[0001] A mixture of a polyester, such as poly(ethylene terephthalate) PET, or a polyamide,
and a suitable compound selected from the group consisting of the hydroxylamine, substituted
hydroxylamine, nitrone and amine oxide stabilizers, when extrusion compounded exhibits
a lower residual aldehyde content than does polyester or polyamide alone when similarly
treated. The invention pertains to any polyester or polyamide used in the manufacture
of fibers, films or molded articles. For instance bottles or containers which are
used to store consumer materials, for example food, beverages and water.
[0002] Acetaldehyde is known as a decomposition product of polyesters such as PET. The acetaldehyde
imparts an undesirable taste or flavor to bottled water stored in PET bottles. It
has been a long sought objective of the industry to reduce the level of acetaldehyde
which migrates out of the PET bottle walls into the water or other beverage stored
therein. A number of engineering or design changes to extruders, injection molding
machines for preforms and bottle making machinery have been made to minimize formation
of acetaldehyde when poly-(ethylene terephthalate) PET is processed. Modification
to the PET composition itself have been made to lower its melting point or its melt
viscosity in order to allow less severe thermal or mechanical damage when PET is processed
into preforms or bottles.
[0003] Aldehydes may be formed in polyamides, for instance polyamide 6 and polyamide 6,6,
under conditions of thermal stress. These aldehydes initiate a chain of events that
lead to unwanted yellowing and a reduction in mechanical properties.
[0004] U.S. 4,361,681 teaches that polyester containing anhydride end-cap agents have a
reduced acetaldehyde generation rate.
[0005] U.S. 5,459,224 discloses polyesters having 4-oxybenzylidene end-cap agents to impart
improved weatherability and photostability, but no mention is made as to evolution
of acetaldehyde. However, it is indicated that such polyesters are suitable for food
and beverage packaging.
[0006] Polyesters can be synthesized by a number of routes known in the art using a variety
of catalyst systems. EP-A-0 826 713 teaches that lower levels of acetaldehyde occur
during copolymerization of PET when a phosphite such as bis(2,4-di-tert-butylphenyl)pentaerythritol
phosphite is present during the polymerization.
[0007] U.S. 4,837,115; U.S. 5,258,233; U.S. 5,266,413; U.S. 5,340,884; U.S. 5,648,032; U.S.
5,650,469; WO-A-93/20147; WO-A-93/23474; WO-A-98/07786 and WO-A-98/39388 teach the
use of polyamides as a means of reducing the concentration of acetaldehyde, presumably
via a Schiff-base reaction with the aldehyde, which is reversible in the presence
of water.
[0008] EP-A-0 191 701 describes biaxially oriented containers having excellent barrier properties
said container comprising a blend of a poly(ethylene terephthalate) resin and an ethylene-vinyl
alcohol copolymer resin. This reference is focused on improved gas barrier properties
and is silent as to any reduction of acetaldehyde content.
[0009] Japanese Sho 62-257959 describes biaxially stretched vessels built of synthetic resin
consisting of poly(ethylene terephthalate) blended with a copolymer of a polyamide,
or blended with ethylene-vinyl alcohol at a weight fraction of 0.1 to 15 percent.
The examples are limited to a single EVOH polymer (EVEL G110, Kuraray Co.). It is
taught that a lower level of acetaldehyde occurs when the EVOH polymer is present.
[0010] EP-A-0 714 832 teaches a method of manufacturing a container comprising poly(ethylene
terephthalate), polycarbonate or PEN polyester with an additive in the bottle wall
which binds acetaldehyde. The additive is generally described as a polyamide.
[0011] U.S. 5,656,221 describes a process of producing polyester with reduced acetaldehyde
concentration using certain catalysts or inert gas conditions or by adding an amide
compound. These include commercial polyamides or long chain aliphatic amide compounds.
[0012] U.S. 5,856,385 teaches the use of polyamide or amide-wax to reduce the level of acetaldehyde
which occurs when sorbitol-based clarifying agent is heated in polyolefins.
[0013] U.S. 4,873,279 discloses a composition comprising a copolyester-carbonate resin,
a polyester resin, and a minor amount of a mixture of a polyol and at least one epoxide.
[0014] U.S. 4,394,470 discloses a poly(ethylene terephthalate) molding composition with
a caramel colorant. The caramel colorant may have been formed in situ from a mono-
or disaccharide.
[0015] U.S. 5,681,879 discloses a flame-retardant polyester composition comprising a polyester
resin, a polyhydric alcohol having not less than 3 hydroxyl groups, an inorganic flame
retardant and a halogen-based flame retardant.
[0016] WO-A-00/66659 discloses molding compositions comprising PET and polyhydric alcohol
additives for the reduction of acetaldehyde formation.
[0017] WO-A-01/00724 discloses the use of polyols towards reducing acetaldehyde formation
in extruded products of PET.
[0018] Hydroxylamine derivatives, such as N,N,-dialkylhydroxylamines and N,N-dibenzylhydroxylamine,
are well known as useful stabilizers for a variety of polymeric substrates as is taught
for example in U.S. 4,590,231; U.S. 4,668,721; U.S. 4,782,105 or U.S. 4,876,300, the
relevant parts of which are incorporated herein by reference.
[0019] U.S. 4,649,221; U.S. 4,691,015 and U.S. 4,703,073 teach the use of polyhydroxylamine
compounds, hydroxylamines derived from hindered amines and alkylated N,N-dibenzyl-hydroxylamine
derivatives, respectively, towards stabilizing polyolefins. All three patents teach
that the polyolefin compositions are stabilized against degradation and/or discoloration
upon exposure to heating at elevated temperatures, to the combustion products of natural
gas, to gamma irradiation or to prolonged storage at ambient temperature.
[0020] U.S. 4,612,393; U.S. 4,696,964; U.S. 4,720,517 and U.S. 4,757,102 disclose the use
of various hydroxylamine compounds towards the stabilization of organic materials.
[0021] Hydroxylamine stabilizers are also disclosed in U.S. 4,831,134; U.S. 5,006,577; U.S.
5,019,285; U.S. 5,064,883; U.S. 5,185,448 and U.S. 5,235,056.
[0022] U.S. 4,666,962; U.S. 4,666,963; U.S. 4,678,826; U.S. 4,753,972; U.S. 4,757,102; U.S.
4,760,179; U.S. 4,929,657; U.S. 5,057,563; U.S. 5,021,479; U.S. 5,045,583 and U.S.
5,185,448 disclose the use of various substituted hydroxylamine stabilizers towards
the stabilization of organic materials.
[0023] U.S. 5,081,300; U.S. 5,162,408; U.S. 5,844,029; U.S. 5,880,191 and U.S. 5,922,794
disclose the use of saturated hydrocarbon amine oxides towards the stabilization of
thermoplastic resins.
[0024] U.S. 4,898,901 discloses the use of long chain nitrone compounds as process stabilizers
for polyolefin compositions.
[0025] Despite the efforts towards a solution for reducing aldehydic contaminates in PET
water bottles, for example, there still remains a need for more effective solutions.
[0026] The instant invention is useful for any polyester or polyamide where aldehydic compounds,
for example acetaldehyde, are formed or evolved during thermal processing of said
polyester or polyamide. Thermal processing of said polyester or polyamide includes
the synthesis thereof, thermal exposure during solid state polymerization (SSP), any
injection molding, injection-blow molding or stretch-blow molding used in the manufacture
of preforms, parissons, or bottles and containers, or extrusion of film, or during
any melt processing of polyester or polyamide above its glass transition temperature
and below its decomposition temperature.
[0027] The instant invention provides for a lower amount of contaminants (i.e. aldehydes)
in PET water bottles thus providing for improved taste or flavor in bottled water
or other bottled beverages in said PET containers. The reduction in the amount of
acetaldehyde is highly beneficial in this respect.
[0028] Further, the compositions of the present invention impart no unacceptable color or
haze to PET bottles. "Haze" is an undesirable, perceptible graying effect.
[0029] The instant invention pertains to a composition, stabilized against the formation
of aldehydic contaminants during melt processing of said composition, which comprises
(a) a polyester or polyamide, and
(b) an effective stabilizing amount of at least one compound selected from the group
consisting of
i.) hydroxylamine stabilizers,
ii.) substituted hydroxylamine stabilizers,
iii.) nitrone stabilizers, and
iv.) amine oxide stabilizers.
[0030] The polyester or polyamide of component (a) is 95-99.99 % by weight and the stabilizer
or stabilizers of component (b), in total, are 5 to 0.01 % by weight, based on the
total weight of (a) and (b).
[0031] For instance, component (a) is 98-99.99 % by weight and component (b) is 2 to 0.01
% by weight of the total of (a) and (b); for example component (a) is 99 to 99.97
% by weight and component (b) is 1 to 0.03 % by weight, based on the total weight
of (a) and (b).
[0032] The additives of component (b) may be added to the polyester or polyamide of component
(a) by known techniques. For example, the additives of component (b) may be added
neat or as a solution or dispersion, with or without subsequent evaporation of the
solvent. Component (b) may also be added to the polyester or polyamide to be stabilized
in the form of a masterbatch which contains component (b) in a concentration of, for
example, about 2.5 % to about 25 % by weight.
[0033] The polyester of component (a) has dicarboxylic acid repeat units selected from the
group consisting of aromatic dicarboxylic acids having 8 to 14 carbon atoms, aliphatic
dicarboxylic acids having 4 to 12 carbon atoms, cycloaliphatic dicarboxylic acids
having 8 to 12 carbon atoms, and mixtures thereof.
[0034] For instance such diacids are terephthalic acid, isophthalic acid, o-phthalic acid,
naphthalene dicarboxylic acid, cyclohexane dicarboxylic acid, cyclohexanediacetic
acid, diphenyl-4,4'-dicarboxylic acid, succinic acid, maleic acid, glutaric acid,
adipic acid, sebacic acid and mixtures thereof.
[0035] For example diacids are terephthalic acid, isophthalic acid or 2,6-naphthalene dicarboxylic
acid.
[0036] The diol or glycol portion of the polyester of component (a) are derived from the
generic formula HO-R-OH where R is an aliphatic, cycloaliphatic or aromatic moiety
of 2 to 18 carbon atoms.
[0037] For example such diols or glycols are ethylene glycol, diethylene glycol, triethylene
glycol, propane-1,3-diol, propane-1,2-diol, butane-1,4-diol, pentane-1,5-diol, hexane-1,6-diol,
1,4-cyclohexanedimethanol, 3-methylpentane-2,4-diol, 2-methylpentane-1,4-diol, 2,2-diethylpropane-1,3-diol,
1,4-di-(hydroxyethoxy)benzene, 2,2-bis(4-hydroxycyclohexyl)-propane, 2,4-dihydroxy-1,1,3,3-tetramethylcyclobutane,
2,2-bis-(3-hydroxyethoxyphenyl)propane, 2,2-bis-(4-hydroxypropoxyphenyl)ethane and
mixtures thereof.
