BACKGROUND OF THE INVENTION
[0001] This invention relates to dispensers for material which is in the form of a coherent
body and is to be applied locally or topically to a selected area of a surface. More
particularly, the invention relates to dispensers of the type described including
a container for the coherent body and an applicator for transporting quantities of
the material therefrom to the selected surface area to which the material is to be
applied. In a still more specific sense, the invention is directed to portable, e.g.
hand-held, dispensers in which the applicator is manipulable by the human hand.
[0002] The term "material in the form of a coherent body" refers to materials that are not
in a free-flowing liquid state or condition, but are able to retain their shape as
a contained mass or body in a tub or receptacle against gravitational force, though
they may be relatively soft, pasty or otherwise pliable and are able to be picked
up by an applicator drawn across a surface of the mass or body. Non-limiting examples
of such materials are lipsticks and like soft, pasty but semi-solid formulations,
and compressed powders.
[0003] In its broader aspects, the invention embraces dispensers for a wide variety of products
and uses, including, without limitation, materials employed in arts and crafts work
for application to paper, wood, metal, plastic, etc., as well as therapeutic and cosmetic
materials for application to the face or skin, e.g., lip colorants, eye shadows, blushes,
concealers, mascaras, medical ointments and treatments, etc. For purposes of specific
illustration but not limitation, detailed reference will be made herein to containers
and applicators for lip cosmetic products such as lip colorants.
[0004] One of the most popular and most used forms of cosmetics is the lipstick. It is a
soft mass of a colorant in stick form applied to the lips. Because it is applied to
the soft flesh of the lips, softness in the formulation is an important criterion.
Various agents and emollients are added to the wax base to assure smooth and easy
application.
[0005] Owing to this important and necessary attribute, lipstick in stick form may break
easily in the application process. Therefore, to insure structural stability and strength,
the stick diameter commonly has a diameter of about one-half inch, although the diameter
may vary to a greater or lesser extent. While some lipsticks are considerably smaller
in diameter, they suffer the disadvantage of harder formulation and thus lose the
efficacious and desirable attribute of the larger diameter. On the other hand, the
larger diameter, though generally used and accepted, has the disadvantage of being
difficult to clearly delineate the outer edges of the lips. While manufacturers mold
a variety of stick forms with sharp edges and perimeters, these edges disappear quickly
in use and the stick end becomes a rounded mound with no ability for sharp definition.
[0006] Users have tried to solve this problem by employing a small artist brush to edge
the lips. They cover the large area of the lips with the stick and then coat the brush
from the stick and finish the application by lining or outlining with the brush. This
solution, however, is unsatisfactory, owing to the need, first, to find a brush, and
then to cover the bristles when not in use; moreover, the brush is not readily portable.
To meet the need thus presented, some commercial producers have provided a small brush
with a covering cap that could be carried in the purse; but this expedient gives the
user four parts to deal with: the lipstick and cap and the brush and cap. Most often
these components are not sealed from the air and are therefore subject to drying and
a decrease in fluidity and effectiveness.
[0007] Another form of lip color applicator currently commercially available is the pencil,
a small diameter lip colorant encased most commonly in wood but also in some instances
in plastic or metal. A disadvantage of the pencil is that (as in the case of stick-form
lipstick) the tip quickly rounds off and loses its point in use. Moreover, because
the "lead" of the pencil is an exposed and unsupported body of cosmetics formula,
the "lead" breaks easily and often, and it is most difficult to keep a point. No successful
sharpener has been devised to sharpen a soft formula encased in the hardness of wood
or plastic; one or the other suffers, and most often it is the lip colorant, which
breaks. In the case of double ended pencils that offer a large diameter colorant at
one end and a small diameter colorant, for lining, on the other, the formulation of
the small diameter colorant has to be relatively hard (with reduced efficacy of application)
to minimize breakage of the exposed and unsupported point. In addition, no stick of
a lip color can match the sharpness or precision of a brush.
[0008] Similar problems have been encountered in the case of other cosmetics products that
may be applied in the form of a stick or pencil, such as eye shadows, eye liners and
brow liners, as well as creams and powders.
SUMMARY OF THE INVENTION
[0009] The present invention in a first aspect broadly contemplates the provision of a dispenser
for material which is in the form of a coherent body and is to be applied to a surface,
comprising a manipulable applicator unit including an applicator for the material;
and a material container unit having proximal and distal ends and comprising an assembly
including a well, opening through the proximal end of the unit, in which the applicator
is removably insertable, for storing and shielding the applicator; a receptacle with
an open side, disposed distally of the well and opening laterally of the unit, for
holding a coherent body of the material; and a cover manually movable relative to
the receptacle for opening and closing the receptacle, the receptacle when open providing
access for the applicator to be brought into contact with material of the coherent
body.
[0010] "Proximal" and "distal," as used herein, respectively refer to the ends of the dispenser
adjacent and remote from a user's hand which is grasping the applicator unit while
the applicator is seated in the well. "Manipulable applicator unit" means a unit,
typically including a handle as well as the applicator per se, that may be grasped
and manipulated by the human hand or fingers for picking up, transporting and applying
to a surface a quantity of material.
[0011] Conveniently or preferably, the container unit includes a housing member having a
proximal portion and a distal portion. The well may be formed in the proximal portion
of the housing member. The distal portion of the housing member may be hollow and
may open through the distal end of the unit to constitute the cover, and, in such
case, the receptacle may comprise a drawer slidable completely into and at least partially
out of the hollow distal portion of the housing member through the distal end of the
unit.
[0012] Alternatively, the distal portion of the housing member may have a side wall with
a lateral opening formed therein. The receptacle may be mounted in the distal portion
of the housing member with its open side in register with the lateral opening, the
cover being carried by the housing and manually moveable relative thereto. Thus, the
cover may be hingedly mounted on the housing member, or the cover may be a sleeve
rotatably surrounding at least the distal portion of the housing member and having
a lateral sleeve opening such that rotation of the sleeve moves the sleeve opening
into and out of register with the lateral opening of the housing member. Alternatively,
the receptacle may be disposed within the hollow distal portion of the housing member
(which, in this instance, constitutes the cover) so as to be manually rotatable relative
thereto to move the open side of the receptacle into and out of register with the
lateral opening of the housing member, the receptacle being provided with a manually
graspable portion to enable manual rotation of the receptacle relative to the housing
member.
