Field of the invention
[0001] The present invention relates to thermographic recording materials and recording
processes therefor.
Background of the invention.
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of image-wise modulated thermal energy.
[0003] In thermography three approaches are known:
1. Image-wise transfer of an ingredient necessary for the chemical or physical process
bringing about changes in colour or optical density to a receptor element containing
other of the ingredients necessary for the chemical or physical process followed by
uniform heating to bring about the changes in colour or optical density.
2. Thermal dye transfer printing wherein a visible image pattern is formed by transfer
of a coloured species from an image-wise heated donor element onto a receptor element.
3. Direct thermal formation of a visible image pattern by image-wise heating of a
recording material containing matter that by chemical or physical process changes
colour or optical density.
[0004] Thermographic materials of type 3 can be rendered photothermographic by incorporating
a photosensitive agent which after exposure to UV, visible or IR light is capable
of catalyzing or participating in a thermographic process bringing about changes in
colour or optical density.
[0005] Research Disclosure number 17029, published in June 1978, gives a survey of different
methods of preparing organic silver salts in section II. The invention examples of
US-P 5,380,635 and US-P 5,434,043 describe the production of organic silver salts
using fatty acids of the type HUMKO Type 9718 & Type 9022 from WITCO Co., which contain
according to the manufacturer's catalogue a mixture of different fatty acids, in connection
with their use in photothermographic recording materials. DE-OS 27 21 828 discloses
a thermally developable light-sensitive material, consisting of a support, which contains
thereon or in one or more layers at least (a) an organic silver salt, (b) a photocatalyst
and (c) a reducing agent, wherein the organic silver salt (a) contains at least a
silver salt with an uneven number of 21 or more carbon atoms; and examples with mixtures
of two and three organic silver salts of monocarboxylic acids precipitated together,
but all with 20 are more carbon atoms.
[0006] US-P 5,459,028 discloses a heat-developable photographic recording material comprising:
(a) at least one binder layer coated on a support, said binder layer comprising at
least one light-sensitive silver halide and a light-insensitive silver salt of a fatty
acid; (b) at least one reducing agent; and (c) at least one auxiliary layer containing
a developed image stabilizer selected from the group consisting of hexamethylene tetramine
and salts thereof, triazaadamantane and salts thereof and compounds derived from hexamethylene
tetramine wherein the compounds are derived from hexamethylene tetramine by exchanging
one -CH
2- group with -S-, -SO-, or -SO
2-; (d) wherein said reducing agent and said developed image stabilizers are in a reactive
relationship with the light-insensitive silver salt.
[0007] US-P 5,677,121 discloses a heat-developable silver halide infrared ray-sensitive
material comprising a support having on one side of the support an emulsion layer
containing a binder, a nonsensitive silver salt, a reducing agent for silver ion and
silver halide grains spectrally sensitized at a wavelength within the region of from
750 to 1400nm, wherein the nonsensitive silver salt comprises a mixture of silver
salts of at least three organic carboxylic acids, one of the acids is behenic acid,
and the content of the behenic acid in the acids is from not less than 35 to less
than 90 mol %.
[0008] EP-A 964 300 discloses a substantially light-insensitive black and white thermographic
recording material having a support and a thermosensitive element containing a substantially
light-insensitive organic silver salt, an organic reducing agent therefor in thermal
working relationship therewith and a binder, characterized in that the thermosensitive
element contains substantially light-insensitive mixed crystals of two or more silver
salts of organic carboxylic acids with one or more carboxylic acid groups.
[0009] Recent experiments with substantially light-insensitive thermographic materials incorporating
glutaric acid in the thermosensitive element have shown that, unlike substantially
light-insensitive thermographic materials incorporating adipic acid or pimelic acid,
silver glutarate could not be detected by X-ray diffraction spectroscopy during the
thermal development process. Therefore there can be no question of incidental silver
glutarate formation upon thermal development of substantially light-insensitive thermographic
materials incorporating glutaric acid.
[0010] Thermographic recording materials are required which are thermally processable at
lower temperatures to enable a higher throughput to be realized and which are capable
of providing images with a higher gradation.
Aspects of the Invention
[0011] It is therefore an aspect of the present invention to provide a thermographic recording
material with improved thermal developability without significant deterioration in
other thermographic properties.
[0012] It is therefore another aspect of the present invention to provide a thermographic
recording material capable of higher image gradation without significant deterioration
in other thermographic properties.
[0013] Other aspects and advantages of the present invention will become clear from the
further description and examples
Summary of the Invention
[0014] Surprisingly it has been found that thermal developability can be realized at lower
temperatures without significant deterioration in other thermographic properties and
images with higher gradation can be realized by using a mixture of particular substantially
light-insensitive silver salts of monocarboxylic acids and particular light-insensitive
silver salts of polycarboxylic acids. Particularly good results are obtained with
a mixture of an equimolar mixture of silver glutarate and silver stearate.
[0015] According to the present invention a thermographic recording material is provided
comprising a support and a thermosensitive element, the thermosensitive element containing
a mixture of substantially light-insensitive silver salts of organic carboxylic acids
with one or more carboxylic acid groups, an organic reducing agent for the mixture
of substantially light-insensitive organic silver salts in thermal working relationship
therewith and a binder, characterized in that the mixture of substantially light-insensitive
organic silver salts contains a silver salt of a monocarboxylic acid and a compound
exclusive of silver succinate represented by formula (I):
AgOOC-R
1-COOAg
wherein R
1 is a straight chain hydrocarbon group with two or three carbon atoms substituted
with one or more of =O, =S, =CR
2R
3, an alkyl group, an aryl group, an amino group, a substituted amino group, a cycloalkyl
group, a hydroxy group, a thiol group, a sulphone group, an alkoxy group, an acyloxy
group, a thioalkyl group, a thioaryl, a carbamic ester group, a halogen atom or a
-(C=O)R
4 group; two of the substituents of R
1 selected from the group consisting of alkyl, thioalkyl, substituted amino and alkoxy
groups may jointly comprise the atoms necessary to complete a carbocyclic or heterocyclic
ring; R
2 and R
3 are independently hydrogen or an alkyl, substituted alkyl, hydroxy or thiol; R
4 is a hydroxy, alkoxy, alkyl or -NHR
6 group; R
6 is hydrogen or an alkyl group.