[0038] The diol is for example ethylene glycol or 1,4-cyclohexanedimethanol.
[0039] The polyester of component (a) is for example poly(ethylene terephthalate) PET or
poly-(ethylene 2,6-naphthalene-2,6-dicarboxylate); or instance poly(ethylene terephthalate).
[0040] It is also contemplated that the polyester of component (a) can also be a blend of
polyesters or copolyesters including components mentioned above.
[0041] The polyamides of the present invention are for instance those prepared by the polymerization
of a monoamino-monocarboxylic acid or a lactam thereof having at least 2 carbon atoms
between the amino and carboxylic acid group, of substantially equimolar proportions
of a diamine which contains at least 2 carbon atoms between the amino groups and a
dicarboxylic acid, or of a monoaminocarboxylic acid or a lactam thereof as defined
above together with substantially equimolar proportions of a diamine and a dicarboxylic
acid. The term "substantially equimolar" proportions includes both strictly equimolar
proportions and slight departures therefrom which are involved in conventional techniques
for stabilizing the viscosity of the resultant polyamides. The dicarboxylic acid may
be used in the form of a functional derivative thereof, for example, an ester or acid
chloride.
[0042] Examples of the aforementioned monoamino-monocarboxylic acids or lactams thereof
which are useful in preparing the polyamides include those compounds containing from
2 to 16 carbon atoms between the amino and carboxylic acid groups, said carbon atoms
forming a ring containing the -CO-NH- group in the case of a lactam. As particular
examples of aminocarboxylic acids and lactams there may be mentioned ε-aminocaproic
acid, butyrolactam, pivalolactam, ε-caprolactam, capryllactam, enantholactam, undecanolactam,
dodecanolactam and 3- and 4-aminobenzoic acids.
[0043] Diamines suitable for use in the preparation of the polyamides include the straight
chain and branched chain alkyl, aryl and alkaryl diamines. Illustrative diamines are
trimethylenediamine, tetramethylenediamine, pentamethylenediamine, octamethylenediamine,
hexamethylenediamine, trimethylhexamethylenediamine, m-phenylenediamine and m-xylylenediamine.
[0044] The dicarboxylic acids may be represented by the formula HOOC-B-COOH, wherein B is
a divalent aliphatic or aromatic group containing at least 2 carbon atoms. Examples
of aliphatic acids are sebacic acid, octadecanedioic acid, suberic acid, glutaric
acid, pimelic acid and adipic acid.
[0045] Both crystalline and amorphous polyamides may be employed, with the crystalline species
known for their solvent resistance. Typical examples of the polyamides or nylons,
as these are often called, include, for example, polyamide-6 (polycaprolactam), 6,6
(polyhexamethylene adipamide), 11; 12; 4,6; 6,10 and 6,12 as well as polyamides from
terephthalic acid and/or isophthalic acid and trimethylhexamethylenediamine; from
adipic acid and m-xylylene-diamines; from adipic acid, azelaic acid and 2,2-bis(p-aminophenyl)propane
or 2,2-bis-(p-aminocyclohexyl)propane and from terephthalic acid and 4,4'-diaminodicyclohexylmethane.
Mixtures and/or copolymers of two or more of the foregoing polyamides or prepolymers
thereof, respectively, are also within the scope of the present invention. Polyamides
of the present invention are for instance polyamide-6; 4; 6; 6,6; 6,4; 6,9; 6,10;
6,12; 11 and 12. For example, the polyamide of the present invention is polyamide-4,
polyamide-6, polyamide-6,6, polamide-12 or polyamide-6,4.
[0046] The polyamides of the present invention may also include known polyamide stabilizers,
for example Irgafos 168 (RTM) (Ciba SC), Irganox 1098 (RTM) (Ciba SC), Nylostab S-EED
(RTM) (Clariant, CAS# 42774-15-2) and Polyad 201 (RTM) (Cul/Kl/Zn stearate; weight
ratio 10%/80%/10%). Irganox 1098 (RTM) (Ciba SC) is N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenyl-propionyl)hexamethylenediamide.
The polyamide stabilizers are employed at their known levels, for example from about
0.01 to about 1% by weight, based on polyamide.
[0047] The polyamide compositions of the present invention exhibit improved resistance to
yellowing and improved mechanical properties.
[0048] It is contemplated that the polymer of component (a) can be virgin polymer or alternatively
polymer recyclate. Additionally, it is possible to add the stabilizer or stabilizers
described for component (b) as part of a concentrate with a polyester or a polyamide
carrier resin.
[0049] The novel compositions provided by this invention are useful in the manufacture of
containers or packages for comestibles such as beverages and food. Articles molded
from these polyesters or polyamides exhibit good thin-wall rigidity, excellent clarity
and good barrier properties with respect to moisture and atmospheric gases, particularly
carbon dioxide and oxygen. Of special interest are fibers, films or molded articles.
[0050] The plastic containers and films of the present invention are rigid or flexible mono-
and/or multi-layered constructions. Typical multi-layer constructions have two or
more layer laminates, manufactured either by thermoforming, or extrusion of multi-layer
flexible films, or extrusion of bottle "preforms" or "parissons" followed by subsequent
blow molding of the preforms into bottles. In a multi-layer system, layers of any
suitable plastic may be employed.
[0051] Multi-layered containers and films of this invention may for example, be formed from
layers of polyesters, polyamides, polyolefins, polyolefin copolymers such as ethylene-vinyl
acetate, polystyrene, poly(vinyl chloride), poly(vinylidene chloride), polyamides,
cellulosics, polycarbonates, ethylene-vinyl alcohol, poly(vinyl alcohol), styrene-acrylonitrile
and ionomers, with the proviso that at least one layer comprises a polyester or polyamide
composition of the present invention.
[0052] For both films and rigid packaging (bottles), typically the exterior layer, and innermost
layer contacting the contents, are composed, for example, of polyesters such as PET
or PEN [poly(ethylene naphthalate)], polypropylene, or polyethylene such as HDPE.
The middle layers, often called 'barrier' or 'adhesive' or 'tie' layers, are composed
of one or more combinations of either PET, PEN, carboxylated polyethylene ionomer
such as Surlyn (RTM), vinyl alcohol homopolymers or copolymers such as poly(vinyl
alcohol), partially hydrolyzed poly-(vinyl acetate), poly(ethylene-co-vinyl alcohol)
such as EVOH or EVAL, nylons or polyamides such as Selar® (DuPont) or polyamides based
on metaxylenediamine (sometimes called nylon MXD-6), or polyvinylidene chloride (PVDC),
or polyurethanes.
[0053] Accordingly, the present invention also pertains to a mono- or multi-layered plastic
container or film, stabilized against the formation of aldehydic contaminants during
melt processing of said container or film, comprising at least one layer which comprises
(a) a polyester or polyamide, and
(b) an effective stabilizing amount of at least one compound selected from the group
consisting of
i.) hydroxylamine stabilizers,
ii.) substituted hydroxylamine stabilizers
iii.) nitrone stabilizers, and
iv.) amine oxide stabilizers.
[0054] Rigid containers may be manufactured by known mechanical processes:
a) Single-stage blow molding such as performed on Nissei, Aoki, or Uniloy machines,
b) Two-stage, injection molding of pre-forms such as on Netstal or Husky machines,
and pre-forms converted to bottles by blow molding (e.g., on Sidel, Corpoplast and
Krones machines),
c) Integrated blow molding of pre-forms to bottles, such as processes conducted on
Sipa, Krupp Kautex, or Husky ISB machines, and
d) Stretch blow molding (SBM) of pre-forms to bottles.
[0055] Preferably, the plastic container is a rigid bottle.
[0056] The pre-forms may be mono-layer or multi-layer in construction. The bottles may optionally
be post-treated to alter the inner wall properties. Bottles may optionally be surface
treated on the exterior such as by application of surface coatings. UV absorbers and
other known stabilizers may be present in such added surface coatings.
[0057] By the use of known heat-setting techniques, certain of the polyesters are, in terms
of color, I.V. and heat distortion, stable at temperatures up to about 100°C. Such
stability characterristics are referred to herein as "hot-fill" stability. The linear
polyesters most employed in articles having "hot-fill" stability comprise poly(ethylene
terephthalate), poly(ethylene terephthalate) wherein up to 5 mole percent of the ethylene
glycol residues have been replaced with residues derived from 1,4-cyclohexanedimethanol
and poly(ethylene 2,6-naphthalenedicarboxylate), wherein the polyesters have been
sufficiently heat set and oriented by methods well known in the art to give a desired
degree of crystallinity.
[0058] The polyester or polyamide fibers of the present invention are prepared by known
techniques. They may be woven or nonwoven. They are prepared by melt extrusion processes
to form fibers or filaments. In accordance with known technology such as continuous
filament spinning for yarn or staple fiber, and nonwoven processes such as spunbond
production and meltblown production, the fibers or filaments are formed by extrusion
of the molten polymer through small orifices. In general, the fibers or filaments
thus formed are then drawn or elongated. In nonwoven processes such as spunbonding
and meltblowing, the fibers or filaments are directly deposited onto a foraminous
surface, such as a moving flat conveyor and are at least partially consolidated by
any of a variety of means including, but not limited to, thermal, mechanical or chemical
methods of bonding. It is known to those skilled in the art to combine processes or
the fabrics from different processes to produce composite fabrics which possess certain
desirable characteristics. Examples of this are combining spunbond and meltblown to
produce a laminate fabric that is best known as SMS, meant to represent two outer
layers of spunbond fabric and an inner layer of meltblown fabric. Additionally either
or both of these processes may be combined in any arrangement with a staple fiber
carding process or bonded fabrics resulting from a nonwoven staple fiber carding process.
In such described laminate fabrics, the layers are generally at least partially consolidated
by one of the means listed above.
[0059] In laminate fabrics of the present invention, at least one layer comprises a composition
of the present invention.
[0060] Fibers of the present of the present invention are for example described in U.S.
5,650,509; U.S. 5,911,902; U.S. 6,294,254; U.S 5,049,447; U.S. 5,512,340; U.S. 6,010,789;
U.S 5,589,530 and U.S. 6,020,421, the relevant disclosures of which are hereby incorporated
by reference.
[0061] Fibers of the present invention may be employed for example in upholstery, clothing,
garments, ropes, nets, tire cords, kites, parachutes and the like.
