[0001] The present invention relates to a roller shutter for windows, doors and similar
openings comprising a plurality of slats disposed in side by side relationship along
minor longitudinal faces thereof which correspond to their thickness and each having
at said minor longitudinal faces, attachment extensions adapted to form articulated
connections with the respective attachment extensions of the adjacent slats.
[0002] It is known that roller shutters can be manufactured using either plastic or wood
material or a metal material if particular features of sturdiness and resistance to
illicit tampering are required.
[0003] Each roller shutter comprises a plurality of slats disposed in side by side relationship
along their minor longitudinal faces corresponding to their thickness and each having
attachment extensions at said minor longitudinal faces adapted to form articulated
connections with respective attachment extensions of the adjacent slats so as to enable
winding of the shutter itself on a roller.
[0004] Practically, in the case of roller shutters of metal material, each slat is formed
of a main body consisting of a box-shaped element obtained from a pressure-bent sheet
metal according to a preestablished shape that also defines the attachment extensions
turned upwardly and downwardly in the operating position of the slat.
[0005] The known art of the standardized type generally provides for said upwardly-facing
attachment extension to have a substantially arched configuration in the form of a
hook, i.e. like an open eyelet, and for the downwardly-facing attachment extension
to substantially consist of a sheet metal portion bent at an acute angle, i.e. having
a starting flat length substantially in alignment with the main face of said slat
with which a final flat length is integral, which final length is bent relative to
the starting length so as to form a sharp edge therewith. Said final flat length is
adapted to fit the concavity of the hook-like arched extension of the underlying slat.
[0006] In addition, in the known art the minor longitudinal face of the slat corresponding
to the downwardly-facing attachment extension, generally extends according to a shape
adapted to define a substantially concave hollow space intended for housing the upper
attachment extension of the downwardly disposed slat. Such a concave hollow space
is laterally confined, on the side of the main slat face designed to be turned outwardly,
by a final flat portion of the minor longitudinal face itself, which is substantially
opposite to the starting flat length of the lower attachment extension. Said final
flat portion forms a beak-shaped endpiece with an end band of the adjacent main face,
which is adapted to cover the upper attachment extension of the underlying slat.
[0007] The known art briefly described above appeared to be inadequate to solve the task
of supplying a sufficient safety degree against breaking-down and knocking out attempts.
[0008] In fact, by introducing a screwdriver, a jemmy or a similar tool under the above
mentioned beak-shaped endpiece disposed at the lower part of the main face of each
outwardly-turned slat, a thrust action can be exerted against the outer surface of
the upper attachment extension that will bend and, in turn, will tend to widen the
acute angle included between the starting length and final length of the lower attachment
extension of the underlying slat. This final length therefore can become disconnected
from the concavity of the upper attachment extension thereby causing disengagement
between the two respective adjacent slats.
[0009] Under this situation the technical task underlying the present invention is to conceive
a roller shutter for windows, doors and similar openings capable of substantially
obviating the above mentioned drawbacks.
[0010] Within the scope of this technical task it is an important aim of the invention to
devise a roller shutter for windows, doors and similar openings which is very safe,
i.e. capable of offering an important resistance to effraction attempts.
[0011] The technical task mentioned and the aim specified are substantially achieved by
a roller shutter for windows, doors and similar openings, comprising a plurality of
slats disposed in side by side relationship along minor longitudinal faces thereof
that correspond to their thickness and each having, at said minor longitudinal faces,
a first attachment extension which is integral with a first minor longitudinal face
of the slat and has a final arched portion in the form of a hook, and a second attachment
extension which is integral with the second minor longitudinal face of the slat, characterized
in that it has an arched end adapted to be housed in said hook-like arched final portion
of an adjacent slat.
[0012] Description of a preferred but not exclusive embodiment of a roller shutter in accordance
with the invention is now given hereinafter by way of non-limiting example, with the
aid of the accompanying drawings, in which:
- Fig. 1 is a cross-sectional view of two slats in engagement with each other belonging
to a roller shutter in accordance with the invention; and
- Fig. 2 shows the behaviour of the slats in Fig. 1 in the case of a shutter-breaking
attempt.
[0013] With reference to the drawings, a portion of the roller shutter in accordance with
the invention has been generally identified by reference numeral 1.