[0016] According to the present invention a thermographic recording process is also provided
comprising the steps of: (i) providing a thermographic material as referred to above;
(ii) bringing the side of the water resistant support with the thermosensitive element
into contact with a thermal head; (iii) image-wise heating the thermographic material
by pixel-wise heating with the thermal head under substantially water-free conditions;
and (iv) removing the thermographic recording material from the thermal head.
[0017] According to the present invention a photothermographic recording material is also
provided in an embodiment of the above-mentioned thermographic recording material
in which the thermosensitive element further contains a photosensitive agent which
after exposure to UV, visible or IR light is capable of catalyzing or participating
in a thermographic process.
[0018] A photothermographic recording process is also provided, according to the present
invention, comprising the steps of: (i) providing a photothermographic recording material
as referred to above; (ii) image-wise exposing the photo-addressable thermosensitive
element with actinic radiation; (iii) bringing the image-wise exposed photothermographic
recording material into proximity with a heat source; (iv) uniformly heating the image-wise
exposed photothermographic recording material under substantially water-free conditions;
and (v) removing the photothermographic recording material from the source.
Detailed Description of the Invention
Definitions
[0019] The term thermographic recording material includes photothermographic recording materials
and substantially light-insensitive thermographic recording materials.
[0020] The term mixture of substantially light-insensitive silver salts of organic carboxylic
acids includes a physical mixture of separately produced substantially light-insensitive
silver salts of organic carboxylic acids, coprecipitated substantially light-insensitive
silver salts of organic carboxylic acids and mixed crystals of substantially light-insensitive
silver salts of organic carboxylic acids.
[0021] The term alkyl means all variants possible for each number of carbon atoms in the
alkyl group i.e. for three carbon atoms: n-propyl and isopropyl; for four carbon atoms:
n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethylpropyl,
2,2-dimethylpropyl and 2-methyl-butyl etc.
[0022] Gradation is the rate at which image density changes in response to heat in the case
of substantially light-insensitive thermographic recording materials or in response
to the logarithm of exposure in the case of photothermographic recording materials.
[0023] By substantially light-insensitive is meant not intentionally light sensitive.
[0024] Heating in association with the expression a substantially water-free condition as
used herein, means heating at a temperature of 80 to 250°C. The term "substantially
water-free condition" as used herein means that the reaction system is approximately
in equilibrium with water in the air, and water for inducing or promoting the reaction
is not particularly or positively supplied from the exterior to the element. Such
a condition is described in T.H. James, "The Theory of the Photographic Process",
Fourth Edition, Macmillan 1977, page 374.
[0025] By the term "heat solvent" in this invention is meant a nonhydrolyzable organic material
which is in solid state in the recording layer at temperatures below 50°C but becomes
a plasticizer for the recording layer in the heated region and/or liquid solvent for
at least one of the redox-reactants, e.g. the reducing agent for the organic silver
salt, at a temperature above 60°C.
Mixture of a substantially light-insensitive silver salt of amonocarboxylic acid and
a compound according to formula (I)
[0026] According to the present invention a thermographic recording material is provided
comprising a support and a thermosensitive element, the thermosensitive element containing
a mixture of substantially light-insensitive silver salts of organic carboxylic acids
with one or more carboxylic acid groups, an organic reducing agent for the mixture
of substantially light-insensitive organic silver salts in thermal working relationship
therewith and a binder, characterized in that the mixture of substantially light-insensitive
organic silver salts contains a silver salt of a monocarboxylic acid and a compound
represented by formula (I).
[0027] In the case of coprecipitated mixtures of silver stearate and silver glutarate, improved
fiterability was observed when a substoichiometric quantity of silver nitrate with
respect to the equivalents of acid was used compared with the use of stoichiometric
quantities of silver nitrate. This substoichiometry means that one or more of the
species: stearic acid, glutaric acid and the half silver salt of glutaric acid are
present.
[0028] According to a first embodiment of the thermographic recording material according
to the present invention, the compound according to formula (I) is present in a concentration
of 30 to 70 mol% in the mixture of substantially light-insensitive silver salts.
[0029] A suspension of particles containing a substantially light-insensitive organic silver
salt may be obtained by using processes disclosed in RD 17029, EP-A 754 969, US 5,891,616
and EP-A 848 286.
Substantially light-insensitive silver salt of a monocarboxylic acid
[0030] According to a second embodiment of the thermographic recording material according
to the present invention, the substantially light-insensitive organic silver salt
of a monocarboxylic acid in the mixture of substantially light-insensitive silver
salts of organic carboxylic acids with one or more carboxylic acid groups is a silver
salt of an aliphatic carboxylic acid known as a fatty acid,
wherein the aliphatic carbon chain has preferably at least 12 C-atoms, e.g. silver
laurate, silver palmitate, silver stearate, silver hydroxystearate, silver oleate
and silver behenate, which silver salts are also called "silver soaps".
Compound according to formula (I)
[0031] 
wherein R
1 is a straight chain hydrocarbon group with two or three carbon atoms substituted
with one or more of =O, =S, =CR
2R
3, an alkyl group, an aryl group, an amino group, a substituted amino group, a cycloalkyl
group, a hydroxy group, a thiol group, a sulphone group, an alkoxy group, an acyloxy
group, a thioalkyl group, a thioaryl, a carbamic ester group, a halogen atom or a
-(C=O)R
4 group; two of the substituents of R
1 selected from the group consisting of alkyl, thioalkyl, substituted amino and alkoxy
groups may jointly comprise the atoms necessary to complete a carbocyclic or heterocyclic
ring; R
2 and R
3 are independently hydrogen or an alkyl, substituted alkyl, hydroxy or thiol; R
4 is a hydroxy, alkoxy, alkyl or -NHR
6 group; R
6 is hydrogen or an alkyl group. The substituents of the amino group include alkyl
groups and acyl groups, and can together provide the atoms necessary to close a heterocyclic
ring
[0033] According to a third embodiment of the thermographic recording material according
to the present invention, the compound according to formula (I) is selected from the
group consisting of silver glutarate, silver 2-methyl glutarate, silver 3-methyl glutarate,
silver 1,1-cyclopentane diacetic acetate, silver 1,1-cyclohexane diacetate, silver
1,3-cyclohexane dicarboxylate, silver citrate, silver citramalate, silver 2-methyl-succinate,
silver 1,2-cyclohexane dicarboxylate, silver 3,3-tetramethylene-glutarate, silver
1,2-cyclopentane dicarboxylate, silver malate, silver tartarate, silver tetrahydrofuran-2,3,4,5-tetracarboxylate
and silver itaconate. No image could be obtained with photothermographic recording
materials with a mixture of a silver salt of a monocarboxylic acid and silver succinate.