[0062] Molded polyamide articles are for example employed in automotive applications (under
the hood), and the like.
[0063] Polyester films are well known in the art. PET films are employed for packaging for
example for medical, food, industrial and decorative products. They are used as business
graphics films in labels, printing base, office graphics and signs. They are used
as industrial films for example in liners, as carrier, tape backing, protective overlay,
membrane switch and for laminating. They are used for example as imaging films in
medial and proofing applications and as solar control and security window films. They
are used for example in white coated film, white voided film, dimensionally stable
film, extrusion coated film, tear resistant film, polarizing film, reflective film,
dispensable film, coated film, co-extruded film, insulation film, weather resistant
film, laminating film and mirror film.
[0064] PEN films are used for example in labels, flexible printed circuitry and electrical
insulation.
[0065] The polyester films of this invention may be used for example, in combination with
other films such as polyolefin films.
[0066] Polyamide films, for example PA 6 and PA 6,6 films, are used for example in co-extruded
films for packaging. For example, polyamide films are employed in microwaveable food
packaging.
[0067] The instant invention also pertains to a process for preventing the formation of
aldehydic contaminants during melt processing of a polyester or polyamide which comprises
incorporating into said polyester or polyamide an effective stabilizing amount of
at least one compound selected from the group consisting of i.) hydroxylamine stabilizers,
ii.) substituted hydroxylamine stabilizers, iii.) nitrone stabilizers, and iv.) amine
oxide stabilizers.
[0068] A preferred embodiment of the present invention is therefore the use of component
(b) for preventing the formation of aldehydic contaminants during melt processing
of a polyester or a polyamide.
[0069] Hydroxylamine stabilizers of component i.) are for example those disclosed in U.S.
Patents 4,590,231; 4,612,393; 4,649,221; 4,668,721; 4,691,015; 4,696,964; 4,703,073;
4,720,517; 4,757,102; 4,782,105; 4,831,134; 4,876,300; 5,006,577; 5,019,285; 5,064,883;
5,185,448 and 5,235,056; the relevant parts of which are incorporated herein by reference.
[0070] The hydroxylamine stabilizers of component i.) employed in the novel compositions
and methods are for example compounds of the formula I

wherein
T1 is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12
carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or
two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; and
T2 is hydrogen, or independently has the same meaning as T1.
[0071] Alternatively, the hydroxylamine stabilizers of component i.) of the present invention
are compounds that contain one or more of the groups of the formula II

wherein
T is a group forming a five- or six-membered ring; and
R1, R2, R3 and R4 are independently hydrogen, alkyl of 1 to 4 carbon atoms or phenyl.
[0072] In the present invention the compounds of component i.) are, for example, N,N-dihydrocarbylhydroxylamines
of the formula I wherein T
1 and T
2 are independently benzyl, methyl, ethyl, octyl, lauryl, dodecyl, tetradecyl, hexadecyl,
heptadecyl or octadecyl, or wherein T
1 and T
2 are each the alkyl mixture found in hydrogenated tallow amine.
[0073] The compounds of component i.) in the present compositions and methods are, for example,
N,N-dihydrocarbylhydroxylamines selected from the group consisting of N,N-dibenzylhydroxylamine,
N,N-diethylhydroxylamine, N,N-dioctylhydroxylamine, N,N-dilaurylhydroxylamine, N,N-didodecylhydroxylamine,
N,N-ditetradecylhydroxylamine, N,N-dihexadecylhydroxylamine, N,N-dioctadecylhydroxylamine,
N-hexadecyl-N-tetradecylhydroxylamine, N-hexadecyl-N-heptadecylhydroxylamine, N-hexadecyl-N-octadecylhydroxylamine,
N-heptadecyl-N-octadecylhydroxylamine, N-methyl-N-octadecylhydroxylamine and N,N-di(hydrogenated
tallow)hydroxylamine.
[0074] Component i.) in the present invention may be for example the N,N-di(alkyl)hydroxylamine
produced by the direct oxidation of N,N-di(hydrogenated tallow)amine [Irgastab FS-042
(RTM), Ciba Specialty Chemicals Corp.).
[0075] The substituted hydroxylamine stabilizers of component ii.) are for example those
described in U.S. 4,666,962; U.S. 4,666,963; U.S. 4,678,826; U.S. 4,753,972; U.S.
4,757,102; U.S. 4,760,179; U.S. 4,929,657; U.S. 5,057,563; U.S. 5,021,479; U.S. 5,045,583
or U.S. 5,185,448; the disclosures of which are hereby incorporated by reference.
Component ii.) includes the Michael addition products from the reaction of the hydroxylamines
of component i.) with any α,β-unsaturated ketone, ester, amide, or phosphonate. Component
ii.) also includes Mannich-type condensation products from the reaction of the hydroxylamines
of component i.) with formaldehyde and secondary amines. Component ii.) also includes
O-alkenyl substituted analogues of the present hydroxylamines of component i.) as
disclosed in U.S. 5,045,583. Component ii.) also includes non-hindered substituted
hydroxylamine stabilizers as disclosed in U.S. Pat. No. 5,185,448. Component ii.)
also includes acyl derivatives of the hydroxylamine stabilizers of component i.),
for example such as those disclosed in U.S. 5,021,479.
[0076] The substituted hydroxylamines of component ii.) may be derivatives of the above-described
hydroxylamines of formulae I or II, provided that if they are derivatives of hydroxylamines
of formula II, that they are limited to derivatives of hydroxylamines as described
in U.S. 5,185,448 and 5,235,056.
[0077] The present substituted hydroxylamines may be for example compounds of the formula
III or IV

wherein
T1 is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12
carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or
two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
T2 is hydrogen, or independently has the same meaning as T1; and
T3 is allyl, straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of
5 to 18 carbon atoms, cycloalkenyl of 5 to 18 carbon atoms or a straight or branched
chain alkyl of 1 to 4 carbon atoms substituted by phenyl or by phenyl substituted
by one or two alkyl groups of 1 to 4 carbon atoms or by 1 or 2 halogen atoms.
[0078] The substituted hydroxylamines of component ii.) may be for example O-allyl-N,N-dioctadecylhydroxylamine
or O-n-propyl-N,N-dioctadecylhydroxylamine or N,N-di(hydrogenated tallow)acetoxyamine.
[0079] The nitrones of component iii.) may be for example as described in U.S. 4,898,901,
which is hereby incorporated by reference.
[0080] The nitrones of component iii.) are for example of the formula V

wherein
L1 is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12
carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or
two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms; and
L2 and L3 are independently hydrogen, straight or branched chain alkyl of 1 to 36 carbon atoms,
cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl
substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
or L1 and L2 together form a five- or six-membered ring including the nitrogen atom.
[0081] The nitrones of component iii.) may be the corresponding oxidation products of the
hydroxylamines of component i.). That is to say, the nitrones of component iii.) may
be nitrone analogues of the hydroxylamines of component i.). The nitrones may be for
example, N-benzyl-α-phenylnitrone, N-ethyl-α-methylnitrone, N-octyl-α-heptylnitrone,
N-lauryl-α-undecylnitrone, N-tetradecyl-α-tridcylnitrone, N-hexadecyl-α-pentadecylnitrone,
N-octadecyl-α-heptadecylnitrone, N-hexadecyl-α-heptadecylnitrone, N-ocatadecyl-α-pentadecyinitrone,
N-heptadecyl-α-heptadecylnitrone, N-octadecyl-α-hexadecylnitrone, N-methyl-α-heptadecylnitrone
and the nitrone derived from N,N-di(hydrogenated tallow)hydroxylamine.
[0082] The amine oxide stabilizers of component iv.) are for example those disclosed in
U.S. 5,081,300; U.S. 5,162,408; U.S. 5,844,029; U.S. 5,880,191 and U.S. 5,922,794,
the relevant parts of each incorporated herein by reference.
[0083] The amine oxide stabilizers of component iv.) are for example saturated tertiary
amine oxides as represented by general formula VI:

wherein
G1 and G2 are independently a straight or branched chain alkyl of 6 to 36 carbon atoms, aryl
of 6 to 12 carbon atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon
atoms, cycloalkyl of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or
cycloalkylalkyl of 6 to 36 carbon atoms;
G3 is a straight or branched chain alkyl of 1 to 36 carbon atoms, aryl of 6 to 12 carbon
atoms, aralkyl of 7 to 36 carbon atoms, alkaryl of 7 to 36 carbon atoms, cycloalkyl
of 5 to 36 carbon atoms, alkcycloalkyl of 6 to 36 carbon atoms or cycloalkylalkyl
of 6 to 36 carbon atoms; with the proviso that at least one of G1,G2 and G3 contains a β carbon-hydrogen bond; and wherein said aryl groups may be substituted
by one to three halogen, alkyl of 1 to 8 carbon atoms, alkoxy of 1 to 8 carbon atoms
or combinations thereof; and wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl
and cycloalkylalkyl groups may be interrupted by one to sixteen -O-, -S-, -SO-, -SO2-, -COO-, -OCO-, -CO-, -NG4-, -CONG4- and -NG4CO-groups, or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and
cycloalkylalkyl groups may be substituted by one to sixteen groups selected from -OG4, -SG4, -COOG4, -OCOG4, -COG4, -N(G4)2, -CON(G4)2, -NG4COG4 and 5- and 6-membered rings containing the -C(CH3)(CH2Rx)NL(CH2Rx)(CH3)C- group or wherein said alkyl, aralkyl, alkaryl, cycloalkyl, alkcycloalkyl and cycloalkylalkyl
groups are both interrupted and substituted by the groups mentioned above; and
wherein
G4 is independently hydrogen or alkyl of 1 to 8 carbon atoms;
Rx is hydrogen or methyl;
L is hydrogen, hydroxy, C1-30 straight or branched chain alkyl moiety, a -C(O)R moiety where R is a C1-30 straight or branched chain alkyl group, or a -ORy moiety; and
Ry is C1-30 straight or branched chain alkyl, C2-C30 alkenyl, C2-C30 alkynyl, C5-C12 cycloalkyl, C6-C10 bicycloalkyl, C5-C8 cycloalkenyl, C6-C10 aryl, C7-C9 aralkyl, C7-C9 aralkyl substituted by alkyl or aryl, or -CO(D), where D is C1-C18 alkyl, C1-C18 alkoxy, phenyl, phenyl substituted by hydroxy, alkyl or alkoxy, or amino or amino
mono- or di-substituted by alkyl or phenyl.