[0013] In still further and currently preferred embodiments of the invention, wherein the
housing member again serves as the cover, the housing member has a generally cylindrical
hollow interior extending between and opening through the proximal and distal ends
of the unit, and the receptacle and well are respectively formed as distal and proximal
portions of an integral elongated inner member inserted within and extending from
end to end of the hollow interior, the housing member and the inner member having
a common long axis and the inner member being rotatable relative to the housing member
about the common long axis. Advantageously, in these embodiments, the applicator unit
includes at least one projection disposed to engage the proximal portion of the inner
member for rotating the inner member between positions in which the open side of the
receptacle is respectively in and out of register with the lateral opening of the
housing member. This projection is a laterally projecting nib, and the proximal portion
of the inner member may have a proximal edge formed with a notch or slot for receiving
the nib. Typically or preferably, two such nibs, and two cooperating notches or slots,
are provided, 180° apart.
[0014] As a further particular feature of advantage or preference, in these embodiments,
each nib is dimensioned to project laterally outwardly of its associated inner member
notch or slot when the applicator is inserted in the well; and the housing member
has a proximal inner wall portion, surrounding the well, formed internally with a
groove or ridge engageable with the nib or nibs for retaining the applicator in the
well. In one specific embodiment, the housing member is formed internally with a helical
groove or thread such that the applicator unit is secured to the housing member by
threaded engagement when the applicator is inserted in the well, and the threaded
engagement and disengagement of the applicator unit with the housing unit serve to
rotate the inner member to close and open the receptacle by turning the open side
wall of the receptacle respectively out of and into register with the lateral opening
of the housing member.
[0015] In addition, the inner member and the housing member may have mutually engageable
stop portions for arresting rotation of the inner member relative to the housing member
at extremities of rotary position at which the open side wall of the receptacle is
respectively entirely out of, and in, register with the lateral opening of the housing
member. Advantageously, the respective stop portions of the inner member and the housing
member interengage with a click to releasably lock the inner member relative to the
housing member at each of the aforesaid extremities of rotary position.
[0016] If desired, in any of the foregoing embodiments, the cover and/or an externally visible
portion of the receptacle may be transparent to enable viewing of cosmetic material
contained in the receptacle.
[0017] Stated somewhat differently, the invention in certain of its aforementioned currently
preferred embodiments specifically embraces dispensers for material which include
a tubular and open-ended housing member having opposed proximal and distal extremities
and a lateral opening; an inner member, including a receptacle having an open side
for holding a body of material, disposed within the housing member for rotation relative
thereto between positions in which the open side of the receptacle is respectively
in and out of register with the lateral opening of the housing member; and a manipulable
applicator unit, including an applicator for material, insertable in the proximal
extremity of the housing member so as to seat removably therein; the applicator unit
and the inner member having mutually engageable portions for transmitting rotary motion
of the applicator unit to the inner member to rotate the inner member between the
aforesaid positions when the applicator unit is at least partially inserted in the
proximal end of the housing member.
[0018] In an additional aspect, the invention embraces a package of material comprising,
in combination, the above-described dispenser and a coherent body of material contained
in the receptacle.
[0019] By virtue of the described features, the invention provides a single, portable, easily
operable unit containing both a coherent body of material to be applied to a surface
and an applicator for precise application of the material to a desired surface, wherein
both the applicator and the contained material are shielded but readily accessible
for use. For at least many specific uses, the unit is advantageously shaped and dimensioned
to be small and portable, readily fitting in a user's purse or pocket.
[0020] Further features and advantages of the invention will be apparent from the detailed
description hereinbelow set forth, together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
FIG. 1 is a perspective view of a lip colorant dispenser embodying the present invention
in a particular form;
FIG. 2 is a similar view of the housing member of the embodiment of FIG. 1;
FIG. 3 is a view of the brush and handle of the embodiment of FIG. 1;
FIG. 4 is a similar view of an alternative form of the brush and handle for use in
the embodiment of FIG. 1;
FIG. 5 is a side elevational view of the embodiment of FIG. 1, with the interior structure
indicated in phantom outline;
FIG. 6 is a perspective view of another lipstick dispenser embodying the invention;
FIG. 7 is a similar view of the brush-handle of the dispenser of FIG. 6;
FIG. 8 is a similar view of the housing member of the dispenser of FIG. 6;
FIG. 9 is a side elevational view of a further embodiment of the invention;
FIG. 10 is a side sectional view of the FIG. 9 embodiment;
FIG. 11 is an end view of the FIG. 9 embodiment;
FIG. 12 is a perspective view of yet another embodiment of the invention;
FIG. 13 is an exploded perspective view of the embodiment of FIG. 12;
FIGS. 14 and 15 are, respectively, side and transverse sectional views of the embodiment
of FIG. 12;
FIG. 16 is an exploded perspective view of yet another embodiment of the invention;
FIG. 17 is an exploded perspective view of the housing member and closing means of
the embodiment of FIG. 16;
FIG. 18 is a side elevational view of the embodiment of FIG. 16;
FIG. 19 is a view similar to FIG. 18 but showing the interior of the dispenser in
phantom outline;
FIG. 20 is an exploded side elevational sectional view of another cosmetic dispenser
embodying the invention;
FIG. 21 is a fragmentary enlarged view similar to FIG. 20, but with the applicator
rotated 90° about its long axis to show the shape and disposition of the nibs;
FIG. 22 is a plan view, at a smaller scale, of the container unit of the embodiment
of FIG. 20;
FIG. 23 is a distal end view of the same container unit;
FIG. 24 is a plan view of the housing member of the embodiment of FIG. 20;
FIG. 25 is a distal end view of the same housing member;
FIG. 26 is a side elevational sectional view of the same housing member;
FIG. 27 is a cross-sectional view taken along line 27-27 of FIG. 26;
FIG. 28 is a plan view of the inner member of the embodiment of FIG. 20;
FIG. 29 is a distal end view of the same inner member;
FIG. 30 is a side elevational sectional view of the same inner member;
FIG. 31 is a cross-sectional view taken along line 31-31 of FIG. 26;
FIG. 32 is a side elevational sectional view of the container unit of a further modified
embodiment of the invention, in which the applicator unit (not shown) may be identical
to that of FIG. 20;
FIG. 33 is a plan view of the housing member of the embodiment of FIG. 32;
FIG. 34 is a proximal end view of the same housing member;
FIG. 35 is a side elevational sectional view of the same housing member;
FIG. 36 is a plan view of the inner member of the embodiment of FIG. 20;
FIG. 37 is a proximal end view of the same inner member;
FIG. 38 is a side elevational sectional view of the same inner member;
FIG. 39 is a side elevational view of another dispenser embodying the invention, in
which the applicator unit may again be identical to that of FIG. 20;
FIG. 40 is a partially exploded side elevational sectional view of the container unit
of the dispenser of FIG. 39, with the inner member or drawer in extended (open) position;
FIG. 41 is a side elevational view of the same container unit, with the inner member
in retracted (closed) position;
FIG. 42 is a plan view of the inner member of the container unit of FIGS 39-41;
FIG. 43 is a view similar to FIG. 40, illustrating the removal of the pan that holds
the coherent body of cosmetic or other material;
FIGS. 44A, 44B and 44C are, respectively, a plan view, a cross-sectional view, and
an enlarged fragmentary end corner view of the pan of FIG. 43;
FIGS. 45A and 45B are, respectively, a plan view and a side elevational sectional
view of a pan with two compartments;
FIGS. 46A and 46B are, respectively, a perspective view and a cross-sectional view
of a pan with three compartments;
FIG. 47 is a fragmentary perspective view of a further dispenser embodying the invention;
FIGS. 48A, 48B and 48C are side elevational sectional views of the dispenser of FIG.
