger 34, the gun heat exchanger
44 is preferably a plate heat exchanger having multiple beer input ports 114 and multiple
beer output ports 116 corresponding to the different beers supplied to the dispensing
gun 16, a refrigerant input port 118 and a refrigerant output port 120. The fluid
lines 42 running from the kegs 22 to the dispensing gun 16 are each connected to a
beer input port 114, while the refrigerant supply line 52 and the refrigerant return
line 56 running between the refrigeration system 48 to the dispensing gun 16 are connected
to the refrigerant input port 118 and the refrigerant output port 120, respectively.
All of the connections to the gun heat exchanger 44 are conventional in nature and
are preferably established by conventional fittings.
[0068] Like the rack heat exchanger 34, the gun heat exchanger 44 preferably has multiple
fluid paths therethrough that are separate from one another and a refrigerant path
that runs along each of the multiple fluid paths to the beers therein. Heat exchangers
(and with reference to the illustrated preferred embodiment, plate heat exchangers)
having multiple separate fluid compartments and paths are well known to those skilled
in the art and are not therefore described further herein.
[0069] The gun heat exchanger 44 preferably has a multi-port beer output valve 122 for receiving
beer from each of the beer output ports 116. The beer output ports 120 are preferably
shaped as shown to run from the body of the gun heat exchanger 44 to the beer output
valve 122 to which they are each connected in a conventional manner (such as by conventional
fittings, brazing, and the like). Alternatively, the beer output ports 116 can be
connected to the beer output valve 122 by relatively short fluid lines (not shown)
connected in a conventional manner to the beer output ports 116 and to the beer output
valve 122.
[0070] The beer output valve 122 is preferably electrically controllable to open one of
the beer output ports 116 running from the gun heat exchanger 44 to the beer output
valve 122. Many different valve types capable of performing this function are well
known to those skilled in the art. In the illustrated preferred embodiment, the beer
output valve 122 is a conventional 4-input, 1-output rotary solenoid valve. The beer
output valve 122 is preferably electrically connected to a control pad 124 preferably
mounted on a face of the gun heat exchanger 44. Alternatively, the beer output valve
122 can be electrically connected to the controls 20 on the vending stand 10 via electrical
wires (not shown) running along the fluid and refrigerant lines 42, 52, 56. In the
preferred embodiment shown in the figures, the control pad 124 has buttons that can
be pressed by a user to operate the beer output valve 122 in a conventional manner.
[0071] The nozzle assembly 46 of the dispensing gun 16 is substantially like the nozzle
assemblies 40 of the dispensing rack 12 described above and operates in much the same
manner. However, the housing 126 preferably has a dispense extension 128 extending
from the dispensing outlet 130 thereof. The fluid exit port defined by the opening
of the nozzle assembly from which beer exits the nozzle assembly is therefore moved
a distance away from the dispensing outlet 130. When the nozzle valve 132 is moved
toward and through the dispensing outlet 130 by the actuator 134 to dispense beer,
beer flows through the dispensing outlet 130, into the dispense extension 128, and
down into the vessel to be filled. The dispense extension 128 is used to help guide
beer into the vessel, but is not a required element of the present invention. However,
where the dispense extension 128, a trigger sensor 136, and a shutoff sensor 138 are
used on the dispensing gun 16 (operated in the same manner as in the dispensing rack
nozzle assembly 40 described above), the trigger sensor 136 and the shutoff sensor
138 are preferably mounted on the end of the dispense extension 128 as shown.
[0072] As an alternative to electronic or automatic control of the nozzle valve 132, it
should be noted that the motion of the nozzle valve 132 can be manually controlled
by a user if desired. For example, the user can manipulate a manual control such as
a button on the dispensing gun 16 to mechanically open the nozzle valve 132. The nozzle
valve can be biased shut by one or more springs, magnets, fluid pressure from the
pressurized comestible fluid in the nozzle, etc. in a manner well known to those skilled
in the art. By manipulating the manual control, the user preferably moves the nozzle
valve 132 through its closed positions to lower pressure in the holding chamber 140,
after which the nozzle valve 132 opens to dispense the beer at its lower pressure.
As another example, the nozzle valve 132 can be actuated by a user manually as discussed
above, after which time an actuator (of the type described earlier) controls how long
the nozzle valve 132 remains open. It should also be noted that such manual control
over nozzle valve 132 actuation can be applied to the nozzle valves 68 of the rack
nozzle assemblies 40 in the same manner as just described for the dispensing gun 16.
[0073] In operation, a user grasps the dispensing gun 16 and moves the dispensing gun 16
over a vessel to be filled with beer. Preferably by operating the control pad 124
on the dispensing gun 16, the user changes the type of beer to be dispensed if desired.
If the type of beer to be dispensed is changed, a signal is preferably sent from the
control pad 124 directly to the beer output valve 122 (or from the control system
in response to the control pad 124) to open the beer output port 116 corresponding
to the beer selected for dispense. The dispensing gun 16 is then triggered either
by user manipulation of a control on the control pad 124 or on the controls 20 of
the vending stand, or most preferably by the trigger sensor 136 in the manner described
above with regarding to the dispensing rack nozzle assemblies 40. At this time, the
empty fluid holding chamber 140 is filled with the selected beer. Immediately thereafter
or substantially simultaneous therewith, the nozzle valve 132 is preferably moved
toward the dispensing outlet 130 to reduce the pressure in the holding chamber as
described above.
[0074] Although not preferred, the fluid holding chamber 140 can be fitted with a vent port,
valve, and sensor assembly operating the in the same manner as the vent port, valve,
and sensor assembly 113, 115, 117 described above with reference to the rack heat
exchanger 34. This assembly would preferably be located at the top of the fluid holding
chamber 140 for venting the empty fluid holding chamber and to permit faster beer
flow into the fluid holding chamber 140 from the beer output valve 122. Such an assembly
could be manually controlled, but more preferably is electrically connected to the
beer output valve 116, control pad 124, controls 20, or system controller 150 to open
with the beer output valve 122 and to close after the fluid holding chamber is full
or substantially full.
[0075] After the desired amount of beer has been dispensed into the vessel, the valve 132
preferably moves to close the dispensing outlet 130 and the beer output valve preferably
moves to a closed position. Most preferably, the beer output valve 122 closes first
to permit sufficient time for the fluid holding chamber 140 to empty. In this regard,
the vent port, valve, and sensor assembly (not shown) mentioned above can be opened
to assist in draining the fluid holding chamber 140. When the valve 132 is returned
by the actuator 134 to close the dispensing outlet 130, the nozzle assembly 46 is
ready for another dispensing cycle.
[0076] In the operation of the dispensing gun 16 as just described, the fluid holding chamber
140 is normally empty between beer dispenses. If such were not the case, beer held
therein would be mixed with beer exiting from the beer output valve 122 in the next
dispense. While this is not necessarily undesirable if the same beer is being dispensed
in the next dispensing cycle, it is undesirable if a different beer is selected for
the next dispensing cycle. Although not as desirable as the above-described operation,
an alternative dispensing gun operation maintains beer within the fluid holding chamber
140 after each dispense by keeping the beer output valve open while the nozzle valve
132 is open and after the nozzle valve 132 is closed. Such dispensing gun operation
is therefore much like the nozzle assembly operation of the dispensing rack nozzle
assemblies 40 described above. The beer output valve 122 is preferably controlled
by the system controller 150 to remain open through successive dispenses of the same
beer. However, if another beer is selected for dispense via the control pad 124 or
the vending stand controls 20, the fluid holding chamber 140 is purged of the beer
therein before the next dispense. This purging can be performed by the system controller
150 via a user-operable control on the control pad 124 or vending stand controls 20
or automatically by the system controller 150 each time an instruction is received
to actuate the beer output valve 122 to open a different beer output port 116. During
a purging operation, the beer outlet valve 122 is closed and then the nozzle valve
132 is opened briefly to let the waste beer drain from the fluid holding chamber 140.
Immediately thereafter, the actuator 134 preferably moves the nozzle valve 132 back
to a closed position and the beer output valve 122 is actuated to open the beer output
port 116 corresponding to the beer to be dispensed. Alternatively, the nozzle housing
126 can be provided with a conventional vent port and vent valve (not shown) which
are preferably controlled by the system controller 150 to open to drain the beer in
the fluid holding chamber 140 prior to opening the beer output valve 122. Whether
drained by opening the nozzle valve 132 or by opening a vent valve in the nozzle housing
126, it is also possible to purge the fluid holding chamber 140 under pressure from
the new beer selected for dispense by briefly opening the nozzle valve 132 or the
vent valve while the beer output valve 122 is open.
[0077] In the most highly preferred embodiments of the dispensing gun 16 the beer output
valve 122 is located immediately downstream of the heat exchanger as shown in FIGS.
7 and 8. Such a design minimizes the waste of beer from purging the dispensing gun
16 between dispenses of different beer types when the holding chamber 140 is filled
with beer between dispenses. However, it is possible (though not preferred) to located
the beer output valve 122 in another location between the keg 22 and the nozzle assembly
46. For example, a multi-input port, single output port valve can instead be located
upstream of the gun heat exchanger 44. Preferably, all four fluid lines 42 would be
connected in a conventional manner to input ports of the valve, which itself would
be connected in a conventional manner to a beer input port of the gun heat exchanger
44. The valve would be controllable in substantially the same manner as the beer output
valve 122 of the preferred dispensing gun embodiment described above. The advantage
provided by this design is that the gun heat exchanger 44 only needs to have one beer
fluid path therethrough because only one beer is admitted into the gun heat exchanger
44 at a time. This results in a simpler, less expensive, and easier to clean gun heat
exchanger 44. However, the disadvantage of this design is that draining or purging
the gun heat exchanger 44 between dispenses of different beers is more difficult.
Where draining is not possible to empty the gun heat exchanger 44 and the nozzle assembly
46, the beer can be purged by flowing the newly-selected beer through the dispensing
gun 16 or by pushing the beer through the heat exchanger 44 by compressed air or gas
(e.g., supplied from the tank 24) via a pneumatic fitting on the gun heat exchanger
44. Although each purge does waste an amount of beer, the combined beer capacity in
the gun heat exchanger 44 and the nozzle assembly 46 is relatively small.