[0034] According to a fourth embodiment of the thermographic recording material according
to the present invention, the compound according to formula (I) is selected from the
group consisting of silver glutarate, silver 2-methyl succinate, silver 2,2-dimethyl-glutarate,
silver 3-methylglutarate, silver tetrahydrofuran-2,3,4,5-tetracarboxylate and silver
itaconate.
[0035] Many of the dicarboxylic acids of which compounds according to formula (I) are silver
salts, are commercially available. If such dicarboxylic acids are not commercially
available such compounds can be prepared according to standard synthetic techniques
known to organic chemists.
Thermosensitive element
[0036] The thermosensitive element, according to the thermographic recording material of
the present invention, comprises a mixture of a substantially light-insensitive silver
salt of a monocarboxylic acid and a compound according to formula (I), an organic
reducing agent therefor in thermal working relationship therewith and a binder. The
element may comprise a layer system in which the ingredients may be dispersed in different
layers, with the proviso that the substantially light-insensitive organic silver salts
and the organic reducing agent are in thermal working relationship with one another
i.e. during the thermal development process the reducing agent must be present in
such a way that it is able to diffuse to the substantially light-insensitive organic
silver salt particles so that reduction of the organic silver salt can take place.
[0037] The thermosensitive element can be rendered photo-addressable by the presence of
a photosensitive agent which after exposure to UV, visible or IR light is capable
of catalyzing or participating in a thermographic process e.g. photosensitive silver
halide in catalytic association with the mixture of substantially light-insensitive
silver salts.
Reducing agents
[0038] Suitable organic reducing agents for the reduction of the mixture of a substantially
light-insensitive silver salt of a monocarboxylic acid and a compound according to
formula (I) are organic compounds containing at least one active hydrogen atom linked
to O, N or C, such as is the case with, aromatic di- and tri-hydroxy compounds.
[0039] According to a fifth embodiment of the thermographic recording material according
to the present invention, the organic reducing agent is a 1,2-dihydroxybenzene derivative,
such as catechol, 3-(3,4-dihydroxyphenyl) propionic acid, 1,2-dihydroxybenzoic acid,
gallic acid and esters e.g. methyl gallate, ethyl gallate, propyl gallate, tannic
acid, and 3,4-dihydroxy-benzoic acid esters.
[0040] According to a sixth embodiment of the thermographic recording material according
to the present invention, the organic reducing agent is a reducing agent described
in EP-B 692 733 or EP-A 903 625.
[0041] According to a seventh embodiment of the photothermographic recording material according
to the present invention, the organic reducing agent is a polyphenol such as the bisphenols
used in the 3M Dry Silver™ materials, a sulfonamide phenol such as used in the Kodak
Dacomatic™ materials or a naphthol.
[0042] Combinations of reducing agents may also be used that on heating become reactive
partners in the reduction of the substantially light-insensitive organic silver salts.
For example, combinations of sterically hindered phenols with sulfonyl hydrazide reducing
agents such as disclosed in US-P 5,464,738; trityl hydrazides and formyl-phenyl-hydrazides
such as disclosed in US-P 5,496,695; trityl hydrazides and formyl-phenyl-hydrazides
with diverse auxiliary reducing agents such as disclosed in US-P 5,545,505, US-P 5.545.507
and US-P 5,558,983; acrylonitrile compounds as disclosed in US-P 5,545,515 and US-P
5,635,339; 2-substituted malonodialdehyde compounds as disclosed in US-P 5,654,130;
and compounds with general formula: R
1R
3C=CH-NH-NH-R
2 where R
1 is -CN or R
4CO-; R
2 is hydrogen, an alkyl group or an optionally substituted aryl group with a maximum
of 12 carbon atoms; R
3 is an alkyl, an aryl, an acyl or an alkoxycarbonyl group with a maximum of 12 carbon
atoms; R
4 is an alkyl, alkoxy or alkamino group with 1 to 6 carbon atoms or an amino group
as disclosed in DE 195 16349.
Film-forming binders for thermosensitive element
[0043] The film-forming binder for the photo-addressable thermosensitive element according
to the present invention may be coatable from a solvent or aqueous dispersion medium.
[0044] The film-forming binder for the photo-addressable thermosensitive element according
to the present invention may be coatable from a solvent dispersion medium, according
to the present invention, may be all kinds of natural, modified natural or synthetic
resins or mixtures of such resins, wherein the organic silver salt can be dispersed
homogeneously: e.g. polymers derived from α,β-ethylenically unsaturated compounds
such as polyvinyl chloride, after-chlorinated polyvinyl chloride, copolymers of vinyl
chloride and vinylidene chloride, copolymers of vinyl chloride and vinyl acetate,
polyvinyl acetate and partially hydrolyzed polyvinyl acetate, polyvinyl acetals that
are made from polyvinyl alcohol as starting material in which only a part of the repeating
vinyl alcohol units may have reacted with an aldehyde, preferably polyvinyl butyral,
copolymers of acrylonitrile and acrylamide, polyacrylic acid esters, polymethacrylic
acid esters, polystyrene and polyethylene or mixtures thereof. A particularly suitable
polyvinyl butyrals containing a minor amount of vinyl alcohol units are marketed under
the trade name BUTVAR™ B76 and BUTVAR™ B79 of Monsanto USA and provides a good adhesion
to paper and properly subbed polyester supports
[0045] The film-forming binder for the photo-addressable thermosensitive element coatable
from an aqueous dispersion medium, according to the present invention, may be all
kinds of transparent or translucent water-dispersible or water soluble natural, modified
natural or synthetic resins or mixtures of such resins, wherein the organic silver
salt can be dispersed homogeneously for example proteins, such as gelatin and gelatin
derivatives (e.g. phthaloyl gelatin), cellulose derivatives, such as carboxymethylcellulose,
polysaccharides, such as dextran, starch ethers etc., galactomannan, polyvinyl alcohol,
polyvinylpyrrolidone, acrylamide polymers, homo-or co-polymerized acrylic or methacrylic
acid, latexes of water dispersible polymers, with or without hydrophilic groups, or
mixtures thereof.