47 respectively showing successive steps in removing the applicator and opening the
container unit;
FIG. 49 is a somewhat schematic side elevational sectional view of yet another embodiment
of the invention;
FIGS. 50A, 50B and 50C are, respectively, a plan view, a side elevational sectional
view and an end view of one type of brush suitable for use as the applicator in the
invention;
FIG. 51 is a side elevational view of another type of applicator that can be used
in dispensers of the invention;
FIGS. 52A, 52B and 52C are, respectively, a side elevational view, a plan view and
an end view of a further type of applicator usable in dispensers of the invention;
FIGS. 53A and 53B are, respectively, side and end views of yet another type of applicator
for use in the invention;
FIG. 54 is a perspective view of another embodiment of the dispenser of the invention;
and
FIGS. 55A and 55B are perspective views of a still further embodiment, shown in open
and closed positions, respectively.
DETAILED DESCRIPTION
[0022] Stated generally, the types of materials with which the dispenser of the invention
may be employed include those which are capable of forming a coherent body as described
above, and which are intended to be applied, typically in a more or less precise manner,
to a selected and limited area or region of a surface, using an applicator manipulated
by the human hand. A further characteristic of such materials is that when the applicator
is brought into moving, brushing or rubbing contact with an exposed surface of the
coherent body, the applicator picks up a quantity of the material for transport and
delivery to the selected surface region.
[0023] The invention will be particularly described, for purposes of illustration but not
limitation, as embodied in dispensers for lip colorant, but it is to be understood
that the dispensers of the invention may also be used for other types of cosmetic
materials, e.g., eye shadows, eye liners, brow liners, creams and compressed powders,
as well as therapeutic or medicinal materials to be applied to a skin or body portion
surface, and materials for application to nonliving substrates such as paper, wood,
plastic, or metal, as in arts and crafts projects.
[0024] Referring first to FIGS. 1-5, the dispenser
10 there shown includes an applicator, exemplified in this embodiment by a bristle brush
11, mounted at the distal end of an elongated handle
12 to constitute a manipulable applicator unit, and a container unit comprising an elongated,
axially rectilinear hollow housing member
14 having at one end (herein termed the proximal end of the container unit) a well
16 for receiving the brush
11. An elongated drawer
18, dimensioned to slide lengthwise into and out of the hollow interior of the housing
member
14 through the distal end of the housing member (i.e., the end of the container unit
remote from the well
16), serves as a cosmetic material receptacle. This drawer, open laterally along one
side as indicated at
20, receives a coherent body of lip colorant (not shown) for application to a user's
lips.
[0025] The brush handle, housing member and drawer are conveniently all substantially rigid
molded plastic members, as is conventional for portable cosmetic containers and dispensers,
although one or more of them may be fabricated wholly or partly of other material,
e.g. metal, if desired. Illustrative though non-limiting dimensions for the dispenser
10 are a length of about six inches and a minimum cross-section of about one-half inch.
The handle
12 may be cylindrical as indicated in FIGS. 1 and 3, or may be replaced by a handle
12a of square cross-section as shown in FIG. 4.
[0026] The bristles of the brush
11, in the form shown, are substantially parallel to each other, with free outer ends,
their other ends being fixedly anchored or adhered to the distal extremity of a rigid
plastic rod or shaft
22 extending axially from the handle; other forms and arrangements of applicator brushes
and the like may also be used, within the broad scope of the invention. When the brush
is inserted within the well
16, a shoulder portion or distal end of the handle seats tightly in the mouth of the
well, by press-fitting, snap-fitting, threaded or other secure engagement, so that
the brush is retained within and shielded by the well and is not vulnerable to accidental
dislodgment while the dispenser is being carried in a user's purse or pocket. At the
same time, the engagement between the brush and the housing member is such as to permit
ready extraction of the brush from the well by manipulation of the handle. Suitable
arrangements as heretofore used for mounting cosmetic applicators such as brushes
in mouths or necks of containers are well known in the art and accordingly need not
be further described.
[0027] Within the housing member, the well is closed by a septum
23 (FIG. 5) extending entirely across the hollow housing member interior. Thus, in this
embodiment, upon insertion in the well, the brush is entirely shielded from exposure
to air such as might cause residual cosmetic material to dry on and undesirably stiffen
or cake on the bristles of the brush between applications, the engagement of the brush
handle with the mouth of the well being substantially air-tight.
[0028] The long dimension of the hollow portion of the housing member
14 between the septum
23 and the open second end
24 thereof is at least sufficient to accommodate the full length of the drawer
18. In this particular embodiment, the wall portion
25 of the housing member surrounding the hollow interior in which the drawer is inserted
serves to close the receptacle to prevent exposure of the contained cosmetic to the
air. The drawer has an enlarged outer end
26 serving as a stop to prevent excessive insertion of the drawer within the housing
member, and to cooperate with the end
24 and side wall of the housing member in providing substantially air-tight closure
of the drawer between applications. In this embodiment, the wall portion of the housing
member surrounding the hollow interior in which the drawer is inserted serves to close
the receptacle to prevent exposure of the contained cosmetic to the air. The relative
dimensions of drawer and housing member can be selected to provide a sufficiently
snug fit to prevent accidental opening of the drawer while enabling the user to open
the drawer when desired by manually grasping the drawer end
26 and pulling in the direction of arrow
28, FIG. 1.