[0078] The advantages provided by the dispensing gun 16 of the preferred embodiment described
above and illustrated in the figures are much the same as those of the of the nozzle
assembly 40 and heat exchanger 34 of the dispensing rack 12. For example, the pressure
reduction control of beer within the holding chamber 140 of the nozzle assembly 46
prior to opening the dispensing outlet 130 provides fast flow rate with minimal foaming
and carbonation loss. As another example, the close proximity of the nozzle assembly
46 to the gun heat exchanger 44 provides the same convective recirculation cooling
effect as that of the dispensing rack nozzle assemblies described earlier, thereby
keeping beer to a controlled cool temperature up to the dispensing outlet 130. It
should be noted that the more compact nature of the dispensing gun 16 (when compared
to the nozzle assemblies 40 of the dispensing rack 12) preferably provides for a shorter
distance between the body of the gun heat exchanger 44 and the housing 126 of the
nozzle assembly 46. This distance is preferably between 1-6 inches (2.5-15.2 cm),
but more preferably is between approximately 1-3 inches (2.5-7.6 cm). By virtue of
the shorter distances, the maximum temperature difference between the beer in the
fluid holding chamber 140 and beer at the gun heat exchanger 44 is less than about
10 degrees Fahrenheit (5.56°C), and more preferably is less than about 5 degrees Fahrenheit
(2.8°C). Still shorter heat exchanger-to-nozzle assembly distances are possible to
result in narrower temperature differences when the size of the components in the
dispensing gun 16 are smaller. Most preferably, the nozzle assembly of the dispensing
gun 16 is substantially the same size as the nozzle assembly 40 in the dispensing
rack 40. However, if desired, smaller nozzle assemblies and smaller heat exchangers
can be used in the dispensing gun 16 at the expense of cooling rate and/or flow rate.
It should also be noted that the refrigeration system control and operation discussed
above with reference to FIG. 5 applies equally to cooling operations of the gun heat
exchanger 44.
[0079] The relative orientation of the gun heat exchanger 44 and the nozzle assembly 46
as shown in FIG. 7 and 8 are not required to practice the present invention. The arrangement
illustrated, with the gun heat exchanger 44 alongside the nozzle assembly 46, with
hand grip forms 142 on the sides of the gun heat exchanger 44, etc. is presented only
as one of many different relative orientations of the gun heat exchanger 44 with respect
to the nozzle assembly 46. One having ordinary skill in the art will recognize that
many other relative orientations are possible, such as the nozzle assembly 46 being
oriented at an angle (e.g., 90 degrees) with respect to its position shown in FIG.
7 and with beer exiting from the beer output valve 122 to the nozzle assembly 46 via
an elbow pipe.
[0080] In addition to these advantages provided by the dispensing gun 16, an equally significant
advantage is the fact that the dispensing gun 16 is hand-held and portable. Although
dispensing guns are known in the art for dispensing various comestible fluids, their
use for many different applications has been very limited. A primary limitation is
due to the fact that comestible fluids in prior art dispensing gun lines will become
warm after a period of time between dispenses. With no way to cool this comestible
fluid before it is dispensed, the vendor must either waste the warmed fluid or attempt
to serve it to a customer. In short, dispensing guns for many comestible fluids are
not acceptable due to the chance of fluid warming in the lines between dispenses.
This is particularly the case for comestible fluids such as beer that are generally
not served over ice. The dispensing gun 16 addresses this problem by providing a cooling
device (the gun heat exchanger 44) at the dispensing gun 16. Therefore, even if comestible
fluid becomes warm in the fluid lines 42, the same fluid exits the dispensing gun
16 at a desired and controllable cold temperature. For applications in which a large
amount of time can pass between comestible fluid dispenses, the fluid lines 42 are
preferably drawn into and stored within a refrigerated storage as described above.
The only limitation on use of the dispensing gun 16 to dispense comestible fluids
is therefore the spoil rate of the comestible fluid in its storage vessel (keg 22).
[0081] The dispensing gun 16 described above and illustrated in the figures is a multiple-beer
dispensing gun. It should be noted, however, that the dispensing gun 16 can be adapted
to dispense only one beer. Specifically, the beer gun 16 can have one beer input port
114 to which one fluid line 42 running to a keg 22 is coupled in a conventional manner.
Such a dispensing gun 16 would therefore preferably have one beer output port 116
running directly to the nozzle assembly 46, and would not therefore need to have the
beer output valve 122 and associated wiring employed in the dispensing gun 16 described
above. The dispensing gun 16 would operate in substantially the same manner as a heat
exchanger 34 and nozzle assembly 40 of the dispensing rack 12, with the exception
of only one fluid line, one beer input port, and one beer output port associated with
the heat exchanger. Preferably however, the dispensing gun 16 would at least have
a manual dispense button (not shown) for manually triggering the actuator 134 to open
the dispense outlet 130. The dispensing gun of the preferred illustrated embodiment
is capable of selectively dispensing any of four beers supplied thereto. However,
following the same principles described above, any number of beers can be supplied
to a dispensing gun 16 for controlled dispensed therefrom (of course, calling for
different numbers of ports and different valve types depending upon the number of
beers supplied to the dispensing gun 16). The alternative embodiments of the elements
and operation described above with reference to the rack heat exchanger 34 and the
nozzle assemblies 40 of the dispensing rack 12 apply equally as alternative embodiments
of the dispensing gun 16.
[0082] Conversely, the dispensing rack 14 described above can be modified to operate in
a manner similar to the multi-fluid input, single output design of the dispensing
gun 16. Specifically, rather than have a dedicated nozzle assembly 40 for each beer
output port 104 as described above and illustrated in the figures, the dispensing
rack 14 can have a beer outlet valve to which the beer outlet ports 104 are connected
in a manner similar to the beer outlet valve 122 of the dispensing gun 16. The nozzle
assembly 40 would preferably be similar and would operate in a similar manner to the
nozzle assembly 46 of the dispensing gun 16 illustrated in FIG 7. However, the controls
for such a system would preferably be located at the vending stand controls 20 rather
than on the rack heat exchanger 34. The alternative embodiments of the elements and
operation described above with reference to the dispensing gun 16 apply equally as
alternative embodiments of the rack heat exchanger 34 and nozzle assembly 40.
[0083] As mentioned above, a significant problem in existing comestible fluid dispensers
is the difficulty in keeping the fluid dispenser clean. Many comestible fluids (including
beer) are particularly susceptible to bacterial and other microbiological growth.
Therefore, those areas of the fluid dispensers that come into contact with comestible
fluid at any time during dispenser operation should be thoroughly and frequently cleaned.
However, even thorough and frequent cleaning is occasionally inadequate to prevent
comestible fluid spoilage and contamination. Particularly in those embodiments that
rely upon sub-surface filling of comestible fluid, it is highly desirable to provide
a manner by which surfaces exposed to air are constantly or very frequently sterilized.
An apparatus for performing this function is illustrated in FIG. 9. This apparatus
relies upon ultraviolet light to sterilize surfaces of the dispensing system, and
includes an ultraviolet light generator 144 powered in a conventional manner and connected
to different areas of the dispensing system. By way of example only, the ultraviolet
light generator 144 of FIG. 9 is shown connected to a nozzle assembly 40 in the dispensing
rack 12 and to the top of the rack heat exchanger 34.
[0084] Conventional ultraviolet light sterilizing devices have been limited in their application
due in large part to space requirements of such devices. However, this problem is
addressed by the use of conventional fiber optic lines 146 transmitting ultraviolet
light from the ultraviolet light generator 144 to the surfaces to be sterilized. Ultraviolet
light generators and fiber-optic lines are well known to those skilled in the art,
as well as the manner in which fiber-optic lines can be connected to a light source
for transmitting light to a location remote from the light source. Accordingly, at
least one fiber-optic line 146 is connected in a conventional manner to the ultraviolet
light generator 144, and is secured in place in a conventional manner on or adjacent
to the surface upon which the ultraviolet light is to be shed. Two fiber-optic lines
146 run from the ultraviolet light generator 144 (which can be located within the
vending stand 10 or in any other location as desired) to locations beside the housing
66 of the nozzle assembly 40 in the dispensing rack 12. The fiber-optic lines 146
preferably terminate at distribution lenses 148 that distribute ultraviolet light
from the fiber-optic lines 146 to the exterior surface of the housing 66. Distribution
lenses 148 and their relationship to fiber-optic lines to distribute light emitted
from fiber-optic lines is well known to those skilled in the art and is not therefore
described further herein. Most preferably, a number of fiber-optic lines 146 run from
the ultraviolet light generator 144 to distribution lenses 148 positioned and secured
in a conventional about the outer surface of the housing 66. The number of fiber-optic
lines 146 and distribution lenses 148 positioned about the housing 66 is determined
by the amount of surface desired to be sterilized, but preferably is enough to shed
ultraviolet light upon the entire outside surface of the housing 66.
[0085] As also shown in FIG. 9, a series of fiber-optic lines 146 preferably run to distribution
lenses 148 mounted in a conventional manner within the holder 58 for the dispensing
gun 16. Although it is possible to run fiber-optic lines to the dispensing gun 16
itself, more preferably the fiber-optic lines 146 run to the dispensing gun holder
58. Like the distribution lenses 148 about the nozzle assembly 40, the distribution
lenses 148 shown on the holder 58 of the dispensing gun 16 receive ultraviolet light
from the fiber-optic lines 146 and disperse the ultraviolet light received. In this
manner, the fiber-optic lines 146 shed ultraviolet light upon the surfaces of the
dispensing gun 16 (and most preferably, the exterior surfaces of the nozzle housing
66).