[0084] Examples of compounds of the formula VI are those where G
1 and G
2 are independently benzyl or substituted benzyl. It is also possible for each of G
1, G
2, and G
3 to be the same residue. G
1 and G
2 may also independently be alkyl groups of 8 to 26 carbon atoms, for example alkyl
groups of 10 to 26 carbon atoms. G
3 may be an alkyl group of 1 to 22 carbon atoms, for example methyl or substituted
methyl. Also, the present amine oxides include those wherein G
1, G
2, and G
3 are the same alkyl groups of 6 to 36 carbon atoms. The aforementioned residues for
G
1, G
2, and G
3 are, for instance, saturated hydrocarbon residues or saturated hydrocarbon residues
containing at least one of the aforementioned -O-, -S-, -SO-, -CO
2-, -CO-, or -CON- moieties. Those skilled in the art will be able to envision other
useful residues for each of G
1, G
2, and G
3 without detracting from the present invention.
[0085] Of interest are amine oxide stabilizers of formula VI in which G
1 and G
2 are independently alkyl groups of 8 to 26 carbon atoms and G
3 is methyl.
[0086] The saturated amine oxides of component iv.) may also includes poly(amine oxides).
By poly(amine oxides) is meant tertiary amine oxides containing at least two tertiary
amine oxides per molecule. Illustrative poly(amine oxides), also called "poly(tertiary
amine oxides)", include the tertiary amine oxide analogues of aliphatic and alicyclic
diamines such as, for example, 1,4-diaminobutane; 1,6-diaminohexane; 1,10-diaminodecane;
and 1 ,4-diaminocyclohexane, and aromatic based diamines such as, for example, diamino
anthraquinones and diaminoanisoles.
[0087] Also included as component iv.) are tertiary amine oxides derived from oligomers
and polymers of the aforementioned diamines. Useful amine oxides also include amine
oxides attached to polymers, for example, polyolefins, polyacrylates, polyesters,
polyamides, polystyrenes, and the like. When the amine oxide is attached to a polymer,
the average number of amine oxides per polymer can vary widely as not all polymer
chains need to contain an amine oxide. All of the aforementioned amine oxides may
optionally contain at least one -O-, -S-, -SO-, -CO
2-, -CO- or -CONG
4- moiety. For instance, each tertiary amine oxide of the polymeric tertiary amine
oxide may contain a C
1 residue.
[0088] The groups G
1, G
2 and G
3 in the compounds of the formula VI may be attached to a molecule containing a hindered
amine. Hindered amines are known in the art and the amine oxide of the present invention
may be attached to the hindered amine in any manner and structural position of the
hindered amine. Useful hindered amines when part of a compound of component iv.) include
those of the general formulas VII and VIII:

wherein L and R
x are as described above. Also included are amine oxides containing more than one hindered
amine and more than one saturated amine oxide per molecule. The hindered amine may
be attached to a poly(tertiary amine oxide) or attached to a polymeric substrate,
as discussed above.
[0089] Specific examples of component (b) are one or more compounds selected from
i.) an N,N-di(alkyl)hydroxylamine produced by the direct oxidation of N,N-di(hydrogennated
tallow)amine [Irgastab FS-042 (RTM)],
ii.) O-allyl-N,N-dioctadecylhydroxylamine,
iii.) N-octadecyl-α-heptadecylnitrone, and
iv.) Genox EP (RTM), a di(C16-C18)alkyl methyl amine oxide, CAS# 204933-93-7.
[0090] Irgastab FS-042 (RTM) is available from Ciba Specialty Chemicals. Genox EP (RTM)
is available from GE Chemicals. O-allyl-N,N-dioctadecylhydroxylamine is as prepared
in Example 3 of U.S. 5,045,583. N-octadecyl-α-heptadecylnitrone is as prepared in
Example 3 of U.S. 4,898,901.
[0091] The instant invention also pertains to a process for forming a bottle preform or
a bottle or container suitable for storing water (mineral, natural, ozonated) or other
foodstuffs, which allows the desirable taste of the water or foodstuff after packaging
to remain unaltered after being placed in said bottle or container prepared from the
polyester or polyamide composition of the instant invention.
[0092] The instant plastic container or film stabilized by a compound or compounds of component
(b) may also optionally have incorporated therein or applied thereto from about 0.01
to about 10 % by weight; for instance from about 0.025 to about 5 % by weight, for
example from about 0.1 to about 3 % by weight, based on the total weight of the composition,
of additional coadditives such as antioxidants, other UV absorbers, hindered amines,
phosphites or phosphonites, benzofuran-2-ones, thiosynergists, polyamide stabilizers,
metal stearates, nucleating agents, fillers, reinforcing agents, lubricants, emulsifiers,
dyes, pigments, optical brighteners, flame retardants, antistatic agents, blowing
agents and the like, such as the materials listed below, or mixtures thereof.
1. Antioxidants
[0093] 1.1. Alkylated monophenols, for example 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4,6-dimethylphenol, 2,6-di-tert-butyl-4-ethylphenol,
2,6-di-tert-butyl-4-n-butylphenol, 2,6-di-tert-butyl-4-isobutylphenol, 2,6-dicyclopentyl-4-methylphenol,
2-(a-methylcyclohexyl)-4,6-dimethylphenol, 2,6-dioctadecyl-4-methylphenol, 2,4,6-tricyclohexylphenol,
2,6-di-tert-butyl-4-methoxymethylphenol, nonylphenols which are linear or branched
in the side chains, for example 2,6-di-nonyl-4-methylphenol, 2,4-dimethyl-6-(1'-methylundec-1'-yl)phenol,
2,4-dimethyl-6-(1'-methylheptadec-1'-yl)phenol, 2,4-dimethyl-6-(1'-methyltridec-1'-yl)phenol
and mixtures thereof.
[0094] 1.2. Alkylthiomethylphenols, for example 2,4-dioctylthiomethyl-6-tert-butylphenol, 2,4-dioctylthiomethyl-6-methylphenol,
2,4-dioctylthiomethyl-6-ethylphenol, 2,6-di-dodecylthiomethyl-4-nonylphenol.
[0095] 1.3. Hydroguinones and alkylated hydroquinones, for example 2,6-di-tert-butyl-4-methoxyphenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydroquinone,
2,6-diphenyl-4-octade-cyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4-hydroxyanisole,
3,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate, bis(3,5-di-tert-butyl-4-hydroxyphenyl)
adipate.
[0096] 1.4. Tocopherols, for example α-tocopherol, β-tocopherol, γ-tocopherol, δ-tocopherol and mixtures
thereof (vitamin E).
[0097] 1.5. Hydroxylated thiodiphenyl ethers, for example 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol),
4,4'-thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert-butyl-2-methylphenol),
4,4'-thiobis(3,6-di-sec-amylphenol), 4,4'-bis(2,6-dimethyl-4-hydroxyphenyl)-disulfide.
[0098] 1.6. Alkylidenebisphenols, for example 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'-methylenebis(6-tert-butyl-4-ethylphenol),
2,2'-methylenebis[4-methyl-6-(a-methylcyclohexyl)-phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol),
2,2'-methylenebis(6-nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol),
2,2'-ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol),
2,2'-methylenebis[6-(α-methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6-(α,α-dimethylbenzyl)-4-nonylphenol],
4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-methylenebis(6-tert-butyl-2-methylphenol),
1,1-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 2,6-bis(3-tert-butyl-5-methyl-2-hydroxybenzyl)-4-methylphenol,
1,1,3-tris(5-tert-butyl-4-hydroxy-2-methylphenyl)butane, 1,1-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)-3-n-dodecylmercaptobutane,
ethylene glycol bis[3,3-bis(3'-tert-butyl-4'-hydroxyphenyl)butyrate], bis(3-tert-butyl-4-hydroxy-5-methyl-phenyl)dicyclopentadiene,
bis[2-(3'-tert-butyl-2'-hydroxy-5'-methylbenzyl)-6-tert-butyl-4-methylphenyl]terephthalate,
1,1-bis-(3,5-dimethyl-2-hydroxyphenyl)butane, 2,2-bis(3,5-di-tert-butyl-4-hydroxyphenyl)propane,
2,2-bis-(5-tert-butyl-4-hydroxy2-methylphenyl)-4-n-dodecylmercaptobutane, 1,1,5,5-tetra(5-tert-butyl-4-hydroxy-2-methylphenyl)pentane.
[0099] 1.7. O-, N- and S-benzyl compounds, for example 3,5,3',5'-tetra-tert-butyl-4,4'-dihydroxydibenzyl ether, octadecyl-4-hydroxy-3,5-dimethylbenzylmercaptoacetate,
tridecyl-4-hydroxy-3,5-di-tert-butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl-4-hydroxybenzyl)amine,
bis(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)dithioterephthalate, bis(3,5-di-tert-butyl-4-hydroxybenzyl)sulfide,
isooctyl-3,5-di-tert-butyl-4-hydroxybenzylmercaptoacetate.
[0100] 1.8. Hydroxybenzylated malonates, for example dioctadecyl-2,2-bis(3,5-di-tert-butyl-2-hydroxybenzyl)malonate, di-octadecyl-2-(3-tert-butyl-4-hydroxy-5-methylbenzyl)malonate,
di-dodecylmercaptoethyl-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, bis[4-(1,1,3,3-tetramethylbutyl)phenyl]-2,2-bis(3,5-di-tert-butyl-4-hydroxybenzyl)malonate.
[0101] 1.9. Aromatic hydroxybenzyl compounds, for example 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzene,
1,4-bis(3,5-di-tert-butyl-4-hydroxybenzyl)-2,3,5,6-tetramethylbenzene, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)phenol.
[0102] 1.10. Triazine compounds, for example 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4-hydroxyanilino)-1,3,5-triazine,
2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyanilino)-1,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4-hydroxyphenoxy)-1,3,5-triazine,
2,4,6-tris-(3,5-di-tert-butyl-4-hydroxyphenoxy)-1,2,3-triazine, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)isocyanurate,
1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanurate, 2,4,6-tris-(3,5-di-tert-butyl-4-hydroxyphenylethyl)-1,3,5-triazine,
1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)-hexahydro-1,3,5-triazine, 1,3,5-tris(3,5-dicyclohexyl-4-hydroxybenzyl)isocyanurate.
[0103] 1.11. Benzylphosphonates, for example dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphosphonate, diethyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate,
dioctadecyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl-5-tert-butyl-4-hydroxy-3-methylbenzylphosphonate,
the calcium salt of the monoethyl ester of 3,5-di-tert-butyl-4-hydroxybenzylphosphonic
acid.
[0104] 1.12. Acylaminophenols, for example 4-hydroxylauranilide, 4-hydroxystearanilide, octyl N-(3,5-di-tert-butyl-4-hydroxyphenyl)carbamate.