[0046] The above mentioned binders or mixtures thereof may be used in conjunction with waxes
or "heat solvents" also called "thermal solvents" or "thermosolvents" improving the
reaction speed of the redox-reaction at elevated temperature.
Polycarboxylic acids and anhydrides thereof
[0047] According to the recording material of the present invention the thermosensitive
element may comprise in addition at least one polycarboxylic acid and/or anhydride
thereof in a molar percentage of at least 15 with respect to all the organic silver
salt(s) present and in thermal working relationship therewith. The polycarboxylic
acid may be aliphatic (saturated as well as unsaturated aliphatic and also cycloaliphatic)
or an aromatic polycarboxylic acid, such as ortho-phthalic acid, 3-nitro-phthalic
acid, tetrachlorophthalic acid, mellitic acid, pyromellitic acid and trimellitic acid
and anhydrides thereof. These acids may be substituted e.g. with alkyl, hydroxyl,
nitro or halogen. They may be used in anhydride form or partially esterified on the
condition that at least two free carboxylic acids remain or are available in the heat
recording step.
Toning agent
[0048] According to an eighth embodiment of the thermographic recording material according
to the present invention, the thermosensitive element further contains a so-called
toning agent in order to obtain a neutral black image tone in the higher densities
and neutral grey in the lower densities.
[0049] Suitable toning agents are the phthalimides and phthalazinones within the scope of
the general formulae described in US 4,082,901 and the toning agents described in
US 3,074,809, 3,446,648 and 3,844,797. Other particularly useful toning agents are
the heterocyclic toner compounds of the benzoxazine dione or naphthoxazine dione type
as disclosed in GB 1,439,478, US 3,951,660 and US 5,599,647 and pyridazone as disclosed
in DE 19516349.
Antifoggants
[0050] Antifoggants may be incorporated into the thermographic recording materials of the
present invention in order to obtain improved shelf-life and reduced fogging.
[0051] According to a ninth embodiment of the thermographic recording material according
to the present invention, the thermosensitive element further contains at least one
antifoggant selected from the group consisting of hexamethylene tetramine (see EP
557 859 and US 5,459,028), substituted pyridazones (see DE 195 16350), benzotriazole,
substituted benzotriazoles, tetrazoles and mercaptotetrazoles.
[0052] According to an tenth embodiment of the thermographic recording material according
to the present invention, the thermosensitive element further contains hexamethylene
tetramine.
Photosensitive silver halide
[0053] The photosensitive silver halide used in the present invention may be employed in
a range of 0.75 to 25 mol percent and, preferably, from 2 to 20 mol percent of substantially
light-insensitive organic silver salt.
[0054] The silver halide may be any photosensitive silver halide such as silver bromide,
silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver
chlorobromide etc. The silver halide may be in any form which is photosensitive including,
but not limited to, cubic, orthorhombic, tabular, tetrahedral, octagonal etc. and
may have epitaxial growth of crystals thereon.
[0055] The silver halide used in the present invention may be employed without modification.
However, it may be chemically sensitized with a chemical sensitizing agent such as
a compound containing sulphur, selenium, tellurium etc., or a compound containing
gold, platinum, palladium, iron, ruthenium, rhodium or iridium etc., a reducing agent
such as a tin halide etc., or a combination thereof. The details of these procedures
are described in T.H. James, "The Theory of the Photographic Process", Fourth Edition,
Macmillan Publishing Co. Inc., New York (1977), Chapter 5, pages 149 to 169.
Spectral sensitizer
[0056] The photo-addressable thermosensitive element of the photothermographic recording
material, according to the present invention, may contain a spectral sensitizer, optionally
together with a supersensitizer, for the silver halide. The silver halide may be spectrally
sensitized with various known dyes including cyanine, merocyanine, styryl, hemicyanine,
oxonol, hemioxonol and xanthene dyes optionally, particularly in the case of sensitization
to infrared radiation, in the presence of a so-called supersensitizer. Useful cyanine
dyes include those having a basic nucleus, such as a thiazoline nucleus, an oxazoline
nucleus, a pyrroline nucleus, a pyridine nucleus, an oxazole nucleus, a thiazole nucleus,
a selenazole nucleus and an imidazole nucleus. Useful merocyanine dyes which are preferred
include those having not only the above described basic nuclei but also acid nuclei,
such as a thiohydantoin nucleus, a rhodanine nucleus, an oxazolidinedione nucleus,
a thiazolidinedione nucleus, a barbituric acid nucleus, a thiazolinone nucleus, a
malononitrile nucleus and a pyrazolone nucleus. In the above described cyanine and
merocyanine dyes, those having imino groups or carboxyl groups are particularly effective.
Anti-halation dyes
[0057] In addition to the ingredients, the thermographic recording material of the present
invention may contain anti-halation or acutance dyes which absorb light which has
passed through the photosensitive layer, thereby preventing its reflection. Such dyes
may be incorporated into the thermosensitive element or in any other layer comprising
the thermographic recording material of the present invention.
Other additives
[0058] In addition to the ingredients the (photo-addressable) thermosensitive element may
contain other additives such as free fatty acids, surface-active agents, e.g. non-ionic
antistatic agents including a fluorocarbon group as e.g. in F
3C(CF
2)
6CONH(CH
2CH
2O)-H, silicone oil, e.g. BAYSILONE™ Öl A (from BAYER AG, GERMANY), ultraviolet light
absorbing compounds, white light reflecting and/or ultraviolet radiation reflecting
pigments, silica, colloidal silica, fine polymeric particles [e.g. of poly(methylmethacrylate)]
and/or optical brightening agents.