[0086] Fiber-optic lines can be run to numerous other locations in the dispensing system
to sterilize surfaces in those locations. As shown in FIG. 9, fiber-optic lines can
be run to one or more distribution lenses located at the top of the kegs 22 to sterilize
interior surfaces defining head spaces therein. Fiber-optic lines can also or instead
run to distribution lenses mounted in locations around the nozzle housing 126 and
the dispense extension 128 of the dispensing gun 16, to locations around the dispensing
outlets 70, 130 to sterilize the interior ends of the nozzle housings 66, 126, to
locations within or at the end of the dispense extension 128 of the dispensing gun
16 to sterilize the interior surfaces thereof, etc. Any place where a head space forms
in the dispensing systems are locations where fiber-optic lines can be run to shed
sterilizing ultraviolet light upon head space surfaces.
[0087] It should be noted that although distribution lenses 148 are preferred to distribute
the ultraviolet light from the fiber-optic lines 146 to a surface to be sterilized,
distribution lenses are not required to practice the present invention. Ultraviolet
light can instead be transmitted directly from the fiber-optic line 146 to the surface
to be sterilized. In such a case, the amount of surface area exposed to the ultraviolet
light can be significantly smaller than if a lens 148 is used, but may be particularly
desirable for sterilizing surfaces in relatively small spaces. Also, fiber-optic lines
146 represent only one of a number of different ultraviolet light transmitters that
can be used. For example, the fiber-optic lines 146 can be replaced by light pipes
if desired. As is well known to those skilled in the art, light pipes have the ability
to receive light and to distribute light radially outwardly along the length thereof.
This light distribution pattern is particularly useful in shedding sterilizing ultraviolet
light upon a number of surfaces in manners not possible by fiber optic lines. For
example, the fiber-optic lines 146 running to the housings 66, 126 of the nozzle assemblies
40, 46 can be replaced by conventional light pipes which are wrapped around the nozzle
assemblies 40, 46 or which run alongside the nozzle assemblies 40, 46. Light pipes
can be run to any of the locations previously described with reference to the fiber-optic
lines, and can even be run through the fluid lines of the system to sterilize inside
surfaces thereof, if desired.
[0088] The number and locations of the fiber-optic lines 146 and the distribution lenses
148 shown in FIG. 9 are arbitrary and are shown by way of example only. It will be
appreciated by one having ordinary skill in the art that any number of fiber-optic
lines, distribution lenses, light pipes, or other ultraviolet light transmitting devices
can be used in any desired location within or outside of the comestible fluid dispensing
apparatus.
[0089] To further facilitate easy and thorough cleaning, all components of the fluid system
are preferably made of a food grade metal such as stainless steel or brass, with the
exception of seals, fittings, and valve components made from food grade plastic or
other synthetic material as necessary. In highly preferred embodiments, the exterior
surfaces of the nozzle housings 36, 126 and the dispense extension 128 are teflon-coated
to facilitate better cleaning. If desired, other surfaces of the apparatus that are
susceptible to bacteria or other microbiological growth can also be teflon-coated,
such as the inside surfaces of the nozzle housings 36, 126 and the dispense extension
126, the surfaces of the nozzle valves 68, 132, and the like.
[0090] The embodiments described above and illustrated in the figures are presented by way
of example only and are not intended as a limitation upon the concepts and principles
of the present invention. As such, it will be appreciated by one having ordinary skill
in the art that various changes in the elements and their configuration and arrangement
are possible without departing from the scope of the present invention as set forth
in the appended claims. For example, each of the preferred embodiments described above
and illustrated in the figures employs a plate heat exchanger 34, 44 to cool the comestible
fluid flowing therethrough. A plate heat exchanger is preferred due to its relatively
high efficiency. However, one having ordinary skill in the art will appreciate that
many other types of heat exchangers can be used in place of the preferred plate heat
exchangers 34, 44, including without limitation shell and tube heat exchangers, tube
in tube heat exchangers, heatpipes, and the like.
[0091] Also, each of the embodiments described above and illustrated in the figures has
one or more kegs 22 stored in a refrigerated vending stand 10. It should be noted,
however, that the present invention does not rely upon refrigeration of the source
of comestible fluid to dispense cold comestible fluid. Because comestible fluid entering
the nozzle assembly 40, 46 has been cooled by the associated heat exchanger 34, 44,
the temperature of the comestible fluid upstream of the heat exchangers 34, 44 is
relevant only to the amount of work required by the refrigeration system 48 supplying
the heat exchangers 34, 44 with cold refrigerant. Therefore, the kegs 22 can be tapped
and dispensed from the apparatus of the present invention at room temperature, if
desired. Essentially, the present invention may replace the extremely inefficient
conventional practice of keeping large volumes of comestible fluid cold for a relatively
long period of time prior to dispense with the much more efficient process of quickly
cooling comestible fluid immediately prior to dispense by using relatively small and
efficient heat exchangers 34, 44.
1. A comestible fluid dispensing apparatus (10), comprising:
a nozzle (40; 46) having at least one wall (66; 126);
a valve (68; 132) received within the nozzle (40; 46), the valve and the at least
one wall defining a substantially fluid-tight chamber (80; 140) within the nozzle
for receiving and retaining comestible fluid; and
the valve having at least one open position;
characterized in that said valve has a range of closed positions, in which the valve (68; 132) is sealed
at different locations in the nozzle (40, 46) corresponding to a range of comestible
fluid pressures within the substantially fluid-tight chamber.
2. The dispensing apparatus as claimed in claim 1, further including an actuator (74,
134) coupled to the valve (68; 132) for moving the valve in telescoping relationship
with respect to the nozzle.
3. The dispensing apparatus as claimed in claim 1 or 2, wherein said valve (68; 132)
is a plunger valve.
4. The dispensing apparatus as claimed in claim 2, wherein at least a portion (66; 126)
of the nozzle (40; 46) is tubular in shape, the valve (68; 132) being in telescoping
relationship within the tubular portion of the nozzle.
5. The dispensing apparatus as claimed in claim 2; further comprising:
a controller (150) coupled to the actuator (74; 134) for controlling movement of the
actuator; and a timer associated with the controller for timing actuator movement
to control dispense amount from the nozzle.
6. The dispensing apparatus as claimed in claim 2, further comprising:
a pressure sensor for detecting comestible fluid pressure in the apparatus; and
a controller (150) coupled to the actuator for controlling movement of the actuator
(74; 134), the controller responsive to pressures measured by the pressure sensor
to control movement of the actuator.
7. The dispensing apparatus as claimed in claim 2, wherein pressure within the nozzle
in the at least one open position of the valve (68; 132) is lower than pressures within
the nozzle in the range of closed position.
8. The dispensing apparatus as claimed in claim 2, further comprising:
a pressure sensor for detecting pressure of comestible fluid within the nozzle (40;
46);
a controller (150) coupled to the pressure sensor, the controller responsive to pressures
detected by the pressure sensor;
a timer (152) associated with the controller;
the controller coupled to the actuator (74; 134) and the timer (152) for actuating
the actuator at a detected pressure for a desired length of time.
9. The dispensing apparatus as claimed in claim 2, wherein at least a portion of the
nozzle is teflon-coated.
10. The dispensing apparatus as claimed in claim 2, further comprising a flowmeter for
detecting an amount of comestible fluid dispense from the nozzle.
11. The dispersing apparatus as claimed in claim 10, wherein the flowmeter is located
at the nozzle for measuring flow through the nozzle.
12. The dispensing apparatus as claimed in claim 10, wherein the flowmeter is located
upstream of the nozzle for indirectly measuring flow through the nozzle.
13. The dispensing apparatus as claimed in claim 2, further comprising:
a fluid line (30; 42, 38) connecting the nozzle to upstream equipment;
a valve (60) located on the fluid line; and
a controller (50) coupled to the valve (60) for opening and closing the valve (60)
on the fluid line;
the valve (60) on the fluid line closable to define a predetermined volume of comestible
fluid located within the nozzle and in the fluid line between the valve on the fluid
line and the nozzle for dispense from the nozzle.
14. The dispensing apparatus as claimed in claim 13, wherein the valve (60) on the fluid
line is a first valve, the dispensing apparatus further comprising at least one additional
valve on the fluid line, each additional valve on the fluid line being closable to
define different predetermined volumes of comestible fluid located within the nozzle
and in the fluid line between each additional valve on the fluid line and the nozzle
for dispense from the nozzle.
15. The dispensing apparatus as claimed in claim 2, wherein the dispensing apparatus is
hand-held.
16. The dispensing apparatus claimed in claim 2, further comprising a trigger sensor (76;
136) coupled to the nozzle (40; 46), the trigger sensor being electrically coupled
to the actuator (74; 134) for triggering actuation of the actuator to open the valve.
17. The dispensing apparatus as claimed in claim 16, wherein the trigger sensor is electrically
coupled to the nozzle via a controller (150).
18. The dispensing apparatus as claimed in claim 2, further comprising a shutoff sensor
(78; 138) coupled to the nozzle, the shutoff sensor being electrically coupled to
the actuator (74; 134) for triggering actuation of the actuator to close the valve.
19. The dispensing apparatus as claimed in claim 18, wherein the shutoff sensor is electrically
coupled to the nozzle via a controller (150).
20. The dispensing apparatus as claimed in claim 2, wherein the nozzle and valve are shaped
to dispense comestible fluid from an annular dispense opening when the valve is in
the at least one open position.
21. The dispensing apparatus as claimed in claim 2, wherein the nozzle has a substantially
constant cross sectional shape along at least a length thereof.
22. The dispensing apparatus as claimed in claim 21, wherein in the range of closed positions
of the valve (68; 132), the valve provides a fluid tight seal for the nozzle (40;
46) through the constant cross sectional length thereof.
23. The dispensing apparatus as claimed in claim 22, wherein at least a portion of the
valve (68; 132) is located substantially outside of the constant cross sectional length
of the nozzle when in its open position.
24. The dispensing apparatus according to claim 2, wherein
said valve (68; 132) is movable through a range of positions including at least two
closed positions in which the valve blocks flow of comestible fluid through a discharge
port of said nozzle and at least one open position in which the valve does not block
flow of comestible fluid through the discharge port;
the at least two closed positions including a first closed position in which the valve
seals the chamber at a first location in the nozzle wherein fluid pressure of the
comestible fluid in the nozzle is at a first pressure and a second closed position
in which the valve seals the chamber at a second location in the nozzle wherein fluid
pressure of the comestible fluid in the nozzle is at a second pressure lower than
the first pressure.