[0105] 1.13. Esters of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol,
octadecanol, 1,6-hexanediol, 1,9-nonanediol, ethylene glycol, 1,2-propanediol, neopentyl
glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol,
tris(hydroxyethyl)isocyanurate, N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol,
trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
[0106] 1.14. Esters of β-(5-tert-butyl-4-hydroxy-3-methylphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, n-octanol, i-octanol,
octadecanol, 1,6-hexanediol, 1,9-nonanediol, ethylene glycol, 1,2-propanediol, neopentyl
glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol,
tris(hydroxyethyl)isocyanurate, N,N'-bis-(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol,
trimethylhexanediol, trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane;
3,9-bis[2-{3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy}-1,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]-undecane.
[0107] 1.15. Esters of β-(3,5-dicyclohexyl-4-hydroxyphenyl)propionic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, octanol, octadecanol,
1,6-hexanediol, 1,9-nonanediol, ethylene glycol, 1,2-propanediol, neopentyl glycol,
thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate,
N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol,
trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
[0108] 1.16. Esters of 3,5-di-tert-butyl-4-hydroxyphenyl acetic acid with mono- or polyhydric alcohols, e.g. with methanol, ethanol, octanol, octadecanol,
1,6-hexanediol, 1,9-nonanediol, ethylene glycol, 1,2-propanediol, neopentyl glycol,
thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate,
N,N'-bis(hydroxyethyl)oxamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol,
trimethylolpropane, 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]octane.
[0109] 1.17. Amides of β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid e.g. N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hexamethylenediamide, N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)trimethylenediamide,
N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hydrazide, N,N'-bis[2-(3-[3,5-di-tert-butyl-4-hydroxyphenyl]propionyloxy)ethyl]oxamide
(Naugard®XL-1, supplied by Uniroyal).
[0110] 1.18. Ascorbic acid (vitamin C)
[0111] 1.19. Aminic antioxidants, for example N,N'-di-isopropyl-p-phenylenediamine, N,N'-di-sec-butyl-p-phenylenediamine,
N,N'-bis(1,4-dimethylpentyl)-p-phenylenediamine, N,N'-bis(1-ethyl-3-methylpentyl)-p-phenylenediamine,
N,N'-bis(1-methylheptyl)-p-phenylenediamine, N,N'-dicyclohexyl-p-phenylenediamine,
N,N'-diphenyl-p-phenylenediamine, N,N'-bis(2-naphthyl)-p-phenylenediamine, N-isopropyl-N'-phenyl-p-phenylenediamine,
N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, N-(1-methylheptyl)-N'-phenyl-p-phenylenediamine,
N-cyclohexyl-N'-phenyl-p-phenylenediamine, 4-(p-toluenesulfamoyl)diphenylamine, N,N'-dimethyl-N,N'-di-sec-butyl-p-phenylenediamine,
diphenylamine, N-allyldiphenylamine, 4-isopropoxydiphenylamine, N-phenyl-1-naphthylamine,
N-(4-tert-octylphenyl)-1-naphthylamine, N-phenyl-2-naphthylamine, octylated diphenylamine,
for example p,p'-di-tert-octyldiphenylamine, 4-n-butylaminophenol, 4-butyrylaminophenol,
4-nonanoylaminophenol, 4-dodecanoylaminophenol, 4-octadecanoylaminophenol, bis(4-methoxyphenyl)amine,
2,6-di-tert-butyl-4-dimethylaminomethylphenol, 2,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane,
N,N,N',N'-tetramethyl-4,4'-diaminodiphenylmethane, 1,2-bis[(2-methylphenyl)amino]ethane,
1,2-bis(phenylamino)propane, (o-tolyl)biguanide, bis[4-(1',3'-dimethylbutyl)phenyl]amine,
tert-octylated N-phenyl-1-naphthylamine, a mixture of mono- and dialkylated tert-butyl/tert-octyldiphenylamines,
a mixture of mono- and dialkylated nonyldiphenylamines, a mixture of mono- and dialkylated
dodecyldiphenylamines, a mixture of mono- and dialkylated isopropyl/isohexyldiphenylamines,
a mixture of mono- and dialkylated tert-butyldiphenylamines, 2,3-dihydro-3,3-dimethyl-4H-1,4-benzothiazine,
phenothiazine, a mixture of mono- and dialkylated tert-butyl/tert-octylphenothiazines,
a mixture of mono- and dialkylated tert-octylphenothiazines, N-allylphenothiazine,
N,N,N',N'-tetraphenyl-1,4-diaminobut-2-ene.
2. UV absorbers and light stabilizers
[0112] 2.1. 2-(2'-Hydroxyphenyl)benzotriazoles, for example 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)benzotriazole,
2-(5'-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-(1,1,3,3-tetramethylbutyl)phenyl)benzotriazole,
2-(3',5'-ditert-butyl-2'-hydroxyphenyl)-5-chlorobenzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-methylphenyl)-5-chlorobenzotriazole,
2-(3'-sec-butyl-5'-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-4'-octyloxyphenyl)benzotriazole,
2-(3',5'-di-tert-amyl-2'-hydroxyphenyl)benzotriazole, 2-(3',5'-bis(α,α-dimethylbenzyl)-2'-hydroxyphenyl)benzotriazole,
2-(3'-tert-butyl-2'-hydroxy-5'-(2-octyloxycarbonylethyl)phenyl)-5-chlorobenzotriazole,
2-(3'-tert-butyl-5'-[2-(2-ethylhexyloxy)carbonylethyl]-2'-hydroxyphenyl)-5-chlorobenzotriazole,
2-(3'-tert-butyl-2'-hydroxy-5'-(2-methoxycarbonylethyl)phenyl)-5-chlorobenzotriazole,
2-(3'-tert-butyl-2'-hydroxy-5'-(2-methoxycarbonylethyl)phenyl)benzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-(2-octyloxycarbonylethyl)phenyl)benzotriazole,
2-(3'-tert-butyl-5'-[2-(2-ethylhexyloxy)carbonylethyl]-2'-hydroxyphenyl)benzotriazole,
2-(3'-dodecyl-2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-(2-isooctyloxycarbonylethyl)phenylbenzotriazole,
2,2'-methylenebis[4-(1,1,3,3-tetramethylbutyl)-6-benzotriazole-2-ylphenol]; the transesterification
product of 2-[3'-tert-butyl-5'-(2-methoxycarbonylethyl)-2'-hydroxyphenyl]-2H-benzotriazole
with polyethylene glycol 300;

where R = 3'-tert-butyl-4'-hydroxy-5'-2H-benzotriazol-2-ylphenyl, 2-[2'-hydroxy-3'-(α,α-dimethylbenzyl)-5'-(1,1,3,3-tetramethylbutyl)phenyl]benzotriazole;
2-[2'-hydroxy-3'-(1,1,3,3-tetramethylbutyl)-5'-(α,α-dimethylbenzyl)phenyl]benzotriazole.
[0113] 2.2. 2-Hydroxybenzophenones, for example the 4-hydroxy, 4-methoxy, 4-octyloxy, 4-decyloxy, 4-dodecyloxy, 4-benzyloxy,
4,2',4'-trihydroxy and 2'-hydroxy-4,4'-dimethoxy derivatives.
[0114] 2.3. Esters of substituted and unsubstituted benzoic acids, for example 4-tert-butylphenyl salicylate, phenyl salicylate, octylphenyl salicylate,
dibenzoyl resorcinol, bis(4-tert-butylbenzoyl)resorcinol, benzoyl resorcinol, 2,4-di-tert-butylphenyl
3,5-di-tert-butyl-4-hydroxybenzoate, hexadecyl 3,5-di-tert-butyl-4-hydroxybenzoate,
octadecyl 3,5-di-tert-butyl-4-hydroxybenzoate, 2-methyl-4,6-di-tert-butylphenyl 3,5-di-tert-butyl-4-hydroxybenzoate.
[0115] 2.4. Acrylates, for example ethyl α-cyano-β,β-diphenylacrylate, isooctyl α-cyano-β,β-diphenylacrylate,
methyl α-carbomethoxycinnamate, methyl α-cyano-β-methyl-p-methoxycinnamate, butyl
α-cyano-β-methyl-p-methoxycinnamate, methyl α-carbomethoxy-p-methoxycinnamate and
N-(β-carbomethoxy-β-cyanovinyl)-2-methylindoline.
[0116] 2.5. Nickel compounds, for example nickel complexes of 2,2'-thiobis[4-(1,1,3,3-tetramethylbutyl)phenol],
such as the 1:1 or 1:2 complex, with or without additional ligands such as n-butylamine,
triethanolamine or N-cyclohexyldiethanolamine, nickel dibutyldithiocarbamate, nickel
salts of the monoalkyl esters, e.g. the methyl or ethyl ester, of 4-hydroxy-3,5-di-tert-butylbenzylphosphonic
acid, nickel complexes of ketoximes, e.g. of 2-hydroxy-4-methylphenylundecylketoxime,
nickel complexes of 1-phenyl-4-lauroyl-5-hydroxypyrazole, with or without additional
ligands.