[0029] As stated, in the above-described embodiment of the invention both the applicator
in the well, and the coherent body of material in the receptacle, are protected from
exposure to air (between uses) by air-tight closure. However, in many embodiments
of the invention it is not necessary to provide air-tight sealed closure of the applicator
and/or of the coherent body of material in the container, but it is sufficient that
they are shielded from contaminant particles and from damage by contact with external
objects, e.g. with other articles in a handbag or pocketbook, as well as from causing
staining or soiling of other objects.
[0030] The dispenser of FIG. 1 is packaged by a cosmetics manufacturer after a coherent
body of lip colorant has been deposited in the drawer
18. For application of the colorant, a user grasps the handle
12, removing the brush
11 from the well
16, and opens the drawer
18 lengthwise to expose its laterally open interior containing the colorant. The user
then draws the brush across the surface of the body of colorant within the drawer,
which is supported and protected by the drawer structure against disintegration, thereby
picking up a portion of the colorant for transport and application by the brush to
the lips. These steps may be repeated until a desired application is complete, at
which time the user closes the drawer, restores the brush to the well, and replaces
the closed dispenser in her purse or pocket.
[0031] The form of dispenser
30 shown in FIGS. 6-8 is structurally and functionally similar to that of FIGS. 1-5,
and includes a brush
31 with handle
32, housing member
34, and drawer
38 for lip colorant. In this case, the cross-section of the drawer is D-shaped and the
end of the housing member through which the drawer is inserted has an outer wall
39 with a D-shaped opening dimensioned to admit the drawer, for enhanced shielding of
the contained cosmetic from the air.
[0032] FIGS. 9-11 illustrate a modified embodiment of the invention, designated dispenser
40, including a brush
41 with a handle
42, and an elongated cylindrical housing member
44 having an internally closed well
46 opening through one end for receiving the brush, which is snap-fittedly securable
therein by means of interengaging beads
47a, 47b. Beyond the well, the housing member
44 is hollow and has, inserted therein, a cylindrical receptacle member
48 formed in one side with a laterally opening recess or tub
50 for holding a coherent body of cosmetic material such as lip colorant.
[0033] The receptacle member is snugly and concentrically surrounded by the outer wall portion
52 of the housing member which, as in the embodiments described above, constitutes the
means for closing the receptacle to shield the contents from the air. In this embodiment,
however, the receptacle member is rotatable within the housing member, about the long
axis thereof, rather than being drawn lengthwise out of the housing member as in the
preceding embodiments. A lateral opening
54 is formed in one side portion of the housing member wall
52, in position for register with the recess
50 when the member
48 is rotated to an appropriate angular orientation. A knurled knob
56, connected to member
48 and disposed at the end of the housing member remote from the brush well, is grasped
by the user to rotate the member
48 into and out of the position in which the opening
54 is in register with the recess to expose the contained colorant.
[0034] At its inner end, the member
48 has an annularly grooved nose
58 seating in a socket portion of the housing member. A threaded retainer
60 may be mounted in the housing member so as to project within the groove of nose
58 to prevent axial movement of the member
48 relative to the housing member.
[0035] In this device, manipulation of the brush is as described with reference to the previous
embodiments. For application, the user removes the brush from the well and rotates
the receptacle member
48 within the housing member
44 by means of the knob until the recess
50 is in register with the opening
54, exposing the colorant for pick-up and removal by the brush. After application, the
user again rotates the knob until the recess
50 is entirely out of register with the opening
56 so that the housing wall
52 shields the contents from the air, and replaces the brush in the well.
[0036] The elements of the dispenser
40, like those of the other embodiments described herein, may be substantially rigid
molded plastic elements. If desired, in this and/or any of the other embodiments of
the invention, the closing means (wall
52, in dispenser
40) may be made of transparent plastic to enable the contained cosmetic to be viewed
when the container is closed. Alternatively, the housing member wall or other closing
means, like other parts of the dispenser, may be opaque, colored and/or decoratively
ornamented. Also, in any of the embodiments of the invention, the receptacle may be
refillable with the cosmetic material so that the consumer does not need to buy a
complete dispenser device each time the supply of cosmetic material in the receptacle
is exhausted.
[0037] In the further modified embodiment of FIGS. 12-15, the lip colorant dispenser
70 includes a brush
71 mounted in a handle
72, and an elongate cylindrical housing member
74 having, at one end, a well
76 into which the brush may be securely but removably inserted as shown in FIG. 14 so
as to be shielded from the air between applications. The receptacle for cosmetic material
in this embodiment of the invention is a recess or reservoir
78 formed in, and opening laterally through a side of, the housing member
74 distally of the well
76. To constitute a complete package of cosmetic material, e.g. for retail sale, this
reservoir is filled with a coherent body
79 of lip colorant material.
[0038] A cover
82, curved to conform to the cylindrical surface of the housing member, overlies the
opening of the reservoir
78 and is hingedly connected to the housing member so as to pivot, about an axis parallel
to the long dimension of the housing member, between an open position (FIGS. 13 and
15) in which the contents of the reservoir are accessible for pick-up by the brush
and a closed position (FIG. 12) in which the cover encloses and protects the reservoir
contents from exposure to the air. The cover, which thus serves as the closing means
of the dispenser in this embodiment of the invention, is manually openable and closable,
with a suitably formed and e.g. conventional latch for releasably retaining it in
the closed position.
[0039] The cover may be opaque or, as mentioned above, may be transparent to enable viewing
of the contents. Additionally or alternatively, a portion of the dispenser exterior
(for example, the proximal tip
84 of the brush handle) may be color-coded to identify the contained cosmetic product.
[0040] The lip colorant dispenser
90 of FIGS. 16-19 likewise includes a brush
91 with handle
92, an elongate cylindrical housing member
94 having a well
96 at one end to receive the brush for shielding the brush from exposure to air between
applications, and a receptacle comprising a reservoir
98 formed integrally within the housing member distally of the well and opening laterally
through the cylindrical side wall of the housing member.