25. The dispenser as claimed in claim 24, further comprising:
an upstream valve (60) in fluid communication with the nozzle (40; 46), the upstream
valve having an open position in which comestible fluid is supplied to the nozzle
and a closed position in which the upstream valve blocks comestible fluid flow to
the nozzle; and
a fluid capacity between the upstream valve and the nozzle, the fluid capacity including
fluid capacity within the nozzle;
a controller (150) coupled to the upstream valve (60) and to the actuator (74; 134),
the upstream valve closable by the controller to dispense a known volume of comestible
fluid from the nozzle in the at least one open positions of the valve, the known volume
of comestible fluid being substantially equal to the fluid capacity.
26. The dispenser as claimed in claim 25, further comprising at least one additional upstream
valve in fluid communication with the nozzle and corresponding to at least one additional
fluid capacity between the upstream valve and the nozzle (40; 46), each additional
fluid capacity including fluid capacity within the nozzle, the controller (150) being
coupled to each additional upstream valve for selective control thereof to dispense
different known volumes of comestible fluid from the nozzle in the at least one open
position of the valve in the nozzle, each different known volume of comestible fluid
being substantially equal to a respective one of the additional fluid capacities.
27. A method of dispensing a comestible fluid, comprising the steps of:
providing a nozzle (40; 46) with an interior surface thereof at least partially defined
by a movable wall having a fluid-tight seal;
maintaining comestible fluid in a fluid line at a first pressure, the fluid line terminating
at the nozzle closed against flow of comestible fluid therethrough;
moving the movable wall and seal to a different position in the nozzle to lower pressure
in the fluid line to a second pressure by enlarging a cavity defined in the nozzle;
and
opening the nozzle to permit flow of the comestible fluid through the nozzle (40;
46) substantially at the second pressure.
28. The method as claimed in claim 27, wherein the surface is a surface of a valve (68;
132) movable within the nozzle (40; 46).
29. The method as claimed in claim 28, wherein the valve (68; 132) is in telescoping relationship
with the nozzle (40; 46).
30. The method as claimed in claim 28, further comprising the steps of:
providing an actuator (74; 134) coupled to the valve (68; 132); and
moving the valve within the nozzle by actuation of the actuator.
31. The method as claimed in claim 27, wherein the nozzle (40; 46) has an internal chamber
therein for receiving comestible fluid; and wherein the movable wall defines at least
a portion of the internal chamber.
32. The method as claimed in claim 31, wherein the movable wall is coupled to an actuator
for movement thereof.
33. The method as claimed in claim 31, wherein the movable wall is flexible, the wall
being movable in different positions corresponding to different constrictive forces
exerted upon the wall.
34. The method as claimed in claim 27, wherein the surface is moved through a range of
positions in the nozzle (40; 46) to create a corresponding range of increasing cavity
sizes and a range of decreasing fluid pressures within the cavity of the nozzle.
35. The method as claimed in claim 27, further comprising the steps of:
initiating a timer (152) substantially simultaneously with the step of opening the
nozzle (40; 46); and closing the nozzle when the timer reaches a predetermined time
corresponding to an amount of comestible fluid dispensed from the nozzle.
36. The method as claimed in claim 28, further comprising the steps of:
providing an actuator (74; 134) coupled to the valve (68; 132);
measuring pressure of comestible fluid within the fluid line;
timing how long the nozzle is open; and
actuating the actuator (74; 134) to move the valve (68; 132) after the nozzle (40;
46) has been opened for a predetermined time, the predetermined time being increasingly
longer for increasingly lower pressures of comestible fluid within the fluid line.
37. The method as claimed in claim 27, wherein moving the movable wall and opening the
nozzle (40; 46) are triggered by a sensor (76; 136), the method further comprising
the steps of:
moving a receiving vessel into a dispensing position below the nozzle; and
tripping the sensor substantially simultaneously with the step of moving the receiving
vessel.
38. The method as claimed in claim 27, further comprising the steps of:
moving a receiving vessel away from the nozzle (40; 46);
tripping a shutoff sensor (78; 138) substantially simultaneously with the step of
moving the receiving vessel; and
closing the nozzle (40; 46) to stop flow of comestible fluid through the nozzle.
39. The method as claimed in claim 27, further comprising the step of measuring a total
amount of comestible fluid exiting the nozzle (40; 46) over a set period of time.
40. The method as claimed in claim 39, wherein the step of measuring a total amount of
comestible fluid is performed by a flowmeter.
41. The method as claimed in claim 39, wherein the step of measuring a total amount of
comestible fluid is performed by:
measuring an amount of time the nozzle (40; 46) having a known nozzle opening is open;
measuring comestible fluid pressure within the fluid line;
determining an amount of fluid under the comestible fluid pressure exiting the nozzle
opening per unit time; and
determining an amount of fluid exiting the nozzle over the set period of time by multiplying
the amount of fluid under the comestible fluid pressure exiting the nozzle opening
per unit time by the amount of time the nozzle is open.
42. The method as claimed in claim 41, wherein the step of measuring a total amount of
comestible fluid is performed over multiple fluid dispensing operations.
43. The method as claimed in claim 27, further comprising the step of closing a valve
(60) upstream of the nozzle (40; 46) prior to the step of opening the nozzle (40;
46).
44. The method as claimed in claim 43, further comprising dispensing comestible fluid
downstream of the valve (60) after opening the nozzle.
45. The method as claimed in claim 44, wherein fluid pressure of comestible fluid exiting
the nozzle decreases with time after the step of opening the nozzle.
46. The method as claimed in claim 27, further comprising the step of closing one of a
plurality of valves (60) upstream of the nozzle (40; 46) prior to the step of opening
the nozzle, each of the plurality of valves corresponding to a different quantity
of comestible fluid dispensed from the nozzle after the step of opening the nozzle.
47. The method as claimed in claim 46, further comprising dispensing comestible fluid
downstream of the one of the plurality of valves closed.
48. The method as claimed in claim 27, wherein the nozzle (40; 46) is part of a hand-held
comestible fluid dispenser (16) to which the fluid line is run.
49. The method as claimed in claim 27, further comprising the steps of:
inserting the nozzle (40; 46) within a vessel prior to the step of opening the nozzle;
filling the vessel with comestible fluid sufficiently to submerge a dispensing outlet
of the nozzle; and
maintaining the dispensing outlet submerged within dispensed comestible fluid in the
vessel until the nozzle is closed.
50. The method as claimed in claim 27, comprising the steps of:
feeding comestible fluid at a first pressure to said nozzle closed by a valve (68;
132) within the nozzle (40; 46);
moving the valve between positions in the nozzle in which the valve is sealed at different
locations in the nozzle to increase a chamber size within the nozzle and to lower
pressure of the comestible fluid to a second pressure;
opening the nozzle by moving the valve to an open position after the step of moving
the valve to increase the chamber size; and
dispensing comestible fluid from the nozzle substantially at the second pressure.
51. The method as claimed in claim 27, comprising the steps of:
receiving a quantity of comestible fluid at a first pressure within a chamber in said
nozzle (40; 46), the chamber being at least partially bounded by a surface of a plunger
valve (68; 132), the plunger valve (68; 132) defining a sliding seal within the nozzle;
moving the plunger valve to increase a size of the chamber and to reduce pressure
of the comestible fluid in the chamber to a second pressure; and
moving the plunger valve further to open the nozzle and to dispense the comestible
fluid from the nozzle substantially at the second pressure.
52. The method as claimed in claim 51, wherein the steps of moving the plunger valve include
telescoping the plunger valve within a tubular-shaped portion of the nozzle.
53. The method as claimed in claim 51, further comprising the steps of:
timing a length of time the nozzle (40; 46) is open; and
moving the plunger valve (68; 132) to close the nozzle when a time has passed corresponding
to a predetermined amount of comestible fluid dispensed from the nozzle.
54. The method as claimed in claim 51, further comprising the steps of:
measuring comestible fluid pressure within the nozzle (40; 46);
transmitting fluid pressure information to a controller (150);
timing how long the nozzle is open;
determining comestible fluid flow rate through the nozzle;
sending a signal from the controller to an actuator (74; 134) coupled to the plunger
valve for closing the plunger valve when a time is reached corresponding to a desired
amount of fluid dispensed from the nozzle.
55. The method as claimed in claim 51, further comprising the step of measuring an amount
of comestible fluid flow from the nozzle.
56. The method as claimed in claim 51, further comprising the steps of:
measuring flow rate of comestible fluid through the nozzle (40; 46);
transmitting at least one signal representing the flow rate to a controller (150);
calculating an amount of time required for a desired quantity of comestible fluid
to be dispensed from the nozzle by dividing the desired quantity by the flow rate
of the comestible fluid;
sending a signal from the controller to an actuator coupled to the plunger valve for
closing the plunger valve when a time is reached corresponding to a desired quantity
of fluid dispensed from the nozzle.
1. Vorrichtung (10) zum Ausgeben von Lebensmittelfluid mit:
einer Düse (40; 46), die mindestens eine Wand (66; 126) aufweist;
einem Ventil (68; 132), das innerhalb der Düse (40; 46) aufgenommen ist, wobei das
Ventil und die mindestens eine Wand eine im Wesentlichen fluiddichte Kammer (80; 140)
innerhalb der Düse zum Aufnehmen und Zurückhalten von Lebensmittelfluid definieren;
und
das Ventil mindestens eine offene Position aufweist;
dadurch gekennzeichnet, dass das Ventil einen Bereich geschlossener Positionen aufweist, in dem das Ventil (68;
132) an unterschiedlichen Stellen in der Düse (40, 46), die einem Bereich von Lebensmittelfluiddrücken
innerhalb der im Wesentlichen fluiddichten Kammer entsprechen, verschlossen ist.
2. Vorrichtung zum Ausgeben gemäß Anspruch 1, die weiter ein Betätigungselement (74,
134) einschließt, das an das Ventil (68; 132) gekoppelt ist, um das Ventil in ausziehbarer
Beziehung hinsichtlich der Düse zu bewegen.