[0117] 2.6. Sterically hindered amines, for example bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, bis(2,2,6,6-tetramethyl-4-piperidyl)succinate,
bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate, bis(1-octyloxy-2,2,6,6-tetramethyl-4-piperidyl)sebacate,
bis(1,2,2,6,6-pentamethyl-4-piperidyl) n-butyl-3,5-di-tert-butyl-4-hydroxybenzylmalonate,
the condensate of 1-(2-hydroxyethyl)-2,2,6,6-tetramethyl-4-hydroxypiperidine and succinic
acid, linear or cyclic condensates of N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)hexamethylenediamine
and 4-tert-octylamino-2,6-dichloro-1,3,5-triazine, tris(2,2,6,6-tetramethyl-4-piperidyl)nitrilotriacetate,
tetrakis(2,2,6,6-tetramethyl-4-piperidyl)-1 ,2, 3,4-butanetetracarboxylate, 1,1'-(1,2-ethanediyl)-bis(3,3,5,5-tetramethylpiperazinone),
4-benzoyl-2,2,6,6-tetramethylpiperidine, 4-stearyloxy-2,2,6,6-tetramethylpiperidine,
bis(1,2,2,6,6-pentamethylpiperidyl)-2-n-butyl-2-(2-hydroxy-3,5-di-tert-butylbenzyl)malonate,
3-n-octyl-7,79,9-tetramethyl-1,3,8-triazaspiro[4.5]decane-2,4-dione, bis(1-octyloxy-2,2,6,6-tetramethylpiperidyl)sebacate,
bis(1-octyloxy-2,2,6,6-tetramethylpiperidyl)succinate, linear or cyclic condensates
of N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)hexamethylenediamine and 4-morpholino-2,6-dichloro-1,3,5-triazine,
the condensate of 2-chloro-4,6-bis(4-n-butylamino-2,2,6,6-tetramethylpiperidyl)-1,3,5-triazine
and 1,2-bis(3-aminopropylamino)ethane, the condensate of 2-chloro-4,6-di-(4-n-butylamino-1,2,2,6,6-pentamethylpiperidyl)-1,3,5-triazine
and 1,2-bis(3-aminopropylamino)ethane, 8-acetyl-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-triazaspiro[4.5]decane-2,4-dione,
3-dodecyl-1-(2,2,6,6-tetramethyl-4-piperidyl)pyrrolidine-2,5-dione, 3-dodecyl-1-(1,2,2,6,6-pentamethyl-4-piperidyl)pyrrolidine-2,5-dione,
a mixture of 4-hexadecyloxy- and 4-stearyloxy-2,2,6,6-tetramethylpiperidine, a condensate
of N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)hexamethylenediamine and 4-cyclohexylamino-2,6-dichloro-1,3,5-triazine,
a condensate of 1,2-bis(3-aminopropylamino)ethane and 2,4,6-trichloro-1,3,5-triazine
as well as 4-butylamino-2,2,6,6-tetramethylpiperidine (CAS Reg. No. [136504-96-6]);
a condensate of 1,6-hexanediamine and 2,4,6-trichloro-1,3,5-triazine as well as N,N-dibutylamine
and 4-butylamino-2,2,6,6-tetramethylpiperidine (CAS Reg. No. [192268-64-7]); N-(2,2,6,6-tetramethyl-4-piperidyl)-n-dodecylsuccinimide,
N-(1,2,2,6,6-pentamethyl-4-piperidyl)-n-dodecylsuccinimide, 2-undecyl-7,7,9,9-tetramethyl-1-oxa-3,8-diaza-4-oxo-spiro[4,5]decane,
a reaction product of 7,7,9,9-tetramethyl-2-cycloundecyl-1-oxa-3,8-diaza-4-oxospiro-[4,5]decane
and epichlorohydrin, 1,1-bis(1,2,2,6,6-pentamethyl-4-piperidyloxycarbonyl)-2-(4-methoxyphenyl)ethene,
N,N'-bis-formyl-N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)hexamethylenediamine, a diester
of 4-methoxymethylenemalonic acid with 1,2,2,6,6-pentamethyl-4-hydroxypiperidine,
poly[methylpropyl-3-oxy-4-(2,2,6,6-tetramethyl-4-piperidyl)]siloxane, a reaction product
of maleic acid anhydride-α-olefin copolymer with 2,2,6,6-tetramethyl-4-aminopiperidine
or 1,2,2,6,6-pentamethyl-4-aminopiperidine.
[0118] The sterically hindered amine may also be one of the compounds described in GB-A-2
301 106 as component I-a), I-b), I-c), I-d), I-e), I-f), I-g), I-h), I-i), I-j), I-k)
or I-l), in particular the light stabilizer 1-a-1, 1-a-2, 1-b-1, 1-c-1, 1-c-2, 1-d-1,
1-d-2, 1-d-3, 1-e-1, 1-f-1, 1-g-1, 1-g-2 or 1-k-1 listed on pages 68 to 73 of said
GB-A-2 301 106.
[0119] The sterically hindered amine may also be one of the compounds described in EP-A-0
782 994, for example compounds as described in claims 10 or 38 or in Examples 1-12
or D-1 to D-5 therein.
[0120] 2.7.
Sterically hindered amines substituted on the N-atom by a hydroxy-substituted alkoxy
group, for example compounds such as 1-(2-hydroxy-2-methylpropoxy)-4-octadecanoyloxy-2,2,6,6-tetramethylpiperidine,
1-(2-hydroxy-2-methylpropoxy)-4-hexadecanoyloxy-2,2,6,6-tetramethylpiperidine, the
reaction product of 1-oxyl-4-hydroxy-2,2,6,6-tetramethylpiperidine with a carbon radical
from t-amylalcohol, 1-(2-hydroxy-2-methylpropoxy)-4-hydroxy-2,2,6,6-tetramethylpiperidine,
1-(2-hydroxy-2-methylpropoxy)-4-oxo-2,2,6,6-tetramethylpiperidine, bis(1-(2-hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl)
sebacate, bis(1-(2-hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl) adipate,
bis(1-(2-hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl) succinate, bis(1-(2-hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl)
glutarate and 2,4-bis{N-[1-(2-hydroxy-2-methylpropoxy)-2,2,6,6-tetramethylpiperidin-4-yl]-N-butylamino}-6-(2-hydroxyethylamino)-s-triazine.
[0121] 2.8. Oxamides, for example 4,4'-dioctyloxyoxanilide, 2,2'-diethoxyoxanilide, 2,2'-dioctyloxy-5,5'-di-tert-butoxanilide,
2,2'-didodecyloxy-5,5'-di-tert-butoxanilide, 2-ethoxy-2'-ethyloxanilide, N,N'-bis(3-dimethylaminopropyl)oxamide,
2-ethoxy-5-tert-butyl-2'-ethoxanilide and its mixture with 2-ethoxy-2'-ethyl-5,4'-di-tert-butoxanilide,
mixtures of o- and p-methoxy-disubstituted oxanilides and mixtures of o- and p-ethoxy-disubstituted
oxanilides.
[0122] 2.9. 2-(2-Hvdroxyphenyl)-1,3,5-triazines, for example 2,4,6-tris(2-hydroxy-4-octyloxyphenyl)-1,3,5-triazine, 2-(2-hydroxy-4-octyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine,
2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2,4-bis(2-hydroxy-4-propyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-triazine,
2-(2-hydroxy-4-octyloxyphenyl)-4,6-bis(4-methylphenyl)-1,3,5-triazine, 2-(2-hydroxy-4-dodecyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine,
2-(2-hydroxy-4-tridecyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2-[2-hydroxy-4-(2-hydroxy-3-butyloxypropoxy)phenyl]-4,6-bis(2,4-dimethyl)-1,3,5-triazine,
2-[2-hydroxy-4-(2-hydroxy-3-octyloxypropyloxy)phenyl]-4,6-bis(2,4-dimethyl)-1,3,5-triazine,
2-[4-(dodecyloxy/tridecyloxy-2-hydroxypropoxy)-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine,2-[2-hydroxy-4-(2-hydroxy-3-dodecyloxypropoxy)phenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine,
2-(2-hydroxy-4-hexyloxy)phenyl-4,6-diphenyl-1,3,5-triazine, 2-(2-hydroxy-4-methoxyphenyl)-4,6-diphenyl-1,3,5-triazine,
2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl]-1,3,5-triazine, 2-(2-hydroxyphenyl)-4-(4-methoxyphenyl)-6-phenyl-1,3,5-triazine,
2-{2-hydroxy-4-[3-(2-ethylhexyl-1-oxy)-2-hydroxypropyloxy]phenyl}-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine.
[0123] 3. Metal deactivators, for example N,N'-diphenyloxamide, N-salicylal-N'-salicyloyl hydrazine, N,N'-bis(salicyloyl)hydrazine,
N,N'-bis(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)hydrazine, 3-salicyloylamino-1,2,4-triazole,
bis(benzylidene)oxalyl dihydrazide, oxanilide, isophthaloyl dihydrazide, sebacoyl
bisphenylhydrazide, N,N'-diacetyladipoyl dihydrazide, N,N'-bis(salicyloyl)oxalyl dihydrazide,
N,N'-bis(salicyloyl)thiopropionyl dihydrazide.
[0124] 4. Phosphites and phosphonites, for example triphenyl phosphite, diphenylalkyl phosphites, phenyldialkyl phosphites,
tris(nonylphenyl) phosphite, trilauryl phosphite, trioctadecyl phosphite, distearylpentaerythritol
diphosphite, tris(2,4-di-tert-butylphenyl) phosphite, diisodecyl pentaerythritol diphosphite,
bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,4-dicumylphenyl)pentaerythritol
diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, diisodecyloxypentaerythritol
diphosphite, bis(2,4-di-tert-butyl-6-methylphenyl)-pentaerythritol diphosphite, bis(2,4,6-tris(tert-butylphenyl)pentaerythritol
diphosphite, tristearyl sorbitol triphosphite, tetrakis(2,4-di-tert-butylphenyl) 4,4'-biphenylene
diphosphonite, 6-isooctyloxy-2,4,8,10-tetra-tert-butyl-12H-dibenz[d,g]-1,3,2-dioxaphosphocin,
bis(2,4-di-tert-butyl-6-methylphenyl)methyl phosphite, bis(2,4-di-tert-butyl-6-methylphenyl)ethyl
phosphite, 6-fluoro-2,4,8,10-tetra-tert-butyl-12-methyl-dibenz[d,g]-1,3,2-dioxaphosphocin,
2,2',2"-nitrilo[triethyltris(3,3',5,5'-tetra-tert-butyl-1,1'-biphenyl-2,2'-diyl)phosphite],
2-ethylhexyl(3,3',5,5'-tetra-tert-butyl-1,1'-biphenyl-2,2'-diyl)phosphite, 5-butyl-5-ethyl-2-(2,4,6-tri-tert-butylphenoxy)-1,3,2-dioxaphosphirane.
[0125] The following phosphites are especially preferred:
[0127] 5. Benzofuranones and indolinones, for example those disclosed in U.S. 4,325,863; U.S. 4,338,244; U.S. 5,175,312; U.S.
5,216,052; U.S. 5,252,643; DE-A-4316611;
[0128] DE-A-4316622; DE-A-4316876; EP-A-0589839 or EP-A-0591102 or 3-[4-(2-acetoxyethoxy)-phenyl]-5,7-di-tert-butylbenzofuran-2-one,
5,7-di-tert-butyl-3-[4-(2-stearoyloxyethoxy)phenyl]-benzofuran-2-one, 3,3'-bis[5,7-di-tert-butyl-3-(4-[2-hydroxyethoxy]phenyl)benzofuran-2-one],
5,7-di-tert-butyl-3-(4-ethoxyphenyl)benzofuran-2-one, 3-(4-acetoxy-3,5-dimethylphenyl)-5,7-di-tert-butylbenzofuran-2-one,
3-(3,5-dimethyl-4-pivaloyloxyphenyl)-5,7-di-tert-butylbenzofuran-2-one, 3-(3,4-dimethylphenyl)-5,7-di-tert-butylbenzofuran-2-one,
3-(2,3-dimethylphenyl)-5,7-di-tert-butylbenzofuran-2-one.