Support
[0059] The support for the thermographic recording material according to the present invention
may be transparent or translucent and is a thin flexible carrier made of transparent
resin film, e.g. made of a cellulose ester, cellulose triacetate, polypropylene, polycarbonate
or polyester, e.g. polyethylene terephthalate.
[0060] The support may be in sheet, ribbon or web form and subbed if needs be to improve
the adherence to the thereon coated thermosensitive element. Suitable pretreatments
of supports are, for example, treatment with a corona discharge and/or attack by solvent(s),
thereby providing a micro-roughening. The support may be pigmented with a blue pigment
as in so-called blue-base. One or more backing layers may be provided to control physical
properties such as curl and static.
Protective layer
[0061] According to a eleventh embodiment of the thermographic recording material of the
present invention, the thermosensitive element is provided with a protective layer
to avoid local deformation of the thermosensitive element and to improve resistance
against abrasion.
[0062] According to a twelfth embodiment of the thermographic recording material of the
present invention, the thermosensitive element is provided with a protective layer
comprising a binder, which may be solvent-soluble, solvent-dispersible, water-soluble
or water-dispersible.
[0063] According to a thirteenth embodiment of the thermographic recording material of the
present invention, the thermosensitive element is provided with a protective layer
comprising solvent-soluble polycarbonates as binders as described in EP-A 614 769.
[0064] According to a fourteenth embodiment of the thermographic recording material of the
present invention, the thermosensitive element is provided with a protective layer
comprising a water-soluble or water-dispersible binder, as coating can be performed
from an aqueous composition and mixing of the protective layer with the immediate
underlayer can be avoided by using a solvent-soluble or solvent-dispersible binder
in the immediate underlayer.
[0065] The protective layer according to the present invention may be crosslinked. Crosslinking
can be achieved by using crosslinking agents such as described in WO 95/12495.
[0066] Solid or liquid lubricants or combinations thereof are suitable for improving the
slip characteristics of the thermographic recording materials according to the present
invention.
[0067] According to an fifteenth of the thermographic recording material of the present
invention, the thermosensitive element is provided with a protective layer comprising
a solid thermomeltable lubricant such as those described in WO 94/11199.
[0068] The protective layer of the thermographic recording material according to the present
invention may comprise a matting agent. According to a sixteenth embodiment of the
thermographic recording material of the present invention, the thermosensitive element
is provided with a protective layer comprising a matting agent such as described in
WO 94/11198, e.g. talc particles, and optionally protrude from the protective layer.
Coating
[0069] The coating of any layer of the (photo)thermographic recording materials of the present
invention may proceed by any thin-film coating technique known in the art. In the
coating of web type supports for photographic materials slide hopper coating is used
advantageously, but other coating techniques such as dip coating and air knife coating
may also be used. Details about such coating techniques can be found in "Modern Coating
and Drying Technology" by Edward D. Cohen and Edgar B. Gutoff, published by VCH Publishers,
Inc. 220 East 23rd Street, Suite 909 New York, NY 10010.
Thermographic processing
[0070] Thermographic imaging is carried out by the image-wise application of heat either
in analogue fashion by direct exposure through an image of by reflection from an image,
or in digital fashion pixel by pixel either by using an infra-red heat source, for
example with a Nd-YAG laser or other infra-red laser, with a substantially light-insensitive
thermographic material preferably containing an infra-red absorbing compound, or by
direct thermal imaging with a thermal head.
[0071] In thermal printing image signals are converted into electric pulses and then through
a driver circuit selectively transferred to a thermal printhead. The thermal printhead
consists of microscopic heat resistor elements, which convert the electrical energy
into heat via Joule effect. The operating temperature of common thermal printheads
is in the range of 300 to 400°C and the heating time per picture element (pixel) may
be less than 1.0ms, the pressure contact of the thermal printhead with the recording
material being e.g. 200-500g/cm
2 to ensure a good transfer of heat.
[0072] In order to avoid direct contact of the thermal printing heads with the outermost
layer on the same side of the support as the thermosensitive element when this outermost
layer is not a protective layer, the image-wise heating of the recording material
with the thermal printing heads may proceed through a contacting but removable resin
sheet or web wherefrom during the heating no transfer of recording material can take
place.
[0073] Activation of the heating elements can be power-modulated or pulse-length modulated
at constant power. EP-A 654 355 discloses a method for making an image by image-wise
heating by means of a thermal head having energizable heating elements, wherein the
activation of the heating elements is executed duty cycled pulsewise. EP-A 622 217
discloses a method for making an image using a direct thermal imaging element producing
improvements in continuous tone reproduction.
[0074] Image-wise heating of the recording material can also be carried out using an electrically
resistive ribbon incorporated into the material. Image- or pattern-wise heating of
the recording material may also proceed by means of pixel-wise modulated ultra-sound.
Recording process for photothermographic recording materials
[0075] Photothermographic recording materials, according to the present invention, may be
exposed with radiation of wavelength between an X-ray wavelength and a 5 microns wavelength
with the image either being obtained by pixel-wise exposure with a finely focussed
light source, such as a CRT light source; a UV, visible or IR wavelength laser, such
as a He/Ne-laser or an IR-laser diode, e.g. emitting at 780nm, 830nm or 850nm; or
a light emitting diode, for example one emitting at 659nm; or by direct exposure to
the aspect itself or an image therefrom with appropriate illumination e.g. with UV,
visible or IR light.
[0076] For the thermal development of image-wise exposed photothermographic recording materials,
according to the present invention, any sort of heat source can be used that enables
the recording materials to be uniformly heated to the development temperature in a
time acceptable for the application concerned e.g. contact heating with for example
a heated roller or a thermal head, radiative heating, microwave heating etc.
Applications
[0077] The thermographic recording materials of the present invention can be used for both
the production of transparencies and reflection type prints. This means that the support
will be transparent or opaque, e.g. having a white light reflecting aspect. Should
a transparent base be used, the base may be colourless or coloured, e.g. has a blue
colour.