3. Vorrichtung zum Ausgeben gemäß Anspruch 1 oder 2, wobei das Ventil (68; 132) ein Kolbenventil
ist.
4. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei mindestens ein Bereich (66; 126)
der Düse (40; 46) rohrförmig ist und das Ventil (68; 132) sich in ausziehbarer Beziehung
innerhalb des rohrförmigen Bereichs der Düse befindet.
5. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiterhin umfasst:
eine Steuerung (150), die an das Betätigungselement (74; 134) gekoppelt ist, zum Steuern
der Bewegung des Betätigungselements; und
einen Zeitgeber, der mit der Steuerung verknüpft ist, um die Bewegung des Betätigungselements
zum Steuern der Abgabemenge aus der Düse zeitlich zu regeln.
6. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiterhin umfasst:
einen Drucksensor zum Erfassen des Druckes des Lebensmittelfluids in der Vorrichtung;
und
eine Steuerung (150), die an das Betätigungselement gekoppelt ist, um die Bewegung
des Betätigungselementes (74; 134) zu steuern, wobei die Steuerung auf Drücke reagiert,
die durch den Drucksensor gemessen werden, um die Bewegung des Betätigungselements
zu steuern.
7. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei der Druck innerhalb der Düse in der
mindestens einen offenen Position des Ventils (68; 132) niedriger ist als Drücke innerhalb
der Düse in dem Bereich geschlossener Positionen.
8. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiter umfasst:
einen Drucksensor zum Erfassen des Druckes eines Lebensmittelfluids innerhalb der
Düse (40; 46);
eine Steuerung (150), die an den Drucksensor gekoppelt ist, wobei die Steuerung auf
Drücke reagiert, die durch den Drucksensor erfasst werden;
einen Zeitgeber (152), der mit der Steuerung verknüpft ist;
wobei die Steuerung an das Betätigungselement (74; 134) und den Zeitgeber (152) gekoppelt
ist, um das Betätigungselement bei einem detektierten Druck für eine gewünschte Zeitdauer
zu betätigen.
9. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei mindestens ein Bereich der Düse teflonbeschichtet
ist.
10. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiter einen Durchflussmesser zum Erfassen
einer Menge von Lebensmittelfluidausgabe aus der Düse umfasst.
11. Vorrichtung zum Ausgeben gemäß Anspruch 10, wobei der Flussmesser an der Düse zum
Messen des Flusses durch die Düse angeordnet ist.
12. Vorrichtung zum Ausgeben gemäß Anspruch 10, wobei der Flussmesser der Düse vorgelagert
ist, um indirekt den Fluss durch die Düse zu messen.
13. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiter umfasst:
eine Fluidleitung (30; 42; 38), welche die Düse mit vorgelagerter Ausrüstung verbindet;
ein Ventil (60), das an der Fluidleitung angeordnet ist; und
eine Steuerung (150), die an das Ventil (60) gekoppelt ist, um das Ventil (60) an
der Fluidleitung zu öffnen und zu schließen;
wobei das Ventil (60) an der Fluidleitung schließbar ist, um ein vorgegebenes Volumen
von Lebensmittelfluid, das innerhalb der Düse und in der Fluidleitung zwischen dem
Ventil an der Fluidleitung und der Düse angeordnet ist, zum Ausgeben aus der Düse
zu definieren.
14. Vorrichtung zum Ausgeben gemäß Anspruch 13, wobei das Ventil (60) an der Fluidleitung
ein erstes Ventil ist, die Vorrichtung zum Ausgeben weiter mindestens ein zusätzliches
Ventil an der Fluidleitung umfasst, jedes zusätzliche Ventil an der Fluidleitung schließbar
ist, um unterschiedliche vorgegebene Volumina von Lebensmittelfluid, die innerhalb
der Düse und in der Fluidleitung zwischen jedem zusätzlichen Ventil an der Fluidleitung
und der Düse angeordnet sind, zum Ausgeben aus der Düse zu definieren.
15. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei die Vorrichtung zum Ausgeben tragbar
ist.
16. Vorrichtung zum Ausgeben gemäß Anspruch 2, die weiter einen Auslösesensor (76; 136)
umfasst, der an die Düse (40; 46) gekoppelt ist, wobei der Auslösesensor elektrisch
mit dem Betätigungselement (74; 134) verbunden ist, um die Betätigung des Betätigungselements
zum Öffnen des Ventils auszulösen.
17. Vorrichtung zum Ausgeben gemäß Anspruch 16, wobei der Auslösesensor mit der Düse mittels
einer Steuerung (150) elektrisch verbunden ist.
18. Vorrichtung zum Ausgeben gemäß Anspruch 2, weiter mit einem Abschaltsensor (78; 138),
der mit der Düse verbunden ist, wobei der Abschaltsensor mit dem Betätigungselement
(74; 134) elektrisch verbunden ist, um die Betätigung des Betätigungselements zum
Schließen des Ventils auszulösen.
19. Vorrichtung zum Ausgeben gemäß Anspruch 18, wobei der Abschaltsensor mit der Düse
mittels einer Steuerung (150) elektrisch verbunden ist.
20. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei die Düse und das Ventil so geformt
sind, dass sie das Lebensmittelfluid aus einer ringförmigen Ausgabeöffnung ausgeben,
wenn das Ventil in der mindestens einen offenen Position ist.
21. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei die Düse eine im Wesentlichen konstante
Querschnittsform entlang mindestens einer Länge davon aufweist.
22. Vorrichtung zum Ausgeben gemäß Anspruch 21, wobei das Ventil in dem Bereich geschlossener
Positionen des Ventils (68; 132) einen fluiddichten Verschluss für die Düse (40; 46)
durch ihre Länge des konstanten Querschnitts vorsieht.
23. Vorrichtung zum Ausgeben gemäß Anspruch 22, wobei mindestens ein Bereich des Ventils
(68; 132) im Wesentlichen außerhalb der Länge des konstanten Querschnitts in der Düse,
wenn es in seiner offenen Position ist, angeordnet ist.
24. Vorrichtung zum Ausgeben gemäß Anspruch 2, wobei das Ventil (68; 132) durch einen
Bereich von Positionen beweglich ist, der mindestens zwei geschlossene Positionen
einschließt, in denen das Ventil den Fluss von Lebensmittelfluid durch eine Austrittsöffnung
der Düse blockiert, und mindestens eine offene Position, in der das Ventil den Fluss
von Lebensmittelfluid durch die Austrittsöffnung nicht blockiert;
wobei die mindestens zwei geschlossenen Positionen eine erste geschlossene Position
einschließen, in der das Ventil die Kammer an einer ersten Stelle in der Düse verschließt,
wobei sich der Fluiddruck des Lebensmittelfluids in der Düse bei einem ersten Druck
befindet, und eine zweite geschlossene Position, in welcher das Ventil die Kammer
an einer zweiten Stelle in der Düse verschließt, wobei sich der Fluiddruck des Lebensmittelfluids
in der Düse bei einem zweiten Druck befindet, der niedriger als der erste Druck ist.
25. Ausgebevorrichtung gemäß Anspruch 24, die weiter umfasst:
ein vorgelagertes Ventil (60), in fluider Verbindung mit der Düse (40; 46), wobei
das vorgelagerte Ventil eine offene Position aufweist, in welcher Lebensmittelfluid
der Düse zugeführt wird, und eine geschlossene Position, in welcher das vorgelagerte
Ventil den Fluss von Lebensmittelfluid zu der Düse blockiert; und
eine Fluidkapazität zwischen dem vorgelagerten Ventil und der Düse, wobei die Fluidkapazität
die Fluidkapazität innerhalb der Düse einschließt;
eine Steuerung (151), die an das vorgelagerte Ventil (60) und an das Betätigungselement
(74; 134) gekoppelt ist, wobei das vorgelagerte Ventil durch die Steuerung schließbar
ist, um ein bekanntes Volumen von Lebensmittelfluid aus der Düse in der mindestens
einen offenen Position des Ventils auszugeben, wobei das bekannte Volumen von Lebensmittelfluid
im Wesentlichen der Fluidkapazität gleicht.
26. Ausgabevorrichtung gemäß Anspruch 25, die weiterhin mindestens ein zusätzliches vorgelagertes
Ventil in fluider Verbindung mit der Düse umfasst und mindestens einer zusätzlichen
Fluidkapazität zwischen dem vorgelagerten Ventil und der Düse (40; 46) entspricht,
wobei jede zusätzliche Fluidkapazität die Fluidkapazität innerhalb der Düse einschließt,
die Steuerung (151) an jedes zusätzliche vorgelagerte Ventil zu dessen selektiver
Steuerung gekoppelt ist, um unterschiedliche bekannte Volumina von Lebensmittelfluid
aus der Düse in der mindestens einen offenen Position des Ventils in der Düse auszugeben,
wobei jedes unterschiedliche bekannte Volumen von Lebensmittelfluid im Wesentlichen
einem jeweiligen Volumen der zusätzlichen Fluidkapazitäten gleicht.
27. Verfahren zum Ausgeben eines Lebensmittelfluids, das die Schritte umfasst:
Vorsehen einer Düse (40; 46) mit einer inneren Oberfläche davon, die mindestens teilweise
durch eine bewegliche Wand mit einer fluiddichten Dichtung definiert ist;
Halten von Lebensmittelfluid in einer Fluidleitung bei einem ersten Druck, wobei die
Fluidleitung an der Düse endet, die geschlossen ist gegen den Fluss von Lebensmittelfluid
dadurch;
Bewegen der beweglichen Wand und Dichtung zu einer unterschiedlichen Position in der
Düse, um den Druck in der Fluidleitung auf einen zweiten Druck zu verringern, indem
ein in der Düse definierter Hohlraum vergrößert wird; und
Öffnen der Düse, um den Fluss des Lebensmittelfluids durch die Düse (40; 46) im Wesentlichen
bei dem zweiten Druck zu gestatten.
