(19)
(11) EP 1 246 209 A3

(12) EUROPEAN PATENT APPLICATION

(88) Date of publication A3:
18.12.2002 Bulletin 2002/51

(43) Date of publication A2:
02.10.2002 Bulletin 2002/40

(21) Application number: 02006902.7

(22) Date of filing: 26.03.2002
(51) International Patent Classification (IPC)7H01F 1/26, H01F 41/02
(84) Designated Contracting States:
AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR
Designated Extension States:
AL LT LV MK RO SI

(30) Priority: 27.03.2001 JP 2001090884
07.06.2001 JP 2001172529
29.11.2001 JP 2001364658
06.02.2002 JP 2002030142

(71) Applicant: Kawasaki Steel Corporation
Kobe-shi, Hyogo 651-0075 (JP)

(72) Inventors:
  • Ueta, Masateru, c/o Technical Research Lab.
    Chiba-shi, Chiba 260-0835 (JP)
  • Nakamuru, Naomichi, c/o Technical Research Lab.
    Chiba-shi, Chiba 260-0835 (JP)
  • Uenosono, Satoshi, c/o Technical Research Lab.
    Chiba-shi, Chiba 260-0835 (JP)

(74) Representative: Grünecker, Kinkeldey, Stockmair & Schwanhäusser Anwaltssozietät 
Maximilianstrasse 58
80538 München
80538 München (DE)

   


(54) Ferromagnetic-metal-based powder, powder core using the same, and manufacturing method for ferromagnetic-metal-based powder


(57) An iron-based powder including a heat-resistant insulate coating and a powder core are suggested. A paint containing silicone resin and pigment is added to a raw material powder primarily containing a ferromagnetic metal, especially, iron, agitation and mixing are performed and, thereafter, a drying treatment is performed so as to form a coating containing silicone resin and pigment on the surface of the iron-based powder. The ratio of the silicone resin content to the pigment content in the coating is preferably 0.01 or more, but less than 4.0 on a mass basis. The pigment is preferably at least one selected from the group consisting of metal oxides, metal nitrides, metal carbides, minerals, and glass. The paint may be sprayed to the iron-based powder in a fluidized state. A coating containing at least one of Si compounds, Ti compounds, Zr compounds, P compounds, and Cr compounds may be formed as a lower layer of the aforementioned coating.







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