[0129] 6. Thiosynergists, for example dilauryl thiodipropionate or distearyl thiodipropionate.
[0130] 7. Peroxide scavengers, for example esters of β-thiodipropionic acid, for example the lauryl, stearyl, myristyl
or tridecyl esters, mercaptobenzimidazole or the zinc salt of 2-mercaptobenzimidazole,
zinc dibutyldithiocarbamate, dioctadecyl disulfide, pentaerythritol tetrakis(β-dodecylmercapto)propionate.
[0131] 8. Polyamide stabilizers, for example copper salts in combination with iodides and/or phosphorus compounds
and salts of divalent manganese.
[0132] 9. Basic co-stabilisers, for example melamine, polyvinylpyrrolidone, dicyandiamide, triallyl cyanurate, urea
derivatives, hydrazine derivatives, amines, polyamides, polyurethanes, alkali metal
salts and alkaline earth metal salts of higher fatty acids, for example calcium stearate,
zinc stearate, magnesium behenate, magnesium stearate, sodium ricinoleate and potassium
palmitate, antimony pyrocatecholate or zinc pyrocatecholate.
[0133] 10. Nucleating agents, for example inorganic substances, such as talcum, metal oxides, such as titanium
dioxide or magnesium oxide, phosphates, carbonates or sulfates of, preferably, alkaline
earth metals; organic compounds, such as mono- or polycarboxylic acids and the salts
thereof, e.g. 4-tert-butylbenzoic acid, adipic acid, diphenylacetic acid, sodium succinate
or sodium benzoate; polymeric compounds, such as ionic copolymers (ionomers). Especially
preferred are 1,3:2,4-bis(3',4'-dimethylbenzylidene)sorbitol, 1,3:2,4-di(paramethyldibenzylidene)sorbitol,
and 1,3:2,4-di(benzylidene)sorbitol.
[0134] 11. Fillers and reinforcing agents, for example calcium carbonate, silicates, glass fibres, glass bulbs, asbestos, talc,
kaolin, mica, barium sulfate, metal oxides and hydroxides, carbon black, graphite,
wood flour and flours or fibers of other natural products, synthetic fibers.
[0135] 12. Dispersing agents, such as polyethylene oxide waxes or mineral oil.
[0136] 13. Other additives, for example plasticisers, lubricants, emulsifiers, pigments, dyes, rheology additives,
catalysts, flow-control agents, optical brighteners, slip agents, crosslinking agents,
crosslinking boosters, halogen scavengers, smoke inhibitors, flameproofing agents,
antistatic agents, clarifiers such as substituted and unsubstituted bisbenzylidene
sorbitols, benzoxazinone UV absorbers such as 2,2'-p-phenylene-bis(3,1-benzoxazin-4-one),
Cyasorb 3638 (RTM) (CAS# 18600-59-4), and blowing agents.
[0137] It is also contemplated that the present polyester or polyamide compositions may
be further stabilized against the formation of aldehydic contaminants during melt
processing with the incorporation therein of poly(vinyl alcohol), ethylene/vinyl alcohol
copolymer, polyhydric alcohols, polyacrylamide, polymethacrylamide or an acrylamide
or methacrylamide copolymer with at least one ethylenically unsaturated comonomer.
[0138] Accordingly, the present invention also pertains to a polyester or polyamide composition,
stabilized against the formation of aldehydic contaminants during melt processing
of said composition, which comprises
(a) a polyester or polyamide, and
(b) an effective stabilizing amount of at least one compound selected from the group
consisting of
i.) hydroxylamine stabilizers,
ii.) substituted hydroxylamine stabilizers,
iii.) nitrone stabilizers, and
iv.) amine oxide stabilizers, and optionally
(c) an effective stabilizing amount of a polymer which is poly(vinyl alcohol) or an
ethylene/vinyl alcohol copolymer; and optionally
(d) an effective stabilizing amount of a polyhydric alcohol of the formula E-(OH)n , where n is 2 to 4000, and E is a hydrocarbyl moiety; and optionally
(e) an effective stabilizing amount of a polymer which is polyacrylamide, polymethacrylamide
or an acrylamide or methacrylamide copolymer with at least one ethylenically unsaturated
comonomer.
[0139] A hydrocarbyl moiety according to this invention is for example an aliphatic, cycloaliphatic,
aromatic or a mono-, di- or poly-saccharride moiety.
[0140] The hydrocarbyl moieties for the definition of E may be interrupted by heteroatoms,
for example by -O-.
[0141] Polyhydric alcohols of component (d) may be for example glycerin, 1,2,3-butanetriol,
1,2,4-butanetriol, erythritol, ribitol, xylitol, dulcitol, sorbitol, 1,2,3-cyclohexatriol,
inositol, glucose, galactose, mannose, galacturonic acid, xylose, glucosamine, galactosamine,
1,1,2,2-tetramethyloylcyclohexane, 1,1,1-trimethylolpropane, 1,1,2-trimethyloylpropane,
1,1,1-trimethylolbutane, 1,1,2-trimethylolbutane, 1,1,1-trimethylolpentane, 1,1,2-trimethylolpentane,
1,2,2-trimethylolpentane, trimethylolpentane, pentaerythritol, dipentaerythritol,
1,1,3,3-tetrahydroxypropane, 1,1,5,5-tetrahydroxypentane, 2,2,6,6-tetrakis(hydroxymethyl)cyclohexane
and 2,2,6,6-tetrakis(hydroxymethyl)cyclohexanol.
[0142] Of special interest is trimethylolpentane, pentaerythritol or dipentaerythritol.
[0143] The polyhydric alcohol is for instance starch, cellulose or a sugar or a sugar alcohol.
[0144] The polyhydric alcohols include degraded starch (dextrins and cyclodextrins), maltose
and its derivatives, maltitol, maltopentaose hydrate, maltoheptaose, maltotetraose,
maltulose monohydrate, D,L-glucose, dextrose, sucrose and D-mannitol.
[0145] Commercial polyhydric alcohols include trimethylol propane, triethylol propane, glycerol,
sorbitol and pentaerythritol.
[0146] The polyester or polyamide of component (a) is 95-99.99 % by weight and the polymer
of component (c) is 5 to 0.01 % by weight, based on the total weight of (a) and (c).
[0147] For instance, the polyester or polyamide of component (a) is 99.925-99.995 % by weight
and component (c) is 0.075 to 0.005 % by weight based on the total weight of components
(a) and (c).
[0148] The polyester or polyamide of component (a) is 95-99.99 % by weight and the polyhydric
alcohol of component (d) is 5 to 0.01 % by weight, based on the total weight of (a)
and (d).
[0149] For instance, component (a) is 98-99.99 % by weight and component (d) is 2 to 0.01
% by weight of the total weight of (a) and (d); for instance component (a) is 99 to
99.97 % by weight and component (d) is 1 to 0.03 % by weight of the total weight of
(a) and (d).
[0150] The polyester or polyamide of component (a) is 95-99.99 % by weight and the polymer
of component (e) is 5 to 0.01 % by weight, based on the total weight of (a) and (e).
[0151] It has also been found that certain pigments and/or dyes or other colorants, in the
compositions of this invention, prevent yellowing of the stabilized polyester and
polyamide compositions.
[0152] Accordingly, the present invention also pertains to a composition, stabilized against
the formation of aldehydic contaminants and against yellowing during melt processing
of said composition, which comprises
(a) a polyester or polyamide, and
(b) an effective stabilizing amount of at least one compound selected from the group
consisting of
i.) hydroxylamine stabilizers,
ii.) substituted hydroxylamine stabilizers,
iii.) nitrone stabilizers, and
iv.) amine oxide stabilizers, and
(c) one or more colorants selected from the group consisting of pigments and dyes.
[0153] Suitable pigments or dyes are organic or inorganic. For example cobalt salts, ultramarine
blue, polymer soluble blue dyestuffs, and copper phthalocyanine blue are suitable.
Cobalt salts are for example cobalt aluminate, cobalt acetate, cobalt stearate and
cobalt octoate. Suitable pigments are for example red, blue or violet organic pigments.
For example, organic pigments of the Diketo pyrrolo pyrrole, quinacridone, azo condensation,
anthraquinone, perinone, chrome complex, benzimidazolone, aminoanthraquinone, napthol,
indanthrone, carbazole dioxazine and perylene classes are suitable. Suitable pigments
and dyes include Ciba Cromophtal Violet B and Violet GT (RTM) (of the dioxazine class),
Pigment Violet 23 and 37, Disperse Violet 57, Solvent Violet 13, Ciba Oracet Violet
TR (RTM), Ciba Oracet Violet B (RTM), and Bayer Macrolex Violet B Gran (RTM) (of the
anthraquinone dye class), PV-19, Cromophtal Violet R RT-891-D (RTM), Cromophtal Red
2020 (RTM), Monastral Red Y RT-759 (RTM), Monastral Red B RT-790-D (RTM), PR-202 (RTM),
Monastral Magenta RT-235-D (RTM), and Monastral Red B RT195-D (RTM) all of the quinacridone
pigment class. SV-46 (RTM), Filamid Violet RB (RTM) (1:2 chrome complex dyes), and
SB-132 (RTM), Filamid Blue R (RTM) (anthraquinone) are also suitable. Additional colorants
include, PR-177 (RTM), Cromophtal Red A3B (RTM) (anthraquinone), PR-264 (RTM), Irgazin
DPP Rubine TR (RTM) (diketo pyrrolo pyrrole), SR-135 (RTM), Oracet Red G (RTM) (perinone),
PB 15:3 (RTM), Cromophtal Blue 4GNP (RTM), Cromophtal Blue LGLD (RTM), PB 15:1 (RTM),
Irgalite Blue BSP (RTM), PB-60 (RTM), Cromophtal Blue A3R (RTM) (indanthrone), SB-67
(RTM), and Ciba Oracet Blue G (RTM).
[0154] The following examples are for illustrative purposes only and are not to be construed
to limit the scope of the instant invention in any manner whatsoever.
[0155] General - PET bottle grade pellets are subjected to extrusion compounding to simulate
the heat history which PET experiences when thermally injection molded into bottle
preforms and subsequently stretch-blow molded into bottles. The efficacy of an additive
added to reduce the formation of acetaldehyde is determined by quantitative analysis
using thermal desorption GC-MS or GC-FID after adoption of published methods. An unstabilized
PET is extruded each day to provide a control polymer for measuring acetaldehyde formation.
[0156] Extrusion - PET is pre-dried in vacuo under nitrogen at an oven temperature of about
70°C to a moisture level of about 30 ppm which is verified on a Mitsubishi VA-O6 moisturemeter.