28. Verfahren gemäß Anspruch 27, wobei die Oberfläche eine Oberfläche eines Ventils (68;
132) ist, das innerhalb der Düse (40; 46) beweglich ist.
29. Verfahren gemäß Anspruch 28, wobei das Ventil (68; 132) sich in ausziehbarer Beziehung
mit der Düse (40; 46) befindet.
30. Verfahren gemäß Anspruch 28, das weiter die Schritte umfasst:
Vorsehen eines Betätigungselementes (74; 134), das an das Ventil (68;132) gekoppelt
ist; und
Bewegen des Ventils innerhalb der Düse durch Betätigung des Betätigungselements.
31. Verfahren gemäß Anspruch 27, wobei die Düse (40; 46) eine innere Kammer darin aufweist,
um Lebensmittelfluid aufzunehmen; und wobei die bewegliche Wand mindestens einen Bereich
der inneren Kammer definiert.
32. Verfahren gemäß Anspruch 31, wobei die bewegliche Wand für ihre Bewegung an ein Betätigungselement
gekoppelt ist.
33. Verfahren gemäß Anspruch 31, wobei die bewegliche Wand flexibel ist, die Wand in unterschiedliche
Positionen beweglich ist, die unterschiedlichen einengenden Kräften entsprechen, die
auf die Wand ausgeübt werden.
34. Verfahren gemäß Anspruch 27, wobei die Oberfläche durch einen Bereich von Positionen
in der Düse (40; 46) bewegt wird, um einen entsprechenden Bereich zunehmender Hohlraumgrößen
und einen Bereich abnehmender Fluiddrücke innerhalb des Hohlraums der Düse zu erzeugen.
35. Verfahren gemäß Anspruch 27, das weiter die Schritte umfasst:
Auslösen eines Zeitgebers (152), im Wesentlichen gleichzeitig mit dem Schritt des
Öffnens der Düse (40; 46); und
Schließen der Düse, wenn der Zeitgeber eine vorgegebene Zeit erreicht, die einer Menge
von Lebensmittelfluid entspricht, die aus der Düse ausgegeben wird.
36. Verfahren gemäß Anspruch 28, weiter mit den Schritten:
Vorsehen eines Betätigungselements (74; 134), das an das Ventil (68; 132) gekoppelt
ist;
Messen des Druckes des Lebensmittelfluids innerhalb der Fluidleitung;
Messen der Zeit, wie lange die Düse offen ist; und
Betätigen des Betätigungselements (74; 134), um das Ventil (68; 132) zu bewegen, nachdem
die Düse (40; 46) für eine vorgegebene Zeit geöffnet worden ist, wobei die vorgegebene
Zeit für zunehmend niedrigere Drücke des Lebensmittelfluids innerhalb der Fluidleitung
zunehmend länger ist.
37. Verfahren gemäß Anspruch 27, wobei das Bewegen der beweglichen Wand und das Öffnen
der Düse (40; 46) durch einen Sensor (76; 136) ausgelöst werden und das Verfahren
weiter die Schritte umfasst:
Bewegen eines Aufnahmegefäßes in eine Ausgabeposition unterhalb der Düse; und
Auslösen des Sensors im Wesentlichen gleichzeitig mit dem Schritt des Bewegens des
Aufnahmegefäßes.
38. Verfahren gemäß Anspruch 27, das weiter die Schritte umfasst:
Bewegen eines Aufnahmegefäßes weg von der Düse (40; 46);
Auslösen eines Abschaltsensors (78; 138) im Wesentlichen gleichzeitig mit dem Schritt
des Bewegens des Aufnahmegefäßes; und
Schließen der Düse (40; 46), um den Fluss des Lebensmittelfluids durch die Düse zu
beenden.
39. Verfahren gemäß Anspruch 27, das weiter den Schritt des Messens einer Gesamtmenge
von Lebensmittelfluid, das die Düse (40; 46) über einen festgelegten Zeitraum verlässt,
umfasst.
40. Verfahren gemäß Anspruch 39, wobei der Schritt des Messens einer Gesamtmenge von Lebensmittelfluid
durch einen Flussmesser durchgeführt wird.
41. Verfahren gemäß Anspruch 39, wobei der Schritt des Messens einer Gesamtmenge von Lebensmittelfluid
durchgeführt wird durch:
Messen eines Zeitraums, den die Düse (40; 46), die eine bekannte Düsenöffnung aufweist,
offen ist;
Messen des Druckes von Lebensmittelfluid innerhalb der Fluidleitung;
Bestimmen einer Menge von Fluid unter dem Druck des Lebensmittelfluids, welche aus
der Düsenöffnung pro Zeiteinheit austritt; und
Bestimmen einer Menge von Fluid, das aus der Düse über den festgelegten Zeitraum austritt,
durch Multiplizieren der Fluidmenge unter dem Druck des Lebensmittelfluids, die aus
der Düsenöffnung pro Zeiteinheit austritt, mit der Zeitdauer, welche die Düse offen
ist.
42. Verfahren gemäß Anspruch 41, wobei der Schritt des Messens einer Gesamtmenge von Lebensmittelfluid
über mehrere Fluidausgabevorgänge durchgeführt wird.
43. Verfahren gemäß Anspruch 27, das weiter den Schritt des Schließens eines Ventils (60),
das der Düse (40; 46) vorgelagert ist, vor dem Schritt des Öffnens der Düse (40; 46)
umfasst.
44. Verfahren gemäß Anspruch 43, das weiter das Ausgeben von Lebensmittelfluid, dem Ventil
(60) nachgelagert, nach Öffnung der Düse umfasst.
45. Verfahren gemäß Anspruch 44, wobei der Fluiddruck des Lebensmittelfluids, das aus
der Düse austritt, mit der Zeit nach dem Schritt des Öffnens der Düse abnimmt.
46. Verfahren gemäß Anspruch 27, das weiter den Schritt des Schließens eines aus einer
Anzahl von Ventilen (60), die der Düse (40; 46) vorgelagert sind, vor dem Schritt
des Öffnens der Düse umfasst, wobei jedes aus der Anzahl von Ventilen einer unterschiedlichen
Menge von Lebensmittelfluid, die aus der Düse nach dem Schritt des Öffnens der Düse
ausgegeben wird, entspricht.
47. Verfahren gemäß Anspruch 46, das weiter das Ausgeben von Lebensmittelfluid, nachgelagert
dem einen aus der Anzahl von Ventilen, das geschlossen ist, umfasst.
48. Verfahren gemäß Anspruch 27, wobei die Düse (40; 46) Teil einer tragbaren Ausgabevorrichtung
(16) für Lebensmittelfluid, zu der die Fluidleitung läuft, ist.
49. Verfahren gemäß Anspruch 27, das weiter die Schritte umfasst:
Einführen der Düse (40; 46) innerhalb eines Gefäßes vor dem Schritt des Öffnens der
Düse;
Füllen des Gefäßes mit Lebensmittelfluid, ausreichend um einen Ausgabeauslass der
Düse unterzutauchen; und
Halten des Ausgabeauslasses, der innerhalb des ausgegebenen Lebensmittelfluids in
dem Gefäß untergetaucht ist, bis die Düse geschlossen ist.
50. Verfahren gemäß Anspruch 27, das die Schritte umfasst:
Zuführen des Lebensmittelfluids bei einem ersten Druck zu der Düse, die durch ein
Ventil (68; 132) innerhalb der Düse (40; 46) geschlossen ist;
Bewegen des Ventil zwischen Positionen innerhalb der Düse, in denen das Ventil bei
unterschiedlichen Stellen in der Düse verschlossen ist, um eine Kammergröße innerhalb
der Düse zu erhöhen und den Druck des Lebensmittelfluids auf einen zweiten Druck zu
verringern;
Öffnen der Düse durch Bewegen des Ventils in eine offene Position nach dem Schritt
des Bewegens des Ventils zum Vergrößern der Kammergröße; und
Ausgeben des Lebensmittelfluids aus der Düse im Wesentlichen bei dem zweiten Druck.
51. Verfahren gemäß Anspruch 27, das die Schritte umfasst:
Aufnehmen einer Menge von Lebensmittelfluid bei einem ersten Druck innerhalb der Kammer
in der Düse (40; 46), wobei die Kammer mindestens teilweise durch eine Oberfläche
eines Kolbenventils (68; 132) begrenzt ist, wobei das Kolbenventil (68; 132) eine
gleitende Dichtung innerhalb der Düse definiert;
Bewegen des Kolbenventils, um die Größe der Kammer zu vergrößern und den Druck des
Lebensmittelfluids in der Kammer auf einen zweiten Druck zu verringern; und
Bewegen des Kolbenventils weiter, um die Düse zu öffnen und um das Lebensmittelfluid
aus der Düse im Wesentlichen bei dem zweiten Druck auszugeben.
52. Verfahren gemäß Anspruch 51, wobei die Schritte des Bewegens des Kolbenventils das
Ausziehen des Kolbenventils innerhalb eines rohrförmigen Bereichs der Düse einschließen.
53. Verfahren gemäß Anspruch 51, das weiter die Schritte umfasst:
Messen der Zeitdauer, welche die Düse (40; 46) offen ist; und
Bewegen des Kolbenventils (68; 132), um die Düse zu schließen, wenn eine Zeit vergangen
ist, die einer vorgegebenen Menge von Lebensmittelfluid, das aus der Düse ausgegeben
wurde, entspricht.
54. Verfahren gemäß Anspruch 51, das weiter die Schritte umfasst:
Messen des Druckes des Lebensmittelfluids innerhalb der Düse (40; 46);
Übermitteln der Fluiddruckinformation an eine Steuerung (150);
Messen der Zeit, wie lange die Düse offen ist;
Bestimmen der Fließgeschwindigkeit des Lebensmittelfluids durch die Düse;
Senden eines Signals von der Steuerung zu einem Betätigungselement (74; 134), das
an das Kolbenventil gekoppelt ist, um das Kolbenventil zu schließen, wenn eine Zeit
erreicht ist, die einer gewünschten Menge an Lebensmittelfluid, das aus der Düse ausgegeben
wird, entspricht.