[0078] In the hard copy field recording materials on a white opaque base are used, whereas
in the medical diagnostic field black-imaged transparencies are widely used in inspection
techniques operating with a light box.
[0079] Application of the present invention is envisaged in the fields of both graphics
images requiring high contrast images with a very steep print density applied dot
energy dependence and continuous tone images requiring a weaker print density applied
dot energy dependence, such as required in the medical diagnostic field.
[0080] The following ingredients were used in the INVENTION and COMPARATIVE EXAMPLES of
the present invention:
Photo-addressable thermosensitive element:
[0081]
- TRITON™ X100, a non-ionic nonyl-phenyl-polyethyleneglycol surfactant from UNION CARBIDE;
- PVP K30, a polyvinylpyrrolidone from Aldrich;
- PVP K90, a polyvinylpyrrolidone with an Mw of ca. 70,000 from Aldrich;
- K7598, = Type 7598, a calcium-free gelatin from AGFA-GEVAERT GELATINEFABRIEK;
- BMPS, tribromomethylphenylsulfone;
- MOWIOL™ 10-98, a polyvinyl alcohol from DEGUSSA.
[0082] The following examples illustrate the present invention without however limiting
it thereto. All percentages, parts and ratios are by weight unless otherwise mentioned.
[0083] Preparation of Mixtures 01 to 04 of a silver salt of a monocarboxylic acid and silver
glutarate
Mixture 01:
[0084] Solution A was prepared by mixing 1000g of deionized water, 85g (0.5 moles) of silver
nitrate, 15g of 6.5% nitric acid and 2.0g of mercuric nitrate at 60°C.
[0085] Solution B was prepared by mixing 2000g of deionized water, 26.4g (0.2 moles) of
glutaric acid and 22.7g (0.57 moles) of sodium hydroxide and 50.0g of stearic acid
(0.176 moles) at 70°C and had a pH of 8.8.
[0086] Solution A at 60°C was added to solution B at 70°C in 10s and the resulting Mixture
01 stirred for 2 minutes and then cooled to room temperature. The precipitate was
then filtered off, washed and dried yielding 120g of solids consisting of silver glutarate,
silver stearate, stearic acid, glutaric acid and mercuric stearate-glutarate.
Mixture 02:
[0087] Solution C was prepared by mixing 1000g of deionized water, 85g (0.5 moles) of silver
nitrate, 15g of 6.5% nitric acid and 2.0g of mercuric nitrate at 60°C.
[0088] Solution D was prepared by mixing 2000g of deionized water, 8.5g (0.14 moles) of
glutaric acid and 22.7g (0.57 moles) of sodium hydroxide and 79.7g of stearic acid
(0.28 moles) at 70°C and had a pH of 9.0.
[0089] Solution C at 60°C was added to solution D at 70°C in 10s and the resulting mixture
stirred for 2 minutes and then cooled to room temperature. The precipitate was then
filtered off, washed and dried yielding 122.5g of solids consisting of silver glutarate,
silver stearate, stearic acid, glutaric acid and mercuric stearate-glutarate.
Mixture 03:
[0090] A mixture of 76 mol% of silver behenate and 24 mol% of silver glutarate was produced
by adding 0.75M aqueous sodium hydroxide to a mixture of 0.456 mol of behenic acid
and 0.144 mol of glutaric acid in 750 mL to a pH of 8.7 and a UAg of 167mV and then
converting the resulting sodium salts into silver salts by adding 0.8M aqueous silver
nitrate until a UAg of 425mV and pH of 6.08 was realized, whereupon the mixture of
silver salts precipitated out was washed and dried producing Mixture 03. The yield
was 100%.
Mixture 04:
[0091] A mixture of 66.7 mol% of silver behenate and 33.3 mol% of silver glutarate was produced
by adding 0.75M aqueous sodium hydroxide to a mixture of 0.375 mol of behenic acid
and 0.1875 mol of glutaric acid in 750 mL to a pH of 8.5 and a UAg of 207mV and then
converting the resulting sodium salts into silver salts by adding 0.8M aqueous silver
nitrate until a UAg of 422mV and pH of 6.7 was realized, whereupon the mixture of
silver salts precipitated out was washed and dried producing Mixture 03. The yield
was 100%.
Characterization:
[0092] X-ray diffraction spectra carried out on Mixtures 01 to 04 showed the presence of
the silver salt of a monocarboxylic acid (i.e. silver stearate in the cases of Mixtures
01 and 02 and silver behenate in the cases of Mixtures 03 and 04 and that of silver
glutarate (characterized by a 2θ peak at 8.53°) and provided no evidence for the presence
of mixed salts. Furthermore, the crystallinity of the mixtures of silver stearate
and silver glutarate and silver behenate and silver glutarate was fairly low.
INVENTION EXAMPLES 1 and 2
First layer of photo-addressable thermosensitive element
[0093] An emulsion for the first layer of the photo-addressable thermosensitive elements
of INVENTION EXAMPLES 1 and 2 was prepared by mixing the following ingredients and
solvents in the following order:
Mixture 01: silver stearate/silver glutarate/stearic |
|
acid/glutaric acid/mercuric stearate-glutarate mixture |
120g |
Methanol |
720g |
TRITON™ X100 |
4.8g |
behenic acid |
3.6g |
5-nitro-indazole |
1.2g |
phthalic anhydride |
16.8g |
Polyvinylpyrrolidone K30 |
30g |
Methanol |
90g |
mercuric bromide |
0.48g |
Methanol |
20g |
and then pearl milling the resulting mixture at 0°C for 8 hours. The photothermographic
emulsion was then coated onto a subbed polyethylene terephthalate support to a wet
layer thickness of 100µm thereby producing after drying the first layer of the photo-addressable
thermosensitive element.