A Leistritz 18 mm or 27 mm co-rotating, non-intermeshing twin screw extruder is configured
as follows: set temps = throat (220-230°C), zones and die (270°C), actual extrudate
melt temperature is 275-280°C, screw at 100-110 rpm, hopper feeder = 10-15 ppm.
[0157] PET Pellet Color - Yellowness Index (YI), and L*, a*, b* by ASTM D1925, D65 10degm
specular included, measured on PET pellets using a DCI spectrophotometer.
[0158] Acetaldehyde Analysis - The concentration of acetaldehyde in PET is quantitatively
determined using a thermal desorption GC-MS method adapted from B. Nijassen et al.,
Packaging Technology and Science,
9, 175 (1996); S. Yong Lee, SPE ANTEC 1997, pp 857-861; and M. Dong et al., J. Chromatographic
Science,
18, 242 (1980). A general example follows below:
The PET samples are analyzed, in duplicate, by weighing 250 mg of powdered PET pellets
(cryogenically pulverized) in a 5 mL crimp sealed headspace vial. The sample vial
is heated at 120°C for one hour in a Tekmar model 5000 static headspace analyzer.
The headspace gas (5 cc) is then transferred via a heated transfer line to a Fisons
MD-800 GC-MS system for SIR detection of the acetaldehyde. The acetaldehyde is detected
by monitoring its fragment ions of 29 and 44 m/e. The Total Ion Current (TIC) of the
GC-MS is also monitored in the retention time region of 4-8 minutes. By doing this
the presence of acetaldehyde in the samples is confirmed by three different detectors.
Alternatively, a GC equipped with a flame ionization detector (FID) is used in place
of the GC-MS system. By using a known acetaldehyde value for PET, the ratio of peak
areas for the known PET resin and for the experimental PET resin blends are compared
and the amount of acetaldehyde in the experimental blend can be obtained.
Example 1: Stabilization of poly(ethylene terephthalate) (PET).
[0159] Unstabilized commercial PET [CLEARTUF 7207 (RTM), Shell] is used as a control PET.
When PET is extrusion compounded, a significant reduction in the amount of acetaldehyde
(AA) is observed in samples stabilized with additives of the present invention compared
to unstabilized PET. The % AA reduction is the amount less compared to the amount
of AA in the control, all measured by GC-FID. Additive levels are in parts per million
(ppm) based on PE. The results are summarized in Table 1.
Table 1:
Formulation |
Additive |
Additive Level (ppm) |
% AA Reduction |
GC-FID avg. ppm AA |
Control |
― |
― |
― |
3.2 |
A |
nitrone |
1500 |
47 |
1.7 |
B |
nitrone |
5000 |
56 |
1.4 |
C |
nitrone |
15000 |
44 |
1.8 |
D |
hydroxylamine-A |
1500 |
53 |
1.5 |
E |
hydroxylamine-A |
5000 |
69 |
1.0 |
F |
hydroxylamine-A |
15000 |
62 |
1.2 |
[0160] "Hydroxylamine-A" is N,N-di(hydrogenated tallow)hydroxylamine as prepared in Example
9 of U.S. 4,876,300. "Nitrone" is the corresponding nitrone, that is primarily N-octadecyl-α-heptadecylnitrone.
[0161] It is seen that the additives of the present invention provide significant reduction
of acetaldehyde versus the control in PET.
Example 2: Stabilization of poly(ethylene terephthalate) (PET).
[0162] Unstabilized commercial PET [CLEARTUF 7207 (RTM), Shell, Certificate of Analysis
of 1.4 ppm AA as received] is used as a control PET. Upon a single extrusion heat
history, the unstabilized PET increases in acetaldehyde (AA) content to an avg. of
3.0 ppm, indicating that PET produces undesirable AA upon heated melt processing.
When PET is extrusion compounded, a significant reduction in the amount of acetaldehyde
(AA) is observed in samples stabilized with additives of the present invention compared
to unstabilized PET. The % AA reduction is the amount less compared to the amount
of AA in the control, all measured by GC-FID. Additive levels are in parts per million
(ppm) based on PET. The results are summarized in Table 2.
Table 2:
Formulation |
Additive |
Additive Level (ppm) |
% AA Reduction |
GC-FID avg. ppm AA |
Control |
― |
― |
― |
3.0 |
G |
nitrone |
500 |
24 |
2.3 |
H |
nitrone |
1500 |
51 |
1.5 |
I |
nitrone |
5000 |
57 |
1.3 |
J |
hydroxylamine-A |
500 |
29 |
2.1 |
K |
hydroxylamine-A |
1500 |
35 |
1.9 |
L |
hydroxylamine-A |
5000 |
64 |
1.1 |
M |
DBHA |
500 |
12 |
2.6 |
N |
DBHA |
1500 |
30 |
2.1 |
O |
DBHA |
5000 |
38 |
1.9 |
[0163] "Hydroxylamine-A" is N,N-di(hydrogenated tallow)hydroxylamine as prepared in Example
9 of U.S. 4,876,300. "Nitrone" is the corresponding nitrone, that is primarily N-octadecyl-α-heptadecylnitrone.
"DBHA" is a dibenzyl hydroxylamine, Aldrich Chemical Co., 98+ %.
[0164] It is seen that the additives of the present invention provide significant reduction
of acetaldehyde versus the control in PET.
Example 3: Stabilization of poly(ethylene terephthalate) (PET).
[0165] Unstabilized commercial PET [CLEARTUF 8006 (RTM), Shell] is used as a control PET.
When PET is extrusion compounded, a significant reduction in the amount of acetaldehyde
(AA) is observed in samples stabilized with additives of the present invention compared
to unstabilized PET. The % AA reduction is the amount less compared to the amount
of AA in the control, all measured by GC-FID. Additive levels are in parts per million
(ppm) based on PET. The results are summarized in Table 3.
Table 3:
Formulation |
Additive |
Additive Level (ppm) |
% AA Reduction |
GC-FID avg. ppm AA |
Control |
― |
― |
― |
4.2 |
P |
hydroxylamine-A |
500 |
30 |
3.0 |
Q |
hydroxylamine-A |
2500 |
63 |
1.6 |
R |
hydroxylamine-B |
500 |
21 |
3.3 |
S |
hydroxylamine-B |
2500 |
63 |
1.6 |
T |
amine oxide |
500 |
32 |
2.9 |
U |
amine oxide |
2500 |
52 |
2.0 |
[0166] "Hydroxylamine-A" is N,N-di(hydrogenated tallow)hydroxylamine as prepared in Example
9 of U.S. 4,876,300. "Hydroxylamine-B" is a commercial sample of N,N-di(hydrogenated
tallow)hydroxylamine, Irgastab FS-042 (RTM), Ciba Specialty Chemicals Corp., CAS#
143925-92-2. "Amine oxide" is Genox EP (RTM), a di(C
16-C
18)alkyl methyl amine oxide, CAS# 204933-93-7, GE Chemicals.
[0167] It is seen that the additives of the present invention provide significant reduction
of acetaldehyde versus the control in PET.
Example 4: Stabilization of poly(ethylene terephthalate) (PET).
[0168] Unstabilized commercial PET [CLEARTUF 8006 (RTM), Shell] is used as a control PET.
When PET is extrusion compounded, a significant reduction in the amount of acetaldehyde
(AA) is observed in samples stabilized with an additive of the present invention compared
to unstabilized PET. The % AA reduction is the amount less compared to the amount
of AA in the control, all measured by GC-FID. Additive levels are in parts per million
(ppm) based on PET. The results are summarized in Table 4.
Table 4:
Formulation |
Additive |
Additive Level (ppm) |
% AA Reduction |
GC-FID avg. ppm AA |
Control |
― |
― |
― |
3.2 |
V |
acetoxyamine |
1500 |
30 |
2.2 |
W |
acetoxyamine |
5000 |
61 |
1.2 |
[0169] Acetoxyamine is N,N-di(hydrogenated tallow)acetoxyamine prepared from hydroxylamine-A
of Example 1 and acetic anhydride.
[0170] It is seen that the acetoxyamine of the present invention provides significant reduction
of acetaldehyde versus the control in PET.
Example 5: Stabilization of poly(ethylene terephthalate) (PET).
[0171] A base PET resin is prepared by extrusion compounding hydroxylamine-B [N,N-di(hydrogennated
tallow)hydroxylamine, Irgastab FS-042 (RTM), Ciba Specialty Chemicals Corp.] at 0.25
wt% into PET. The base resin is redried, and the formulations of the table 5 below
are prepared by extrusion compounding PET color concentrates with the PET base resin.
The formulated products are redried and injection molded into 60 mil plaques and color
data is obtained on a DCI Colorimeter in transmission mode. Comparison of the color
value for the PET base resin containing 0.25% Irgastab FS-042 (RTM) (b* value = 10.83)
with the colored formulations indicates that yellowing is significantly prevented
in the present compositions stabilized against acetaldehyde formation. Oracet Violet
TR (dye) is of the anthraquinone class. Cromophtal Blue 4GNP is of the phthalocyanine
class.
Table 5:
Formulation |
Colorant |
Colorant Level (ppm) |
L* |
a* |
b* |
corrected YI |
Control |
― |
― |
93.9 |
-1.51 |
10.83 |
14.4 |
75 |
Violet TR |
1 |
94.7 |
-1.30 |
7.02 |
8.74 |
76 |
Violet TR |
2 |
94.2 |
-1.30 |
6.90 |
8.59 |
77 |
Violet TR |
4 |
93.3 |
-1.26 |
6.03 |
7.23 |
78 |
Violet TR |
5 |
92.0 |
-1.75 |
6.81 |
8.31 |
79 |
Violet TR |
10 |
91.5 |
-1.56 |
4.14 |
3.86 |
80 |
Crom. Blue 4GNP |
1 |
94.1 |
-2.91 |
6.55 |
6.78 |
81 |
Crom. Blue 4GNP |
5 |
91.7 |
-1.65 |
5.47 |
6.09 |
82 |
Crom. Blue 4GNP |
10 |
92.9 |
-7.14 |
5.45 |
1.80 |
83 |
Violet TR |
1 |
94.4 |
-1.90 |
6.84 |
8.01 |
Crom. Blue 4GNP |
1 |
|
|
|
|
Example 6:
[0172] Polyamide 4; 6,6; 6; 12; and 6,4 molded articles, fibers and films and PET fibers
and films, are prepared by melt extrusion with additives as in Examples 1-5. Significant
reduction in aldehydic contaminants is observed.
Example 7:
[0173] Examples 1-6 are repeated with the further inclusion of dipentaerythritol in the
inventive formulations. Excellent results are achieved.