55. Verfahren gemäß Anspruch 51, das weiter den Schritt des Messens einer Menge von Lebensmittelfluidfluss
aus der Düse umfasst.
56. Verfahren gemäß Anspruch 51, das weiter die Schritte umfasst:
Messen der Fließgeschwindigkeit des Lebensmittelfluids durch die Düse (40; 46);
Übertragen mindestens eines Signals, das die Fließgeschwindigkeit darstellt, an eine
Steuerung (150);
Berechnen einer Zeitdauer, die für eine gewünschte Menge von Lebensmittelfluid zum
Ausgeben aus der Düse benötigt wird, durch Dividieren der gewünschten Menge durch
die Flussgeschwindigkeit des Lebensmittelfluids;
Senden eines Signals von der Steuerung an ein Betätigungselement, das an das Kolbenventil
gekoppelt ist, zum Schließen des Kolbenventils, wenn eine Zeit erreicht ist, die einer
gewünschten Menge an Fluid, das aus der Düse ausgegeben wird, entspricht.
1. Appareil pour distribuer du liquide comestible (10), comprenant :
une buse (40 ; 46) ayant au moins une paroi (66 ; 126) ;
une soupape (68 ; 132) reçue à l'intérieur de la buse (40 ; 46), la soupape et la
au moins une paroi définissant une chambre sensiblement étanche au fluide (80 ; 140)
à l'intérieur de la buse pour recevoir et retenir le liquide comestible ; et
la soupape ayant au moins une position ouverte ;
caractérisé en ce que ladite soupape a une plage de positions fermées, dans lesquelles la soupape (68 ;
132) est hermétiquement fermée à différents emplacements dans la buse (40, 46) correspondant
à une plage de pressions de liquide comestible à l'intérieur de la chambre sensiblement
étanche au fluide.
2. Appareil de distribution selon la revendication 1, comprenant en outre un actionneur
(74, 134) couplé à la soupape (68 ; 132) pour déplacer la soupape en relation télescopique
par rapport à la buse.
3. Appareil de distribution selon la revendication 1 ou 2, dans lequel ladite soupape
(68 ; 132) est une soupape à piston plongeur.
4. Appareil de distribution selon la revendication 2, dans lequel au moins une partie
(66 ; 126) de la buse (40 ; 46) a une forme tubulaire, la soupape (68 ; 132) étant
en relation télescopique à l'intérieur de la partie tubulaire de la buse.
5. Appareil de distribution selon la revendication 2, comprenant en outre :
un contrôleur (150) couplé à l'actionneur (74 ; 134) pour contrôler le mouvement de
l'actionneur ; et
un chronomètre associé au contrôleur pour chronométrer le mouvement de l'actionneur
afin de contrôler la quantité de distribution à partir de la buse.
6. Appareil de distribution selon la revendication 2, comprenant en outre :
un capteur de pression pour détecter la pression du liquide comestible dans l'appareil
; et
un contrôleur (150) couplé à l'actionneur pour contrôler le mouvement de l'actionneur
(74 ; 134), le contrôleur répondant aux pressions mesurées par le capteur de pression
afin de contrôler le mouvement de l'actionneur.
7. Appareil de distribution selon la revendication 1, dans lequel la pression à l'intérieur
de la buse dans la au moins une position ouverte de la soupape (68 ; 132) est inférieure
aux pressions à l'intérieur de la buse dans la plage des positions fermées.
8. Appareil de distribution selon la revendication 2, comprenant en outre :
un capteur de pression pour détecter la pression du liquide comestible à l'intérieur
de la buse (40 ; 46) ;
un contrôleur (150) couplé au capteur de pression, le contrôleur répondant aux pressions
détectées par le capteur de pression ;
un chronomètre (152) associé avec le contrôleur ;
le contrôleur couplé à l'actionneur (74 ; 134) et le chronomètre (152) pour actionner
l'actionneur à une pression détectée pendant une longueur de temps souhaitée.
9. Appareil de distribution selon la revendication 2, dans lequel au moins une partie
de la buse est recouverte avec du Teflon.
10. Appareil de distribution selon la revendication 2, comprenant en outre un débitmètre
pour détecter une quantité de liquide comestible distribuée à partir de la buse.
11. Appareil de distribution selon la revendication 10, dans lequel le débitmètre est
positionné au niveau de la buse pour mesurer le débit à travers la buse.
12. Appareil de distribution selon la revendication 10, dans lequel le débitmètre est
positionné en amont de la buse pour mesurer indirectement l'écoulement à travers la
buse.
13. Appareil de distribution selon la revendication 2, comprenant en outre :
une conduite de liquide (30 ; 42 ; 38) raccordant la buse à l'équipement en amont
;
une soupape (60) située sur la conduite de liquide ; et
un contrôleur (150) couplé à la soupape (60) pour ouvrir et fermer la soupape (60)
sur la conduite de liquide ;
la soupape (60) sur la conduite de liquide est refermable pour définir un volume prédéterminé
de liquide comestible situé à l'intérieur de la buse et dans la conduite de liquide
entre la soupape sur la conduite de liquide et la buse pour la distribution à partir
de la buse.
14. Appareil de distribution selon la revendication 13, dans lequel la soupape (60) sur
la conduite de liquide est une première soupape, l'appareil de distribution comprenant
en outre au moins une soupape supplémentaire sur la conduite de liquide, chaque soupape
supplémentaire sur la conduite de liquide pouvant être refermée afin de définir des
volumes prédéterminés différents de liquide comestible situés à l'intérieur de la
buse et dans la conduite de liquide entre chaque soupape supplémentaire sur la conduite
de liquide et la buse pour la distribution à partir de la buse.
15. Appareil de distribution selon la revendication 2, dans lequel l'appareil de distribution
est actionné à la main.
16. Appareil de distribution selon la revendication 2, comprenant en outre un capteur
de déclencheur (76 ; 136) couplé à la buse (40 ; 46) ; le capteur de déclencheur étant
couplé électriquement à l'actionneur (74 ; 134) pour déclencher l'actionnement de
l'actionneur afin d'ouvrir la soupape.
17. Appareil de distribution selon la revendication 16, dans lequel le capteur de déclencheur
est électriquement couplé à la buse via un contrôleur (150).
18. Appareil de distribution selon la revendication 2, comprenant en outre un capteur
de débit nul (78 ; 138) couplé à la buse, le capteur de débit nul étant couplé électriquement
à l'actionneur (74 ; 134) pour déclencher l'actionnement de l'actionneur afin de fermer
la soupape.
19. Appareil de distribution selon la revendication 18, dans lequel le capteur de débit
nul est électriquement couplé à la buse via un contrôleur (150).
20. Appareil de distribution selon la revendication 2, dans lequel la buse et la soupape
sont formées pour distribuer du liquide comestible à partir d'une ouverture de distribution
annulaire lorsque la soupape est dans la au moins une position ouverte.
21. Appareil de distribution selon la revendication 2, dans lequel la buse a une force
de section transversale sensiblement constante le long au moins de sa longueur.
22. Appareil de distribution selon la revendication 21, dans lequel dans la plage de positions
fermées de la soupape (68 ; 132), la soupape fournit un joint d'étanchéité étanche
au fluide pour la buse (40 ; 46) sur sa longueur transversale constante.
23. Appareil de distribution selon la revendication 22, dans lequel au moins une partie
de la soupape (68 ; 132) est située sensiblement à l'extérieur de la longueur transversale
constante de la buse lorsqu'elle est dans sa position ouverte.
24. Appareil de distribution selon la revendication 2, dans lequel ladite soupape (68
; 132) est mobile sur une plage de positions comprenant au moins deux positions fermées
dans lesquelles la soupape bloque l'écoulement du liquide comestible à travers l'orifice
de décharge de ladite buse et au moins une position ouverte dans laquelle la soupape
ne bloque pas l'écoulement du liquide comestible à travers l'orifice de décharge ;
les au moins deux positions fermées comprenant une première position fermée dans laquelle
la soupape ferme hermétiquement la chambre à un premier emplacement dans la buse,
dans lequel la pression de liquide du liquide comestible dans le buse est à une première
pression et une seconde position fermée, dans laquelle la soupape ferme hermétiquement
la chambre à un second emplacement dans la buse, dans lequel la pression de liquide
du liquide comestible dans la buse est à une seconde pression inférieure à la première
pression.
25. Distributeur selon la revendication 24, comprenant en outre :
une soupape en amont (60), en communication de fluide avec la buse (40 ; 46), la soupape
en amont ayant une position ouverte dans laquelle le liquide comestible est alimenté
à la buse et une position fermée dans laquelle la soupape en amont bloque l'écoulement
du liquide comestible jusqu'à la buse ; et
une capacité de liquide entre la soupape en amont et la buse, la capacité de liquide
comprenant la capacité de liquide à l'intérieur de la buse ;
un contrôleur (151) couplé à la soupape en amont (60) et à l'actionneur (74 ; 134),
la soupape en amont pouvant être fermée par le contrôleur afin de distribuer un volume
connu du liquide comestible à partir de la buse dans la au moins une position ouverte
de la soupape, le volume connu du liquide étant sensiblement égal à la capacité de
liquide.
26. Distributeur selon la revendication 25, comprenant en outre au moins une soupape en
amont supplémentaire en communication de fluide avec la buse et correspondant à la
au moins une capacité de liquide supplémentaire entre la soupape en amont et la buse
(40 ; 46), chaque capacité de liquide supplémentaire comprenant la capacité de liquide
à l'intérieur de la soupape, le contrôleur (151) étant couplé à chaque soupape en
amont supplémentaire pour son contrôle sélectif afin de distribuer différents volumes
connus de liquide comestible à partir de la buse dans la au moins une position ouverte
de la soupape dans la buse, chaque volume différent connu de liquide comestible étant
sensiblement identique à une capacité respective des capacités de liquide supplémentaires.