[0014] It comprises a plurality of slats 2 disposed in side by side relationship along minor
longitudinal faces thereof that correspond to their thickness and comprising, for
each slat, a first minor longitudinal face 3 turned upwardly when the shutter is in
an operating position, and a second minor longitudinal face 4 turned downwardly.
[0015] Each slat 2 is formed of a box-shaped element obtained through pressure-bending of
a sheet metal which is preferably externally plasticized, and comprising a main body
5 advantageously filled with foamed material. Projecting from said main body is a
first attachment extension 6 integral with the first minor longitudinal face 3 and
a second attachment extension 7 integral with the second minor longitudinal face 4.
[0016] Practically, the first attachment extension 6 of each slat is adapted to form an
articulated connection with the second attachment extension 7 of the slat overlying
it in an operating position.
[0017] In an original manner, both attachment extensions 6 and 7 have an arched shape. More
specifically, the first attachment extension 6 comprises a hook-like arched final
portion 6a substantially defining an arc of a circumference corresponding to an angle
not exceeding 180°, and the second attachment extension 7 comprises an arched end
7a substantially defining an arc of a circumference corresponding to an angle not
exceeding 270° and adapted to be housed in said arched final portion 6a. The arched
end 7a has a convex outer surface 7b the shape of which matches the shape of the concave
inner surface 6b of the final portion 6a at least partly, and is suitably oriented
from a base portion 7c of the second attachment extension 7 itself so that it makes
the convex surface 7b abut against said concave surface 6b of the first attachment
extension 6 of the overlying slat.
[0018] In addition, the arched final portion 6a is disposed in the continuation of a flat
starting segment 6c of the first attachment extension 6 in alignment with a first
main face 8 of slat 2 designed to define the inner surface of the slat, whereas the
base portion 7c of the second attachment extension 7 extends starting from a second
main face 9 opposite to the first main face 8 and designed to define the outer surface
of the slat.
[0019] The base portion 7c of the second attachment extension 7 comprises a first flat length
7d in alignment with the second main face 9 and a second flat length 7e bent at an
angle relative to the first length 7b. The second length 7b advantageously looks slightly
inclined downwardly, away from the first main face 8, to enable outflow of rainwater
to the outside. For the purpose, an inclination angle included between 6° and 8°,
preferably of 7° is provided.
[0020] The second minor longitudinal face 4 preferably has a concave shape with a bending
radius substantially corresponding to that of the arched final portion 6a of the first
attachment extension 6. The first flat length 7d of the second attachment extension
extends in a convenient manner so as to form a space 10 sufficient to enable articulation
between the slats, which space is confined between the second minor longitudinal face
4 and said arched final portion 6a of the underlying slat.
[0021] The starting segment 6c too of the first attachment extension 6 has a development
adapted to define a hollow space 11 of appropriate sizes for operation of the roller
shutter, which space is interposed between the second length 7e of the second attachment
extension 7 and the first minor longitudinal face 3 of the underlying slat 2.
[0022] Finally, in the second main face 9 defining the outer surface there is the presence
of at least one stiffening rib 12.
[0023] Preferably two ribs are present that extend in parallel to the longitudinal axis
along the whole surface of the second main face 9. Such ribs are made up of substantially
circular recessed grooves of a radius substantially corresponding to the distance
between the length 7e of a slat and the first minor longitudinal face 3 of the adjacent
slat at the region where said slats are in engagement with each other.
[0024] The ribs that are substantially spaced apart the same distance from each other have
a camouflaging function with the hollow space 11 to which they seem to be almost identical
when seen from the outside.
[0025] The behaviour of a possible effraction attempt carried out on the roller shutter
in accordance with the invention is the following.
[0026] Insertion of a screwdriver 13, a lever or a similar tool into the hollow space 11
between two adjacent slats that is visible towards the outer surface of the roller
shutter can bring to two different results depending on whether the mentioned tool,
once fitted in the hollow space 11, is pushed upwardly or downwardly.
[0027] In the former case a compression occurs and, as a result, deformation of the sharp
edge included between the first flat length 7d and the second flat length 7e of the
second attachment extension 7a takes place which, by further upward rotation of the
tool, is followed by a curl-like squashing of the arched final portion 6a giving rise
to an increase in tightening between the first and second attachment extensions 6
and 7.
[0028] In the latter case, i.e. when the pointed tool used is rotated downwardly, the arched
end 7a of the second attachment extension 7 is compressed and squashed against the
concave inner surface 6b of the first attachment extension which, in turn, is externally
contained by the base portion 7c.