[0041] In the embodiment of FIGS. 16-19, the closing means is a generally cylindrical cover
member
102 which snugly and concentrically surrounds the portion of cylindrical housing member
94 containing the reservoir
98. This cover member (which, like the other elements of the various embodiments of the
invention herein described, is conveniently a substantially rigid molded plastic member,
and may be either transparent or opaque) is formed with a lateral opening
104 positioned and dimensioned for register with the reservoir
98 to enable access to the contents thereof, and is suitably mounted so as to be manually
rotatable about the geometrical axis of housing member
94 while being restrained against axial movement relative to the housing member. The
cover member may have a knurled distal end
106 to facilitate manual rotation of the cover member relative to the housing member
between positions in which the opening
104 is in and entirely out of register with the reservoir
98. When the opening is entirely out of register with the reservoir, the cover member
overlies and closes the reservoir to shield the contents of the reservoir from exposure
to air.
[0042] Currently preferred embodiments of the invention, in which the opening and closing
of the receptacle can be actuated by manually turning the applicator unit (e.g., incident
to insertion or removal of the applicator into the well of the container unit), are
illustrated in FIGS. 20-38. Referring first to FIGS. 20-31, the embodiment there shown
is a dispenser
110 constituted of a manipulable applicator unit
111 and a container unit
112. The applicator unit includes a stem
114 having a generally cylindrical central portion
116, a hollow and open-ended cylindrical distal portion
118 of smaller diameter for holding the bristles of a brush
120, and a proximal head portion
122 to which is permanently mounted a handle or cap
124 to be grasped by the user. The bristles of the brush are flexible synthetic fibers,
generally parallel to each other, with free distal ends
126 and with their proximal portions inserted in the stem portion
118, in which they are anchored by glue at zone
128.
[0043] The stem and the cap
124 are molded plastic elements. As best seen in FIG. 21, a pair of short, transversely
projecting nibs
130 are disposed 180° apart on the stem portion
116, being molded integrally with the stem.
[0044] It will be understood that, while the nibs
130 of the applicator unit
110 are shown as exposed in FIG. 20, the cap
124 of the applicator unit may include a distal skirt portion laterally surrounding and
covering the region of the nibs in outwardly spaced relation thereto. The skirt portion,
in such a modification, overlies the proximal end portion of the base cap when the
applicator unit is seated on the container unit.
[0045] The container unit includes an elongated, axially rectilinear and substantially rigid
outer housing member or base cap
132, also a unitary molded plastic element, having a generally cylindrical hollow interior
134 extending from the proximal end
134a to the distal end
134b thereof, and open at both ends. Within this interior
134 is disposed an inner member or insert
136, extending from end to end of the base cap, substantially coaxially therewith, and
dimensioned to fit snugly in the base cap but to be easily rotatable about the long
common axis of the base cap and inner member. A transverse septum
138 divides the inner member into a proximal portion forming a well
140 opening endwise through the proximal extremity of member
136, and a distal portion forming a receptacle or pocket
142 having an open side
144. The distal end
146 of the inner member
136 is closed and provided with an externally accessible, transverse tab
148. The entire inner member may be an integral molded plastic element, but it is thinner-walled
and somewhat more flexible than the rigid base cap
132. An aluminum pan
150, containing a coherent body (not shown) of cosmetic material such as lip colorant,
is stably seated in the pocket
142, with the exposed surface of the cosmetic material facing the open side of the pocket
so as to be accessible to the exterior when the pocket or receptacle is open.
[0046] An axially elongated lateral opening or window
152 is formed in the distal portion of the base cap
132, in position for register with the open side of the receptacle or pocket
142 when the inner member is rotated within the base cap to a first angular position.
At a second angular position of the inner member relative to the base cap (e.g. about
90° to about 180° from the first position), the window
152 is entirely out of register with the open side of the pocket and is completely occluded
by a continuous closed pocket-defining side wall of the inner member. That is to say,
when the inner member is in the second angular position, a solid wall portion of the
base cap overlies and completely closes the open side of the pocket, fully enclosing
and thus shielding the contained cosmetic material. Stated more broadly, the angle
of rotary displacement between fully open and fully closed positions may be designed
to be any selected value within a range of about 30° to about 330°. In one currently
preferred embodiment, this angle is 135°.
[0047] As seen in FIGS. 26 and 28, cooperating stop projections
154 and
156 may be respectively formed on the interior wall of the base cap and the outer wall
of the insert
136 to engage each other for limiting the extent of rotation of the insert, relative
to the base cap, to the aforementioned first and second angular positions. This effectively
locks the receptacle or pocket at either of the two positions, at which the pocket
is respectively open and closed, as selected by the user.
[0048] More particularly, the respective stop projections
154 and
156 of the base cap and the insert interengage with a sensible click to releasably lock
the inner member relative to the housing member at each of the two extremities of
rotary position. The user can feel and/or hear the click, being thereby assured that
the desired locked position has been attained. As shown, the projection
154 is an axially oriented rib, and the projections
156 constitute two pairs of short, parallel, axially oriented ribs respectively positioned
to snap or click into locking engagement with projection
154 at the locations at which the pocket is fully open and fully closed, i.e., completely
in and completely out of register with the window
152.
[0049] In the embodiment of FIGS. 20-31, the proximal extremity of the insert
136 is formed with a pair of L-shaped notches or slots
158, 180° apart, for respectively receiving the two nibs
130 of the applicator stem when the applicator is inserted in the well
140. The inner wall of the hollow interior of the base cap, adjacent the proximal end
thereof, has a helical groove or thread
160 also arranged to receive the nibs of the applicator unit. This thread is offset slightly
inwardly from the proximal rim of the base cap as indicated at
162 in FIGS. 24 and 26. FIG. 24 indicates, in phantom outline, the position of a nib
130 entering the thread
160.
[0050] The nibs are so dimensioned that, when the applicator stem is inserted into the well
140 (coaxially with the base cap), brush end first, the nibs
130 enter and engage the slots
158 of the inner member
136 and project transversely outwardly beyond the wall of the inner member so as to enter
the thread
160. Consequently, the user must rotate the applicator unit to insert it threadingly into
the proximal end of the container unit, and this rotation serves to rotate the inner
member
136, turning the pocket
142 from open to closed position relative to the window
142. The threaded engagement of the nibs with the helical groove seats the applicator
securely in the proximal end of the base cap, with the brush shielded by the well.