27. Procédé pour distribuer un liquide comestible, comprenant les étapes consistant à
:
prévoir une buse (40 ; 46) avec sa surface intérieure au moins partiellement définie
par une paroi mobile ayant un joint d'étanchéité étanche au fluide ;
maintenir le liquide comestible dans une conduite de liquide à une première pression,
la conduite de liquide se terminant au niveau de la buse fermée contre l'écoulement
du liquide comestible à travers celle-ci ;
déplacer la paroi mobile et réaliser l'étanchéité à une position différente dans la
buse pour abaisser la pression dans la conduite de fluide à une seconde pression en
agrandissant une cavité définie dans la buse ; et
ouvrir la buse pour permettre l'écoulement du liquide comestible à travers la buse
(40 ; 46) sensiblement à la seconde pression.
28. Procédé selon la revendication 27, dans lequel la surface est une surface d'une soupape
(68 ; 32) mobile à l'intérieur de la buse (40 ; 46).
29. Procédé selon la revendication 28, dans lequel la soupape (68 ; 132) est en relation
télescopique avec la buse (40 ; 46).
30. Procédé selon la revendication 28, comprenant en outre les étapes consistant à :
prévoir un actionneur (74 ; 134) couplé à la soupape (68 ; 132) ; et
déplacer la soupape à l'intérieur de la buse par l'actionnement de l'actionneur.
31. Procédé selon la revendication 27, dans lequel la buse (40 ; 46) a une chambre interne
à l'intérieur de celle-ci pour recevoir le liquide comestible ; et dans lequel la
paroi mobile définit au moins une partie de la chambre interne.
32. Procédé selon la revendication 31, dans lequel la paroi mobile est couplée à un actionneur
pour son mouvement.
33. Procédé selon la revendication 31, dans lequel la paroi mobile est flexible, la paroi
étant mobile dans différentes positions correspondant à différentes forces constrictives
exercées sur la paroi.
34. Procédé selon la revendication 27, dans lequel la soupape est déplacée sur une plage
de positions dans la buse (40 ; 46) afin de créer une plage correspondante de tailles
de cavité croissantes et une plage de pressions de liquide décroissantes à l'intérieur
de la cavité de buse.
35. Procédé selon la revendication 27, comprenant en outre les étapes consistant à :
initier un chronomètre (152) sensiblement en même temps que l'étape consistant à ouvrir
la buse (40 ; 46) ; et
fermer la soupape lorsque le chronomètre atteint un temps prédéterminé correspondant
à une quantité de liquide comestible distribué à partir de la buse.
36. Procédé selon la revendication 28, comprenant en outre les étapes consistant à :
prévoir un actionneur (74 ; 134) couplé à la soupape (68 ; 132) ;
mesurer la pression du liquide comestible à l'intérieur de la conduite de liquide
;
chronométrer combien de temps la buse est ouverte ; et
actionner l'actionneur (74 ; 134) pour déplacer la soupape (68 ; 132) après que la
buse (40 ; 46) a été ouverte pendant une période de temps prédéterminée, le temps
prédéterminé étant progressivement plus long pour des pressions progressivement plus
basses de liquide comestible à l'intérieur de la conduite de fluide.
37. Procédé selon la revendication 27, dans lequel les étapes consistant à déplacer la
paroi mobile et à ouvrir la buse (40 ; 46) sont déclenchées par un capteur (76 ; 136),
le procédé comprenant en outre les étapes consistant à :
déplacer un récipient de réception dans une position de distribution au-dessous de
la buse ; et
déclencher les capteurs sensiblement en même temps que l'étape consistant à déplacer
le récipient de réception.
38. Procédé selon la revendication 27, comprenant en outre les étapes consistant à :
éloigner un récipient de réception de la buse (40 ; 46) ;
déclencher un capteur de débit nul (78 ; 38) sensiblement en même temps que l'étape
consistant à déplacer le récipient de réception ; et
fermer la buse (40 ; 46) pour arrêter l'écoulement du liquide comestible à travers
la buse.
39. Procédé selon la revendication 27, comprenant en outre l'étape consistant à mesurer
une quantité totale de liquide comestible sortant de la buse (40 ; 46) sur une période
de temps donnée.
40. Procédé selon la revendication 39, dans lequel l'étape consistant à mesurer une quantité
totale de liquide comestible est réalisée par un débitmètre.
41. Procédé selon la revendication 39, dans lequel l'étape consistant à mesurer une quantité
totale de liquide comestible est réalisée par les étapes consistant à :
mesurer une quantité de temps pendant laquelle la buse (40 ; 46) ayant une ouverture
de buse connue est ouverte ;
mesurer la pression de liquide comestible à l'intérieur de la conduite de liquide
;
déterminer une quantité de liquide sous la pression de liquide comestible qui sort
de l'ouverture de buse par unité de temps ; et
déterminer une quantité de liquide sortant de la buse sur une période de temps donnée
en multipliant la quantité de liquide sous la pression de liquide comestible sortant
de l'ouverture de buse par unité de temps par la quantité de temps pendant laquelle
la buse est ouverte.
42. Procédé selon la revendication 41, dans lequel l'étape consistant à mesurer une quantité
totale de fluide comestible est réalisée sur plusieurs opérations de distribution
de liquide.
43. Procédé selon la revendication 27, comprenant en outre l'étape consistant à fermer
une soupape (60) en amont de la buse (40 ; 46) avant l'étape consistant à ouvrir la
buse (40 ; 46).
44. Procédé selon la revendication 43, comprenant en outre l'étape consistant à distribuer
le liquide comestible en aval de la soupape (60) après l'ouverture de la buse.
45. Procédé selon la revendication 44, dans lequel la pression de fluide du liquide comestible
sortant de la buse diminue avec le temps après l'étape consistant à ouvrir la buse.
46. Procédé selon la revendication 27, comprenant en outre l'étape consistant à fermer
l'une parmi une pluralité de soupapes (60) en amont de la buse (40 ; 46) avant l'étape
consistant à ouvrir la buse, chacune de la pluralité de soupapes correspondant à une
quantité différente de liquide comestible distribué à partir de la buse après l'étape
consistant à ouvrir la buse.
47. Procédé selon la revendication 46, comprenant en outre l'étape consistant à distribuer
le liquide comestible en aval de la soupape de la pluralité de soupapes fermées.
48. Procédé selon la revendication 27, dans lequel la buse (40 ; 46) fait partie d'un
distributeur (16) de liquide comestible actionné à la main vers lequel s'étend la
conduite de liquide.
49. Procédé selon la revendication 27, comprenant en outre les étapes consistant à :
insérer la buse (40 ; 46) à l'intérieur d'un récipient avant l'étape consistant à
ouvrir la buse ;
remplir suffisamment le récipient avec le liquide comestible pour immerger une sortie
de distribution de la buse ; et
maintenir la sortie de distribution immergée dans le liquide comestible distribué
dans le récipient jusqu'à ce que la buse soit fermée.
50. Procédé selon la revendication 27, comprenant les étapes consistant à :
alimenter un liquide comestible à une première pression à ladite buse fermée par une
soupape (68 ; 132) à l'intérieur de la buse (40 ; 46) ;
déplacer la soupape entre des positions dans la buse dans lesquelles la soupape est
étanche à différents emplacements dans la buse pour augmenter une taille de chambre
à l'intérieur de la buse et pour abaisser la pression du liquide comestible à une
seconde pression ;
ouvrir la buse en déplaçant la soupape dans une position ouverte après l'étape consistant
à déplacer la soupape pour augmenter la taille de chambre ; et
distribuer le liquide comestible de la buse sensiblement à la seconde pression.
51. Procédé selon la revendication 27, comprenant les étapes consistant à :
recevoir une quantité de liquide comestible à une première pression dans une chambre
dans ladite buse (40 ; 46), la chambre étant au moins partiellement délimitée par
une surface d'une soupape à piston plongeur (68 ; 132), la soupape à piston plongeur
(68 ; 132) définissant un joint d'étanchéité coulissant à l'intérieur de la buse ;
déplacer la soupape à piston plongeur pour augmenter la taille de la chambre et pour
réduire la pression du liquide comestible dans la chambre à une seconde pression ;
et
déplacer davantage la soupape à piston plongeur pour ouvrir la buse et pour distribuer
le liquide comestible par la buse sensiblement à la seconde pression.
52. Procédé selon la revendication 51, dans lequel les étapes consistant à retirer la
soupape à piston plongeur comprennent l'étape consistant à télescoper la soupape à
piston plongeur dans une partie de forme tubulaire de la buse.
53. Procédé selon la revendication 51, comprenant en outre les étapes consistant à :
chronométrer le temps pendant lequel la buse (40 ; 46) est ouverte ; et
déplacer la soupape à piston plongeur (68 ; 132) pour fermer la buse lorsqu'une période
de temps s'est écoulée correspondant à une quantité prédéterminée de liquide comestible
distribué à partir de la buse.
54. Procédé selon la revendication 51, comprenant en outre les étapes consistant à :
mesurer la pression du liquide comestible à l'intérieur de la buse (40 ; 46) ;
transmettre l'information concernant la pression du liquide à un contrôleur (150)
;
chronométrer combien de temps la buse est ouverte ;
déterminer le débit du liquide comestible dans la buse ;
envoyer un signal depuis le contrôleur jusqu'à l'actionneur (74 ; 134) couplé à la
soupape à piston plongeur pour fermer la soupape à piston plongeur lorsqu'une période
de temps est atteinte correspondant à une quantité souhaitée de liquide distribué
à partir de la buse.
55. Procédé selon la revendication 51, comprenant en outre l'étape consistant à mesurer
une quantité d'écoulement de liquide comestible à partir de la buse.
56. Procédé selon la revendication 51, comprenant en outre les étapes consistant à :
mesurer le débit du liquide comestible à travers la buse (40 ; 46) ;
transmettre au moins un signal représentant le débit à un contrôleur (150) ;
calculer une quantité de temps nécessaire pour une quantité souhaitée de liquide comestible
à distribuer par la buse en divisant la quantité souhaitée par le débit du liquide
comestible ;
envoyer un signal du contrôleur à un actionneur couplé à la soupape à piston plongeur
pour fermer la soupape à piston plongeur lorsqu'une période de temps est atteinte,
correspondant à une quantité souhaitée de liquide distribué par la buse.