Second layer of photo-addressable thermosensitive element
[0094] The emulsion for the second layer of the photo-addressable thermosensitive elements
of INVENTION EXAMPLES 1 and 2 were prepared by mixing:
|
INVENTION EXAMPLE 1 |
INVENTION EXAMPLE 2 |
Ethyl acetate |
480g |
480g |
Cellulose propionate |
40g |
40g |
isobutanol |
160g |
160g |
Hexamethylene tetramine |
- |
12g |
FC 430, a non-ionic fluorosurfactant |
1g |
1g |
bis(2-hydroxy-3,5-dimethyl-phenyl)methane |
14g |
14g |
Pyridazone |
5g |
5g |
Hydrazino-methylene-malonic acid ester |
2.5g |
2.5g |
Phthalic acid |
2.5g |
2.5g |
then coating the mixture on the first layer of the photo-addressable thermosensitive
element to a wet thickness of 100µm and finally drying to form the second layer of
the photo-addressable thermosensitive element thereby producing a photothermographic
recording material.
Photothermographic evaluation
[0095] The photothermographic recording materials of INVENTION EXAMPLES 1 and 2 were exposed
through a wedge in a KLINSCH VACUPRINT™ apparatus fitted with a mercury lamp to UV
light for 10s and then the exposed material was uniformly heated at 105°C for 15s
to produce a wedge image. The wedge image was evaluated with a MACBETH TD504 transmission
densitometer to give Dmax, Dmin and the gradation γ, where γ is defined as:

where:
logIt(D = 2.5) is the logarithm of the exposure It needed to obtain an optical density
of 2.5; and logIt(D = 0.3) is the logarithm of the exposure It needed to obtain an
optical density of 0.3.
[0096] The results for INVENTION EXAMPLES 1 and 2 are summarized in Table 1 below.
|
INVENTION EXAMPLE 1 |
INVENTION EXAMPLE 2 |
Dmax |
2.0 |
4.0 |
Dmin |
0.1 |
<0.10 |
γ |
1.1 |
3-5 |
[0097] The results show image formation with excellent contrast, as indicated by the low
D
min-values, and high developability, as indicated by the low thermal development temperature.
The presence of hexamethylene tetramine in the second layer of the photo-addressable
thermally developable element of the photothermographic recording materials of INVENTION
EXAMPLE 2 resulted in a still higher developability, as indicated by the higher D
max-value, and a higher γ-value, indicating a higher image gradation than for the photothermographic
recording material of INVENTION EXAMPLE 1.
INVENTION EXAMPLE 3
Preparation of a high sensitivity photothermographic recording material
[0098] An emulsion for the first layer of the photo-addressable thermosensitive element
of the high sensitivity photothermographic recording material was prepared by adding
10g of a 52.2% by weight emulsion with respect to silver of 0.1µm edge-length cubic
silver bromide grains in which the gelatin had been removed by degradation beforehand
by enzymatic degradation using the enzyme trypsin, which was obtained from MERCK.
The resulting emulsion was coated onto a subbed polyethylene terephthalate support
to a wet thickness of 100µm. After drying it was overcoated as described in INVENTION
EXAMPLE 2 to a wet thickness of 100µm.
Photothermographic evaluation
[0099] The photothermographic recording material prepared as described above was exposed
through a wedge in a KLINSCH VACUPRINT™ apparatus filled with a mercury lamp to UV
light for 1s at 100 lux and then the exposed material was uniformly heated at 105°C
for 15s to produce a wedge image. The wedge image was evaluated to determine D
max, D
min and the gradation, γ, as described for INVENTION EXAMPLES 1 and 2 with the following
results: D
max = 3.8 D
min < 0.10 γ = 10-15 A higher gradation value, γ, was obtained than with the photothermographic
recording material of INVENTION EXAMPLE 2.
INVENTION EXAMPLE 4
[0100] The photo-addressable element of INVENTION EXAMPLE 4 was coated as described for
the photo-addressable element of INVENTION EXAMPLE 3 except that Mixture 02 of silver
stearate and silver glutarate was used instead of Mixture 01 and the resulting photothermographic
recording material evaluated as described for the photothermographic recording materials
of INVENTION EXAMPLES 1 and 2. The resulting image was evaluated to determine D
max, D
min and the gradation, γ, as described for INVENTION EXAMPLES 1 and 2 with the following
results: D
max = 3.3 D
min = 0.12 γ = 12 These results show that the use of a coprecipitated mixture of silver
stearate and silver glutarate with a molar ratio of 2:1 i.e. an equi-equivalent ratio
with respect to silver produced a developability intermediate between that of silver
stearate and a coprecipitated mixture of silver stearate to silver glutarate with
a molar ratio of 1:1.
COMPARATIVE EXAMPLE 1
Preparation of an emulsion only containing silver stearate
[0101] Solution A was prepared by mixing 1000g of deionized water, 85g (0.5 moles) of silver
nitrate, 15g of 6.5% nitric acid and 2.0g of mercuric nitrate at 60°C.
[0102] Solution B was prepared by mixing 2000g of deionized water, 162.0g of stearic acid
(0.57 moles) and 22.7g (0.57 moles) of sodium hydroxide at 70°C and had a pH of 9.0.
[0103] Solution A at 60°C was added to solution B at 70°C in 10s and the resulting mixture
stirred for 2 minutes and then cooled to room temperature. The precipitate was then
filtered off, washed and dried yielding 120g of solids consisting of silver stearate,
stearic acid, and mercuric stearate.
Preparation of a high sensitivity photothermographic recording material only containing
silver stearate
[0104] The photo-addressable thermosensitive element of the high sensitivity photothermographic
recording material was prepared as described in INVENTION EXAMPLE 3 except that the
above-described silver stearate emulsion was used instead of the silver stearate/silver
glutarate emulsion of INVENTION EXAMPLES 1 and 2.
Photothermographic evaluation
[0105] The photothermographic recording material prepared as described above was exposed
through a wedge in a KLINSCH VACUPRINT™ apparatus fitted with a mercury lamp to UV
light for 1s at 100 lux and then the exposed material was uniformly heated at 105°C
for 15s to produce a wedge image. The wedge image was evaluated to determine D
max, D
min and the gradation, γ, as described for INVENTION EXAMPLES 1 and 2 with the following
results:
D
max = 2.5
D
min < 0.15
γ = 10 D
max was significantly lower in the absence of silver glutarate, D
min significantly higher and the gradation, γ, significantly lower, indicating the benefit
of the use of a mixture of silver stearate and silver glutarate over the use of silver
stearate alone.