[0051] As the applicator is rotated in reverse to remove it from the well, reverse rotation
is imparted by the nibs to the inner member
136 to rotate the pocket
142 back to the open position so that the contained cosmetic material is exposed for
access and pickup. Thus, threaded insertion and withdrawal of the applicator result
in concomitant and effectively automatic closing and opening of the receptacle holding
the cosmetic material. As hereinafter explained, in the described embodiment there
are alternative ways of opening and closing the receptacle without seating the applicator
in the well.
[0052] The hollow interior of the base cap flares at the distal end, and is somewhat constricted
at the beginning of the thread
160 just inwardly of the proximal end, of the container unit. Outwardly projecting annular
flanges formed on the exterior of the inner member
136 interfere with these features of the base cap to prevent axial dislodgment of the
inner member from the base cap, although the flexibility of the inner member is sufficient
to enable its initial insertion in the base cap.
[0053] The embodiment of FIGS. 32-38 differs from that of FIGS. 20-31 only with respect
to the structures of the proximal ends of the base cap and inner member that engage
the applicator stem, and the consequent cooperation of these elements with the applicator
in rotating the pocket between open and closed positions and in retaining the inserted
applicator in the well. The applicator unit in this embodiment, including the stem
and nibs, may be identical to that shown in FIGS. 20 and 21 and described above. The
base cap
132a and the inner member
136a of the embodiment of FIGS. 32-38 may likewise be identical to the corresponding elements
132 and
136 of the embodiment of FIGS. 20-31 except adjacent their proximal ends; i.e., the structure
and arrangement of hollow interior
134, well
140, pocket
142 with open side
144, distal end
146 with tab
148, and window
152 may be as described with reference to FIGS. 20-31.
[0054] In place of the L-shaped slots of FIGS. 20-31, however, the inner member
132a of FIGS. 32-38 has a pair of diametrically opposed, distally tapering notches
164 formed in its peripheral extremity, into which the nibs
130 are introduced as the applicator is inserted into the well. A pair of axially extending,
distally tapering grooves
166 are formed, also 180° apart, at the proximal end
134a of the hollow interior wall of the base cap
132, leading to an annular ledge
168 within the interior of the proximal portion of the base cap. The entry ends of these
grooves are offset inwardly from the proximal end of the base cap as indicated at
170. When the pocket
142 has its open side
144 in register with the window
152 of the base cap
132a, the notches
164 are in register with the grooves
166. The applicator is inserted into the well
140 with the nibs
130 respectively oriented to enter these aligned notches and grooves, the nibs being
dimensioned to project outwardly beyond the notches and into the grooves. The applicator
is inserted to its maximum depth in well
140 by straight axially directed movement, with no turning, guided by the notches and
grooves. As it reaches the maximum depth, the nibs pass inwardly of (distally beyond)
annular ledge
168, enabling the applicator to rotate. Such rotation, by engagement of the nibs with
the edges of the notches
164, rotates the inner member
136a to turn the pocket to the closed position, at which its open side is entirely out
of register with the window
152 and the wall of base cap
132a completely covers the open side of the pocket. Such rotation also turns the nibs
out of register with the grooves so that the ledge
168, engaging the nibs, holds the applicator against removal from the well until it is
rotated back into a position at which the nibs are in register with the grooves, again
opening the pocket; the applicator may then be pulled straight out of the proximal
end of the base cap to free it for use.
[0055] The structure and operation of the two embodiments of the invention respectively
shown in FIGS. 20-31 and 32-38 may be further elucidated by the following comparative
description:
[0056] The two dispensers are similar to each other in that both have a stem
114 that is used to close a window
152; the window covers a pocket
142, or pan
150, which contains the cosmetic product; and the stem and cap
124 may be the same for both. The differences are in the base cap
132, 132a and base insert (inner member
136, 136a).
[0057] The embodiment of FIGS. 20-31 has a helical groove
160 (hence, it may be termed the threaded version), but that of FIGS. 32-38 (termed the
straight-pull version) does not. Removing the helical groove changes the kinematics
of the package; the closure action is different.
[0058] In the threaded version, the two actions (insertion and removal of the applicator,
and closing and opening of the pocket) are linked (actions are kinematically dependent),
and in the straight-pull version, the two actions are separate (kinematically independent).
[0059] In the threaded version, the stem travels axially at the same time that it rotates
until it is fully inserted in the locked rotational position (the window closes along
with it). The nibs
130 on the stem travel in a spiral, along the helical grooves (thread
160) on the base cap. The nibs also travel along the slots
158 of the base insert
136.
[0060] In open position, the pocket open side
144 in the base insert is aligned with the window
152 on the base cap and the stem and cap assembly
111 are separate from the base cap and base insert assembly
112. As the stem is inserted into the base cap, the helix forces the stem to rotate. As
the stem rotates, it forces the pocket in the base insert to rotate away from alignment
with the window on the base insert, thereby closing the window. There is a locking
mechanism at both the start and end of the rotation to lock the pocket into both the
open and closed positions.
[0061] In the straight-pull version, the stem
114 is first fully inserted in the well
140, and then, the stem is rotated into the locked position (the window does not start
to close until the stem rotates). The nibs
130 on the stem travel axially, along the tapered grooves
166 in the base cap
132a. Once the nibs pass the far end of the groove, the nibs travel rotationally. The nibs
also travel along the grooves
164 of the base insert
136a.
[0062] As the stem is inserted into the base cap, the taper of the grooves forces the nibs
into the starting rotational position. When the stem is fully inserted, it is limited
to rotational movement. As the stem rotates, it forces the pocket
142 in the base insert
136a to rotate away from alignment with the window
152 on the base insert. The pocket open side
144 rotates from open, locked position to closed, locked position.
[0063] In both embodiments, the stem
114 is the driving force that closes and opens the window (i.e., moves the open side
144 of pocket
142 out of and back into register with window
152 of base cap
132 or
132a), by rotating the base insert
136 or
136a. However, in both versions, the window can be closed without the use of the stem,
or without fully inserting the stem.
[0064] The window can be in the closed position while the applicator unit
111, including stem
114, remains unassembled with the container unit
112. The tab
148 at the distal end
146 of the base insert
136 or
136a can be used to rotate the insert and thus open and close the window, without using
the stem. The stem nibs
130 can also ride along a recess at the open proximal end of the base cap, such recess
being indicated at
162 in FIG. 24 and at
170 in FIG. 35 as described above, engaging and rotating the base insert
136 or
136a to close the window, yet remain separate from the container unit assembly.