[0029] Practically, the more the effraction tool is pushed downwardly, the greater the penetration
of the arched end 7a of the arched final portion 6a and the steadier the hooking between
the two adjacent slats.
[0030] In addition, the presence of ribs 12 that, above all at night, may be confused with
the hollow space 11 achieve the effect of misleading a burglar or at all events creating
difficulties to said burglar at the time of the effraction because the screwdriver
cannot penetrate thereinto.
[0031] The invention achieves important advantages.
[0032] In fact the roller shutter in accordance with the invention enables a very high safety
to be achieved due to the fact that all slats forming the roller shutter are hooked
together very strongly. As a result, use of roller shutters of metal material appears
to be quite appropriate because the invention makes it possible to fully exploit the
greater capacities of resisting breaking or burglary that these roller shutters have
as compared with those made of other different materials.
1. A roller shutter for windows, doors and similar openings comprising a plurality of
slats (2) disposed in side by side relationship along minor longitudinal faces (3,
4) thereof which correspond to their thickness and each having, at said minor longitudinal
faces, a first attachment extension which is integral with a first minor longitudinal
face (3) of the slat (2) and has a hook-like arched final portion (6a) and a second
attachment extension (7) which is integral with the second minor longitudinal face
(4) of the slat (2), characterized in that said second extension has an arched end (7a) adapted to be housed in said hook-like
arched final portion (6a) of an adjacent slat.
2. A roller shutter as claimed in claim 1, characterized in that said hook-like arched final portion (6a) is substantially defined by an arc of a
circumference corresponding to an angle not exceeding 180° and said arched end (7a)
is substantially defined by an arc of a circumference corresponding to an angle not
exceeding 270°.
3. A roller shutter as claimed in claim 1 or 2, characterized in that said arched end (7a) of said second attachment extension (7) has a convex outer surface
(7b) the shape of which matches that of the concave inner surface (6b) of the arched
final portion (6a) of said attachment extension (6) at least partly, said second attachment
extension (7) comprising a base portion (7c) adapted to cause abutment of said convex
outer surface (7b) against said concave inner surface (6b) of the first attachment
extension (6) of an adjacent slat.
4. A roller shutter as claimed in claim 3, characterized in that the hook-like arched final portion (6a) of said first attachment extension (6) extends
from a first main face (8) of the slat (2) designed to define the inner surface of
the roller shutter, and in that the base portion (7c) of said second attachment extension (7) extends from a second
main face (9) of the slat opposite to a first main face (8) and designed to define
the outer surface of the roller shutter.
5. A roller shutter as claimed in claim 4, characterized in that said base portion (7c) of said second attachment extension (7) comprises a first
flat length (7d) in alignment with said second main face (9) of the slat (2) and a
second flat length (7e) bent at an angle relative to said first length (7d) and substantially
extending in parallel to said first minor longitudinal face (3).
6. A roller shutter as claimed in claim 5, characterized in that said first attachment extension (6) has a flat starting segment (6c) in alignment
with said first main face (8) of the slat and extending in such a manner that it defines
a hollow space (11) interposed between the first minor longitudinal face (3) and said
second flat length (7e) of the second attachment extension (7) of an adjacent slat.
7. A roller shutter as claimed in claim 5 or 6, characterized in that said first minor longitudinal face (3) and said second flat length (7e) both have
a downward inclination away from the first main face (8).
8. A roller shutter as claimed in claim 7, characterized in that said first minor longitudinal face (3) and second flat length are inclined by an
angle included between 6° and 8° relative to the transverse axis of the longitudinal
faces.
9. A roller shutter as claimed in claim 8, characterized in that said angle is of 7°.
10. A roller shutter as claimed in claim 1, characterized in that said second minor longitudinal face (4) has a concave shape with a bending radius
substantially corresponding to that of said first arched final portion (6a).
11. A roller shutter as claimed in claim 10, characterized in that said second main face (9) has at least one stiffening rib longitudinally extending
along the whole slat.
12. A roller shutter as claimed in claim 11, characterized in that said stiffening rib is formed of a groove of a size substantially corresponding to
the distance between the length or stretch (7e) of a slat and the first minor longitudinal
face (3) of the adjacent slat at the region where said slats are in mutual engagement.