COMPARATIVE EXAMPLES 2 and 3
[0106] In COMPARATIVE EXAMPLES 2 and 3, COMPARATIVE EXAMPLE 1 was repeated with silver palmitate
and silver glutarate being used respectively instead of silver stearate.
[0107] The photothermographic recording material of COMPARATIVE EXAMPLE 2 with silver palmitate
was grey and fogged after 3 days in the refrigerator.
[0108] The photothermographic recording material of COMPARATIVE EXAMPLE 3 with silver glutarate
was difficult to prepare because the silver glutarate is formed in large crystals
which are difficult to grind. Furthermore, although the fresh photothermographic recording
material had a high D
max and normal speed, after aging for 7 days only a very low D
max of ca. 0.5 could be attained after prolonged processing (ca, 30-60s at 105°C).
COMPARATIVE EXAMPLES 4 to 8
[0109] In COMPARATIVE EXAMPLES 4 to 8, INVENTION EXAMPLES 1 and 3 were repeated using mixtures
of substantially light-insensitive silver salts of dicarboxylic acids outside the
scope of the instant invention as summarized in Table 2.
Table 2:
Comparative Example nr |
Component 1 |
Corresponding acid to silver salt |
Component 2 |
Corresponding acid to silver salt |
|
|
Carbon atoms |
Melting point in °C |
|
Carbon atoms |
Melting point in °C |
4 |
silver glutarate |
5 |
95-98 |
silver adipate |
6 |
152-154 |
5 |
silver glutarate |
5 |
95-98 |
silver sebacate |
10 |
133-137 |
6 |
silver glutarate |
5 |
95-98 |
silver pimelate |
7 |
103-105 |
7 |
silver pimelate |
7 |
103-105 |
silver azealate |
9 |
109-111 |
When INVENTION EXAMPLE 1 was repeated with these mixtures of silver salts of dicarboxylic
acids i.e. in the absence of added silver bromide, D
max was ca. 0.1 even after thermal development times at 105°C of 120s. Therefore thermal
development at 105°C is not possible with these mixtures of substantially light-insensitive
silver salts of carboxylic acids. This indicates that the melting point of the corresponding
acids to the organic silver salts cannot explain the exceptional properties of the
silver glutarate/silver stearate mixture of silver salts.
INVENTION EXAMPLE 5 and COMPARATIVE EXAMPLES 8 and 9
[0110] In the photothermographic recording materials of INVENTION EXAMPLE 5 and COMPARATIVE
EXAMPLES 8 and 9, silver stearate and mixtures of silver stearate were used as given
in Table 3. They were prepared in an analogous manner to that described in INVENTION
EXAMPLE 3.
Table 3:
Invention Example nr |
Component 1 |
Corresponding acid to silver salt |
Component 2 |
nr of carbon atoms in corresponding acid to silver salt |
|
|
Carbon atoms |
Melting point in °C |
|
|
5 |
silver glutarate |
5 |
95-98 |
silver stearate |
18 |
Comparative Example nr |
|
|
|
|
|
8 |
- |
- |
- |
silver stearate |
18 |
9 |
silver malonate |
3 |
135-137 |
silver stearate |
18 |
Photothermographic evaluation
[0111] The photothermographic recording materials of INVENTION EXAMPLE 5 and COMPARATIVE
EXAMPLES 8 and 9 were exposed through a wedge in a KLINSCH VACUPRINT™ apparatus filled
with a mercury lamp to UV light for 1s at 100 lux and then the exposed material was
uniformly heated at 105°C at different times to produce a wedge image. The wedge image
was evaluated to determine D
max, D
min and the gradation, γ, as described for INVENTION EXAMPLE 1 and 2 with the results
shown in Table 4:
Table 4:
Invention Example nr |
moles of reducing agent |
Dmax |
Dmin |
γ |
Thermal development time at 105°C [s] |
Speed |
5 |
2.25 x 10-2 |
2.1 |
0.35 |
4 |
15-20 |
100% |
Comparative Example nr |
|
|
|
|
|
|
8 |
1.5 x 10-2 |
2.3 |
0.15 |
4 |
15 |
100% |
9 |
2.25 x 10-2 |
1.0 |
0.60 |
1-2 |
50 |
70% |
INVENTION EXAMPLE 6
Substantially light-insensitive thermographic recording material
[0112] The substantially light-insensitive thermographic recording material of INVENTION
EXAMPLE 6 consisted of a layer having the following composition on a subbed polyethylene
terephthalate support.
Mixture 01: equimolar mixture of silver glutarate and silver |
3.68g/m2 |
stearate |
|
K7598 |
6.93g/m2 |
ethyl 3,4-dihydroxybenzoate |
1.36g/m2 |
7-(ethylcarbonato)benzo[e][1,3]oxazine-2,4-dione |
1.47g/m2 |
Boric acid |
0.42g/m2 |
Thermographic printing
[0113] During printing of the thermographic recording material of INVENTION EXAMPLE 6 the
printhead was separated from the imaging layer by a thin intermediate material contacted
with a slipping layer of a separable 5µm thick polyethylene terephthalate ribbon coated
successively with a subbing layer, heat-resistant layer and the slipping layer (anti-friction
layer) giving a ribbon with a total thickness of 6µm.
[0114] The printer was equipped with a thin film thermal head with a resolution of 300 dpi
and was operated with a line time of 19ms (the line time being the time needed for
printing one line). During this line time the printhead received constant power. The
average printing power, being the total amount of electrical input energy during one
line time divided by the line time and by the surface area of the heat-generating
resistors was 1.6 mJ/dot, being sufficient to obtain maximum optical density in the
thermographic material of INVENTION EXAMPLE 6.
Image evaluation
[0115] The maximum densities, D
max, and minimum densities, D
min, of the prints given below were measured through a blue filter with a MACBETH™ TR924
densitometer in the grey scale steps corresponding to data levels of 255 and 0 respectively.
D
max = 4.26
D
min = 0.09
[0116] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.