[0065] Moreover, the nibs
130 are shallow enough and flexible enough to jump the threaded grooves. Thus, the stem
114 can be inserted into the well
140 after the window is in closed position.
[0066] The straight pull version (FIGS. 32-38) permits addition of more features to the
locking mechanism, if desired (see locking lug
154a on the base cap drawing of the straight-pull version). The straight pull version
also permits provision of a locking mechanism that directly links the base cap to
the stem, whereas, in the threaded version, the locking mechanism acts indirectly
on the stem; i.e., the base cap prevents the base insert from turning, which stops
the stem. That is to say, in addition to the locking engagement between lugs or ribs
156a on the insert and lug or rib
154a on the inner wall of the base cap (described above with reference to the embodiment
of FIGS. 20-31), the rib
154a may be extended in the proximal direction to engage, and serve as a stop for, the
nibs
130.
[0067] Three further illustrative embodiments of the invention are respectively shown in
FIGS. 39-43, 47-48C, and 49. In each of these embodiments, the opening and/or closing
and locking of the receptacle or pocket (in which the cosmetic or other material to
be applied is contained) is effected by manipulation of the applicator unit, but the
receptacle does not rotate relative to an enclosing sheath or sleeve; instead, opening
and closing is effected by axially directed translational movement. It is sometimes
desired that the receptacle be refillable with the material (e.g. cosmetic) to be
applied so that the consumer does not need to buy a complete dispenser device each
time the supply of material in the receptacle is exhausted; arrangements for providing
refills are specifically described with reference to the fist of the following embodiments.
[0068] FIGS. 39-42 show a dispenser
210 embodying the invention and incorporating an applicator unit
110 which may be structurally identical to that already described with reference to FIG.
20, including stem
114, brush
120, cap
124 and nibs
130 all as shown in FIG. 20. The dispenser
210 also includes a container unit
212 having a hollow open-ended base cap
232 with a proximal end
234a and a distal end
234b. An inner member or insert
236, dimensioned to be received within and to extend from end to end of the base cap,
is divided transversely by septum
238 into a well
240 opening through the proximal end of the insert, and a pocket
242 opening laterally through a side (top) of the distal portion of the insert. The well
240 and pocket
242 may respectively correspond, both structurally and functionally, to the well
140 and pocket
142 of insert
136 of FIG. 20; thus, the pocket
242 receives an aluminum pan
150 holding a coherent body of material (such as lip colorant), while the well
240 serves to receive and shield the applicator.
[0069] In the embodiment of FIGS. 39-42, however (unlike that of FIG. 20), the base cap
is not provided with a laterally opening window, and the insert
236 does not rotate within the base cap but instead slides longitudinally (axially) into
and out of the distal end of the base cap, in a manner similar to the drawer-type
receptacles of the embodiments of FIGS. 1-8 described above. That is to say, the base
cap constitutes the cover for the receptacle, which is opened by moving the insert
form the retracted position of FIG. 41 to the extended position of FIG. 40.
[0070] On the other hand, in common with the embodiment of FIG. 20, the insert
236 is formed at its proximal end with a pair of L-shaped notches
258 (similar to the notches
158 of FIG. 28) 180° apart for respectively receiving the nibs
130 of the applicator unit stem. When the insert
236 is in the retracted position and the applicator
110 (see FIG. 20) is placed into the well, the nibs enter and advance along the notches
258 until they reach the distal ends of the notches. The applicator unit is then rotated
to move the nibs into a locking position at the inner extremity of the L-shaped notches.
In this position, the nibs lock and retain the insert
236 in the retracted position. By rotating the applicator unit in the opposite direction
and pulling it out of the well, the insert
236 is released so as to be movable to open position.
[0071] As an additional feature of advantage, the pan
150 can be removable from the pocket
242 to enable replacement of an empty pan with a fresh pan
150 filled with the cosmetic or other material to be dispensed, i.e., a refill pan. To
this end, a slot
261 is formed in the bottom of the pocket, to enable a suitable ejector tool
263 (FIG. 43) to be inserted for forcing the pan
150 up and out of the pocket. Any appropriately dimensioned rigid blade or fin can serve
as the ejector tool.
[0072] The pan
150 itself (FIGS. 44A-44C) is an elongated rectangular shell, open at the top, fabricated
of aluminum and dimensioned to fit snugly within the pocket
242. The top end edges of the pan may be formed with small projecting burrs
265 to engage the plastic material of the end walls of the pocket and thereby to anchor
the pan in the pocket, yet to permit ejection of the pan by means of the tool
263 for refilling the dispenser.
[0073] If desired, a pan
150a (FIGS. 45A and 45B) may be divided into two compartments by a partition
267, e.g. for holding two different cosmetic materials to be applied. The pan may be further
divided into additional compartments; FIGS. 46A and 46B illustrate a pan
150b divided into three compartments by transverse partition
268 and longitudinal partition
269.
[0074] A still further embodiment of the invention is shown in FIGS. 47-48C. The dispenser
310 of this embodiment includes an applicator unit
311 and a container unit
312. The applicator unit has a central stem
314 bearing, at its distal end, an applicator
320, and secured at its proximal end to an applicator cap
324. The container unit includes an elongated, hollow, cylindrical base cap
332 open at its proximal end, and an inner member
336 of generally cylindrical configuration, insertable within and substantially coextensive
in length with the base cap. It should be noted that the base cap, in this and other
embodiments (such as, without limitation, those of FIGS. 20 and 39), does not necessarily
have to be the same length as the base insert; the base cap need only be long enough
to cover the full length of the lateral opening of the pocket and thus may, for example,
be only about half the length of the base insert.
[0075] In the embodiment of FIGS. 47-48C, the base cap and inner member correspond respectively
to the base cap and inner member or insert of the embodiment of FIGS. 39-42. The inner
member
336 is divided by a transverse septum
338 into a well
340 opening through the proximal end of the inner member, and a laterally opening receptacle
or pocket
342 in the distal portion of the inner member for holding a coherent body of material
to be applied.
[0076] The inner member
336 is slidable axially relative to the base cap
332 through the open proximal end
334a of the base cap, between a fully inserted or closed position (FIG. 48A) in which
only a short proximal end portion
345 of the inner member projects outwardly beyond the base cap, and an open position
(FIGS. 47, 48B and 48C) in which the pocket
342 is disposed within the proximal portion of the base cap. A laterally opening window
352 is formed in the side wall of the proximal portion of the base cap for register with
the open side of the pocket
342 when the inner member
336 is in the latter, open position, thereby to provide external access to the material
contained within the pocket.
[0077] Longitudinal grooves
354 are formed 180° apart in the inner wall of the base cap, for receiving nibs or lugs
356 formed 180° apart on the outer wall of the inner member
336. The insertion of the lugs in the grooves
354 prevents rotation of the inner member relative to the base cap; in addition, the
grooves terminate within the base cap at locations selected to serve as stops for
engaging the lugs to arrest the longitudinal travel of the inner member at fully retracted
and fully extended positions. The material of the inner member is sufficiently flexible
to permit insertion of the inner member into the base cap until the lugs seat in the
grooves, during initial assembly of the dispenser.
[0078] The proximal end
345 of the inner member
336 bears an external thread
358. The cap
324 of the applicator unit terminates distally in an internally threaded skirt
361 concentrically surrounding the stem
314 in spaced relation thereto. The internal thread of applicator cap skirt
361 engages the external thread 358 of inner member
336 when the dispenser is fully assembled and closed as shown in FIG. 48A.
[0079] In closed condition, the pocket
342 is disposed within and enclosed by the side wall of the distal portion of the base
cap
332, which thus serves as a cover to shield the contents of the pocket. The applicator
is disposed within and shielded by the well
340, being stably held therein by the threaded engagement of the applicator cap with the
inner member.
[0080] To open the dispenser, the applicator is pulled manually away from the base cap,
drawing the inner member
336 with it (because of the aforesaid threaded engagement) until the open side of the
pocket comes into register with the window
352 to expose the material contained in the pocket. The applicator cap is then unscrewed
from the inner member to detach the applicator for use; the pocket remains in alignment
with the window, since the inner member is held against rotation by the lugs
356 and grooves
354.
[0081] The dispenser
410 of FIG. 49 has an applicator unit
411 and a container unit
412. The unit includes a stem
414 bearing an applicator
420 and secured proximally to an internally threaded cap
424, while the container unit comprises a rigid, hollow outer sleeve
432, open at least at its proximal end
434a which is externally threaded for engagement with the applicator cap.
[0082] Within the distal portion of the sleeve
432 is mounted a laterally open pan
450 for holding the material to be applied. A laterally opening window
452 in the distal portion of the sleeve
432 provides access to the pan and contents.
[0083] Also disposed within the hollow interior or the sleeve
432 is an inner sleeve
455 (e.g. made of aluminum), disposed to slide axially between a distal position in which
it covers and closes the window
452, and a proximal position in which it is clear of the window. A helical spring
457, located within the inner sleeve and under compression between the proximal end
459 of the inner sleeve and a transverse bearing face
460 secured to sleeve
432, biases the inner sleeve to the proximal (window open) position.
[0084] When the cap is threaded on the outer sleeve, the stem
414 projects within the proximal portion of the interior of the outer sleeve, which serves
as a well to shield the applicator. A portion of the stem
414 bears against the proximal end
459 of the inner sleeve
455 (which has a central hole to accommodate the applicator) and pushes the inner sleeve
into its distal (window closed) position against the force of the spring
457, thereby shielding the contents of the pan. Upon removal of the cap the inner sleeve
is released, and the spring moves it to the window-open position.
[0085] An exemplary but non-limiting selection of types of applicator suitable for inclusion
in the dispensers of the invention is shown in FIGS. 50A-53B. Thus, the applicator
may be a brush
501, as illustrated in FIGS. 50A-50C, constituted of a parallel array of synthetic fibers
502 held by adhesive
504 in an aluminum sleeve
506, which may be secured to the stem of an applicator unit. Another applicator, shown
in FIG. 51, is a body of fine pore, open-cell polyester/polyurethane sponge
508 mounted on a shaft
510. A third variety, illustrated in FIGS. 52A-52C, includes a molded elastomer tip
512 having a distal end formed with a shallow cup
514, which may be oriented at an oblique angle to the stem
516; this type of applicator is described in copending U.S. provisional patent application
No. 60/151,526, filed August 30, 1999. Another applicator suitable for use in the
dispensers of the invention, shown in FIGS. 53A-53B, is a deerfoot flexer
518 with nylon flocking
519.
[0086] FIGS. 54 and 55A-55B illustrate two embodiments of the dispenser of the invention
each having an inner member generally as described with reference to FIGS. 20-48 above,
and a base cap with an axial length which is only about half that of the inner member.
In FIG. 54, the base cap
532 is rotatably mounted in surrounding relation to the distal portion of the inner member
536, which includes a laterally open pocket
542 for material to be dispensed. Base cap
532 has a window
552 for register with the opening of pocket
536, so that rotation of the base cap relative to the inner member turns the base cap
between positions in which it closes and opens the pocket. In FIGS. 55A-55B, the base
cap
632 is axially slidable along the inner member
636, which has a laterally opening pocket
642 in its distal portion, between an open position (FIG. 55A) in which the base cap
exposes the pocket and a closed position (FIG. 55B) in which it covers the pocket.
The applicator units
611 of both embodiments are shown as having caps
624 with skirt portions
624a that laterally surround and outwardly overlie nibs (not shown) corresponding to nibs
130 of applicator unit
111 described above.
[0087] In each of the above-described illustrative embodiments of the invention, a unitary
dispenser, sized to be conveniently carried in a purse or pocket, includes a coherent
body of cosmetic material (e.g. lip colorant), a brush for precisely applying the
material to a selected region of a user's face, and structure for fully enclosing
both the brush and the cosmetic material to shield them (and to prevent them from
marking or staining clothing or other objects) between applications of the material.
The brush is securely but removably received within a well, and the receptacle/reservoir
containing the cosmetic material is securely but openably covered. For application
of the material, the user manually removes the brush from the well, manually opens
the receptacle/reservoir, picks up cosmetic material therefrom, and applies it to
a selected facial region. When the application is complete, the receptacle is closed,
the brush is returned to its well, and the dispenser may be returned to pocket or
purse.
[0088] It is to be understood that the invention is not limited to the features and embodiments
herein specifically set forth, but may be carried out in other ways without departure
from its spirit.